Distribution : Controlled X Uncontrolled Available on computer X

Document status : TO :

F.I ( Information ) PT. PLN (PERSERO)

F.C ( Comments )

F.E ( Execution )

F.A X ( Application )

Title : SULFUR HEXAFLUORIDE CIRCUIT BREAKER

GL-314

Type : FIELD TEST GUIDE

Contract :
PT. PLN (PERSERO) JASA ENGINEERING JAWA TENGAH 1
COAL FIRED STEAM POWER PLANT PROJECT, 2 X (300 - 400) MW

0 5 3 . PJ / 041 / D I R / M A R C H 21 ST 2007 REMBANG 1 5 0 KV

Contract specific number Name

by
on
C by Samuel H.S Pasti Malau Lasman Purba 6
on 14.07.2008 14.07.2008 14.07.2008
B by Samuel H.S Pasti Malau Lasman Purba Customise for Rembang project 6
on 19.03.2008 19.03.2008 19.03.2008
A by Pasti Malau Sudung Malau GONCALVES ORIGINAL ISSUE 6
on 05.09.2001 05.09.2001 05.09.2001
Ind Rev Prepared Checked Approved Modification Sheets

PT. ALSTOM GRID

FA SECTION

J K T A T I 0 3 H D A D 0 0 0 2
Place of issue File number

This document is the property of PT. AREVA T&D and cannot be used, reproduced or transmitted to thirds without prior written permission.
 PT. ALSTOM GRID CIRCUIT BREAKER Ref. IEC 60427

FA Section GL - 314 Chapt. 3.1

Sheet : 2

AT : I.03.H.DAD.0002 rev.C Rev. C

CONTENTS SHEETS REVISION

1 - PURPOSE 3 C

2 - REFERENCE DOCUMENTS 3 C

3 - EQUIPMENTS REQUIRED 3 C

4 - GENERAL INSPECTION 3 C

5 - COMMISSIONING 3 C

6 - RECORDING OF INSPECTION AND 6 C

TEST DATA

APPENDIX :

Test forms
I.08.H.DAD.0002

This document is the property of PT. AREVA T&D and cannot be used, reproduced or transmitted to thirds without prior written permission
 PT. ALSTOM GRID CIRCUIT BREAKER Ref. IEC 60427

FA Section GL - 314 Chapt. 3.1

Sheet : 3

AT : I.03.H.DAD.0002 rev.C Rev. C

1 PURPOSE

These tests cover all inspection and testing to be performed on the circuit breaker on site
prior to energization.

2 REFERENCE DOCUMENTS

- OMN/220/AT/4010/MD: Technical Specification GL 314

3 EQUIPMENTS REQUIRED

Micro-ohmmeter
Breaker Analyzer
DC and AC test supply
Digital millimeters
Digital Time meter (Breaker Analyser)
Thermometer
Pressure gauge 0-1 Mpa
Leak detector
Mega ohmmeter
DC Voltage injector

4 GENERAL INSPECTION

Visual inspection, compliance with drawings and manuals

SF6 level and leakage check (where applicable)
Nameplate ratings, HV & LV terminal marking
Connections tightening, cables marking
Grounding system (continuity and connections)
Inspect installation of the stop ring in operating mechanism prior to first closing and
opening operation
Note the counter reading

5 COMMISSIONING

Contact Resistance Check

With the CB in close position use a micro ohmmeter to check the resistance of main
circuit as test scheme attached below
Apply a direct current of 100 A
Measure the resistance reading and note the temperature.
Perform the test for each pole

This document is the property of PT. AREVA T&D and cannot be used, reproduced or transmitted to thirds without prior written permission
 PT. ALSTOM GRID CIRCUIT BREAKER Ref. IEC 60427

FA Section GL - 314 Chapt. 3.1

Sheet : 4

AT : I.03.H.DAD.0002 rev.C Rev. C

Test scheme for Main Circuit Contact Resistance check

Gas Pressure Check

- Using a pressure gauge, measure the gas pressure for each chamber (pole). Note also
the temperature
- Compare the reading with absolute pressure indicated in mounted densimeter

