User Manual: Power Xpert CXH

Power Xpert CXH
User manual
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton Corporations
(Eaton) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales
office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in
appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES
OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY
EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE
CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information,
recommendations and descriptions contained herein. The information contained in this manual is subject to change without
notice.
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Power Xpert CXH
Contents
SAFETY
Definitions of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
GENERAL
Instructions for using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Description of the Power Xpert CXH system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Power Xpert CXH structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Power Xpert CXH busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Main busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Vertical busbar system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Power Xpert CXH incoming units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Power Xpert CXH outgoing units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
INSTRUCTIONS FOR INSTALLATION

Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
System transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTRUCTIONS FOR OPERATION AND MAINTENANCE

Instruction for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Withdrawable units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Operating with empty withdrawable unit slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Top cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Incoming section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Fixed functionalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Door operation for fixed functionalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Networked MCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Instructions for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
TECHNICAL DATA AND SPARE PARTS

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Data outgoing units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
User connection to low voltage switchgear assemblies . . . . . . . . . . . . . . . . . . . . . . .61
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Power Xpert CXH
List of figures
Figure 1. Power Xpert CXH cubicles: width variants. . . . . . . . . . . . . . . . . . . . . . . . . . .2
Figure 2. Power Xpert CXH cubicles: depth variants . . . . . . . . . . . . . . . . . . . . . . . . . .3
Figure 3. Power Xpert CXH panelsmain busbars . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Figure 4. Power Xpert CXH panelsvertical busbars. . . . . . . . . . . . . . . . . . . . . . . . . .5
Figure 5. Power Xpert CXH panelsincomers and buscouplers . . . . . . . . . . . . . . . . .6
Figure 6. Power Xpert CXH panelswithdrawable units . . . . . . . . . . . . . . . . . . . . . .7
Figure 7. Power Xpert CXH panelsfixed units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 8. Detailed floor plan for Power Xpert CXH panel . . . . . . . . . . . . . . . . . . . . . .10
Figure 9. Placement and escape routes overview . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Figure 10. Lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 11. Busbar installation1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Figure 12. Busbar installation2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Figure 13. Busbar installation3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Figure 14. Single busbar per phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Figure 15. Double busbar per phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Figure 16. Main busbar coupling set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Figure 17. Main busbar coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Figure 18. Single main busbar connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 19. Double main busbar connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 20. Top side cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Figure 21. Roof installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Figure 22. Top cable entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Figure 23. Bottom cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Figure 24. Standard mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Figure 25. Setting of NZM for protection of cables . . . . . . . . . . . . . . . . . . . . . . . . . .21
Figure 26. Setting of NZM for protection of motors . . . . . . . . . . . . . . . . . . . . . . . . .21
Figure 27. Series NRX and Magnum air circuit breakers . . . . . . . . . . . . . . . . . . . . . .21
Figure 28. Power Xpert CXH withdrawable motor control center . . . . . . . . . . . . . . .22
Figure 29. Typical MCC withdrawable unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 30. Withdrawable unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 31. Withdrawable unitdoor opened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 32. Withdrawable unitdrawer aligned with the compartment rails . . . . . . .23
Figure 33. Withdrawable unitrolling in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Figure 34. Pushing down the lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Figure 35. Withdrawable unit showing MCCB in OFF state . . . . . . . . . . . . . . . . . . .25
Figure 36. Withdrawable unit with doors closed and racking tool inserted . . . . . . . .25
Figure 37. Disconnect position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Figure 38. Locked door and MCCB supply turned OFF . . . . . . . . . . . . . . . . . . . . . . .26
Figure 39. Withdrawable unit with doors closed and racking tool
inserted to disconnect the contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Figure 40. View after opening the doorlock brace at the bottom position . . . . . . .27
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Power Xpert CXH
List of figures, continued

Figure 41. Lock brace lifted up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 42. Roll out the withdrawable unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 43. Withdrawable unit in rolled out position . . . . . . . . . . . . . . . . . . . . . . . . . .29
Figure 44. Locked door and power supply ON for MCCB . . . . . . . . . . . . . . . . . . . . .29
Figure 45. Locked door and MCCB power supply turned OFF. . . . . . . . . . . . . . . . . .29
Figure 46. Sticker indicating default positionDisconnected . . . . . . . . . . . . . . . . . .30
Figure 47. Sticker indicating Test condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 48. Sticker indicating Connect condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 49. Inserting tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Figure 50. Racking to test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Figure 51. Racking to connect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Figure 52. Empty withdrawable unit slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Figure 53. Contact dummies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Figure 54. Scissor contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Figure 55. Contact dummies (red); scissor contacts (black). . . . . . . . . . . . . . . . . . . .33
Figure 56. Door cover after removal of withdrawableunit . . . . . . . . . . . . . . . . . . . .33
Figure 57. Door cover after adding blind cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Figure 58. Blind cover assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Figure 59. Cable connection compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Figure 60. Cable connection points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Figure 61. Changing compartments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Figure 62. Removal of doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Figure 63. Removal of screening plate and mounting plate . . . . . . . . . . . . . . . . . . . .36
Figure 64. Fitting the connection set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Figure 65. Fitting the main outgoing contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Figure 66. Mounting the screening plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Figure 67. Removing the partition plate (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Figure 70. Removing the auxiliary contact brace and the dividing plate . . . . . . . . . .41
Figure 71. Scissor contacts in live state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Figure 72. Scissor contacts replaced by red dummy contacts. . . . . . . . . . . . . . . . . .42
Figure 73. Mounting of the new door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Figure 74. CXH mechanical coding and examples of utilization . . . . . . . . . . . . . . . . .44
Figure 75. Top cable entry (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Figure 76. Top cable entry (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Figure 77. Transition panel installed to connect
Capitole40 installations to CXH installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Figure 78. Lower section of incomer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Figure 79. Typical Magnum overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
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Power Xpert CXH
List of figures, continued

Figure 82. MCCB turned OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Figure 83. MCCB turned ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Figure 84. T-connections on the MCC panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Figure 85. Networked MCC panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Figure 86. Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Figure 87. Spare parts (main contacts/auxiliary contacts) . . . . . . . . . . . . . . . . . . . . . .52
Figure 88. Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Figure 89. Spare parts (racking tool) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Figure 90. Spare parts (main busbar supports) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Figure 91. Spare parts (main busbar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
List of tables
Table 1. Rating and cross sections of main busbars . . . . . . . . . . . . . . . . . . . . . . . . . .4
Table 2. Rating and cross sections of vertical busbars . . . . . . . . . . . . . . . . . . . . . . . .5
Table 3. Power Xpert incomers ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Table 4. Rating for the withdrawable units MCCB . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Table 5. Power Xpert fixed unit ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Table 6. Placement distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table 7. Power Xpert fixed unit ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Table 8. Drawer sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Table 9. Power Xpert CXH safety interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Table 10. Sizes for top cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Table 11. Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Table 12. Enclosure spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Table 13. Busbar spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Table 14. Busbar spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Table 15. Data outgoing units400/415 for outgoing units . . . . . . . . . . . . . . . . . . . .56
Table 16. User connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
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Power Xpert CXH
Safety
Definitions of symbols
WARNING
This symbol indicates high voltage. It calls your
attentionto items or operations that could be dangerous
to you and other persons operating this equipment.
Read the message and follow the instructions carefully.
This symbol is the Safety Alert Symbol. It occurs with

either of two signal words: CAUTION or WARNING, as
described below.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or serious
damage to the product. The situation described in the
CAUTION may, if not avoided, lead to serious results.
Important safety measures are described in CAUTION (as
well as WARNING).
Warnings
WARNING
Never try to insert the drawer into the panel with circuit
breaker in the ON position.
WARNING
Never try to start this procedure of removal of the unit
with the MCCB in the ON position.
WARNING
Never try to switch the MCCB to ON position while
racking-in or racking-out the drawer.
WARNING
The vertical distribution busbars are not automatically
electrically dead when the door is opened.
POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com vii
Power Xpert CXH
viii POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com
General
General
Instructions for using the manual Description of the Power Xpert CXH system
Aim of the manual System overview
This manual contains instructions for the installation, The Power Xpert CXH is a low voltage motor control center
putting into operation, using and maintenance of the Eaton and/or a distribution system made of standard sheet metal
low voltage switchgear system type Power XpertCXH. cubicles.
Instructions for trouble shooting are also given. It is
important for the proper and safe functioning of the system The system is designed for a nominal service-voltage of
that these instructions are observed and carried out by a 400V up to 480 V (dependent of the build-in components).
skilled electrical engineer. The information corresponds as The nominal current of the Main busbar system can be from
closely as possible with the supplied product. However, 800 A to a maximum of 4000 A. The maximum rated short-
due to Eatons policy of continual product improvement, time current is 100 kA rms-1s. (Higher nominal currents are
itispossible that certain details will vary. realized by means of a double busbar system).
The information in this manual will guide the user of the The outgoing functions can be either fixed or withdrawable
product through all the facets of the operation for which type.
theproduct is designed.
Power Xpert CXH structure
The assembly instructions, and applications, etc., are
Power Xpert CXH Panels are made up of completely
however non-binding, serving for reference purposes.
compartmented cubicles
Eaton products are supplied in accordance with the general
terms and conditions of sales and supply which have been Height
lodged with the Chambers of Commerce. This product Power Xpert CXH cubicles are of a modular design. The
manual in no way affects these general conditions. standard height is 2300 mm. The space in which apparatus
can be fitted amounts to a maximum of 1900 mm in the
Structure of the manual fixed panels and 1750 mm in the withdrawable panels. The
In order to make the manual as useful as possible, it has 1750 mm equals 14 times the modular height of 125 mm.
been organized according to a strict system. The structure
of the manual is as follows. Depth
The manual is divided into chapters The standard cubicle depth is 600 mm up to a 4000 A rated
horizontal main busbar system. The Top cable option comes
Each chapter is divided into paragraphs with an additional panel thats connected at the back. This
panel comes in two depth variants of 275 mm and 475 mm
All illustrations have been numbered systematically for all widths.
All pages have been numbered systematically
Width
The width of the cubicles depends on the type and will be
explained in the following sub chapters. The available widths
are: 425 mm, 600 mm, 800 mm, 1000 mm, 1200 mm and
1350 mm. Refer to Figure 1 and Figure 2.
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General
Figure 1. Power Xpert CXH cubicles: width variants
2 POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

