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International Journal of Damage

Mechanics
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About Elastoplastic Nonlocal Formulations with Damage Gradients


D. Sornin and K. Saanouni
International Journal of Damage Mechanics 2011 20: 845 originally published online 12
October 2009
DOI: 10.1177/1056789509343509

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About Elastoplastic Nonlocal
Formulations with Damage Gradients

D. SORNIN** AND K. SAANOUNI*


ICD-LASMIS, University of Technology of Troyes, 12, rue Marie
Curie-B.P.2060 10010 TROYES Cedex, France

ABSTRACT: FEM results of softening materials are well known to show patholog-
ical mesh dependency. The main goal of this work is to revisit and propose efficient
nonlocal damage gradient enhanced formulations able to avoid mesh dependency in
the context of elastoplastic damage models with destination to industrial applica-
tions. This formulation is presented and studied for simple tension tests, with various
spatial discretizations. Numerical aspects and implementation in ABAQUS-standard
environment are discussed. The structure of the nonlocal element needed for those
formulations is presented. For a given set of meshes, the ability of the proposed
formulation to control the size of the necking zone is studied. In the same time the
independence of the global dissipation to the mesh size is checked. Theoretical and
practical limits of the proposed approach are highlighted.

KEY WORDS: elastoplasticity, nonlocal formulations, damage gradients, mesh


dependency.

INTRODUCTION

HEN SUBMITTED TO large plastic strain, various metallic materials exhibit


W a clear plastic flow localization inside narrow zones. This large plastic
strain localization induces ductile damage initiation, growth, and coalescence
until the final fracture of the components. This damage occurrence influences
strongly the distribution of the local mechanical fields and consequently the
material response. Accordingly, any constitutive equations used for the
numerical simulation of these deformation processes should describe accu-
rately the effect of the ductile damage occurrence on all mechanical fields i.e.,

*Author to whom correspondence should be addressed. E-mail: khemais.saanouni@utt.fr


**Current address: CEMEF, ENSMP. UMR CNRS 7635. B.P.207, F-06904 SOPHIA-ANTIPOLIS Cedex,
France.
Figures 213 appear in color online: http://ijd.sagepub.com

International Journal of DAMAGE MECHANICS, Vol. 20August 2011 845


1056-7895/11/06 084531 $10.00/0 DOI: 10.1177/1056789509343509
The Author(s), 2010. Reprints and permissions:
http://www.sagepub.co.uk/journalsPermissions.nav

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846 D. SORNIN AND K. SAANOUNI

the strong behavior-damage coupling. This full coupling between the


mechanical behavior and the ductile damage has been widely studied in the
literature to solve various problems (e.g., Saanouni et al., 1994). Particularly,
in metal forming by large plastic (viscoplastic) deformations many works have
been developed including the ductile damage effects in order to optimize the
forming processes with respect to defect occurrence. Assuming the phenom-
enological description of the micro-defects growth,the continuum damage
theory in the Kachanovs sense (Kachanov, 1978), drives to various inelastic
models including such damage-behavior coupling (Saanouni et al., 1994).
These fully coupled models have been used very helpfully in virtual metal
forming in order to predict when and where ductile damage takes place
(Gelin, 1998; Saanouni, 2006). Various industrial forming processes have
been studied such as forging (Saanouni et al., 2004; Cherouat et al., 2002a),
hydroforming (Cherouat et al., 2002b), blanking (Cherouat and Saanouni,
2003), stamping and drawing (Saanouni et al., 2008). In these works the
unified numerical methodology allows to improve the forming processes in
order to:
. Avoid damage occurrence to obtain safe and healthy components as in
stamping (Picart et al., 1998; Hammi, 2000), deep drawing (Badreddine,
2006), forging (Saanouni et al., 2004), hydroforming (Cherouat et al.,
2002b), . . .
. Enhance damage occurrence to describe various metal cutting processes
by macroscopical crack propagation as in blanking (Belamri, 2004),
cutting (Lestriez and Saanouni, 2005), . . .
In the first case where damage minimization everywhere within the part is
required, damage coupling to the other thermomechanical fields can be
neglected as a sound assumption. Accordingly, softening due to the
damage coupling is avoided and the Initial and Boundary Value Problem
(IBVP) remains well posed. However, for the second case, fully damaged
zones (or macroscopical cracks) have to be initiated and propagated inside
the strongly deformed zones. Damage-behavior coupling then plays a crucial
role. This induces a significant softening which changes the nature of the
IBVP and leads to a strong discretization dependency of the FEM solution.
Consequently, the numerical results of such fully coupled (visco)plastic-
damaged problems are dependent on mesh and time increment size
(Bazant and Jirasek, 2002).
To avoid this mesh dependency, many nonlocal formulations have been
proposed to solve various engineering problems, from elastic-damage solids
(Comi, 1999) to elasto-inelastic-damaged solids (Nedjar, 2001; Areias,
2003). The most widely used techniques are based on the introduction of
a nonlocal effect. Three kinds of formulations could be outlined. The first

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Elastoplastic Nonlocal Formulations with Damage Gradients 847

