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Modeling and Analysis of Thermoelectric Modules

Simon Lineykin and Sam Ben-Yaakov*

Power Electronics Laboratory


Department of Electrical and Computer Engineering
Ben-Gurion University of the Negev
P. O. Box 653, Beer-Sheva 84105, ISRAEL, Phone: +972-8-646-1561, Fax: +972-8-647-2949
Email: sby@ee.bgu.ac.il, Website: www.ee.bgu.ac.il/~pel

Abstract - The objective of this work was to develop a SPICE 1 h


compatible equivalent circuit of a thermoelectric module (TEM). = (1)
A methodology is developed for extracting the parameters of the k A
proposed model from manufacturers data of Thermoelectric T = q (2)
Coolers (TEC) and Thermoelectric Generators (TEG). The where h/A is geometry factor, h height of the pellet (m), A
model could be helpful for analyzing the drive requirements of cross-section area (m2), T temperature (K), and q heat (W).
TECs and loading effects of TEGs. The present model is Joule heating is the physical process of heat dissipation on the
compatible with PSPICE or other electric circuit simulators. An resistive elements. The electrical resistance R of a couple of
important feature of the model is its ability to generate small
signal transfer functions that can be used to design feedback
pellets is:
networks for temperature control applications. h
R = (3)
A
I. INTRODUCTION q j = I2R (4)
A thermoelectric module (TEM) is a solid-state energy where - resistivity of the material ( m), qj Joule heating
converter. It normally consists of an array of pellets from (W), I electric current (A). Peltier cooling/heating the
dissimilar semiconductor material (p and n type), which are phenomenon of absorption (or dissipation) of heat by a
joined, thermally in parallel and electrically in series. The junction between two dissimilar materials when electrical
TEM can be used for cooling, heating, and energy generation current flows throw the junction. The heat qp
[1] - [3]. As a thermoelectric cooler (TEC), the TEM already absorbed/dissipated by the junction is:
found applications in thermal management and control of q p = I (5)
microelectronic devices such as diode lasers and CPUs. As where (V) is a temperature dependent Peltier coefficient
thermoelectric generator (TEG), the TEM could be used to corresponding to a specific pair of materials. Seebeck power
produce electric power in remote locations when temperature generation is a process by which heating (or cooling) of the
gradients are available [2]. junction of two dissimilar materials generates an electrical
The objective of this work was to develop a SPICE potential of the junction:
compatible equivalent circuit of a TEM. Equivalent circuit is a = T (6)
convenient tool for electronic engineers. It helps to present the
where (V/K) is a Seebeck coefficient.
problem in electronic circuit terms, helps to understand its
The potential difference the two junctions of the pellet will
functionality, and facilitates the solving of cooling or power-
be:
generation problems without the need for expertise in thermal
U = a e = (Ta Te ) = T (7)
engineering.
where a/e is a potential of absorbing/emitting junctions and
II. PRINCIPLES OF OPERATION Ta/e is a temperature of absorbing/emitting junctions.
The additional thermoelectric phenomena Thompson
There are five main physical processes taking place in phenomenon, which is described by the Thompson coefficient
thermoelectric module: Thermal convection - the = d/dT (V/K2). The effect of this phenomenon is small [1],
phenomenon named by Fourier process, described by physical [3] and is therefore neglected in this work.
constant k (W/Km), which is determined by thermal Fig. 1 shows a section of a TEM, which operates in the
conductivity and geometry of the pellet. (K/W) is a thermal mode of thermoelectric cooler, when the power supply is
resistance of the couple connected to electric port and heat is pumped from the cold
side to the hot side.

* Corresponding author

0-7803-8975-1/05/$20.00 2005 IEEE. 2019


Source,T a
qa IR
m
Ta m Ta 2 I m
m
q pa q pa Te
qk
h
qa Rm qe
qj
p n p n
I U
q pe
m (Te Ta )
X

qe 0K
Sink, T e
I I U
U
Fig. 2. Proposed equivalent circuit of a thermoelectric module for
Fig. 1. Energy equilibrium for thermoelectric cooler. steady state. Bold lines are used for the thermal parts.