General
Figure 2. Power Xpert CXH cubicles: depth variants

General
Power Xpert CXH busbars

Main busbars
The main busbars in power Xpert CXH are available from
800 to 3600 A with copper size varying from 1x40x10 to
2x120x10. For the detailed list of Main Busbar options,
referto Table 1.
Figure 3. Power Xpert CXH panelsmain busbars
Table 1. Rating and cross sections of main busbars

Maximum
permissible Short circuit
current capacity Copper size
Thickness Support
I th (A) I cw (kA) No. x Height x (mm) distance (mm)
1900 50 2 x 40 x 10 350
1900 65 2 x 40 x 10 250
2500 65 2 x 60 x 10 350
1900 50 2 x 40 x 10 350
1900 65 2 x 40 x 10 250
2500 65 2 x 60 x 10 350
2500 80 2 x 60 x 10 250
2900 65 2 x 80 x 10 350
2900 80 2 x 80 x 10 250
3200 80 2 x 100 x 10 350
3200 100 2 x 100 x 10 250
3620 80 2 x 120 x 10 350
3620 100 2 x 120 x 10 250

General
Vertical busbar system

The vertical busbars in Power Xpert CXH are currently
available from 800 to 1600 A with copper size varying from
1x40x10 to 2x40x10. For the detailed list of vertical busbar
options refer to Table 2.
Rating and cross sections of distribution busbars
Figure 4. Power Xpert CXH panelsvertical busbars
Table 2. Rating and cross sections of vertical busbars

Maximum
permissible Short circuit
current capacity Copper size
Thickness Additional
I th (A) I cw (kA) No. x Height x (mm) subsystems
800 50 1 x 40 x 10 Not required

1600 50 2 x 40 x 10 Not required
1600 100 2 x 40 x 10 Paralleling device

General
Power Xpert CXH incoming units
Figure 5. Power Xpert CXH panelsincomers and buscouplers
The incomers in power Xpert CXH are available from 800A

up to 4000 A, with Series NRX RF air circuit breakers or
Magnum DN air circuit breakers.
Table 3. Power Xpert incomers ratings

Specification Range
Current ratings 1200 A up to 3600 A

Air circuit breaker Series NRX RF, Magnum DN
Types 3P, 4P, 3P neutral, 3P neutral link (BS)
Panel dimensions: incomers (mm) 600 W x 600 D, 800 W x 600 D, 1000 W x 600 D, 1000 W x 800 D
Panel dimensions: top cable entry (mm) Basic panel dimensions + extra depth (275/475)
Panel dimensions: bus couplers (mm) 1025 W x 600 D, 1225 W x 600 D, 1425 W x 600 D
Only for 3600 A incomers.

General
Power Xpert CXH outgoing units

Withdrawable units Fixed units
Outgoing motor starters up to 132 kW and outgoing Outgoing direct on line motor starters above 110 kW up to
feedersup to 500 A are available in Power Xpert CXH 250 kW and outgoing feeders up to 1600 A are available in
withdrawable units. Power Xpert CXH fixed panels.
Table 4. Rating for the withdrawable units MCCB Table 5. Power Xpert fixed unit ratings
Drawer Specifications Rating
Drawer dimensions (mm) Power rating
Direct on line
Direct on line and forward/reverse
Power ratings 110 kW250 kW
C012 125 H x 250 W Up to 18.5 kW
MCCB NZM2, NZM3
C01 125 H x 250 W Up to 22 kW
Panel dimensions (mm) 425 W x 600 D
C02 250 H x 500 W Up to 75 kW
Panel dimensions 425 W x 600 D
C04 500 H x 500 W Up to 132 kW top cable entry (mm)
Feeders Feeders
C012 125 H x 250 W Up to 63 kW Current ratings 4001600 A
C01 125 H x 250 W Up to 125 kW MCCB NZM2, NZM3, NZM4
C02 250 H x 500 W Up to 250 kW Phases 3P, 4P, 3P neutral, 3P neutral link (BS)
C04 500 H x 500 W Up to 500 kW Panel dimensions (mm) 425 W x 600 D, 600 W x 600 D
Panel dimensions 425 W x 875 D, 600 W x 875 D
Figure 6. Power Xpert CXH panelswithdrawable units top cable entry (mm)
Figure 7. Power Xpert CXH panelsfixed units

General
Standards
Power Xpert CXH has been developed in accordance with
international standards, such as:
IEC/EN 61439-1
IEC/EN 61439-2
BS-EN 61439-2
IEC/TR 61641 criteria 1-7
IEC 60947-1 part 4-1 type 2 coordination
Seismic test acc. IBC/CBC/UBC/IEC/IEEE in standard
configuration ZPA 0.20/0.25g (RRS 0.625g) and with
seismic kit ZPA 0.5g (RRS 1.5g)
Shell DEP 33.67.01.31-Gen 8.5.3.106 and A1.5.2.1
The system meets the highest safety requirements and is
DEKRA approved.
Identification
Order number: _______________
Serial number: _______________
Supplied by: Eaton Industries (Netherlands)
B.V. P.O. Box 23, 7550 AA Hengelo,
The Netherlands
Tel: +31 74 246 4010
Fax: +31 74 246 4025
Internet: www.eaton.eu/CXH

Instructions for installation

If required, the switchgear can be transported and installed Details on the dimensions and weight of the switchgear can
by specialist personnel from Eaton. This chapter contains be found in the floor plan drawing in the information pack.
information on transporting and installing of the Power Xpert
CXH switchgear. In order to install a switchboard, a number of conditions
have to be satisfied. Therefore, the switch room has to
Environmental requirements comply with certain requirements.
The electrical room in which the switchgear is set up must Floor plan
comply with the following: The illustration on the next page gives an example of how
All safety regulations applicable locally equipment is set up.
The requirements set out in the chapter on safety Use the floor plan in the information pack to check that the
floor recesses are the right size and executed correctly.
The requirements in this paragraph
During transport and storage
Climate
If the switchgear panels are stored temporarily prior to
In accordance with IEC 61439-1 par. 7.1.1, the climate in the installation, or during transport:
switch room must comply with the following:
Do not unpack the switchgear panels
Humidity: 90% maximum relative over a period of 1 month.
In new buildings it is essential to dry out the area before Store the switchgear panels vertically in a dry and
installing the system. dust-free area
Temperature Ensure that the transport and storage environment
complies with the requirements of IEC 61439-1, par. 7.1.1
Maximum +40 C, measured over a period of 24 hours
Avoid condensation caused by rapid temperature changes
Average not more than +35 C, measured over a period
of 24 hours Note: If the installation is kept in poor conditions in the
Minimum not less than 5 C, measured over a period open air, corrosion and a reduction in the level of
of24 hours quality may result.
The room must be free from dust, corrosive, or flammable Escape routes inside a room
gases and salts. The width of the escape route in front of any cubicle, with
If the installation has to operate in a less suitable operating its door opened 90 degrees, shall be at least 500 mm. It is
environment, it may be necessary to take special recommended that a lifting trolley be used for the removal
precautions. Users should consult Eaton in that case. of air circuit breakers (handling safety requirement).
Room for extension The use of a lifting trolley for circuit breakers will require
additional space (at least 400 mm) for access and
If necessary, reserve sufficient space for later extension of maneuverability of the trolley. Refer to Figure 9 for details
the installation. The system can be extended on both sides. on placement of switchgear inside a room.
Floor Distances from wall
The floor of the operating area should comply with the The minimum distance between the backside of CXH panel
following: and the wall is 50 mm, according to Figure 9 on next page,
and this value is not depending on the busbar rating.
The floor must be flat and level to within 2 mm
The floor must not have any raised areas (bumps) though Entrances
indentations are permitted Entrances to the switch room and escape routes must
The floor must be of adequate strength be kept clear at all times. Entrances must be provided at
suitable places and must be at least as wide as the width
Sections or foundation frames set in the floor can be used of panel plus 0.2 m and the height of panel plus 0.2 m.
as the support surface for the installation. The area between For details of the width and height of panel, see panel
the floor sections and the panel must always be filled in dimensions in Table 3. They must be accessible via the
with filler plates to create a suitable support surface. escape routes. It must be possible to open doors outwards
from both sides without the use of aids.