Gas Pressure Monitoring Densimeters Inspection

- Check that all the contacts of P1 (X01: 27-28) and P2 (X01:29-30) are closed
- Fill the gas until P2 contact is just open (refer to effective gas pressure correction table)
- Release the gas until P2 contact close, record the value.
- Continue to fill the gas until P1 contact just open
- Release the gas until P1 contact close, record the value.
- Continue to fill the gas until normal pressure
- Take account of temperature during gas filling
- Refer to gas effective pressure correction table in documentation for pressure
calculation. Note : pme = P2 = minimal pressure for insulation
pae = P1 = alarm pressure for insulation
pre = filling rate pressure for insulation

This document is the property of PT. AREVA T&D and cannot be used, reproduced or transmitted to thirds without prior written permission
 PT. ALSTOM GRID CIRCUIT BREAKER Ref. IEC 60427

FA Section GL - 314 Chapt. 3.1

Sheet : 5

AT : I.03.H.DAD.0002 rev.C Rev. C

Operating times
Main contact operating durations :
- Connect the Main Circuit to Test equipment (Breaker analyzer)
- Connect the CB auxiliary contacts NC and NO to test equipment
- Connect also closing and opening order to closing and opening coil of CB respectively
- Perform the test as below with relay (C) and without relay (SC) :
o Closing operation (C), record the value
o Opening operation using trip circuit 1 (C & SC), record the value
o Opening operation using trip circuit 2 (C & SC), record the value
o Close-open cycle operation (CO), record the value
o Sequence cycle operation (O-CO), record the value
- Record, and refer to manufacturer specification

Coincidence deviation measurement

- Perform the same procedure as above and apply to breaking elements of chamber in a
same pole and between poles
- Record, and refer to manufacturer specification

Auxiliary contact operating durations

- Perform the same procedure as above and apply the test for the CB auxiliary contact
- Do the test for each phase for each type of contact (52a and 52b)

Auxiliary Chamber Resistor Measurement

- Using an ohmmeter, measure the resistance of each resistor
- Record the value, and refer to manufacturer specification.

Resistor Insertion time

- Perform the test circuit as above procedure and apply to resistor chamber
- Trigger the opening order to CB
- Record the value
- Trigger the closing order to CB
- Record the value and refer to manufacturer specification

This document is the property of PT. AREVA T&D and cannot be used, reproduced or transmitted to thirds without prior written permission
 PT. ALSTOM GRID CIRCUIT BREAKER Ref. IEC 60427

FA Section GL - 314 Chapt. 3.1

Sheet : 6

AT : I.03.H.DAD.0002 rev.C Rev. C

Operating mechanism re closing durations

- Connect the timer; start input to MCB aux contact and stop to spring charge limit switch
- Ensure that the spring mechanism is fully charge
- Switch-off the MCB for motor supply
- Close the CB then open
- Switch-on the MCB and measure the time consumed for spring mechanism fully charge.

Various Checking
- Some checking recommended as listed in the field test report.
- Refer to manufacturer specification

CB Operating Voltage Checks

Using DC Voltage injector, verify the CB operation (closing and opening):
Inject voltage (less than 80% rated operating voltage) to CB coil (closing coil / opening coil
and verify the operation, record the voltage.

CB Insulation Resistance Checks

Measure the insulation resistance of the HV Terminal of the CB:
- Put the CB in open position
- Measure the insulation using mega ohmmeter 5000V between:
HV Terminal 1 to Ground
HV Terminal 2 to Ground
HV Terminal 1 to HV Terminal 2
HV Phase 1 HV Phase 2
HV Phase 2 HV Phase 3
- Measure the iR using 1000 V (or refer to manufacturer) between:
Voltage 1 Voltage 2
Voltage 1 Ground
Voltage 2 Ground

6 RECORDING OF INSPECTION AND TEST DATA

The results of the checks and measurements made during the field test shall be recorded
on the following test forms:
I.08.H.DAD.0002

This document is the property of PT. AREVA T&D and cannot be used, reproduced or transmitted to thirds without prior written permission