kind is the integral nonlocal damage models (Bazant and Pijaudier-Cabot,


1988; Tvergaard and Needleman, 1995). A second kind is gradient plasticity
theory i.e., the introduction of gradient terms in plasticity potential or yield
function (Mhlhaus and A fantis, 1991; De-Borst et al., 1999). The third kind
defines one or more regularized variables using a diffusion-type equation
(Geers et al., 2003, Peerlings and Geers, 2005). Those new equations intro-
duce an internal length parameter as a new property of the media. For this
last kind and focusing on inelastic-damaged models for industrial applica-
tions only few works are presented in literature (e.g. Cesar-De-Sa et al.,
2004; Cesar-De-Sa et al., 2006; Engelen et al., 2003; Samal et al., 2008).
In this work a thermodynamically based formulation accounting for the first
damage gradient is proposed in the framework of finite elastoplasticity with
isotropic hardening fully coupled with ductile damage. An implicit damage
nonlocality (or regularization) equation is added and its weak forme derived.
For a given scalar internal variable Z, an associated nonlocal variable Z is
introduced as the solution of the Helmholtz-type differential equation.
Z  ! r2 Z Z in  1
2
Where r is the second-order gradient operator and  is the domain occupied
by the body of interest. ! defined as the internal length parameter is a material
parameter with the dimension of a length squared. To ensure uniqueness of Z, 
Equation (1) must be supplemented by appropriate boundary conditions
depending on the nature of the variable Z (see section Variational
Farmulation). This implicit gradient formulation has been shown equivalent
to the integral nonlocal formulation if the nonlocal field Z is a weighted
spatial average of the local field Z with the Green function as weight
function (Peerlings, 1999). Using a variational framework, the regulariza-
tion Equation (1) is solved in a coupled fashion with the equilibrium
Equation (30). This implies the building of a nonlocal finite element and
leads to a couple of fully coupled functionals with Z as additional DOFs.
This model is implemented in ABAQUS/standard using a specific UMAT
routine for behavior and a P1+/P1 finite element using UEL routine facility.
The independence of the solution to the discretization aspects is studied
regarding the damage field distribution in the highly damaged zone as well
as the structural dissipation. Other aspects like orientation and texture of the
meshes are also studied regarding the macroscopic crack initiation and orien-
tation. The proposed nonlocal formulations aim to improve computation
efficiency of structural simulation in the post-peak stage. Then nonlocal for-
mulations would be able to ensure the independence of the FEM solution
regarding the mesh size, initial mesh orientation, and texture. It appears
that, whatever the model chosen and for a given value of the internal
length parameter, the solution during necking is mesh independent until

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848 D. SORNIN AND K. SAANOUNI

a certain value of damage is reached. For higher values, the damage distri-
bution localizes inside a single element width row corresponding to the mac-
roscopic crack thickness. Finally, crack propagation defined as the location of
totaly damaged points, seems to remain strongly dependent of the discretiza-
tion aspects. This phenomenon can be assumed considering that nonlocality
acts only during necking. Then cracking is considered as a purely local phe-
nomenon and takes place in the smaller spatial zone defined by the spatial
discretization, i.e., a single element width row. Some numerical results are
presented in this sense with a simple 2D tensile test. Extension of this study to
the 3D case is under progress and should be presented in a coming work.

DAMAGE GRADIENT ELASTOPLASTIC MODEL

The constitutive equations of the present work are developed in the frame-
work of the thermodynamics of irreversible processes under the isothermal
condition and assuming the full isotropy. For the sake of simplicity and to
enable the comparison with existing works, the kinematic hardening is not
considered (full developments are given in Sornin, 2007). Accordingly, the
following state variables are used:
. (ee, ) for the elastic-plastic flow, assuming strain rate additivity
("_ "_e "_p )
. (r, R) for the nonlinear isotropic hardening
. (D, Y) for the ductile damage
In this work we are concerned with an elastoplastic constitutive equations
exhibiting a positive hardening followed by a negative hardening exclusively
due to the ductile damage effect. Therefore, we assume that the regulariza-
tion should be applied to the damage variables namely D in the strain space
or Y in the stress space. Different couplings of the model with regularized
damage variables are explored. First, nonlocality is introduced using a reg-
ularized damage driving force Y.  In a second time, a regularized damage
variable D is introduced. Effects and limits of these approaches are dis-
cussed. The elastoplastic model is limited to the case of non linear isotropic
hardening fully coupled to damage.

Constitutive Equations

In this work the damage effect is introduced in the state potential accord-
ing to:
 
1 1
 hD "e :  : "e Qr2 2
2 2

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Elastoplastic Nonlocal Formulations with Damage Gradients 849

expressed in the strain space where  KId  Id 2I  , and Q are, respec-
tively, the elastic operator and the isotropic hardening modulus of the
damaged material. K and  are the Lames coefficients. Consequently,
state relations are:
 hD : "e 3
R hDQr 4
 
1 e e 1 2 @hD
Y " :  : " Qr 5
2 2 @D
Assuming the plastic incompressibility, the following yield function f and
plastic potential F are chosen:
r
kk  R 3
f  y with kk S:S 6
hD 2
     
1b R 2 1 S Y   Y0 s1
F, R, Y, hD f 7
2 Q hD hD s 1 S
Where the second-order tensor S is the deviatoric part of the Cauchy stress
tensor , b the isotropic hardening non linearity coefficient and (S, s, , Y0)
the four constants of the Lemaitre-like damage constitutive equations
(Saanouni and Chaboche, 2003). Y* will be specified later. Using the nor-
mality rule, the dissipation analysis gives the rate relations:
"_ p N_ a
@F _
r_ _ 1  br b
@R hD 8
@F _ Y   Y0
D_ _ 
5 4s c
@Y hD S
Where N is the outward normal to the yield surface in the stress space
defined by:
 
@f 3 S
N 9
@ 2hD kk
The equivalent plastic strain rate is also defined by:
r
2 p p _
p_ "_ : "_ 10
3 hD
The plastic multiplier _ is given by the consistency condition, namely f 0
and f_ 0, as discussed later.

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850 D. SORNIN AND K. SAANOUNI

Regularized Damage Driving Force

In this section we assume:


hD 1  D and Y  Y 11
where Y the nonlocal damage driving force solution of Equation (1)
written as:
!
Y  ! divrY Y 12
with Y the local damage driving force variable (5). When introducing the
nonlocal variable Y in place of the local one Y the dissipation potential (7) is
no longer local. However, the yield function remains purely local and the
consistency condition gives:
@f @f _ @f _
f_ : _ D R0 13
@ @D @R
which leads to the expression of the plastic multiplier:
 
hDN :  : "_
_
 14
Hpd
R
with Hpd 3 Q  b 1D is the elastoplastic hardening modulus with
damage effect. It can be noted that the plastic multiplier expression (14) is
not explicitly dependent of the nonlocal variable Y.  It means that plastic
evolution remains weakly coupled to nonlocality. Likewise, the damage rate
defined by Equation (8(c)) is sensitive to the internal length parameter !
only if the plastic multiplier is nonzero. Consequently, integration points
(IPs) where elastic unloading takes place are no longer sensitive to it. This
nonlocal formulation has been shown too weak to ensure an effective mesh
independency of the IBVP solution (Sornin and Saanouni, 2006; Sornin,
2007). To avoid such problems a regularized damage variable formulation
is preferred.