Figure 8. Detailed floor plan for Power Xpert CXH panel
Figure 9. Placement and escape routes overview
Table 6. Placement distances (AD above)

A (distance
Busbar rating from wall) B C (cable way) D
Up to 2000 A 50 mm 600 mm Up to 800 mm 500 mm


System transport Lifting under windy conditions
Shipment See that the work area is clean and safe; obey the local
statutory provisions
On-site delivery is contingent on the presence of an
appropriate access route. Never stand under a hoisted load
A Power Xpert CXH installation is normally transported in The angle of the lifting chain or strap relative to the lifting
individual sections. The sections can be assembled on site. point must never be larger than 90
When they are shipped with more than 1 section then The lifting operation has to be stopped if the wind force
the maximum length is 2400 mm. The sections are placed exceeds force 7 on the scale of Beaufort (more than
onto pallets and are packed in styrofoam and plastic foil 13.917 m/s). If lifting takes place at great height lifting
to prevent against damage. The pallets are attached to the must be stopped earlier
equipment by means of steel straps.
Delivery inspection Figure 10. Lifting instructions

The cubicles should be unpacked and inspected for
transport damage and/or missing parts. Should any parts be
missing or cubicles have incurred damage during transport,
please advise the transport service and Eaton within seven
calendar days of receipt, in order for the claim to be settled.
When inspecting cubicles, locate and identify any
fixing kits etc., also remove any transport packing from
within compartments, before assembly and putting the
switchboard into service.
Instructions for transport

The user is to follow the suppliers instructions.
Transport
During transport, suitable precautions are taken:
To prevent intrusion of dust
To prevent intrusion of moisture (e.g., rain)
To prevent against damage
Lifting
Lifting under normal conditions
See that the work area is clean and safe; obey the local
Never stand under a hoisted load
The angle of the lifting chain or strap relative to the lifting
point must never be larger than 90
Lifting under cold conditions

See that the work area is clean and safe; obey the local
Never stand under a hoisted load
The angle of the lifting chain or strap relative to the lifting
point must never be smaller than 45
Between 5 C and 19 C, the workload is to be reduced
by 25% if the used lifting gear is made from steel, which
complies with or is less than grade B of the Euro norm
2567

Transport in the operating area Installation of a switchboard

The installation can be moved in the operating area by Switchboards are supplied with a standard 45 mm plinth
means of all suitable aids. This can vary from solid bars, (part of the frame). Position the switchboard on the base
lifting trolleys, inside cranes or forklift trucks. frame (if supplied) or directly on the floor in the required
location.
1. Lift the Power Xpert CXH on one side and put a solid bar
under the installation.
Open the doors of the cable compartments, to gain
access to the mounting holes in the bottom of the cubicle
2. Repeat this until a bar is present under each section.
Where possible gain access to the equipment sections
3. Put some bars in front of the transport direction and front located mounting holes in the bottom of the cubicle,
push the Power Xpert CXH toward its final location. by opening the overall door or removing the bottom bolt
Remove the bars in reverse order. on cover
Insert and tighten the fastening bolts, refit plates and
CAUTION close doors
Make sure that under each section a solid bar is always
present. This is to prevent sagging.
Unpacking the delivery
Dispose of the packing material in an environmentally sound
Lifting trolleys manner. It is essential to adequately pack the products so
as to avoid damage. All packing materials are inoffensive
1. Lift the Power Xpert CXH on one side and put a lifting to the environment and they can be re-used. If any wood
trolley under the installation end. is used, it has not been treated chemically. Foils are from
2. Support the installation adequately to prevent rolling polyethylene (PE). CFC-free polystyrene foam is used for
away padding. These plastics are pure hydrocarbon compounds,
3. Lift the Power Xpert CXH on the other side and put a so they can be recycled. When incinerated, there will be no
lifting trolley under the installation end emissions that are offensive to the environment.
4. Carefully push the Power Xpert CXH towards its final Note: By using and reusing packing materials, we can save
location. on raw materials. This also reduces the amount of
waste.
5. Remove the lifting trolleys in reverse order.
Procedure
Inside cranes
Transport by indoor cranes is done in the same way as 1. As required, remove the packaging materials from the
outside transport. Please refer to the applicable paragraph equipment.
above. 2. Dispose the packaging materials in an environmental
friendly manner.
Forklift trucks
Transport by forklift trucks is done in the same way as
outside transport. Please refer to the applicable paragraph
above.

Inspection of the floor Fitting the busbar systems

Note: The maximum difference in height with reference to Preparation
width and length of the installation shall not exceed
Before fitting the busbars can begin, the following ought to
4 mm. be carried out:
1. Prior to the installation, make sure the floor is smooth Remove the busbar roof which is fastened with bolts on
and level. top of each panel
2. Find the highest point in the installation area. Installation Remove the side covers as shown in Figure 11
of the sections should start from this point. Differences
in height must be eliminated with the use of leveling Provide electrical connections using copper clamps [3]
plates. and M10/M12 bolts provided depending on application as
in Figure 13
3. Check the location of the recesses with reference to
the approved floor plan, which is part of the information Place the top busbar supports and clamp them with M10
package to which this manual belongs. bolts provided. Place the side cover and roof back in place
4. Check the location of the cable trench / cable cellar with as in Figure 13
reference to the floor plan. The busbar system can consist of one or two parallel
5. If any cables come out of the floor, make sure they are busbars per phase
electrically insulated.
6. Put the cables downwards or into the cable cellar/trench
in such a way that the Power Xpert CXH switchgear can
be installed on top.
Figure 11. Busbar installation1

Placing the main busbars

The main busbars are placed in the busbar compartment in
the upper part of the assembly.
Place the lower busbars supports [1]
Place the copper busbars [2] in the slots of the busbar
supports as in Figure 12

Busbar support for one busbar per phase Main busbars connection between panels
Figure 14 shows the position of the busbar supports for When it is required to extend the main busbars into other
one busbar per phase, for the various cubicles. panels an inter-panel busbar coupling set is used as shown
in Figure 17. The main busbars of two panels are coupled
using this set. Refer to Figure 16.
Figure 14. Single busbar per phase
For torque ratings, please see Data outgoing units on
page 56.
Figure 16. Main busbar coupling set
Busbar support for two busbars per phase

Figure 15 shows the positioning of the busbar supports for
two busbar per phase, for the various cubicles.
Figure 15. Double busbar per phase

Figure 17. Main busbar coupling
Interpanel MBB
connection
Busbar systems Table 7. Power Xpert fixed unit ratings

Main busbar Bolt size Torque
Coupling of the main busbars takes place in the cubicles for
outgoing feeders, in the main busbar compartment. In the 1 40 10 M10 x 110 See Technical data and
case of extensions, the link is made at the point where the 2 40 10 M10 x 110 spare parts on page 51
two cubicles meet, refer to Figure 18. 2 60 10 M10 x 130
Note: Place an insulating plate in the place where the 2 80 10 M10 x 150
busbar supports are normally mounted. 2 100 10 M10 x 170
2 120 10 M10 x 190
In a single busbar system, the connector consists of
two clamping pieces, the upper part of which contains 4 100 10 M10 x 170
three non-threaded holes while the bottom half has three 4 120 10 M10 x 190
non-threaded holes, refer to Figure 19. The busbars are
clamped through busbar supports and these supports are
supported on horizontal sheet metal strips.
The length of the hexagonal socket-head coupling bolts
M10 used to clamp the busbars together depends upon the
dimensions of the busbars, as shown in Table 7.

Busbar tee-offs With parallel, air-insulated busbars

With single, air-insulated busbars Tee-off from the parallel horizontal busbar system to the
vertical busbars for outgoing feeders takes place by means
Tee-off to the vertical busbars for outgoing functions is of a clamp-plate. Two clamp-plates are mounted on the main
carried out in the case of single main busbars by means of busbars. This clamp-plate encloses the main busbars and
an angled clamp and a hexagonal socket-head bolt M12. the tee-off bars are clamped using a hexagonal socket-head
The length of the bolt depends upon the dimensions of the bolt M12. Refer to Figure 19.
horizontal main busbars and the thickness of the busbar
tee-off. Refer to Figure 18. The length of the clamping-bolt is the same as the bolt for
single busbar system tee-off, as shown in Table 7.
Figure 18. Single main busbar connection The connections of the tee-off strips to the main busbars in
the case of feeder and bus couplers are made in the same
way as described above.
A serrated cupped washer is applied at the bottom of the
clamping-bolt.
Figure 19. Double main busbar connection

Closing off the busbar compartment Figure 20. Top side cover
Once the main busbars are fixed in position and the
vertical busbars are electrically connected, the main busbar
compartment can be closed. In order to close the busbar
compartment:
Place the top side cover and fasten it to the frame using
fasteners provided. Refer to Figure 20
Proceed to placing the top roof in place. Refer to Top side
cover
Figure 21
Figure 21. Roof installation

