1 - CCIE Training Diploma V1

Instrumentation and Automation (Supply service training)
CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma
CCIE
Certified Control & Instrumentation Engineer/ Technician Diploma
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
PLC Advan.
HMI DCS
PLC
Basic CCIE P&ID
Calibration Flow
PID Pressure
Valves Level
Tempreature
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Siemens PLC Basic course

Target audience: Maintenance, programming, service engineers/ technicians
Pre-requisites: Good knowledge of control fundamentals and computer software.
Course duration: 30 hour/ 5 days
Course location: Cairo (Nasr city) - 10th of Ramadan city customer location
Course fees: 3000 EGP
Course description/ learning objectives.
On completion of this course the trainee should be able to
Understand the hardware possible configuration (single rack, expansion rack and
distributed I/O), symbols, programming, simulation and monitoring online, PLC download/
Upload, Diagnostic of hardware and software errors.
Programming of function with data block and Function Block with its instance data block.
Programming of counter, timer, math and comparison functions.
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Course outline
Siemens SIMATIC S7 system family overview

The components of the STEP 7 Basic Package
Hardware configuration and parameterization in S7-300
Addressing and wiring of the signal modules
Symbols (Absolute and symbolic Addressing)
PLC simulation and monitoring online
Upload and download of the PLC program
Function FC and Data block DB programming
Binary and digital operations programming
Function Block FB and instance data block DB
Timers, counters, comparison and math instructions
Programming parameter-assignable blocks
Program execution in the automation system
Testing (debugging) tools for system info, troubleshooting and diagnostics of hardware
and software errors
Organization Blocks OB
Configuration and parameterization of PROFIBUS DP
Backing up and documenting of a project
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Siemens Winccflexiable course

Pre-requisites: Good knowledge of control fundamentals and computer software using,

Siemens PLC Basic course.
Course code: 3days / 18 hour
Understand the HMI software ES and RT and hardware devices, its connections and suitable
configuration software. How to simulate a project, how to backup and restore, how to
transfer a project, how to configure analog/ digital alarms, recipe and user administration.
How to work with trends and text lists. How to make alarm and trend logs
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Course outline
Getting Started Project
Installation of Winccflexiable
Winccflexiable Runtime RT
OPs / TPs Overview.
Creating a Project
Creating Screens
Configuring the Alarms
Creating the Recipes
Adding Screen Changes
Testing and Simulating.
Transferring the Project
T.P. configuration
Working with the Library
Using Text & Graphic lists
Enhancing the Alarm Options
Enhancing the Recipes
Logging process values
Configuring user administration
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Siemens PLC Advanced course

Pre-requisites: Good knowledge of control fundamentals and computer software using,

Siemens PLC Basic course and Siemens HMI course.
Course code: 5 days / 30 hour
Understand the used addresses in the program and where it is used and the spare address
can be used in future
The analog modules possible configuration to adapt to various analog signals from different
sensors. how to use FB41 for continuous control and FB42 for step control and make a
complete PID controller for advanced applications. How to make distributed profibus I/Os
with drives, ET200M, ET200S, ET200L
Use advanced programming functions
Convert and migrate S5 program to S7
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Course outline
I/O and program Reference Data
Cross Reference - Assignment List- Program structure.... Etc)
Analog signals represintation and processing
Analog value representation- Modules specifications- parameter adjustment-
behaviour of analoge modules- scaling/unscaling)
PID control
Configuring distributed I/O
Profibus communication CPU315 as master / Slave
Debugging and online functions
Viewing accessible nodes- forcing- VAT- Remote control of the CPU operating mode-
Remote reset of the CPU- Set the time in the CPU
Program maintenance
Rewiring- comparing programs
Conversion Jump, instructions and RLO operation
SFC and SFB
Word logic instruction
Memory card
Conversion from S5 to S7
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Simatic PCS7 Course (Siemenss DCS)

Pre-requisites: Good knowledge of Siemens PLC Advanced course and Siemens HMI course.
Deploy PCS7 hardware & software and Configure a typical project.
Program using STEP7 editors like CFC charts and Understand and use SFC.
Operator control and monitoring using WinCC.
Configure multi-project.
Downloading of project and testing using simulator.
Perform Engineering & System development
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Course outline
1. System Overview
What Is Process Control