Regularized Damage Variable

In this section we assume:



hD 1  D and Y Y 15
where the nonlocal damage variable D is used for coupling with all the other
state variables. D is the solution of the following equation:
!
D  ! divrD D 16

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Elastoplastic Nonlocal Formulations with Damage Gradients 851

with D the local damage variable governed by the nonlinear evolution


Equation (22(c)). Accordingly, state relations are given by:

 1  D : "e 17

R 1  DQr 18
1 1
Y "e :  : "e Qr2 19
2 2
It is clear that the Cauchy stress tensor and isotropic hardening stress are
strongly coupled to the nonlocality thanks to the nonlocal damage variable
 However, the damage driving force Y expressed in the strain space by
D.
Equation (19) remains purely local.
The yield function f and the plastic potential F are written in term of D as:
kk R
f   y 20
1  D 1  D
   
1b R2 1 S Y  Y0 s1
F, R, Y f 21
2 Q 1  D2 1  D s 1 S
Evolution equations becomes:
_
"_ p N a
_
r_ 1  br b
1  D 22
_ Y  Y0
D_ 
5 4s c
1  D S
where _ is now given by:
* +
1  DN :  : "_
_ 23
Hpd

with Hpd 3 Q  bR=1  D is the elastoplastic hardening modulus


which is clearly nonlocal due to the D term. For this model the yield func-
tion (20) is strongly coupled to nonlocality. This means that IPs even in
situation of elasticity or elastic unloading are fully sensitive to the internal
length parameter !. If we assume a variational treatment of Equation (16),
D is computed at each node even if the element is elastically loaded
( f 5 0 or f 0 and f_ 5 0). This is quite different from the previous model
where only yielding elements were sensitive to the nonlocality.
Note that due to the form of the damage-behavior coupling function
hD 1  D,
 the nonlocal damage variable is bounded by one (D  1).

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852 D. SORNIN AND K. SAANOUNI

The local damage variable D issued from (22) is strictly increasing with the
plastic multiplier and is no more limited by any threshold. Consequently, to
avoid spontaneous creation of energy we also assume that D is strictly
increasing:
dD  0 at any time 24
For some authors like (Geers, 2004) and (Engelen et al., 2003) this condition
is the consequence of a damage criterion tested at each integration point.
This criterion-based approach is also proposed for the Y model by (Liebe
et al., 2001). In the next section the proposed nonlocal damage model is
implemented into ABAQUS/standard framework using both UMAT and
UEL users subroutines and its ability to restore the wellposedness of the
IBVP studied.

NUMERICAL ASPECTS

Variational Formulation

The IBVP is governed by two equations: The standard equilibrium equa-


tion and the regularization Equation (1) expressed in term of any scalar
variables Z and Z.  This system can be treated in a variational way to be
! 
implemented in FEM context. Introducing the test functions u and Z
weak forms are deduced as:
8 R h ! i R
! R !! ! !
>
>
>   :ru
ds s :! n u ds s f u ds 0 _ u K:A
>
<
s
   
R ! !  R ! !  R 
>
>  s ! rZ :rZ Z Z ds s ! rZ : n Z ds s Z Z ds 0
>
>
: 
_Z K:A
25
A new element with an additional degree of freedom for the regularized
variable is built. Z is the regularized variable issued from the purely local
variable Z according to Equation (1). An associated natural boundary con-
dition is also assumed as:
Z !
 !rZ :! n dz  0 26
z

where n~ is the outward normal to the boundary z of the volume where Z is


defined. This problems can be treated by the FEM method. Following the

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Elastoplastic Nonlocal Formulations with Damage Gradients 853

Galerkin method the approximation of the nodal fields for a given element
(e) are:
e
fu g Neu fuek g fue g Neu fue
k g
e e e e 27
Z 5 NZ 4 fZk g Z 5 NeZ 4 fZk g
e

with Neu and NeZ the displacement and Z interpolation functions, respec-
tively, inside the element e with k the number of nodal unknowen. Their
associated derivatives are:
   
@Nu @NZ
Bu  BZ  28
@xj @xj
The vector Zk represents the nonlocal nodal variable. The elementary
expression of the weak forms becomes:
8 " #
>
> ! X
npg
jT j  X npg X
npgf
>
> e e
F hu i  j Bu  f gJ j T ~j
j Nu  ff gJ i T ~i
i Nu  fT gJs
>
<
j1 j1 i1
" npg #
>
> X   X
npg
>
> e e j T j j T j  j T j 
: H hZ i 
> j !BZ  BZ  NZ  hNZ i fZk gJ j NZ  Z J
j1 j1

29
After assemblage on the whole structure and linearization at time tn+1, the
system (Equation (30)) is iteratively solved by an implicit NewtonRaphson
scheme.
8
s h@Fu, Zn1 is h is
> @Fu, Zn1
< Fu, Zn1 @u u k @Z
Zk 0
h is h is 30
:
Hu, Z s @Hu, Zn1 u @Hu, Zn1 Z 0
>
n1 @u k @Z k

where s indicates the global iteration number. Considering only the varia-
tion of variables  and Z, the components of the elementary tangent matrix
are given by:
( )
@Fu, Zn1 X
npg
d j
j T
Kuu  j Bu  Buj :J 31a
@u j1
d" j

X
npg 
@Fu, Zn1 j T d j
Kuz  j Bu  NZj :J 31b
@Z j1 dZ
( )
@Hu, Zn1 X
npg
j dZj
Kzu j NZ  Buj :J  31c
@u j1
d" j

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854 D. SORNIN AND K. SAANOUNI

@Hu, Zn1
Kzz
@Z
X
npg    
j T j j dZj j
 j !BZ  BZ  hNZ i 1  fNZ g J  31d
j1 dZ j

For finite plastic deformations a purely geometrical term is added to Kuu as


can be found in (Sornin, 2007).