Cable entry and connection for incoming and outgoing Fixation of CXH panels on the floor
feeders In general the CXH system can be mounted to the floor
Cables running from the CXH system to the outside world using standard M8 x 323092390 bolts in the front left and
can enter/exit the system in 2 variations; these are called back right corner of the bottom frame.
respectively bottom cable entry or top cable entry.
In case of an earthquake or marine/offshore application the
As the names suggest, the bottom cable entry configuration system has to be bolted to the floor using all 4 connection
feeds the cable through the bottom plate to the outside points in the corners of the bottom frames.
world. The top cable entry configuration guides in or
For these specific environmental situations, additional
outgoing cables through an additional panel in the back
reinforcements are needed.
tothe top of the system.
In both cases, the cable are fed through a detachable
synthetic plate. Cable can be sealed using a plastic foam, Figure 24. Standard mounting
rubber grommets or cable glands.
In all cases, the cables enter the system in a dedicated
cable compartment where connections can be made to
theappropriate component and position.
Figure 22. Top cable Figure 23. Bottom cable

entry entry

Instructions for operation and maintenance

Instruction for operation Instruction for connecting the ACB incomer, feeder
or bus-tie
Instruction for isolating (disconnecting) the ACB incomer,
feeder or buscoupler Before racking in and switching on the ACB ensure that:
Note: During isolating and reconnecting the ACB the panel Connected processes and other apparatus may be
remains closed. The panel is to be opened when the energized
ACB is fully disconnected only. When it concerns an incomer, the powering cables in the
cable compartment may be live
Before switching off the ACB, ensure that:
Supporting automatic control circuits when present must
Connected processes and other apparatus are
not interfere with the operation
de-energized
When it concerns an incomer, the powering cables in the After all precautions have been taken, the connecting
cable compartment remain live procedure can start.
Supporting automatic control circuits when present must 1. The ACB must be in the OFF position, the contact status
not interfere with the operation indicator now must indicate: O open. Place the ACB in
the cassette. For lifting the ACB in the cassette, use a
After all precautions have been taken, the isolating lifting tool. Close the door when the ACB is completely
procedure can start. pushed into the cassette (still in the disconnected
position [green: indicated color-coded breaker position
1. Check that the spring status indicator is in the position indicator]).
charged. Usually the spring is recharged after closing, in
this way the ACB has enough energy for the sequence. 2. Rack in the ACB (with the door closed) using the racking
If not, charges the spring using the manual charging tool to the racking mechanism behind the levering
handle. device access door. When racking in first the Test
position (yellow) will be reached, indicated color-coded
2. Switch off the ACB using the push off button, the breaker position indicator on the right-hand side of the
contact status indicator now must indicate: O open. racking door. When racking in is proceeded, the Connect
3. Rack out the ACB with the door closed using the racking position (red) will be reached.
tool to the racking mechanism behind the levering 3. In case of a bus-tie the possibility that both sides of the
device access door. When racking out, the first test ACB may be energized should be considered.
position (yellow) is reached. This indicates the color-
coded breaker position on the right-hand side of the 4. In case of an incomer or feeder the procedure for
indicator racking door. When racking out is proceeded, energizing a LV switchboard must be followed. Check
the disconnect position (green) is reached. that the spring status indicator is in the position charged.
4. Now the ACB is completely racked out and the bus is 5. When ready switch on the ACB using the push on
disconnected from the cable. If the ACB is an incomer or button, the contact status indicator now must indicate:
a feeder or the two busses are disconnected in case of 1 closed.
a bus-coupler.
5. The door can be opened to take the breaker out of the Note: Please see ACB manual for details of ACB operating
cassette (cradle), if required. Use the extension to pull instructions.
the ACB out the cassette. For lifting the ACB out of the
cassette, use a lifting tool.

Setting up of equipment Withdrawable units

In addition to testing, it will be necessary to set protective Introduction to Power Xpert CXH withdrawable units
devices to the required levels, before putting the
switchboard into service. This will include but not be limited Withdrawable units consist of a single drawout unit, which
to the following: are modular and behave like an independent motor control
center. They draw power from the distribution busbars
Setting MCCB (NZM) characteristics. through a moving set of contacts and are modular in
Setting of ACB (Series NRX / Magnum) characteristics. structure. Refer to Figure 28.
Setting timers etc., within control schemes. Withdrawable units are available in various sizes and with
different power ratings.
Table 8 shows the drawer sizes. The first digit in the naming
Figure 25. Setting of NZM for protection of cables
convention denotes the height and the last digit denotes
how many drawers can be stacked in a row.
Table 8. Drawer sizes

Drawer size Height Drawers in one row
C012 125 2
C01 125 1
C02 250 1
C04 500 1
Figure 26. Setting of NZM for protection of motors Operating the withdrawable unit
The withdrawable units are independent units, with
each one operating independently of the other units. The
modules have rollers that slide on the guide rail(s) and using
this construction, the withdrawable units are inserted into
the panel.
Each module is connected to the vertical distribution
busbars through means of independent moving contacts
for each module. These contacts are controlled through a
mechanism that can be actuated using a tool with the doors
closed. The cable compartment is besides the withdrawable
unit section of the motor control center.
Figure 27. Series NRX and Magnum air circuit breakers The customer can further connect the equipment to
the withdrawable units through cables in the cable
compartment. The modules also have an interlock, which
ensures that it is not possible to withdraw the unit while it
is in the on state, and also its only possible to withdraw the
unit with front door closed, besides other safety features.
The racking mechanism is used to connect the sliding
contacts (power and control) into the distribution busbars.
The racking option is important for the safety of the
operator, as all the operations involving connection and
disconnection of the contacts happen only with the front
doors closed.

Figure 28. Power Xpert CXH withdrawable motor Inserting a withdrawable unit
control center
The withdrawable unit can be inserted into Power Xpert
CXH panel as follows:
Locate the empty compartment where withdrawable unit
is to be inserted Figure 30
Open the door to the compartment concerned
Despite the security mechanism, make sure that the
drawer to be inserted is with the circuit breaker in the
OFF position, and also that the connection pins of the
racking mechanism are fully retracted
WARNING
Never try to insert the drawer into the panel with circuit
breaker in the ON position.
Roll in the withdrawable units by using the guide rails
in the dividing plate and push it all the way to the end
(Figure 32)
Lock the withdrawable unit in place by pushing down
the locking brace at the front of the unit (Figure 33 and
Figure 34)
Close the door of the withdrawable unit compartment
(Figure 35)
You will be able to start moving the racking mechanism of
the connection pins just after the door closed (Figure 36)
Figure 29. Typical MCC withdrawable unit Figure 30. Withdrawable unit

Figure 31. Withdrawable unitdoor opened
Figure 32. Withdrawable unitdrawer aligned with the compartment rails

Figure 33. Withdrawable unitrolling in
Lock brace
Figure 34. Pushing down the lever
Push down the

lock brace

Figure 35. Withdrawable unit showing MCCB in OFF state
Figure 36. Withdrawable unit with doors closed and racking tool inserted

Removing a withdrawable unit Open the door of the withdrawable unit by unlocking
the knob (Figure 40). You will be able to unlock the knob
The withdrawable unit can be removed from the Power just after the MCCB is switched to OFF position, and the
Xpert CXH panel as follows: racking mechanism is in the Disconnected position. The
Switch off the MCCB. This also disengages the interlock interlocking system will not allow you to open the door
system (Figure 37 and Figure 38) unless the MCCB is in OFF condition and the racking
mechanism is in Disconnected position. Dont try to
unlock the knob before doing this procedure as it can
WARNING cause damage to the interlocking system
Never try to start this procedure of removal of the unit Lift the lock brace present at front of the unit to unlock
with the MCCB in the ON position. the withdrawable unit (Figure 41)
Ensure the contacts are in the Disconnected position Press in the locking button and use the lock brace to pull
(Figure 39). You will be able to do this by rotating the out the withdrawable unit (Figure 42 and Figure 43)
racking mechanism, only after the MCCB is switched
toOFF position Be careful on the pulling out procedure, especially when
racking out the large units, like C02 and C04, due to the
weight of the units
Figure 37. Disconnect position
Figure 38. Locked door and MCCB supply turned OFF

Figure 39. Withdrawable unit with doors closed and racking tool inserted to disconnect the contacts
Figure 40. View after opening the doorlock brace at the bottom position
Lift up the
lock brace

Figure 41. Lock brace lifted up
Lock brace
Figure 42. Roll out the withdrawable unit

Figure 43. Withdrawable unit in rolled out position
Operating the racking mechanism WARNING

Never try to switch the MCCB to ON position while
1. Before proceeding with the racking, ensure that the door
racking-in or racking-out the drawer.
is properly locked and the MCCB switch is turned OFF.
Only then can you insert the racking tool
(Figure 44 and Figure 45).
Figure 44. Locked door and power supply ON for MCCB
Figure 45. Locked door and MCCB power supply turned OFF

2. Disconnected / Test / Connected positions are indicated

by the position indicator as shown in Figure 46,
Figure 47 and Figure 48.
Figure 46. Sticker indicating default positionDisconnected
Figure 47. Sticker indicating Test condition
Figure 48. Sticker indicating Connect condition

In case of racking-in from disconnect condition:
3. Inserting the racking tool: Insert the racking tool

(Figure 49).
Figure 49. Inserting tool
4. Rotate the racking tool until the Test condition is

reached.
You can now see the position indicator indicating the
Test condition as shown in Figure 50.
Figure 50. Racking to test

5. Remove the tool. Test the auxiliary circuit as the auxiliary 6. With the indicator in the Connected position, and door
power is connected to the drawer circuitry. security closed, you will be now allowed to switch the
MCCB to ON position, when required.
Insert the racking tool. In order to rack to Connect
position, rotate the racking tool for 15 cycles until the
indicator indicates Connect position as shown in
Figure 51.
Figure 51. Racking to connect
In case you are racking-out from Connected position, rotate

the racking tool in anti-clockwise direction.
Operating with empty withdrawable unit slots

1. Empty withdrawable unit slots. Figure 52. Empty withdrawable unit slot
These may have completely sealed doors. The doors are
provided with quick-lock devices that are knob operated.
These doors can be unlocked by turning the knob
through 90.
WARNING
2. Removal and exchange of contacts.

