LBP3460 SM

Service Manual
LBP3460/3410/6280K Series
LBP3460
Jan 3 2006
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.

Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer-
ence to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the
direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in
supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, how-
ever, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors
used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the
DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com-
municated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 PRODUCT DESCRIPTION

1.1 Features .....................................................................................................................................................1- 1
1.1.1 Features .................................................................................................................................................................. 1- 1
1.2 System Construction ..................................................................................................................................1- 1
1.2.1 System Configuration .............................................................................................................................................. 1- 1
1.3 Product Specifications ................................................................................................................................1- 1
1.3.1 Machine Specifications............................................................................................................................................ 1- 1
1.4 Name of Parts.............................................................................................................................................1- 3
1.4.1 External View........................................................................................................................................................... 1- 3
1.4.2 Cross Section .......................................................................................................................................................... 1- 4
1.5 Using the Machine ......................................................................................................................................1- 5
1.5.1 Control Panel........................................................................................................................................................... 1- 5
1.6 Safety .........................................................................................................................................................1- 6
1.6.1 Safety of Laser Light................................................................................................................................................ 1- 6
1.6.2 CDRH Regulations .................................................................................................................................................. 1- 6
1.6.3 Safety of Toner ........................................................................................................................................................ 1- 6
1.6.4 Handling the Laser Assembly.................................................................................................................................. 1- 6
Chapter 2 TECHNICAL REFERENCE

2.1 Functional Configuration.............................................................................................................................2- 1
2.1.1 Construction ............................................................................................................................................................ 2- 1
2.2 Basic Sequense..........................................................................................................................................2- 1
2.2.1 Basic Sequence of Operation.................................................................................................................................. 2- 1
2.2.2 Power-On Sequence ............................................................................................................................................... 2- 1
2.3 LASER EXPOSURE SYSTEM ...................................................................................................................2- 2
2.3.1 Overview/Configuration ........................................................................................................................................... 2- 2
2.3.1.1 Overview .................................................................................................................................................................................. 2- 2
2.3.2 Controlling the Laser Activation Timing ................................................................................................................... 2- 3
2.3.2.1 Turning On and Off the Laser .................................................................................................................................................. 2- 3
2.3.3 Laser Control ........................................................................................................................................................... 2- 4
2.3.3.1 APC Control ............................................................................................................................................................................. 2- 4
2.3.4 Laser Scanner Motor Control .................................................................................................................................. 2- 5
2.3.4.1 Overview .................................................................................................................................................................................. 2- 5
2.3.4.2 Scanner Motor Speed Control ................................................................................................................................................. 2- 5
2.3.4.3 Detecting a Fault in the Scanner Motor ................................................................................................................................... 2- 5
2.4 IMAGE FORMATION SYSTEM..................................................................................................................2- 6
2.4.1 Overview/Configuration ........................................................................................................................................... 2- 6
2.4.1.1 Construction............................................................................................................................................................................. 2- 6
2.4.1.2 Printing Process....................................................................................................................................................................... 2- 6
2.4.1.3 Static Image Formation Block .................................................................................................................................................. 2- 7
2.4.1.4 Development Block .................................................................................................................................................................. 2- 8
2.4.1.5 Transfer Block.......................................................................................................................................................................... 2- 8
2.4.1.6 Fixing Block.............................................................................................................................................................................. 2- 9
2.4.1.7 Drum Cleaning Block ............................................................................................................................................................... 2- 9
2.4.2 High-Voltage Control ............................................................................................................................................. 2- 10
2.4.2.1 Outline.................................................................................................................................................................................... 2- 10
2.4.2.2 Generation of the Primary Charging Bias .............................................................................................................................. 2- 11
2.4.2.3 Generation of the Developing Bias ........................................................................................................................................ 2- 11
2.4.2.4 Generation of the Transfer Charging Bias ............................................................................................................................. 2- 11
2.4.2.5 Generating the Fixing Bias..................................................................................................................................................... 2- 12
2.4.2.6 Detecting the Presence/Absence of a Cartridge.................................................................................................................... 2- 12
Contents
2.5 PICKUP AND FEEDING SYSTEM........................................................................................................... 2- 12