A subparametric P1+/P1 nonlocal element

As discussed in [36] for nonlocal formulation the new element must ver-
ify the BrezziBabuska condition (Babus ka and Narasimhan, 1997) to
avoid any stress instability and locking during loading. In the general
case, interpolation degree of the gradient term rui must be one degree less
than the displacement one. This choice is discussed in (Simone et al., 2004)
to ensure convergence stability of the numerical scheme. For the sake of
simplicity, the shape functions of the regularized variable (Niz ) are chosen
linear. A smart solution can be founded using a P1+/P1 subparametric
element. The displacement field is quadratically interpolated using an addi-
tive central node. This element technology is largely discussed in (Perchat,
2000) for the case of fluids mechanic elements implying mixed velocity/
pressure formulations. The shape functions for this four nodes triangular
element are:
0,
0, N1u 1  
 13 N4u N1z 1  

1,
0, N2u  13 N4u N2z
32
0,
1, N3u
 13 N4u N3z

13 ,
13 , N4u 27
1  

Numerical integration of the two residuals (Equation (29)) over the refer-
ence element is performed using the Gauss method with three IP. This
corresponds to an over integration for the nonlocal field and exact integra-
tion for the displacement field (See Figure 1). This element is implemented in
the ABAQUS framework using a User ELement (UEL) subroutine. An
updated lagrangian scheme coupled to the Jaumann rate is used with this
element. A HughesWinget (Hughes and Winget, 1980) assumption is
retained for the computation of the rotation increment over the step time.
Finite transformation aspects of this element are detailed in (Sornin, 2007).
This element is applied to the nonlocal damage gradient model in the
next section.

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Elastoplastic Nonlocal Formulations with Damage Gradients 855

(3)U1,U2,Zbar

(4)U1,U2

(1)U1,U2,Zbar (2)U1,U2,Zbar
Figure 1. The P1+/P1 non local element.

Material Integration Scheme

This section describes the numerical scheme used for integration of the
nonlocal fully coupled constitutive equations of section Regularized
Damage Variable. A standard elastic prediction and plastic correction algo-
rithm is used for the computation of the stress tensor together with the other
state variables of the model.

Elastic prediction: Elastic prediction drives in our case to the further expres-
sion of the trial yield function:
k  k  Rn

fn1 n1  y 33
1  Dn1
where the subscript () corresponds to the trial quantities. Note that
damage-behavior coupling involves the nonlocal variable Dn1 assumed as
a constant during material integration. Classically trial stress is defined as:
 n1 1  Dn1  : "n1 1  Dn1  : "en " 34
where "n1 "en
" "en1 p
" is the known trial strain supposed as
purely elastic. If f * < 0 the solution is effectively elastic and the internal
variables issued from the elastic prediction are true. i.e., :
 n1  n1 , Rn1 Rn , "pn1 "pn , Dn1 Dn 35
Otherwise ( f *  0) the elastic prediction solution must be corrected to
ensure the nullity of the yield function at the end of the time step.

Plastic correction: For the model proposed in section Regularized damage


variable the plastic flow is governed by the unique scalar equation:
fn1 4, Dn1 0 in which D n1 is known at each integration point by

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856 D. SORNIN AND K. SAANOUNI

interpolation of nodal values according to Equation (32). This variable as


well as displacement is considered as a constant during material integration
scheme. Accordingly, fn+1 0 should be solved iteratively with respect to
the single unknown . The yield function expressed at time tn+1 is:
k k  Rn1
fn1 n1  y 36
1  Dn1
where D n1 is known from the current global iteration, while according to
Equation (34):
 n1  n1  21  Dn1 "p
37
en1
 n1  2N
Using asymptotic time discretization scheme (Saanouni and Chaboche,
2003) of Equation (8(b)) together with Equation (18) it leads to:
Q
Rn1 Rn eb=1Dn1 1  Dn1 1  eb=1Dn1 38
b
from Equation (9) we have:
en1
Sn1 23 k n1 kN e
and Sn1 23 k n1 kN 39
n1

Where e
N is the outward normal to the trial yield surface defined by
n1
Equation (33). According to Equation (39) and (38) the yield function
(Equation (36)) at tn+1 is written:

 k n1 k  34  Rn eb=1Dn1 Q


fn1  1  eb=1Dn1  y
1  Dn1 b
40
which is a nonlinear equation with respect to . Equation (40) is solved
using an implicit N-R iterative scheme. Knowing s+1 together with Ne
n1
at convergence iteration s + 1 leads to the following terms:

N e
"pn1 "pn n1
41a
1  Dn1
 Yn1  Y0
Dn1 Dn 5 4s 41b

1  Dn1  S
!
1  Ne
n1
Yn1 Yn "   :
2 n1 1  D n1
!
Ne 1R e2
 n1 n1
: "n1   41c
1  D n1 2 Q

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Elastoplastic Nonlocal Formulations with Damage Gradients 857

This achieves the computation of all the local state variables at the end of
the load step.

Tangent modulus operator: As discussed in section Variational


Formulations the computation of the displacement components ui together
with the nonlocal variable Z requires the calculation of the consistent
stiffness matrix. Four sub matrices namely [Kuu], Kuz , Kzu  , and Kzz 
have to be computed according to Equations (31(a)(d)). Those terms must
be consistent with the time discretization of stress  n+1 (Equation (37)) and
damage Dn+1(Equation 41(b)). Consequently, stress and damage are func-
e and " .
tions of D n1 , , Nn1 n1
Note that during a global iteration, D coming from the nodal interpola-
dD dD
tion is considered as constant. It follows, d4" 0 and d4D 1.
Accordingly, we have:

e
d n1 @ n1 d"n1 @ n1 dN @ d
  n1
n1
d4" @"n1 d4" @N e d4" @ d4"
n1 42

dDn1 @Dn1 @Yn1 d"n1 @Dn1 @Yn1 d @Dn1 d

d4" @Yn1 @"n1 d4" @Yn1 @ d4" @ d4"
This leads to the following terms of the consistent stiffness matrix:

d n1 1  Dn1 3
1  D n1 KId  Id 2Iddev   42
d"n1 kSn1 k
" " # #
  kSn1 k 3 4
 Nn1  Nn1   Iddev 43a
3 Q  bR en1 2
d n1  n1
 43b
dDn1 1  Dn1
" " ##
dDn1 21  Dn1 1 s  Qeb=1Dn1
FD
d"n1 3 Q  bR en1 1  Dn1  1  Dn1 5 Yn1  Y0 4
  
e  s  d n1 e
 Nn1 FD :" 43c
1  Dn1 5 Yn1  Y0 4 d"n1 n1
" #
dDn1  1 s  Qeb=1Dn1
FD 43d
d Dn1 1  Dn1 1  Dn1  1  Dn1 5 Yn1  Y0 4
1 5 Yn1  Y0 4 s
with FD 
43e
1  Dn1 S