In order to prevent direct access to the live busbars,
contact dummies are positioned at the windows to the
distribution busbar cover. These dummies must not be
removed unless a withdrawable unit is to be inserted
into this slot. In this case the dummies are replaced with
scissor contacts.

Figure 53. Contact dummies 3. Closing off empty withdrawable unit slots.
Once a withdrawable unit is removed from the slot, then
the blind cover should be used to close the opening
window on the cover.
Figure 56. Door cover after removal of

withdrawableunit
Figure 54. Scissor contacts
Figure 57. Door cover after adding blind cover
Figure 55. Contact dummies (red);

scissor contacts (black)
Figure 58. Blind cover assembly

Cable connections for withdrawable units Figure 60. Cable connection points
Before connecting the cables, ensure that the MCCB switch
is in OFF position.
Open the cable compartment door
Take the cables into the cable compartment through
the gland plates at the bottom of the cable connection
section for a bottom entry configuration
Connect the cables to the outgoing contacts located to
the right of the specific withdrawable unit in the order of
phases as the mentioned labels
Ensure that the connection torques mentioned are
adhered to (for the torques, see Technical data and
spare parts on page 51)
Once connected, lock the door in Closed position
Rack in the connections to the Test position and then
theConnected position by using the racking mechanism,
as described in Operating the racking mechanism on
page 29
After concluding the racking procedure, you can switch
onthe MCCB
Figure 59. Cable connection compartment

Withdrawable unit positions

The withdrawable unit can have 3 different positions:
Disconnected, Test, Connected as shown in Table 9.
Table 9. Power Xpert CXH safety interlock

Symbol Symbol Symbol
Between position
Disconnect Test Connect Disconnect to test Test to connect
Main switch Allowed Allowed Allowed Blocked Blocked
Door lock Allowed Allowed Blocked Blocked Blocked
Tool insertion/extraction Allowed Allowed Allowed Blocked Blocked
(with door locked)
Contacts
Line Disengaged Disengaged Engaged Static Moving
Load Engaged Engaged Engaged Static Static
Auxiliary Disengaged Engaged Engaged Moving Static
Communication Engaged Engaged Engaged Static Static
Changing compartments
This section describes the modification of the drawer
layout in the withdrawable version. The CXH withdrawable
MCC section can accommodate up to 28 C012 drawers in
one section. If it is desired, the layout of a cubicle can be
changed according to the application requirements.
Figure 61. Changing compartments
The modifications will always be done in the following

steps.
It is recommended to de-energize the panel, by turning
off the main incomer before starting with the exchange
ofcompartments.

Step 1. Removal of doors

Identify the set drawers to be exchanged. Remove the
hinge caps and the indicated screws on the door hinge.
Figure 62. Removal of doors
Step 2: Removal of existing outgoing contacts.
1. Remove the screening plate and the mounting plate

byremoving the indicated screws.
Figure 63. Removal of screening plate and mounting plate

2. Slide the connecting set under the positioning lip. Place

hexagonal screw and tighten it.
Figure 64. Fitting the connection set
3. Slide the base set into the connection set. Place

hexagon head screw and tighten it. Tighten the 4
screwsof the connection set.
Figure 65. Fitting the main outgoing contacts

4. Place the screening plate and tighten the hexagonal

screw.
Figure 66. Mounting the screening plate

Step 3. Modifying the dividing plate.
1. Open the door and locate the partition plate. Remove

the countersunk screws (4 in Nos.) and the washers
(2 in Nos.) from the right partition plate.
Figure 67. Removing the partition plate (1 of 3)
2. Push the left sheet metal plate of the partition plate a bit
leftwards and remove it by pulling it out.

3. Remove the two screws from the bottom of the right

sheet metal plate of the partition plate, tilt the plate
rightwards and pull it out.

4. Remove the screw from left and right brace. Remove

the countersunk screws (4 in Nos.) and washers
(4inNos.) from the dividing plate. Dividing plate can
now be removed from front by guiding the wire through
the opening in the cable compartment.
Figure 70. Removing the auxiliary contact brace and the dividing plate

Step 4. Replace live contacts with dummy contacts.

Replace the upper plug contacts by red dummies using the
special tool.
WARNING
Figure 71. Scissor contacts in live state
Figure 72. Scissor contacts replaced by red dummy contacts

Step 5. Fix the new door.

Fasten the indicated screws mounted on the door hinge and
assemble the new door.
Figure 73. Mounting of the new door

Mechanical coding of drawers on the shelf and on the underside of the body in the
appropriate positions or combinations. After applying the
CXH may be provided with a mechanical coding system coding system it is thus impossible to position equal-
for the drawers. The coding system prevents accidental height withdrawable units incorrectly. The fixable metal
interchanging of withdrawable units by assigning each rollers mustbe ordered as an accessory. Refer to
withdrawable unit to a particular shelf. Coding is performed Figure 74 withthe possibilities of combinations by
by using 7 fixable metal rollers which are tightly screwed usingthemechanical coding.
Figure 74. CXH mechanical coding and examples of utilization

Top cable entry Figure 76. Top cable entry (2 of 2)
The default Power Xpert CXH cable connection entry is from

the bottom. However, Top cable is provided by adding an
extension behind standard enclosures. This allows cables
coming from above to be connected to the functional units
or ACBs.
The different depths and widths available are shown in
Table 10.
Table 10. Sizes for top cable entry

Depths Height Widths
300 mm 2000 mm All widths
500 mm 2000 mm All widths
Required depths and heights are dependent on current

rating and arrangement of cables to be attached.
Figure 75. Top cable entry (1 of 2)

Transition panel Incoming section

Transition panels are used to connect Capitole 40 Power is supplied to the incomer through cables that are
installations to Power Xpert CXH extensions. Extensions fed through the bottom. These cables are attached to the
canbe made on either side of the panel and link the copper strips which are connected to the ACB.
busbars of both the systems.
Connection of main power cables to the ACB:
Figure 77. Transition panel installed to connect Open the lower door of the incomer
Capitole40 installations to CXH installations Feed the main power cable through the gland plate and
gland the cable
Connect the cables
Connect the cable using an appropriate cable shoe
Use the strain relief bar to support the cables
The earthing bar is located on the bottom of the
installation
Tighten the connection bolts
Close the door of the incomer
Figure 78. Lower section of incomer

Operation of withdrawable air circuit breakers (ACBs) Door operation for incomers
The ACBs can be either a Magnum or a Series NRX.
Figure 80. Incomer with door open
Type Rating
Series NRX RF Up to 4000 A
Magnum DN Up to 4000 A
ACBs are manually operated by means of front located

on(I) and off (O) buttons. Before closing ensure that the
closing springs are fully charged by operating the charging
handle a number of times until no further pressureis felt.
This is verified by charged window indicating charged
(colored yellow when springs charged). The on button can
now be operated. The springs can now be re-charged ready
for the next close operation. Pressing the trip button will
open the ACB. Closing springs can also be motor operated
by an optional motor, this is mainly used for automatic
closing of the ACB when used with a closing (spring
release) coil.
ACBs for Power Xpert CXH are withdrawable type. This
unit can be racked out of its chassis, after it is isolated.
This affords safe maintenance of the breaker. Shutters are
provided to isolate the compartment from live copper work
when the ACB is racked to the isolated position.
Figure 79. Typical Magnum overview
The incomers have doors with quick-lock devices that are

key-operated. The doors may be unlocked by turning these
through 90. The doors are usually provided with a door-
catch. As a result of opening the doors, the knobs fitted to
these doors may lose their original position. The doors may
only be closed again after the knobs have been repositioned
correctly. The closed doors are locked again by turning the
quick-locking devices of their original position. It is now
possible to operate the assembly.

Fixed functionalities Figure 81. Fixed functionalities unit
These are outgoing starter or feeder units placed inside a

dedicated panel.
Connection of power cables:
Turn the MCCB handle to the off position. This also
disengages the interlock
Open the door of the panel by using the handle
Feed the customer cable through the glanding plate and
gland the cable
Connect the cables
Connect the cable using an appropriate cable shoe
(refer to A in Figure 81)
Use the strain relief bar to support the cables
(refer to B in Figure 81)
The earthing bar is located on the bottom of the
installation (refer to C in Figure 81)
Tighten the connection bolts
Close the door of the panel
For cubicles with an incoming or outgoing feeder or starter
unit in 1 column, cables can be fed through a plate either
in the upper or lower part of the cubicle. In the case of
bottom cable entry, the cubicles may also be sealed using
plastic foam. Entry is also possible on request using rubber
grommets or cable glands. The load cables are connected to
the copper connection strips connected to the components
Operation of molded case circuit breakers
Operated using a door interlocked rotary handle, clearly
indicating on (I) off (O) and tripped positions. The door
cannot be opened until the MCCB is switched off. The
handle can be padlocked in the off position, which also
prevents the door from being opened. When the door is
opened, all accessible live parts are isolated to IP2X (finger
protected).
Figure 82. MCCB turned OFF
Door operation for fixed functionalities

Fixed functionalities doors containing electrical equipment
and cabling are provided with key-operated quick lock
devices. Ensure the rotary handle, where fitted, is turned to
the off position before re-closing the door.
The doors may be unlocked by turning these through 90
to the off position. Circuit breakers in the assembly are
provided with a door-catch. The catch can be released by Figure 83. MCCB turned ON
turning the knob or handle to the off-position. The door can
now be opened.