Following the first law of thermodynamics, one can express Umax is the DC voltage (V) that will deliver the maximum
the energy equilibrium at both sides of the thermoelectric possible T at the supplied Imax.
module that are defined as the absorbing (a) and emitting (e) Applying (8), (9), and (13) one can use the set of data: Th,
junctions. For absorbing side, one can write: Tmax, Umax, Imax for calculating the parameters of proposed
T I2R m model:
qa = + m Ta I (8) Using the relations (8), (9), and (13), one can derive the
m 2
characteristic parameters:
and for the emitting side:
T I2R m Tmax = Th +
(
1 1 + 2Th Z ) (14)
qe = + m Te I + (9) Z
m 2
1 + 2Th Z 1
m = N (10) I max = (15)
mm
R m = RN (11)
U max = m Th (16)
m = / N (12)
where qa is a heat absorbing at a-side, qe heat emitting at e- where Z is figure of merit of the TEM. Z = 2m m R m .
side, N number of couples, Ta and Te temperatures of (a-) Applying (14) (16), one can use the set of data: Th, T,
and (e-) sides in K, and T=Te-Ta. Umax, Imax for calculating the parameters of the proposed
The electrical part of the module is described as electrical model:
resistance Rm and an electrical potential difference U: U
m = max (17)
U = m Te m Ta = m T (13) Th
It is a common practice in one-dimensional heat transfer U max (Th Tmax )
problems [4] to apply an equivalent electrical circuit scheme. Rm = (18)
I max Th
This approach was adopted in this study to describe the TEM
system in which several energy types exist. All non-electrical Tmax 2Th
m = (19)
processes are described in terms of electrical analogies, and I max U max (Th Tmax )
transformers (or dependent sources) represent their Manufacturers of TEGs normally specify the electrical
interconnections. By this, the equivalent circuit of thermo- properties rather than the thermal ones. The quoted parameters
electrical system of TEM can built as a pure electrical circuit. include electric power, open-circuit voltage, maximum power
The proposed equivalent circuit topology of the model (Fig. 2) (for matched load), efficiency for matched load, maximum
is based on equations (8), (9), and (13) for a- and e-junctions efficiency etc. The temperature range of power generator is
[5]. usually grater than that of a cooling module and therefore one
cannot neglect the dependence of the parameters on
III. CALCULATION OF THE PARAMETERS OF THE MODEL temperature. That is why some manufacturers provide data for
FROM THE MANUFACTURERS DATASHEETS different temperatures.
The datasheet of TEGs often includes power at matched load
Manufacturers of TECs ([6], [7], [8], and others) use the
Wm (load is matched to internal resistance), load voltage at
following parameters to specify their product:
matched load Um, open circuited voltage Uoc, and maximum
Tmax - is the largest temperature differential (K) that can be
efficiency opt.
obtained between the hot and cold ceramic plates of a TEM for
Using this data, one can calculate the parameters of the
the given level of hot-side temperature Th,
equivalent circuit directly from datasheets:
Imax is the input current (A) which will produce the
maximum possible T across a TEC, and