2.5.1 Overview/Configuration..........................................................................................................................................2- 12
2.5.1.1 Outline.................................................................................................................................................................................... 2- 12
2.5.2 Detecting Jams ......................................................................................................................................................2- 13
2.5.2.1 Jam Detection Outline............................................................................................................................................................ 2- 13
2.5.2.2 Delay Jams ............................................................................................................................................................................ 2- 14
2.5.2.3 Stationary Jams ..................................................................................................................................................................... 2- 14
2.5.2.4 Other Jams ............................................................................................................................................................................ 2- 14
2.5.3 Cassette Pickup .....................................................................................................................................................2- 15
2.5.3.1 Pickup from the Cassette....................................................................................................................................................... 2- 15
2.5.4 Multi-purpose Pickup .............................................................................................................................................2- 15
2.5.4.1 Pickup from the Manual Feeder............................................................................................................................................. 2- 15
2.5.5 Duplex Feeding......................................................................................................................................................2- 15
2.5.5.1 Overview ................................................................................................................................................................................ 2- 15
2.5.5.2 Moving Paper in Duplexing Mode .......................................................................................................................................... 2- 16
2.6 EXTERNAL AND CONTROLS SYSTEM ................................................................................................. 2- 17
2.6.1 Fan.........................................................................................................................................................................2- 17
2.6.1.1 Controlling the Fan Motor ...................................................................................................................................................... 2- 17
2.6.2 Power Supply.........................................................................................................................................................2- 18
2.6.2.1 Power Supply......................................................................................................................................................................... 2- 18
2.6.2.2 Protective Functions .............................................................................................................................................................. 2- 19
2.7 ENGINE CONTROL SYSTEM ................................................................................................................. 2- 20
2.7.1 Video Controller .....................................................................................................................................................2- 20
2.7.1.1 Overview ................................................................................................................................................................................ 2- 20
2.7.1.2 Outline of the Block................................................................................................................................................................ 2- 20
2.7.2 Engine Controller ...................................................................................................................................................2- 21
2.7.2.1 Overview ................................................................................................................................................................................ 2- 21
2.8 FIXING UNIT/DELIVERY SYSTEM.......................................................................................................... 2- 23
2.8.1 Overview/Configuration..........................................................................................................................................2- 23
2.8.1.1 Outline.................................................................................................................................................................................... 2- 23
2.8.1.2 Major Components Inside the Fixing Assembly..................................................................................................................... 2- 23
2.8.2 Various Control Mechanisms .................................................................................................................................2- 24
2.8.2.1 Fixing Temperature Control ................................................................................................................................................... 2- 24
2.8.2.2 Protective Functions .............................................................................................................................................................. 2- 25
Chapter 3 DISASSEMBLY AND ASSEMBLY