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858 D. SORNIN AND K. SAANOUNI

Note that when  tends to zero:


lim Kconsit: Kcont:
!0
h i
1  Dn1 3 Nn1 :    : Nn1
1  Dn1   Rn1
44
3 Q  b 1D
n1

APPLICATION TO A SIMPLE TENSILE TEST

In the following section the ability of the proposed fully coupled nonlocal
damage model to conserve the wellposedness of the IBVP solution is stu-
died. A bi-dimensional simulation of a plane strain tensile test is proposed.
The dimensions of the tested zone are a 1 by 4 rectangular sheet with a unit
thickness. The ABAQUS/Standard code is used coupled to UEL and
UMAT users subroutines. The boundary conditions are presented in
Figure (2). The sheet is clamped at the left side and tied to a moving tool
on the right side. A uniform displacement is imposed to this tool along the
major axis of the sheet with a constant velocity of 1 mm/s. The sheet is
meshed with triangular elements using a near uniform mesh size h. The
equivalent stress (von-Mises) is presented at Figure 3 as a function of the
cumulated plastic strain (p). We call un-coupled a solution where damage
has no effects on the plastic behavior. There is no more softening phenom-
enon and hardening can reache saturation. Two virtual materials defined in
Table (1) are tested. The both materials share the same elastic and hardening
behavior. They only differ by their damage evolution. Accordingly, the local
un-coupled stress/strain curves are merged. However, the local fully coupled
stress/strain curves differ significantly as can be seen in Figure 3. Those
materials are not representative of any real materials, they only represent

4
1 3 5

Figure 2. Meshing and boundary conditions of the tensile specimen and position of five
studied IP.

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Elastoplastic Nonlocal Formulations with Damage Gradients 859

two extremal behaviors of ductile metallic materials. In the coupled case


when damage tends to unity stress reaches zero and the corresponding mate-
rial point can be considered as broken. For this model, damage is the only
softening phenomenon able to drop load carrying capacity at the material
point level. Due to the nonlinear damage law, damage rate rises to infinity

700
Un-coupled

600

500
Equ. stress (Mpa)

400

300

200

Type-I
100
Type-II

0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Equ. plastic strain
Figure 3. Stress/strain curves for both coupled and un-coupled model for the two materials
(Type-I and Type-II).

Table 1. Parameters description of the used materials. Type-I and Type-II.

Parameters Material Type-I Material Type-II

Young modulus E 210,000 MPa 210,000 MPa


Poisson modulus n 0.3 0.3
Yield Limit y 500 MPa 500 MPa
Isotropic hardening modulus Q 3000 MPa 3000 MPa
Isotropic hardening exponent b 15 15
Damage coefficient S 10 MPa 20 MPa
Damage exponent s 5 1
Damage exponent  1 2
Damage initial threshold Y0 0 MPa 0 MPa

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860 D. SORNIN AND K. SAANOUNI

when damage tends to unity. As a consequence this behavior drives to highly


localized damage zone.

Internal Length Parameter Influence

The internal length parameter (!) effect is now studied for both materials.
The simulation results obtained with four different values from ! 0.0 to
! 10.8 are compared. The global force/displcament curves analysis at
Figures 4 (Type-I) and 5 (Type-II) proves the aptitude of the internal
length parameter to act on the post-peak dissipation. Dissipation is increas-
ing with ! because the size of the yielding zone is directly dependent on the
internal length parameter. Consequently, a high value of ! delays the local-
ization phenomenon and alters directly the load carrying capacity of the
structure. Comparison of global force/displacement curves for both materi-
als show two radically different answer. For material Type-I (Figure 4),
nonlocality seems to have no impact on the global dissipation. The distance
between the two local curves is constant whatever the value of !. The Non
local model do not reduce mesh dependency. For this paradoxical simula-
tion the finer mesh gives the higher dissipation. This phenomenon is only
noticed for P1 and P1+ interpolated elements due to the well known poor

700

600

500 w = 0.0
Force (N)

400 w = 0.3

300 XL-16-Bu 1:2 w =1.8


XL-08-Bu 1:2
200 XNL-16-Bu 2:3
w =10.8
XNL-08-Bu 2:3

100

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35
Displacement (mm)
Figure 4. Global answer for 4 different values of ! and 2 mesh sizes h = 0.08 and h = 0.16.
Type-I.

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(a) w =10.8 h=0.05 (b) w =10.8 h=0.08 (c) w =10.8 h=0.16
2.1364E+02 6.4091E+02 2.1390E+02 6.4169E+02 7.9473E+02 8.4460E+02
0.0000E+00 4.2727E+02 8.5455E+02 0.0000E+00 4.2779E+02 8.5559E+02 7.6979E+02 8.1966E+02 8.6953E+02

(d) w =1.8 h=0.05 (e) w =1.8 h=0.08 (f) w =1.8 h=0.16


2.1129E+02 6.3388E+02 2.1865E+02 6.5596E+02 5.6870E+02 7.7569E+02
0.0000E+00 4.2259E+02 8.4517E+02 0.0000E+00 4.3731E+02 8.7462E+02 4.6520E+02 6.7219E+02 8.7919E+02

(g) w =0.3 h=0.05 (h) w =0.3 h=0.08 (i) w =0.3 h=0.16


1.9765E+02 5.9295E+02 2.2507E+02 6.7521E+02 2.8952E+02 7.0288E+02
0.0000E+00 3.9530E+02 7.9060E+02 0.0000E+00 4.5014E+02 9.0027E+02 8.2841E+01 4.9620E+02 9.0955E+02
Elastoplastic Nonlocal Formulations with Damage Gradients

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Figure 5. (103.D)
 filled contours for 3 mesh sizes and 3 internal length scale parameters (material Type-II).
861
862 D. SORNIN AND K. SAANOUNI

efficiency of such kind of elements in plasticity (Sornin, 2007). This study


concludes to the poor numerical efficiency of the nonlocal P1+/P1 element
even in a nonlocal framework. A similar work proposed in (Areias, 2003)
with quadratical elements gives more acceptable results. From Figure 5
(Type-II), it can be seen that regularized damage filled contours D directly
depends on the internal length parameter. For the highest value of !
(! 10.8) the localization band is stretched over more than 10 elements.
As the internal length parameter decreases, localization concentrates over a
reduced number of elements in the center of the specimen. The plastic mul-
tiplier filled contours at Figure 6 confirm the influence of the internal length
parameter not only on the regularized variable, but also on all the internal
variables of the model. Consequently, the size of the yielding zone is depen-
dent on !. Therefor, coupling of internal variables to the regularized
damage D appears to be efficient.

