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ME6503 DESIGN OF MACHINE ELEMENTS

LTPC3003

OBJECTIVES

To familiarize the various steps involved in the Design Process

To understand the principles involved in evaluating the shape and dimensions of a


component to satisfy functional and strength requirements.

To learn to use standard practices and standard data

To learn to use catalogues and standard machine components

(Use of P S G Design Data Book is permitted)

UNIT I STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS


(10)

Introduction to the design process factors influencing machine design, selection of


materials based on mechanical properties Preferred numbers, fits and tolerances
Direct, Bending and torsional stress equations Impact and shock loading
calculation of principle stresses for various load combinations, eccentric loading
curved beams crane hook and C frame- Factor of safety theories of failure
Design based on strength and stiffness stress concentration Design for variable
loading.

UNIT II SHAFTS AND COUPLINGS


(8)

Design of solid and hollow shafts based on strength, rigidity and critical speed
Keys, keyways and splines Rigid and flexible couplings.

UNIT III TEMPORARY AND PERMANENT JOINTS


(9)

Threaded fastners Bolted joints including eccentric loading, Knuckle joints, Cotter
joints Welded joints, riveted joints for structures theory of bonded joints.

UNIT IV ENERGY STORING ELEMENTS AND ENGINE COMPONENTS


(9)

Various types of springs, optimization of helical springs rubber springs Flywheels


considering stresses in rims and arms for engines and punching machines-
Connecting Rods and crank shafts.

UNIT V BEARINGS
(9)
Sliding contact and rolling contact bearings Hydrodynamic journal bearings,
Sommerfeld Number, Raimondi and Boyd graphs, Selection of Rolling Contact
bearings.

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