Networked MCC Each vertical section can be re-arranged, as required with

the least amount of network disruptions. New slaves can
CXH uses a robust PROFIBUS DP network with the ability be added, where no slave existed before, by a simple
to reach speeds of 12 Mbps* with up to 120 slave devices, addition of adding a network tap and the required network
and up to 12 vertical sections. CXH incorporates a unique cable. Refer to the following section for detailed stepwise
plug and play network interface, for all fully withdrawable instructions on how to add a network slave.
slave devices. This allows slaves to be removed and
installed, to the network, without manual intervention. 1. Once the empty compartment is identified for the
Network connections are Td (refer to Figure 84) such network slave, remove the dividing plate. For more
that removal of slaves does not disrupt the network information on how to remove the dividing plate. See
communications. Changing compartments on page 35.
Figure 84. T-connections on the MCC panel
2. Pick the right Td PROFIBUS cable module for the

compartment type and insert the insert it through
the KT36 grommet on the sealing plate. For more
information on sealing plate, see Changing
compartments on page 35.
Each vertical section can handle up to 28 slaves. Depending
on the configuration, each vertical section may contain
a PROFIBUS Repeater located in the vertical cable
compartment. The flowing trunk cable allows for maximum
network speed by virtually eliminating spur or tap cables.
Figure 85 shows how the PROFIBUS network is arranged
in the Power Xpert CXH cable compartment.
Figure 85. Networked MCC panel
3. Connect the PROFIBUS cable to the auxiliary contacts.
Some changes, like replacing failed slaves or adding

slaves to pre-configured locations, can even be done
without any system shutdown
Network configurations include redundancy options
for cabling faults within a PROFIBUS segment and / or
Loss of Upstream Master. Using a special PROFIBUS
configuration each segment can be arranged into a RING
topology allowing communications in either direction
around the RING. Using a PROFIBUS Intelligent switch,
allows for seamless control in the event of the loss of
the Upstream Master. This option is also available when
using the Intelligent Maintenance System. When using
this option, it is possible to have a Bumpless Transfer
between Masters

Network slaves are easily configured using a set of Electrical connections

switches, located on the device, without the need for
computers, special tools, or special knowledge Check all outgoing main circuit connections by tightening
up the bolts to the prescribed torque rating. See Technical
Replacing failed devices is a simple process of matching data and spare parts on page 51.
the switches for the new device with that of the failed
device. Moving parameters, between devices, is virtually Random checks should be carried out on secondary
eliminated by using a removal solid state memory connections in order to check that the wires are properly
module. Just take the module, containing all of the attached.
parameters, from the failed device and place it into the Switches
new device. This configures the system quickly and
without any errors All hand-operated switches should be turned on and off five
times (self-cleaning contacts).
Withdrawable units
Instructions for maintenance Remove the withdrawable units one by one and check
Inspection and maintenance the contents to see whether all primary and secondary
connections are secure and located inside the bucket.
Note: For inspection and maintenance it is recommendable
to act according to the local regulations. Checking the principal and secondary isolating contacts.
The contact-pins ought to be silvered. If the silver has
A rule of general application is: Proceed safely, or in been worn away through frequent sliding in and out of the
other words work on equipment that is electrically withdrawable unit, the contact-pins ought to be replaced.
dead.
The contact-pins are provided with a special contact-
General lubricant. During a general check of the units it is
recommended that this special lubricant be applied once
Power Xpert CXH assemblies are so designed that in normal more to the contacts.
use and when installed in a properly air-conditioned room,
virtually no maintenance will be necessary but it is advised Scissor-type contacts (isolating contacts between drawout
to check once per 5 years of operation or more frequently unit and vertical busbar system) are located in a cassette,
if the first year inspection indicates higher wear due to which can be simply removed by pressing in the edges.
circumstances. It is recommended that after the first year of Remove the scissor-type contact and inspect to see
use, the assembly should be inspected, paying attention in whether the silver layer is still sufficient and whether the
the process to the following points. contact is still greased.
Visual check Functional check
Dust and sand Electrical components
If there is a lot of dust or sand in the assembly, it should be All electrically working components (relays, ammeters, on
properly vacuumed up. The cause of this accumulation of and off switching coils, circuit breakers, etc.) should be
dust or sand should be removed. checked for correct functioning.
Oxidation After this check has taken place, depending upon
circumstances and the results gained, it must be decided
Metal parts showing signs of oxidation must be removed whether the checks, or elements of them, should take place
and replaced (the necessary de-energization steps should once a year or after a number of years, up to a maximum of
be taken before doing this). The cause must also be five years.
removed (this is very often poor air conditioning in the
installation room or high concentration of chemicals in the Service-department
air, e.g., sulphides).
Our service-department will gladly offer advice regarding the
Mechanical check checking of your switchboard in the manner as described
above. Our service-department is equipped to carry out
Enclosure extremely intensive checking and maintenance. Amongst
Check door-interlocks, hinges, locks, and seals (gaskets) for other things this includes measurement of insulation
proper state and functioning. resistance, applying test-voltages, the flow-through of
relays, checking and testing all devices, troubleshooting,
andreplacing faulty components.

Technical data and spare parts

Technical data Notes
List of standard torques In order to achieve good connection when using 2.5 mm2
solid wire, the bare conductor must be bent double for
each connection to the main connection-block
Table 11. Torques
When connecting twined cables up to 16 mm2 to the
Metric Self-tapping screws Screws (8.8 and A4-70)
thread (Nm) mechanical (Nm) mechanical main connection-block, it is advisable to use cable-end
sleeves
M3 1.5 0.9
M4 3 2.0 All 160 A drawout units, 2 x 125 mm high and larger,
M5 4.5 4.1 may, on request, be supplied with terminals for optimum
M6 7 7
connection of 2 x 95 mm2 (copper)
M8 14 When two or three drawout units are placed next to
M10 28 each other in one compartment, connection is made
M12 40 to terminals located in the cable-compartment 1). The
connection range of the respective terminals is:
M16 60
Main current, maximum 10 mm2
Required depths and heights are dependent on current
Auxiliary current, maximum 2.5 mm2
rating and arrangement of cables to be attached.
A maximum of twenty 2.5 mm2 leads may be connected
Connection possibilities and ranges to the auxiliary connection-block
Cubicles with an incoming or one outgoing feeder.
Miscellaneous equipment
There are various possibilities for the connection of these
Fuse links
groups:
DIN 00: cables up to 95 mm2 (copper). For cables with solid
Connection using cable-lugs, maximum of two per phase,
cores up to 4 mm2 and stranded cores up to 10 mm2 the
with the exception of 630 A equipment for which a
use of cable-end sleeves is recommended.
connection-set has been developed for three cables per
phase (copper) DIN 0: connection-bolt M8
Using cable-clamping blocks on switches exceeding DIN 1: connection-bolt M10
1000A, for one or more cables
DIN 2: connection-bolt M10
A connection-set is also available on request for switches
exceeding 1000 A, for five cables per phase maximum of DIN 3: connection-bolt M10
240 mm2 (copper) DIN 4: connection-bolt M16
Compartments with drawout units When connecting cables, it should be ensured that the
Drawout units are connected to the main connection-block. connection-strips are not bent due to inexpert connection of
Main connection-blocks have the following connection cables.
ranges:
160 A: 2.595 mm2, Cu
250 A: 3550 mm2, Cu
315 A: 501 x 240 mm2, Cu
400 A: 502 x 240 mm2, Cu
630 A: 502 x 240 mm2, Cu

Spare parts
List of spare parts
Refer to Figure 86 and Figure 87.
Enclosure
Table 12. Enclosure spare parts

Position Description Part number Quantity
Main power terminals
1 Wago cable terminals 10 mm2 6093179 10
2 Wago cable terminals 16 mm2 6093180 2
3 Cable terminal Box 95 mm2 1375105 2
4 Scissor contacts 6084905 4
5 Isolating dummy contacts 6106651 2
6 Wago cable terminals end clamps 6093181 2
Auxiliary power terminals 3973.214 1
7 Auxiliary terminal block 6067927 10
Figure 86. Spare parts
Figure 87. Spare parts (main contacts/auxiliary contacts)

Table 12. Enclosure spare parts, continued

Fixing material
1 Door lock with knob 6103775 3
2 Hinge for doors 6086173
3 Hexagonal socket-head bolt M5 x 10 (large head) 3071.643 3
4 Serrated washer M5 3082.060 3
Fixing material for doors of outgoing feeders (see above)
5 Key 3052.012 1
6 Racking tool HWP001 1
Note: Component numbers also apply to panels with cable entry on the left-hand side
(Capitole 40 with removable outgoing panels in IP41/42/54 version).
Figure 88. Spare parts
Figure 89. Spare parts (racking tool)