3.1 EXTERNAL AND CONTROLS SYSTEM ................................................................................................... 3- 1
3.1.1 Rear Cover...............................................................................................................................................................3- 1
3.1.1.1 Preparing for the Removal of the Rear Cover.......................................................................................................................... 3- 1
3.1.1.2 Removing the Rear Cover ....................................................................................................................................................... 3- 1
3.1.2 Right Cover ..............................................................................................................................................................3- 1
3.1.2.1 Removing the Right Cover....................................................................................................................................................... 3- 1
3.1.3 Upper Right Cover ...................................................................................................................................................3- 1
3.1.3.1 Preparing for the Removal of the Upper Right Cover .............................................................................................................. 3- 1
3.1.3.2 Removing the Upper Right Cover ............................................................................................................................................ 3- 1
3.1.4 Front Right Cover.....................................................................................................................................................3- 1
3.1.4.1 Preparing for the Removal of the Front Right Cover................................................................................................................ 3- 1
3.1.4.2 Removing the Front Right Cover ............................................................................................................................................. 3- 1
3.1.5 Rear Right Cover .....................................................................................................................................................3- 1
3.1.5.1 Preparing for the Removal of the Rear Right Cover ................................................................................................................ 3- 1
3.1.5.2 Removing the Rear Right Cover .............................................................................................................................................. 3- 1
3.1.6 Lower Right Cover ...................................................................................................................................................3- 1
3.1.6.1 Preparing for the Removal of the Lower Right Cover .............................................................................................................. 3- 1
3.1.6.2 Removing the Lower Right Cover ............................................................................................................................................ 3- 1
3.1.7 Left Cover ................................................................................................................................................................3- 2
3.1.7.1 Preparing for the Removal of the Left Cover ........................................................................................................................... 3- 2
3.1.7.2 Removing the Left Cover ......................................................................................................................................................... 3- 2
3.1.8 Upper Cover.............................................................................................................................................................3- 2
Contents
3.1.8.1 Preparing for the Removal of the Upper Cover........................................................................................................................ 3- 2