Seamless Integration
Integrated Process Control
Configuring with Function Block
Top-Down Design Methodology
2. Configuration Overview
PCS Hardware
Solution Principle (AS)
Project Environment
3. Project Structure
Creating a Multi-project (MP)

Creating Projects in the MP
Setting the Language for Display
Assigning the Plant Hierarchy
PH Settings
Updating the Plant Hierarchy
Plant View - Settings/Properties
OS Hierarchy (AS/OS)
Names in the Component View
4. System Configuration
System Configuration for PCS 7

Configurable Components
Using HW Configuration for the AS
Concept/Symbolic Channel Names)
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Compiling and Downloading

Setting the PG/PC Interface
Downloading in STOP Mode
Configuring the PC Station
Calling Up NetPro
Cross-Project View
S7 Connections
5. CFC
Integrating Libraries
Block Libraries
Integrating Blocks
Organization Blocks
CFC Basics & Insert Block
Compiling and Downloading
Debugging a Program
Block Diagram of a Valve Control
Block Diagram of a Motor Control
MOTOR Block
CTRL_PID (with LINK)
Driver Concept (from V5)
Message Configuration
6. SFC
Overview
Sequence Structures
Action and Transition
Open SFC (in Test Mode)
SFC Operating Mode Logic
Run Behavior of an SFC
External View of SFC 7.
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7. Operator Control and Monitoring
System Configurations
WinCC Multi-Station Systems
Monitoring for SIMATIC PCS 7
OS systems with multiple servers
Central Engineering
SIMATIC PCS 7 - Operator Station
WinCC (PCS 7 - Basic Options)
WinCC Explorer: Overview
Tag Management
Editors & Compile OS
8. Multi-projects
Creating Multi-projects
Restoring an individual project
Description of task
Preparation
Distributed working
Test AS program with SIM
Updating the Networks
Insert picture in to PH
Test OS program with SIM
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P&ID drawings training
Target audience: Engineers and Technicians involved in the design, installation,

commissioning and/or maintenance of Instrumentation systems used for Process
Control (Process Automation).
Pre-requisites: None,
Course code: 1 day / 6 hour
Interpret plant layout and associated documentation
Examine and discuss the equipment used in process plants
Interpret and create plant and piping drawings/documentation
Explain the basics of pipe and piping system components
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Course outline
Process flow diagram PFD
Piping and instrumentation diagram P&ID
Tag name identification
Instrument type/ location
Function symbols
Identification letters
Signal types
Manual, on-off and analog control
Equipment list
Instruments List
Piping list
Piping material
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Flow measurement training

Pre-requisites: None.
Design a system to make practical and precise industrial flow measurements
Specify and select the appropriate flowmeter for different applications
Create installation detail drawings to obtain flowmeter accuracy
and performance
Solve typical flow measurement problems
Plan maintenance activities required by different flowmeter technologies
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Course outline
Physical properties of fluids influence on the flow measurement accuracy
Flow switches and transmitters

Flow measurement units and conversion
Variable area flowmeter

Electromagnetic flowmeter
Coriolis mass flowmeter
Differential pressure flowmeter
Ultrasonic flowmeter
vortex flowmeter
turbine flow meter
For each type of Flow transmiter you should know

Basic principle of measurement and operation
Selection and sizing
Installation
Wiring and signal connections
Calibration and programming
Maintenance and troubleshooting
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Pressure measurement training

Apply general maintenance, calibration, and safety requirements
For specification and selection of various types of pressure
Instruments
Engineer fundamental pressure measurement installations
Calculate calibration data for different for-process and installation
Conditions
Select and apply devices and systems for industrial pressure
Measurement
Specify and use smart transmitters in pressure measurement processes
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Course outline
Pascal's Law
Absolute and Atmospheric Pressure
Pressure measurement units and conversion
Pressure gauges
Pressure switches and transmitters
Hydrostatic Head Pressure
Relationship between Pressure and Column of Liquid
Pressure transmitters
Diaphragm seals
For each type of pressure transmitter you should know
Installation
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Level measurement training

For specification and selection of various types of Level
Instruments
Engineer fundamental Level measurement installations
Conditions
Select and apply devices and systems for industrial Level
Measurement
Specify and use smart transmitters in Level measurement processes
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Course outline
Level measurement training
Level measurement units and conversion

Pressure based level transmitters
Differential pressure transmitters for level measurement
Radar Level Transmitters
Ultrasonic Level Transmitters
For each type of Le vel transmitter you should know
Installation
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Temperature measurement training