Mesh Size Dependency

The influence of the mesh size on the FEM results is now studied. The
solutions of the IBVP are presented for various characteristic mesh sizes h
varying from h 0.05 to h 0.16. Figure 5 presents the D field distribution
inside the specimen for three different mesh sizes and three level of ! evol-
ving from 0.3 to 10.8. From this Figure, the following remarks can be
formulated:
. filled contours of regularized damage show that the necking zone area is
mesh independent. The surface (or volume in 3D) is clearly dependent on
the ! parameter. Larger is !, greater is the average zone of strong damage
values D 4 0:7.
. For a given value of D the necking zone is mesh independent but the
necking mode depends on the mesh size. Those differences are more vis-
ible with small values of !.
. In every case, regularized damage fields are homogeneous and do not
present strong gradients. The plastic flow is not focused in a single ele-
ment width row.
. In every case the maximum damage value is 80%. It is obvious that a
great number of elements are in situation of plastic softening. It can be
concluded that the IBVP bifurcation has been largely delayed.
Those results show a good independence of the regularized damage filled
contours to the mesh size. This independence is really effective only for a
minimal value of the internal length parameter correlated to the mesh size.
When ! tends to zero, for a given mesh size, the solution of a purely local
model where necking is focused in a single element width row is recovered.

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(a) w =10.8 h=0.05 (b) w =10.8 h=0.08 (c) w =10.8 h=0.16
1.6718E01 5.0153E01 1.1866E01 3.5597E01 8.9080E02 2.6724E01
0.0000E+00 3.3436E01 6.6871E01 0.0000E+00 2.3731E01 4.7462E01 0.0000E+00 1.7816E01 3.5632E01

(d) w =1.8 h=0.05 (e) w =1.8 h=0.08 (f) w =1.8 h=0.16


9.3798E01 2.8139E+00 3.3637E01 1.0091E+00 4.4131E01 1.3239E+00
0.0000E+00 1.8760E+00 3.7519E+00 0.0000E+00 6.7273E01 1.3455E+00 0.0000E+00 8.8263E01 1.7653E+00

(g) w =0.3 h=0.05 (h) w =0.3 h=0.08 (i) w =0.3 h=0.16


1.9760E+00 5.9279E+00 8.6140E01 2.5842E+00 9.6368E01 2.8910E+00
0.0000E+00 3.9519E+00 7.9039E+00 0.0000E+00 1.7228E+00 3.4456E+00 0.0000E+00 1.9274E+00 3.8547E+00
Elastoplastic Nonlocal Formulations with Damage Gradients

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Figure 6. p filled contours for three sizes size and three internal length scale parameters (material Type-II).
863
864 D. SORNIN AND K. SAANOUNI

2.2073E+01

1.4370E+01

8.0962E+00
1.6555E+01

1.0777E+01

6.0722E+00
1.1036E+01

7.1850E+00

4.0481E+00
5.5182E+00

3.5925E+00

2.0241E+00
0.0000E+00

0.0000E+00

0.0000E+00
(a) (b) (c)
Figure 7. D filled contours for 3 mesh sizes h=0.05 (a), h=0.08 (b), and h=0.16 (c) with
!=1.8.(material Type-II) (Note that D > 1 if D
1 see section Regularized Damage
Variable).

Note that the UEL subroutine facility is only available for ABAQUS/
Standard. Consequently, convergence difficulties are encountered using this
implicit scheme when the tangent stiffness matrix is negative. Due to this
lack of convergence, when damage reaches unity, the propagation of the
macroscopical cracking can not be simulated. The use of ABAQUS/Explicit
together with an adaptive mesh procedure in which the fully damaged ele-
ments are killed is shown to be very helpful to solve this problem (Saanouni,
2006; Borouchaki et al., 2005). Mesh size dependencies of D fields are now
studied in (Figure 5). If the D field is smooth and regular, internal variables
fields define a cloud of high values surrounding a highly damaged single-
element width row (Figure 7). The size of this cloud is directly dependent on
the parameter !. Whatever the value of !, the cumulated plastic strain filled
contours presented at Figure 6 show that yielding is focused in a single
element row at the end of necking. The proposed simulation looks able to
control the size of the yielding region but finally macroscopic cracking
happens in a zone directly dependent on the mesh size.
Figure 8 presents the force/displacement curves of this specimen for
various values of !. For the purely local case the coarse mesh leads to the

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Elastoplastic Nonlocal Formulations with Damage Gradients 865

700

600
Un-coupled

500
Force (N)

400
w=0
300 XL-16-Fu 1:2
XL-08-Fu 1:2
XL-05-Fu 1:2
200 XNC-16-Fu 1:2
XNC-08-Fu 1:2
w = 0.3
XNC-05-Fu 1:2
100 XNL-16-Fu 2:3 w =1.8
XNL-08-Fu 2:3 w =10.8
XNL-05-Fu 2:3
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Displacement (mm)
Figure 8. Global answer for 4 different values of ! and 3 mesh sizes h=0.05, h=0.08, and
h=0.16. Type-II.

higher dissipation. For a medium value of ! 1.8 (! 1.8) the dependence


of dissipation regarding to the mesh size is reduced, but can not be totaly
avoided.