2020
U 2m Ta, K
Rm = (20) Module TB-127-1.4-1.2
Wm Ta=f(I)
300
2U m For: QC=20W, TH=300K
m = (21)
T

m =
( )
2Topt 2 opt R m
(22)
(T opt Ta )
2
2m 270

IV. EXAMPLES

In this chapter, several examples of model application are 240


2 6 10 14 18 I, A
presented:
1. The TB-127-1.4-1.2 is one of thermoelectric cooling Fig. 3. Performance of TEM TB-127-1.4-1.2. Dashed line is simulation
modules available from Kryotherm [6]. From manufacturers result obtained by proposed model; solid line is the published
datasheets: Tmax= 70 K, Imax=7.6 A, Umax=15.9 V, under performance plot by manufacturer.
condition that Th=300 K, P, W , %
Applying (16) (18) one can calculate the model 5
20 Uo,V (7.2340,4.5031) (7.9599,19.008)
parameters: m=0.053 V/K, Rm=1.6 , m=1.5 K/W.
efficiency power
Fig. 3 shows the result of application of the DC-sweep 4
16
simulation that reconstructs the performance plot of the TEM
TB-127-1.4-1.2. Dashed line is simulation result. Original
(7.9599,2.3880) 3
performance plot was copied from the software, placed on the 12
Internet by Kryotherm. output
2. The HZ-20 is manufactured by Hi-Z Technology [9]. The 8 voltage 2
data from datasheets: for hot side temperature Th = 230oC and
cold side temperature Tc = 30 oC, Wm = 19 W, Um = 2.38 V, 1
4
opt = 4.5%. From (20) (22): m = 0.0238 V/K,
m = 0.589 K/W, Rm = 0.298 . I, A 0
Fig. 4 shows the DC-sweep simulation of the HZ-20 0
0 2 4 6 8 10 12 14 16
module. The plot looks identical to the one given in the
Fig. 4. DC-sweep simulation of performance of the Thermoelectric
datasheet of the module. Generator HZ-20 made by Hi-Z Technology, Inc.

V. COMPARISON OF THE EXPERIMENTAL DATA WITH


SIMULATION USING THE MODEL Th
Uo S
The laboratory measurements of physical TEM were
compared with computer simulations to be certain that the Al 2V
model permits to simulate the processes taking place in TEM. TEM
The experiment was carried out using the TEM TB-127-1.4-1.2
(Kryotherm) that had the dimensions of 40mmx40mm. The Al
module was inserted between two massive aluminum plates Rload
(40mmx40mmx5mm) with implemented thermocouples for
temperature measurement. Both plates were insulated Tc
thermally from the ambient air. The TEM was first used as a Fig. 5. The experimental setup.
cooler and a DC voltage was applied to it (Fig. 5). When the
temperature difference between the plates reached a
volume (m3). In this specific case, the Cal is about 19 J/K.
predetermined value, the supply voltage was turned off. From
3. Thermal insulation. Even though the system is thermally
that point, TEM was continuing its operation as a generator
insulated, small heat leakage still exists. The value of the
and its output voltage U measured for different loads.
thermal resistance can be calculated from steady state
To simulate the experimental conditions by proposed model,
measurements when applying a low input power.
one needs first to calculate:
In steady state (in our case after about five hrs), the thermal
1. The parameters of the model (16) (18).
2. Lumped heat capacity of the aluminum plates. This can resistance iso can be calculated from Th, Tc and Troom by:
be calculated by: 2m 2m (Tc + Th + 2 273)2 (Tc Troom )
R iso =
C al = cV
3
(23) (
(Tc Th )2 2R m + 2m m (Tc + Th + 2 273)
(24)
)
where c specific heat (kJ/kg K), - density (kg/m ), and V

2021
{i(Vc)*(sem*V(2)-i(Vc)*Rm/2)*THm}
2 qa R1
h
R3 TB_127-1.4-1.2 out
S1
Te Ta Te a + +
{Riso} {Rcont} - -
THm OUT- 0Vdc
R7 R6 S2 Sbreak
{THm1} OUT+ c
E1 11 Ta e + +
13 a {Riso} {Rcont} -
Vc -
-1E3
IN+ IN-