3.1.8.2 Removing the Upper Cover ..................................................................................................................................................... 3- 2
3.1.9 Manual Feed Tray ................................................................................................................................................... 3- 2
3.1.9.1 Preparing for the Removal of the Manual Feeder Tray............................................................................................................ 3- 2
3.1.9.2 Removing the Manual Feeder Tray ......................................................................................................................................... 3- 2
3.1.10 Manual Feed Cover ............................................................................................................................................... 3- 2
3.1.10.1 Preparing for the Removal of the Manual Feeder Cover Assembly....................................................................................... 3- 2
3.1.10.2 Removing the Manual Feeder Cover Assembly..................................................................................................................... 3- 2
3.1.11 Cartridge Cover ..................................................................................................................................................... 3- 2
3.1.11.1 Preparing for the Removal of the Cartridge Cover Assembly ................................................................................................ 3- 2
3.1.11.2 Removing the Cartridge Cover Assembly .............................................................................................................................. 3- 2
3.1.12 Drive Unit ............................................................................................................................................................... 3- 3
3.1.12.1 Preparing for the Removal of the Drive Unit .......................................................................................................................... 3- 3
3.1.12.2 Removing the Drive Unit ........................................................................................................................................................ 3- 3
3.1.13 Engine Controller Unit............................................................................................................................................ 3- 3
3.1.13.1 Preparing for the Removal of the Engine Controller Assembly .............................................................................................. 3- 3
3.1.13.2 Removing the Engine Controller Assembly............................................................................................................................ 3- 3
3.1.14 Operation Panel Unit ............................................................................................................................................. 3- 3
3.1.14.1 Preparing for the Removal of the Control Panel Assembly.................................................................................................... 3- 3
3.1.14.2 Removing the Control Panel Assembly.................................................................................................................................. 3- 3
3.1.15 Engine controller board.......................................................................................................................................... 3- 4
3.1.15.1 Preparing for the Removal of the Engine Controller PCB ...................................................................................................... 3- 4
3.1.15.2 Removing the Engine Controller PCB.................................................................................................................................... 3- 4
3.1.16 Video Controller Board .......................................................................................................................................... 3- 4
3.1.16.1 Preparing for the Removal of the Video Controller Board...................................................................................................... 3- 4
3.1.16.2 Removing the Video Controller Board.................................................................................................................................... 3- 4
3.1.17 High-voltage board ................................................................................................................................................ 3- 4
3.1.17.1 Preparing for the Removal of the High-Voltage Power Supply PCB...................................................................................... 3- 4
3.1.17.2 Removing the High-Voltage Power Supply Unit..................................................................................................................... 3- 5
3.1.18 Top sensor............................................................................................................................................................. 3- 6
3.1.18.1 Preparing for the Removal of the Top of Page Sensor .......................................................................................................... 3- 6
3.1.18.2 Removing the Top of Page Sensor ........................................................................................................................................ 3- 6
3.1.19 Face-up Cover Sensor........................................................................................................................................... 3- 6
3.1.19.1 Preparing for the Removal of the Face-Up Delivery Cover Sensor ....................................................................................... 3- 6
3.1.19.2 Removing the Face-Up Delivery Cover Sensor ..................................................................................................................... 3- 6
3.1.20 Door Switch ........................................................................................................................................................... 3- 6
3.1.20.1 Preparing for the Removal of the Door Switch....................................................................................................................... 3- 6
3.1.20.2 Removing the Door Switch..................................................................................................................................................... 3- 6
3.1.21 Scanner Fan .......................................................................................................................................................... 3- 6
3.1.21.1 Preparing for the Removal of the Scanner Fan...................................................................................................................... 3- 6
3.1.21.2 Removing the Scanner Fan ................................................................................................................................................... 3- 6
3.1.22 Fixing Fan .............................................................................................................................................................. 3- 7
3.1.22.1 Preparing for the Removal of the Fixing Fan ......................................................................................................................... 3- 7
3.1.22.2 Removing the Fixing Fan ....................................................................................................................................................... 3- 7
3.2 LASER EXPOSURE SYSTEM ...................................................................................................................3- 7
3.2.1 Laser Scanner Unit.................................................................................................................................................. 3- 7
3.2.1.1 Preparing for the Removal of the Laser Scanner Unit ............................................................................................................. 3- 7
3.2.1.2 Removing the Laser Scanner Unit ........................................................................................................................................... 3- 7
3.3 IMAGE FORMATION SYSTEM..................................................................................................................3- 7
3.3.1 Transfer Charging Roller ......................................................................................................................................... 3- 7
3.3.1.1 Preparing for the Removal of the Transfer Charging Roller..................................................................................................... 3- 7
3.3.1.2 Removing the Transfer Charging Roller .................................................................................................................................. 3- 7
3.3.2 Memory Tag Contact Unit........................................................................................................................................ 3- 7
3.3.2.1 Preparing for the Removal of the Memory Tag Contact Unit ................................................................................................... 3- 7
3.3.2.2 Removing the Memory Tag Contact Unit................................................................................................................................. 3- 7
3.4 PICKUP AND FEEDING SYSTEM .............................................................................................................3- 8
3.4.1 Pickup Unit .............................................................................................................................................................. 3- 8
3.4.1.1 Preparing for the Removal of the Pickup Assembly................................................................................................................. 3- 8
3.4.1.2 Removing the Pickup Assembly .............................................................................................................................................. 3- 8
Contents
3.4.2 Cassette Pickup Roller.............................................................................................................................................3- 8