Initial Mesh Orientation Dependency

Let us compare now the answer of the purely local and nonlocal models
for differently oriented initial meshes. Results are presented for the Type-II
material. In the purely local case (! 0) a strong dependence of damage and
plastic multiplier filled contours is noticed (Figure 9). The shear band focus
in a single element width row clearly dependent on the initial mesh orien-
tation (Sornin, 2007 for more details). However, the nonlocal model ! 1.8
shows a good independence to the initial mesh orientation. The shear band
orientation is not influenced by the mesh. On Figure 10 the nonlocal model
is compared for two different orientations and the same mesh size. The
oriented mesh presents a 40 angle from the loading direction. The textured
mesh presents a 60 angle from the loading direction. For both cases it seems
that internal variables evolution is dependent on mesh orientation. But the
regularized damage variable D (Figure 10 (b),(f)) and the plastic multiplier
(Figure 10 (d),(h)) proves that the size and the shape of the yielding zone as

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866 D. SORNIN AND K. SAANOUNI

SDV11
+3.113e - 01
+2.853e - 01
+2.594e - 01
+2.334e - 01
+2.075e - 01
+1.816e - 01
+1.556e - 01
+1.297e - 01
+1.038e - 01
+7.782e - 02
+5.188e - 02
+2.594e - 02
(a) +0.000e + 00

SDV10
+3.432e - 04
+3.146e - 04
+2.860e - 04
+2.574e - 04
+2.288e - 04
+2.002e - 04
+1.716e - 04
+1.430e - 04
+1.144e - 04
+8.581e - 05
+5.721e - 05
+2.860e - 05
(b) +0.000e + 00

Figure 9. Damage D (a) and  (b) filled contours for an initially oriented mesh in the local
case (! = 0.0), (with h = 0.05 and = 40 ).

well as the orientation of the shear band are not correlated to the initial
mesh orientation.

Other Kind of Mesh Dependency

The nonlocal model is now tested for different mesh topologies (he1, he2,
he3, and hh) defined in Table 2. Figure 11 presents filled contours of D and
D for different kind of mesh in the deformed configuration at the end of
simulation. Clearly, the central zone of the specimen is the same (h 0.08)
whatever the case. The remaining sheet side present different mesh size
varying from h 0.05 (he1) to h 0.16 (he3). A biased mesh (hh) varying
from mesh h 0.05 to h 0.16 is also presented. It is noticed that the plastic
flow with damage localize preferentially at the interface between the central
zone and the remaining sheet side for meshes he1 and he2. Numerical errors
due to the distortion of elements in the transition zone between the two mesh
sizes region can be incriminated. However, the localization tacks place cor-
rectly at the center of the specimen for mesh he3 and hh. These results, as
well as the one given by mesh (hh), are to be compared with the homogenous
mesh (h08) of Figure 5. The size of the yielding zone is the same in the three
cases (hh, he3, h08). However, in the side areas the internal variables fields
are evolving differently. For a given maximum value of damage (Figure
11(c) and 11(d)), the damage field is more regular for (hh) mesh than for
(he3) one. Results in term of fields distribution appears to be similar for the
(hh) and (h08). The influence of the mesh size variation around the necking
zone on the structural dissipation is shown in Figure 12. It can be noticed that

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Elastoplastic Nonlocal Formulations with Damage Gradients 867

8.4159E+02

5.0481E05
6.3120E+02

3.7861E05
4.2080E+02

2.5241E05
2.1040E+02

1.2620E05
0.0000E+00

0.0000E+00
(a) (b) (c)
8.8177E+02

1.2417E04
6.6132E+02

9.3128E05
4.4088E+02

6.2085E05
2.2044E+02

3.1043E05
0.0000E+00

0.0000E+00

(d) (e) (f)


3
Figure 10. 10 :D (b,e) and  (c,f) filled contours for a textured (a,b,c with = 60 ) and
oriented (d,e,f with = 40 ) meshes (With h=0.05 and ! = 1.8).

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868 D. SORNIN AND K. SAANOUNI

Table 2. Various mesh topology description.

Ref: Mesh description Nodes Elem. DOF

h08 Homogeneous size 0.08. 787 1429 1522


he1 Hetero. central zone h 0.08 Side 3687 2812 7334
zones h 0.05
he2 Hetero. central zone h 0.08 Side 1429 1499 2845
zones h 0.08
he3 Hetero. central zone h 0.08 Side 397 708 786
zones h 0.16
hh Biased central zone h 0.08 Side 558 1006 1110
0.160.08

(a) 103.D h=he1 (e) D h=he1


2.1935E+02 6.5804E+02 1.6415E+00 4.9246E+00
0.0000E+00 4.3870E+02 8.7739E+02 0.0000E+00 3.2831E+00 6.5662E+00

(b) 103.D h=he2 (f) D h=he2


2.1918E+02 6.5754E+02 1.4024E+00 4.2072E+00
0.0000E+00 4.3836E+02 8.7672E+02 0.0000E+00 2.8048E+00 5.6096E+00

(c) 103.D h=he3 (g) D h=he3


1.9199E+02 5.7597E+02 7.0910E+00 2.1273E+01
0.0000E+00 3.8398E+02 7.6795E+02 0.0000E+00 1.4182E+01 2.8364E+01

(d) 103.D h=hh (h) D h=hh


5.3758E+02 6.9870E+02 6.2501E+00 1.8750E+01
4.5702E+02 6.1814E+02 7.7926E+02 0.0000E+00 1.2500E+01 2.5000E+01

Figure 11. Filled contours for D and D for three nonuniform meshes. h=0.08 in the central
region. (!=1.8 material Type-II).

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Elastoplastic Nonlocal Formulations with Damage Gradients 869

700

600
Un-coupled

500
Force (N)

400

300

200
he3
100 hh
he2 he1

0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Displacement (mm)
Figure 12. Structural global answer regarding to the mesh type. h = hh, he1, he2, he3 for
! = 1.8.

structural dissipation is not only dependent on the mesh size in the necking
zone but also on the mesh size far away from the crack elaboration zone. This
dependence tends to vanish with a smoother variation of mesh size. For the
other meshes like (he1) and (he2) the shifted necking zone gives largely over-
estimated global dissipations. A lack of spatial discretization as well as the
poor P1+/P1 element efficiency can be incriminated to explain such a beha-
vior. It is shown that the nonlocal formulation can be used with various mesh
topologies. This kind of mesh are largely used for adaptive remeshing oper-
ation which includes mesh size gradients over the structure (Borouchaki et al.,
2005). But meshing must be done with some care:
. For a given internal length scale, mesh size must be small enough to avoid
a local answer. With the proposed model, there is no analytical relation
between the value of the internal length scale parameter and the maxi-
mum mesh size allowed in the necking region. The value is numerically
obtained by a mesh size convergence analysis.
. The finest mesh in the structure must be automatically associated to
highly damage region around the crack zone. Adaptive meshing based
on physical error indicators is necessary to avoid spurious cracking path.