K0
0Vdc Sbreak
{Rm1} C3 C4
PARAMETERS: V1 = -0.1 V2
ABMI2 {Cal} {Cal} PARAMETERS: V2 = 10
Rm Rm = 1.602 R5 V3 TD = 7.12
tamb = {273+22}
THm = 1.4988 Cal = 19 TR = 0.02
V1 Riso = 51.6 {RL} TF = 0.02
sem = 0.053189 4.6 PW = 14.8
Seebeck Rcont = 0.45
12 {tamb} RL = 4.5 PER =
IN+ OUT+
{i(Vc)*(i(Vc)*Rm+sem*(V(1)-V(2)))} IN- OUT- e
0
{sem*(V(1)-V(2))}
C2 Fig. 7. PSPICE model for simulating the experiment. Riso is a thermal
K0 resistance of the thermal insulation, Cal thermal capacity of
the aluminum plates. Rcont thermal resistance of the thermal
contact between TEM and the plate.
Fig. 6. PSPICE model of TEM TB-127-1.2-1.4.

4. The thermal resistance of a contact between the TEM and Fig. 8 shows the experimental results together with
the plate can be estimated from datasheets of the thermal computer simulation. The good agreement clearly shows that
interface material (silicon grease in our case). the model is valid not only for steady state conditions (DC) but
The scheme for PSPICE simulation is shown on Fig. 6 and also for simulating dynamic behavior.
Fig. 7.

(a) (b)

(c) (d)
Fig. 6. The behavior of the TEM under sequence of powering and loading on electric port. Experimental data shown in gray line, simulation results are
black line. (a) voltage on the electric terminal. (b), (c), and (d) Temperatures of absorbing (Ta) and emitting (Te) sides of TEM, for open-
circuited electric terminal, loaded by 2 resistor, and loaded with 4.5 resistor respectively.

2022
VI. CONCLUSIONS problems of temperature control.
Several examples of successful utilization of the model are
In this study, equivalent circuits are used to describe TEM presented. The paper is based on data of many different
systems in which several energy types exist, when all non- manufacturers that were used to reproduce accurately the
electrical processes are emulated by electrical analogies, and performance of commercial TEMs.
their interconnections are represented by transformers or An important feature of the model is its ability to generate
dependent sources. The model on Fig 2 is a two-port electrical small signal transfer functions that can be used to design
system when one of the ports is an equivalent circuit of the feedback network in temperature control applications.
thermal part. Consequently, the model can be implemented as
a block in any electrical scheme. REFERENCES
The study shows how the manufacturers data for
Thermoelectric Cooler (TEC) as well as for Thermoelectric [1] A. F. Ioffe, Semiconductors thermoelments and thermoelectric cooling,
Generator (TEG) can be used to extract the parameters of the London: Infoserch limited, 1957.
[2] S. Noll, Peltier Device Information Directory, online. Available:
proposed model. http://www.peltier-info.com.
The model could be helpful for analyzing the drive [3] S. L. Soo, Direct energy conversion, London: Prentice-Hall, 1968.
requirements of TECs and loading effects of TEGs. Another [4] J. P. Holman, Heat transfer, 7th ed., London: McGraw-Hill, 1992, pp25-
important application of proposed model is when the 56, and 137-143.
performance of the TEM needs to be analyzed under specific [5] J. Chavez, J. Ortega, J. Salazar, A. Turo, and J. Garcia, Spice model of
thermoelectric elements including thermal effects, Proceedings of the
conditions such as heat leakage, non-ideal thermal insulation
Instrumentation and Measurement Technology Conference, 2000, pp.
etc. Using the model one can analyze not only existing 1019 - 1023.
modules, but also specify an optimal module for a specific [6] Kryotherm Co., products, online. Available: http://www.kryotherm.ru
problem. [7] Beijing Huimao Cooling Equipment Co., products online. Available:
The present model is compatible with PSPICE or other http://www.huimao.com
electric circuit simulators for DC, AC, and TRANSIENT [8] Marlow Industries, products, online. Available: http://www.marlow.com
[9] Hi-Z Technology, products, online. Available: http://www.hi-z.com
simulation types and will thus be an excellent tool for solving

2023

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