Horizontal main busbar system

Refer to Figure 90.
Table 13. Busbar spare parts

1 Busbar support clamps 6080371 4
2 Clamping strip 6086095 2
3 CIL. screw ISO 4762 A4-70 M10x120 6103418 10
CIL. screw ISO 4762 A4-70 M10x140 6103419 10
CIL. screw ISO 4762 A4-70 M10x160 6103420 10
CIL. screw ISO 4762 A4-70 M10x180 6103421 10
CIL. screw ISO 4762 A4-70 M10x200 6103422 10
4 Washer 10.5x24-S2-Fe-Zn 080533 25
Figure 90. Spare parts (main busbar supports)


Refer to Figure 91.
Table 14. Busbar spare parts
Coupling of busbars
1 Clamp for parallel busbars 3370.591 1
2 Cupped spring washer 3082.617 1
3 Hexagonal socket head bolt M12X60 3071.644 1
Hexagonal socket head bolt M12X70 3071.630 1
4 Protection Cap 3372.214 1
5 Cover Cap 2372.200 1
6 Cover Cap 2372.135 1
7 Fill piece 2370.648 1
8 Copper washer 3082.601 8
9 Hexagonal socket-head bolt M8 x 70 (busbar 50 x 10 mm) 3071.640 8
10 Top half of clamping piece 2010.540 1
11 Bottom half of clamping piece 2010.539 1
Large socket head.
Figure 91. Spare parts (main busbar)

Table 15. Data outgoing units400/415 for outgoing units, continued

Data outgoing units
Table 15. Data outgoing units400/415 for outgoing units

Current le rating
Pv total RDF = 1
incl. contactor
(motors) [kW]
Coordination
Power rating
at 400V [A]
coil [W]
Cable
type
Unit Unit Container Contactor 1st size size

type size MCP type Q1 type K1 type K1 Overload/relay type [mm2] [mm2]
DOL C012 0.55 1.5 2 2.7 HMCPE003A0C DILM17 DILM17 ZEB32-5/KK 2.5 0.210
DOL C012 1.5 3.6 2 5.8 HMCPE007C0C DILM17 DILM17 ZEB32-5/KK 2.5 0.210
DOL C012 2.2 4.9 2 9 HMCPE007C0C DILM17 DILM17 ZEB32-20/KK 2.5 0.210
DOL C012 3 6.5 2 14.2 HMCPE007C0C DILM17 DILM17 ZEB32-20/KK 2.5 0.210
DOL C012 4 8.5 2 12.1 HMCPE015E0C DILM40 DILM40 ZEB32-20/KK 2.5 0.210
DOL C012 5.5 11.5 2 18.5 HMCPE015E0C DILM40 DILM40 ZEB32-20/KK 2.5 0.210
DOL C012 7.5 15.5 2 8 HMCPE030H1C DILM40 DILM40 ZEB32-20/KK 10 0.210
DOL C012 11 22 2 11.8 HMCPE030H1C DILM40 DILM40 ZEB32-45/KK 10 0.210
DOL C012 15 29 2 17.3 HMCPE050K2C DILM40 DILM40 ZEB32-45/KK 10 0.210
DOL C012 18.5 35 2 23.2 HMCPE050K2C DILM40 DILM40 ZEB32-45/KK 10 0.210
DOL C01 0.37 1.1 2 2.4 HMCPE003A0C DILM17 DILM17 ZEB32-5 2.5 2.595
DOL C01 1.5 3.6 2 5.8 HMCPE007C0C DILM17 DILM17 ZEB32-5 2.5 2.595
DOL C01 2.2 4.9 2 9 HMCPE007C0C DILM17 DILM17 ZEB32-20 2.5 2.595
DOL C01 3 6.5 2 14.2 HMCPE007C0C DILM17 DILM17 ZEB32-20 2.5 2.595
DOL C01 4 8.5 2 12.1 HMCPE015E0C DILM40 DILM40 ZEB32-20/KK 2.5 2.595
DOL C01 5.5 11.5 2 18.5 HMCPE015E0C DILM40 DILM40 ZEB32-20/KK 2.5 2.595
DOL C01 7.5 15.5 2 8 HMCPE030H1C DILM40 DILM40 ZEB32-20/KK 10 2.595
DOL C01 11 22 2 11.8 HMCPE030H1C DILM40 DILM40 ZEB32-45/KK 10 2.595
DOL C01 18.5 35 2 23.2 HMCPE050K2C DILM40 DILM40 ZEB32-45/KK 16 2.595
DOL C02 30 55 2 25.8 HMCPE100R3C DILM80 DILM80 ZEB150-100 50 2.595
DOL C02 55 97 2 39.5 NZMH2-S125 DILM115 DILM95 ZEB150-100 cu 20x5 25150
DOL C02 75 132 2 71.4 NZMH2-S160 DILM150 DILM250 ZEB32-5/KK + HF4C 400/5A
DOL C04 90 160 2 80 NZMH2-S200 DILM185A DILM400 ZEB32-5/KK + HF4C 400/5A
DOL C04 110 195 2 117.5 NZMH2-S200 DILM225A DILM400 ZEB32-5/KK + HF4C 400/5A
DOL C04 132 230 2 154.9 NZMH3-S320 DILM250 DILM400 ZEB32-5/KK + HF4C 400/5A
DOL CF4 110 195 2 0 NZMH2-S200 DILM225A DILM400 ZEB32-5/KK + HF4C 400/5A
DOL CF4 132 230 2 0 NZMH3-S320 DILM250 DILM400 ZEB32-5/KK + HF4C 400/5A

Current le rating
Pv total RDF = 1
incl. contactor
(motors) [kW]
Coordination
Power rating
at 400V [A]
coil [W]
Cable
type
DOL CF4 200 350 2 0 NZMH3-S400 DILM400 DILM400 ZEB32-5/KK + RM60N-E3C 500/5A
DOL CF4 250 430 2 0 NZMH3-S500 DILM500 ZEB32-5/KK + RM60N-E3C 500/5A cu 30x10
DOL CF4 132 230 2 0 NZMH3-S320 DILM250 DILM400 ZEB32-5/KK + HF4C 400/5A
DOL CF4 200 350 2 0 NZMH3-S400 DILM400 DILM400 ZEB32-5/KK + RM60N-E3C 500/5A
DOL CF4 250 430 2 0 NZMH3-S500 DILM500 ZEB32-5/KK + RM60N-E3C 500/5A cu 30x10
Forward/reverse
FR C01 0.37 1.1 2 2.4 HMCPE003A0C DILM17 DILM17 ZEB32-5 2.5 2.595
FR C01 1.5 3.6 2 5.8 HMCPE007C0C DILM17 DILM17 ZEB32-5 2.5 2.595
FR C01 2.2 4.9 2 9 HMCPE007C0C DILM17 DILM17 ZEB32-20 2.5 2.595
FR C01 3 6.5 2 14.2 HMCPE007C0C DILM17 DILM17 ZEB32-20 2.5 2.595
FR C01 4 8.5 2 12.1 HMCPE015E0C DILM40 DILM40 ZEB32-20/KK 2.5 2.595
FR C01 5.5 11.5 2 18.5 HMCPE015E0C DILM40 DILM40 ZEB32-20/KK 2.5 2.595
FR C01 7.5 15.5 2 8 HMCPE030H1C DILM40 DILM40 ZEB32-20/KK 10 2.595
FR C01 11 22 2 11.8 HMCPE030H1C DILM40 DILM40 ZEB32-45/KK 10 2.595
FR C01 15 29 2 17.3 HMCPE050K2C DILM40 DILM40 ZEB32-45/KK 10 2.595
FR C01 18.5 35 2 23.2 HMCPE050K2C DILM40 DILM40 ZEB32-45/KK 16 2.595
FR C01 22 41 2 26.5 HMCPE050K2C DILM50 DILM40 ZEB32-45/KK 16 2.595
FR C02 30 55 2 25.8 HMCPE100R3C DILM80 DILM80 ZEB150-100 50 2.595
FR C02 55 97 2 39.5 NZMH2-S125 DILM115 DILM95 ZEB150-100 cu 20x5 25150
FR C02 75 132 2 71.4 NZMH2-S160 DILM150 DILM250 ZEB32-5/KK + HF4C 400/5A
FR C04 90 160 2 80 NZMH2-S200 DILM185A ZEB32-5/KK + HF4C 400/5A cu 20x6 25150
FR C04 110 195 2 117.5 NZMH2-S200 DILM225A ZEB32-5/KK + HF4C 400/5A cu 20x6 25150
FR C04 132 230 2 154.9 NZMH3-S320 DILM250 ZEB32-5/KK + HF4C 400/5A cu 20x6 25150
Feeder
FE3P C012 20 6.6 EGC3020AFG 10 0.216
FE3P C012 25 10.3 EGC3025AFG 10 0.216
FE3P C012 32 16.9 EGC3032AFG 10 0.216
FE3P C012 40 19.5 EGC3040AFG 16 0.216
FE3P C012 45 24.7 EGC3050AFG 16 0.216
FE3P C01 20 6.6 EGC3020AFG 10 2.595