For specification and selection of various types of Temperature
Instruments
Engineer fundamental Temperature measurement installations
Conditions
Select and apply devices and systems for industrial Temperature
Measurement
Specify and use smart transmitters in Temperature measurement processes
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Course outline
temperature measurement units and conversion
temperature switches and transmitters
Thermo couple
RTD
Thermistors
For each type of Tempreature transmitter you should know

Installation
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PID training
Explain the basic process control concepts
Identify and correct stability issues in closed loops
Compare alternative closed loop configurations
Explain the fundamentals of loop tuning
Explain the process of tuning valve controllers
Describe the procedures for automated tuning
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Course outline
The types of control applications (discrete, batch and continuous)
Types of control system (open loop and closed loop)
Cascade control
Ratio control
PID common control terms (P- proportional, Ti- integral time constant
and TD- derivative time constant)
Loop tuning
Auto tuning
Adaptive control
Predictive Pi control
Feedforward / feedback control
Wiring of the PID controller example
The main parameter and settings
Practical application
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Valves training
Valves types
Select a valve for a given application
Perform valve sizing for different applications
Select appropriate materials, actuator and Positioners for a valve
Explain the installation and maintenance procedures for a valve
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Course outline
Valve types (ball, gate, butterfly...)
Valve construction
Control valve- on/off valve
Valve selection
Valve Cv (flow coefficient )
Valve sizing
Actuators
Pneumatic actuators
Electrical actuators
Hydraulic actuators
Positioners
Pneumatic positioners
Elector pneumatic positioners
Smart positioners
Accessories
Air filter regulators lubricators
Solenoid valves
Proximity switches reed switches limit switches
Position sensors
The Valves course will be certified by Samson
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Calibration training
Select and operate test equipment to measure electrical properties
And calibrate instruments
Calibrate electronic transmitters
Use piping and instrumentation diagram (P&ID), wiring, schematic,
and installation detail drawings to install, calibrate, and verify proper
Operation of instruments
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Course outline
Calibration principle
Calibration tool selection
Temperature transmitters calibration
Temperature switches calibration
Flowmeters calibration
Pressure and Differential pressure transmitters calibration
Pressure switches calibration
Level transmitters calibration
Tools used for calibration practically
Hart communicator
Loop calibrator Ma/V source/ Measure
Pressure calibrator
Temperature calibrator
Multifunction calibrator
Dry well calibrator
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Instrumentation and Automation (Supply service training)

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

Siemens PLC Basic course

Pre-requisites: Good knowledge of control fundamentals and computer software.

Course duration: 30 hour/ 5 days

Course fees: 3000 EGP

Course description/ learning objectives.

On completion of this course the trainee should be able to

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

Siemens SIMATIC S7 system family overview

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

Siemens Winccflexiable course

Pre-requisites: Good knowledge of control fundamentals and computer software using,

Course code: 3days / 18 hour

Course fees: 3000 EGP

Course description/ learning objectives.

On completion of this course the trainee should be able to

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

Getting Started Project

OPs / TPs Overview.

Configuring the Alarms

Creating the Recipes

Adding Screen Changes

Testing and Simulating.

Transferring the Project

Working with the Library

Using Text & Graphic lists

Enhancing the Alarm Options

Enhancing the Recipes

Logging process values

Configuring user administration

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

Siemens PLC Advanced course

Pre-requisites: Good knowledge of control fundamentals and computer software using,

Course code: 5 days / 30 hour

Course fees: 3000 EGP

Course description/ learning objectives.

On completion of this course the trainee should be able to

Use advanced programming functions

Convert and migrate S5 program to S7

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

I/O and program Reference Data

Cross Reference - Assignment List- Program structure.... Etc)

Analog signals represintation and processing

Analog value representation- Modules specifications- parameter adjustment-

behaviour of analoge modules- scaling/unscaling)

Configuring distributed I/O

Profibus communication CPU315 as master / Slave

Debugging and online functions

Remote reset of the CPU- Set the time in the CPU

Rewiring- comparing programs

Conversion Jump, instructions and RLO operation

SFC and SFB

Word logic instruction

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

Simatic PCS7 Course (Siemenss DCS)

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma

What Is Process Control

Creating a Multi-project (MP)

System Configuration for PCS 7

CCIE (Certified Control& Instrumentation Engineer/Technician) Diploma