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870 D. SORNIN AND K. SAANOUNI

. The size of the mesh must be constant in all the cracking zone. It means
that the size of the fine mesh region is connected to the internal length
parameter (!).
. The gradient of mesh size in the structure must be smooth enough to
ensure a good independence to the mesh topology.
This analysis corroborates the work of (Svedberg and Runesson, 2000). The
results and main conclusions of the above section can be helpfully compared
to the works of (Areias, 2003) and (Cesar-De-Sa et al., 2006).

Analysis of the Local Behavior

The local behavior is studied for some IPs dispatched over the sheet as
defined in Figure 2. IP1 submitted to a small plastic strain, IP2 at the limit of
the yielding zone when necking occurs, IP3 just around the macroscopical
crack (elastically unloaded when cracking occurs), IP4 in plastically soft-
ening when cracking occurs and IP5 at the center of the final crack (without
any elastic unloading). Those five IP are supposed representative of various
loading paths applied to the material points of the structure. At Figure 13
some results of a purely local model and the nonlocal model are compared at
the IP level. For the local model, the IP1 is elastically unloaded first for
p & 0.015 due to the plastic flow of the central zone. As the plastic flow
increases and localizes in the central zone, others integration points
(IP2IP4) becomes successively elastically unloaded expecting IP5 where
the plastic flow with damage leads to softening behavior. It is clearly noticed
that all the integrations points follow the same stress/strain curve before
theirs respective elastic unloading occurrence. This is confirmed by the
unique damage/strain curve followed by all the IPs at Figure 13. For the
nonlocal model, the local behaves of all the IP are significantly different.
Before elastic unloading occurs a plastic softening is noticed for IP2IP5.
This plastic softening issued from the nonlocal formulation ensures a
progressive lose of the load carrying capacity. It can be noticed that soft-
ening increase with the distance to the macroscopic crack. For IPs far from
the macroscopic crack, softening is fastened (IP1), whereas the IP5 ductility
is considerably increased compared to the local case. For a better under-
standing of the plastic and elastic softening the damage curves D  p are
plotted for the different IPs at Figure 13(b). For the nonlocal model multiple
responses function of the loading history in the structure are noticed.
Thereby, IP4 and IP5 belonging to the crack zone reach the critical
damage for a higher plastic strain compared to the local case. However,
for IPs far from the crack (IP1 and IP2), damage evolution is

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Elastoplastic Nonlocal Formulations with Damage Gradients 871

700

Local
600

PI-4
PI-2
Nonlocal
Equivalent stress (N.m2)

500

400
PI-3
PI-1

300

PI-3
200

PI-5

PI-5
PI-4
100

0
0 0.1 0.2 0.3 0.4 0.5 0.6
(a) Equivalent plastic strain (m1)

0.9
PI-5 PI-4 PI-5
0.8

0.7 Local
Nonlocal PI-3
0.6
Damage ()

0.5

0.4

0.3
PI-2
0.2

0.1
PI-1
0
0 0.1 0.2 0.3 0.4 0.5 0.6
(b) Equivalent plastic strain (m1)
 p (b) for the five IP in local and non local cases.
Figure 13.  Mises(p) (a) and D

radically fastened. Compared to the purely local case, IP2 reaches 20% of
damage for only 10% of cumulated plastic strain.
It is clearly shown that the nonlocal model induces serious variations
of the local behavior function of the distance from the macroscopic
cracking zone. For a given value of the equivalent plastic strain p the

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872 D. SORNIN AND K. SAANOUNI

regularized damage D is different according to the integration point loca-


tion. Assuming D monotonically increasing, ductility of each IP of the struc-
ture appears to be different. Consequently, the nonlocal formulation leads
to spatial location dependency of the material point (IP) response. This is
explained by the material properties dependency on the nonlocal damage
variable D, such as Young modulus or hardening modulus. This phenome-
non is similar to the thermomechanical problems where the mechanical
(stress/strain) response depends on the temperature distribution over the
structure. For the proposed model, dissipation of each integration point is
different and internal variables evolution not only depends on loading his-
tory but also on the evolution of the nodal damage variable D.  From a
physical point of view, the dependency of the dissipation on the distance
to the macroscopic cracking zone is hardly acceptable. The ability of the
model for more complex loading paths and geometries than uniaxial tension
must be evaluated.

DISCUSSION AND CONCLUSIONS

This article presents a nonlocal elastoplastic formulation based on the


first damage gradient. A regularized damage variable is introduced in the
damage/behavior coupling. This regularized variable is computed using a
2D P1+/P1 nonlocal element implemented using an UEL subroutine of
ABAQUS/standard. The isotropic nonlinear hardening material model as
well as the variational framework of the formulation are fully detailed.
Numerical results are presented for a simple plane tensile test. Mesh size
impact over the final distribution of internal variable fields is studied. An
analysis of the efficiency of the nonlocal formulation for different sets of
damage parameters is proposed. At the same time mesh sensitivity of the
global dissipation is explored thanks to the force/displacement curves. In a
view of application of the model to simulation of forming process with
adaptive mesh the sensitivity of the results to mesh topology is also tested.
Results obtained with this model show a good ability of the formulation
to produce regularized nonlocal damage distribution independent of the
spatial discretization. A good independence of the yielding zone shape
and surface to the discretization aspects is also noticed. However, the inter-
nal variables fields (D and p) are still dependent on the shape, orientation,
and size of the mesh in the necking zone. The orientation of the shear band
is not conveniently detected in all cases. Comparison of the global force/
displacement curves show the weak capacity of the proposed approach to
control the structural dissipation regarding to the mesh size or topology.
Dissipation mesh-dependency is still noticed even with large values of the

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Elastoplastic Nonlocal Formulations with Damage Gradients 873

internal length scale parameter. The necessity of fine meshes and quadrati-
cally interpolated elements to reduce mesh-dependency is also highlighted.
Without kill-element option it is rather difficult to prove the efficiency of
this formulation during crack propagation. Some works are actually driven
to enable an explicit scheme computation for crack propagation modeling.
Extension of the model for 3D problems and more complex structures and
loading paths is a major prospective. The proposed approach leads to a
convenient regularization of the IBVP until highly damaged element occur-
ence. But crack propagation corresponding to a discrete phenomenon still
takes place in a single elements width row. This constatation implies the
choice of both a correct mesh size regarding to the crack dissipation and an
internal length parameter ! for the local necking description.

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