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ISOLATING JOINT GENERAL DATA SHEET

ADDITIONAL DESIGN DETAIL


TS Si R S F G OR L P TL

W3 ALLOWABLE LOADS

W2

B 1%
Detail 1

DFT1
+15%

+15%
W1

S2-12%
S1-12%

DFT2

A 0.5%

Identification Lable
Standard Total Design Load 50 % Pipe SMYS
(Special Total Design Load 75 % Pipe SMYS)
50 50 (Special Total Design Load 90 % Pipe SMYS)
(Special Total Design Load 95 % Pipe SMYS)

= D 1% =

C 50

ITEM DESCRIPTION NOTES

TYPE INSULATING JOINTS, Monolithic Type


DESIGN CODE ASME B 31.3 - ASME B 31.4 - ASME B 31.8 - ASME VIII Div.I Appx. 2
DESIGN PRESSURE (BarG) 6 to 1034,5
DESIGN TEMPERATURE (C) Standard Application 0 to 90 - Special Application -173 to 180C
RATING (ASME/ANSI #) Class 150 to 2500 "ANSI/ASA" - 3000 to 15000 "API"
ENDS "BW" BUTT WELDED - API 5L / B16.25 / B16.5 / MSS SP75
DESIGN FACTOR Standard Application 0.5 (Special Project Requirements 0.2 to 0.72 )
CONNECTION PIPE DN "D" (mm/in.) 15 to 3000 / 1/2" to 120"
CONNECTION PIPE THK "t" (mm/in.) 2.7 to 152.4 / 0.154" to 6"
JOINT OVERALL LENGTH
150 to 12000 (OVER 3000 INSULATION JOINT + EXTENSION PIPE ) 1, 4
"OL"(mm) "T" PIPELINE ( ISO3183 - API 5L
All Grade + low Alloy & Alloy Steel 2, 3
)
"S-L-G" BODY PARTS ASTM / ASME / UNS / EN Materials 2, 3
"F" ISOLATING ELEMENTS Double
NEMA G10O-Ring
ASTM ASTM
D709D 2000 FPM 2
"OR" GASKET (Viton) 2
MATERIAL "Si" BACK SEAL Silicon Neutral Low Module 5
"R" FILLER ISOLATOR Epoxy Resin Cold Cured 5
"P" CABLE LUGS M10 EN 10025 235JR (Carbon Steel) 6
Amine Cure Epoxy Resin 200500
"DFT1" INTERNAL COATING 1, 2
microns
Amine Cure Epoxy Resin 200500
"DFT2" EXTERNAL COATING 1, 5
microns
INSTALLATION ABOVEGROUND / UNDERGROUND/SUBSEA
HYDROSTATIC TEST 1.5 Times the Design Pressure ( Or as per Customer Requirements )
1.5 to 5 KV @ 1 minute AC 5060 Hz (Special 20 KV @ 1 minute AC
DIELECTRIC TEST
5060 Hz)
ELECTRIC INSULATION TEST > 200 M @ 1000 Volt DC ( Special > 100 G @ 5000 Volt DC )
NDE TEST W1-W2-W3: MT & UT, Bevel Ends MT - According to ASME V
WELDS W1-W2-W3: According To ASME IX - API 1104
CERTIFICATION EN 10204 - 3.1 ( EN 10204 - 3.2 if request )

INSPECTION & TEST/ACCEPTANCE Manufacturer Standard / Customer Applicable Requirements

SOUR SERVICE YES NO


CORROSION ALLOWANCE As per Customer Requirements
SERVICE Gas, Hydrocarbons, Oil, Chemical Fluids, Water,Toxic, ETC
PIPING CLASSE As per Customer Requirements
QUANTITY As per Customer Requirements
NOTES :
1) A Length of 50 mm at each end shall be left uncoated to allow welding
2) All pressure containing materials including steel parts, insulating materials, seal gaskets and internal coating are suitable for resistance to H2S environments.
3) All pressure containing steel parts shall be in strict accordance with NACE MR-0175/ISO 15156 (latest edition).
4) This information is approximate. The exact value shall be checked and specified during the PO Stage
5) Material not in contact to the fluid
6) Cables Lugs will be installed on Isolating Joint only if request from Cathodic Protection Requirements.