Current le rating
Pv total RDF = 1
incl. contactor
(motors) [kW]
Coordination
Power rating
at 400V [A]
coil [W]
Cable
type
Feeder, continued
FE3P C01 32 16.9 EGC3032AFG 10 2.595
FE3P C01 40 16.4 EGC3040AFG 16 2.595
FE3P C01 50 25.6 EGC3050AFG 16 2.595
FE3P C01 55 30.9 EGC3063AFG 16 2.595
FE3P C01 80 31 EGC3080AFG 35 2.595
FE3P C01 100 48.5 EGC3100AFG 35 2.595
FE3P C02 113 49.9 EGC3125AFG 50 2.595
FE3P C02 160 54.9 NZMH2-A160 cu 20x5 25150
FE3P C02 200 85.8 NZMH2-A200 cu 20x5 25150
FE3P C02 220 103.8 NZMH2-A250 cu 20x5 25150
(415 V)/
2x240
(480 V)
FE3P C04 320 134.8 NZMH3-A320 cu 30x10 2x240
FE3P C04 400 210.6 NZMH3-A400 cu 30x10 2x240
FE3P C04 425 237.7 NZMH3-A500 cu 30x10 2x240
FE4P C012 20 6.6 EGC7020AFG 10 0.216
FE4P C012 25 10.3 EGC7025AFG 10 0.216
FE4P C012 32 16.9 EGC7032AFG 10 0.216
FE4P C012 40 19.5 EGC7040AFG 16 0.216
FE4P C012 45 24.7 EGC7050AFG 16 0.216
FE4P C01 20 6.6 EGC7020AFG 10 2.595
FE4P C01 25 10.3 EGC7025AFG 10 2.595
FE4P C01 32 16.9 EGC7032AFG 10 2.595
FE4P C01 40 16.4 EGC7040AFG 16 2.595
FE4P C01 50 25.6 EGC7050AFG 16 2.595
FE4P C01 55 30.9 EGC7063AFG 16 2.595
FE4P C01 80 31 EGC7080AFG 35 2.595
FE4P C01 100 48.5 EGC7100AFG 35 2.595
FE4P C02 113 49.9 EGC7125AFG 50 2.595
FE4P C02 160 54.9 NZMH2-4-A160 cu 20x5 25150
FE4P C02 200 85.8 NZMH2-4-A200 cu 20x5 25150
FE4P C02 220 103.8 NZMH2-4-A250 cu 20x5 25150
(415 V)/
2x240
(480 V)
FE4P C04 320 134.8 NZMH3-4-A320 cu 30x10 2x240
FE4P C04 400 210.6 NZMH3-4-A400 cu 30x10 2x240
FE4P C04 425 237.7 NZMH3-4-A500 cu 30x10 2x240
FE3P CF4 400 0 NZMH3-AE400 cu 30x10

Current le rating
Pv total RDF = 1
incl. contactor
(motors) [kW]
Coordination
Power rating
at 400V [A]
coil [W]
Cable
type
Feeder, continued
FE3P CF4 630 0 NZMH3-AE630
(NZML4-AE800)
FE3P CF6 1000 0 NZMH4-AE1000
(NZML4-AE1000)
FE3P CF6 1250 0 NZMH4-AE1250
(NZML4-AE1250)
FE3P CF6 1600 0 NZMH4-AE1600
(NZML4-AE1600)
FE3P+N CF4 400 0 NZMH3-AE400 cu 30x10
FE3P+N CF4 630 0 NZMH3-AE630
(NZML4-AE800)
(NZML4-AE1000)
(NZML4-AE1250)
(NZML4-AE1600)
FE3P+N-link CF4 400 0 NZMH3-AE400 cu 30x10
FE3P+N-link CF4 630 0 NZMH3-AE630
(NZML4-AE800)
(NZML4-AE1000)
(NZML4-AE1250)
(NZML4-AE1600)
FE4P CF4 400 0 NZMH3-4-AE400 cu 30x10
FE4P CF4 630 0 NZMH3-4-AE630
FE4P CF6 800 0 NZMH4-4-AE800
(NZML4-4-AE800)
FE4P CF6 1000 0 NZMH4-4-AE1000
(NZML4-4-AE1000)
FE4P CF6 1250 0 NZMH4-4-AE1250
(NZML4-4-AE1250)
FE4P CF6 1600 0 NZMH4-4-AE1600
(NZML4-4-AE1600)
FE3P CF4 400 0 NZMH3-AE400 cu 30x10
(NZML4-AE800)
FE3P CF6 1000 0 NZMH4-AE1000
(NZML4-AE1000)

Current le rating
Pv total RDF = 1
incl. contactor
(motors) [kW]
Coordination
Power rating
at 400V [A]
coil [W]
Cable
type
Feeder, continued
FE3P CF6 1250 0 NZMH4-AE1250
(NZML4-AE1250)
FE3P CF6 1600 0 NZMH4-AE1600
(NZML4-AE1600)
FE3P+N CF4 400 0 NZMH3-AE400 - - - cu 30x10
(NZML4-AE800)
(NZML4-AE1000)
(NZML4-AE1250)
(NZML4-AE1600)
FE3P+N-link CF4 400 0 NZMH3-AE400 - - - cu 30x10
(NZML4-AE800)
(NZML4-AE1000)
(NZML4-AE1250)
(NZML4-AE1600)
FE4P CF4 400 0 NZMH3-4-AE400 - - - cu 30x10
FE4P CF4 630 0 NZMH3-4-AE630
FE4P CF6 800 0 NZMH4-4-AE800
(NZML4-4-AE800)
FE4P CF6 1000 0 NZMH4-4-AE1000
(NZML4-4-AE1000)
FE4P CF6 1250 0 NZMH4-4-AE1250
(NZML4-4-AE1250)
FE4P CF6 1600 0 NZMH4-4-AE1600
(NZML4-4-AE1600)

User connection to low voltage switchgear assemblies
Table 16. User connections

Solid or stranded conductors Flexible conductors
Cross-sections Cross-sections
Rated
current(A) Min. (mm2) Max. (mm2) Min. (mm2) Max. (mm2)
6 0,75 1,5 0,5 1,5

8 1 2,5 0,75 2,5
10 1 2,5 0,75 2,5
13 1 2,5 0,75 2,5
16 1,5 4 1 4
20 1,5 6 1 4
25 2,5 6 1,5 4
32 2,5 10 1,5 6
40 4 16 2,5 10
63 6 25 6 10
80 10 35 10 25
100 16 50 16 35
125 25 70 25 50
160 35 95 35 70
200 50 120 50 95
250 70 150 70 120
315 95 240 95 185
400 150 300 / 2x 185 150 240
500 185 2x 240 185 300 / 2x 185
630 240 2x 300 240 2x 240
800 300 4x 240 / 3x 300 300 3x 240
1000 4x 150 4x 240 / 3x 300 4x 150 4x 300
Solid or stranded conductors Busbar truncking
1250 4x 300
1600 6x 300
2000 6x 300
2500 8x 300
3150 10x 300
4000 7x 630
5000 8x 630
6300 10x 630


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User Manual: Power Xpert CXH

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Power Xpert CXH

ii POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

INSTRUCTIONS FOR INSTALLATION

INSTRUCTIONS FOR OPERATION AND MAINTENANCE

TECHNICAL DATA AND SPARE PARTS

iv POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

List of figures, continued

POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com v

List of figures, continued

vi POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

This symbol is the Safety Alert Symbol. It occurs with

POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com 1

Figure 1. Power Xpert CXH cubicles: width variants

2 POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

Figure 2. Power Xpert CXH cubicles: depth variants

POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com 3

Power Xpert CXH busbars

Figure 3. Power Xpert CXH panelsmain busbars

Table 1. Rating and cross sections of main busbars

4 POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

Vertical busbar system

Figure 4. Power Xpert CXH panelsvertical busbars

Table 2. Rating and cross sections of vertical busbars

800 50 1 x 40 x 10 Not required

POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com 5

Power Xpert CXH incoming units

Figure 5. Power Xpert CXH panelsincomers and buscouplers

The incomers in power Xpert CXH are available from 800A

Table 3. Power Xpert incomers ratings

Current ratings 1200 A up to 3600 A

6 POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

Power Xpert CXH outgoing units

Figure 7. Power Xpert CXH panelsfixed units

POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com 7

8 POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

Instructions for installation

POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com 9

Figure 8. Detailed floor plan for Power Xpert CXH panel

Figure 9. Placement and escape routes overview

Table 6. Placement distances (AD above)

Up to 2000 A 50 mm 600 mm Up to 800 mm 500 mm

10 POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

System transport Lifting under windy conditions

Delivery inspection Figure 10. Lifting instructions

Instructions for transport

Lifting under cold conditions

POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com 11

Transport in the operating area Installation of a switchboard

12 POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

Inspection of the floor Fitting the busbar systems

Figure 11. Busbar installation1

POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com 13

Placing the main busbars

Figure 12. Busbar installation2

Figure 13. Busbar installation3

14 POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com

Figure 16. Main busbar coupling set

Busbar support for two busbars per phase

Figure 15. Double busbar per phase

POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com 15

Figure 17. Main busbar coupling

Busbar systems Table 7. Power Xpert fixed unit ratings

16 POWER XPERT CXH USER MANUAL MN019002EN October 2015 www.eaton.com