3.4.2.1 Preparing for the Removal of the Cassette Pickup Roller........................................................................................................ 3- 8
3.4.2.2 Removing the Cassette Pickup Roller ..................................................................................................................................... 3- 8
3.4.3 Cassette Paper Sensor............................................................................................................................................3- 9
3.4.3.1 Preparing for the Removal of the Cassette Paper Sensor....................................................................................................... 3- 9
3.4.3.2 Removing the Cassette Paper Sensor..................................................................................................................................... 3- 9
3.4.4 Cassette Pickup solenoid.........................................................................................................................................3- 9
3.4.4.1 Preparing for the Cassette Pickup Solenoid ............................................................................................................................ 3- 9
3.4.4.2 Removing the Cassette Pickup Solenoid................................................................................................................................. 3- 9
3.4.5 Manual Pickup Roller ...............................................................................................................................................3- 9
3.4.5.1 Preparing for the Removal of the Manual Feeder Pickup Roller.............................................................................................. 3- 9
3.4.5.2 Removing the Manual Feeder Pickup Roller ........................................................................................................................... 3- 9
3.4.6 Manual Paper Sensor ............................................................................................................................................3- 10
3.4.6.1 Preparing for the Removal of the Manual Feeder Paper Sensor........................................................................................... 3- 10
3.4.6.2 Removing the Manual Feeder Paper Sensor......................................................................................................................... 3- 10
3.4.7 Multi-purpose Pickup Solenoid ..............................................................................................................................3- 10
3.4.7.1 Preparing for the Removal of the Manual Feeder Pickup Solenoid ....................................................................................... 3- 10
3.4.7.2 Removing the Manual Feeder Pickup Solenoid..................................................................................................................... 3- 10
3.4.8 Manual Separation Pad .........................................................................................................................................3- 10
3.4.8.1 Preparing for the Removal of the Manual Feeder Separation Pad ........................................................................................ 3- 10
3.4.8.2 Removing the Manual Feeder Separation Pad...................................................................................................................... 3- 10
3.4.9 Registration Shutter Unit........................................................................................................................................3- 10
3.4.9.1 Preparing for the Removal of the Registration Shutter Assembly.......................................................................................... 3- 10
3.4.9.2 Removing the Registration Shutter Assembly ....................................................................................................................... 3- 10
3.4.10 Main Motor ...........................................................................................................................................................3- 11
3.4.10.1 Preparing for the Removal of the Main Motor ...................................................................................................................... 3- 11
3.4.10.2 Removing the Main Motor .................................................................................................................................................... 3- 11
3.5 FIXING SYSTEM...................................................................................................................................... 3- 11
3.5.1 Fixing Unit ..............................................................................................................................................................3- 11
3.5.1.1 Preparing for the Removal of the Fixing Unit ......................................................................................................................... 3- 11
3.5.1.2 Removing the Fixing Unit....................................................................................................................................................... 3- 11
3.5.2 Fixing Film Unit ......................................................................................................................................................3- 12
3.5.2.1 Preparing for the Removal of the Fixing Film Unit ................................................................................................................. 3- 12
3.5.2.2 Removing the Fixing Film Unit ............................................................................................................................................... 3- 12
3.5.3 Fixing Pressure Roller............................................................................................................................................3- 12
3.5.3.1 Preparing for the Removal of the Fixing Pressure Roller....................................................................................................... 3- 12
3.5.3.2 Removing the Fixing Pressure Roller .................................................................................................................................... 3- 12
3.5.4 Delivery Sensor......................................................................................................................................................3- 12
3.5.4.1 Preparing for the Removal of the Delivery Sensor................................................................................................................. 3- 12
3.5.4.2 Remove the Delivery Sensor ................................................................................................................................................. 3- 12
3.5.5 Fixing Drive Motor..................................................................................................................................................3- 13
3.5.5.1 Preparing for the Removal of the Fixing Motor ...................................................................................................................... 3- 13
3.5.5.2 Removing the Fixing Motor .................................................................................................................................................... 3- 13
Chapter 4 MAINTENANCE AND INSPECTION

4.1 Periodically Replaced Parts ....................................................................................................................... 4- 1
4.1.1 Periodically Replaced Parts .....................................................................................................................................4- 1
4.2 Consumables ............................................................................................................................................. 4- 1
4.2.1 Consumable Parts ...................................................................................................................................................4- 1
4.3 Periodical Service....................................................................................................................................... 4- 1
4.3.1 Periodic Service .......................................................................................................................................................4- 1
4.4 Cleaning ..................................................................................................................................................... 4- 1
4.4.1 Cleaning...................................................................................................................................................................4- 1
Chapter 5 TROUBLESHOOTING
5.1 MEASUREMENT AND ADJUSTMENT...................................................................................................... 5- 1
Contents
5.1.1 Test Print ................................................................................................................................................................. 5- 1

5.1.1.1 Test Print.................................................................................................................................................................................. 5- 1
5.1.2 Mechanical Adjustment ........................................................................................................................................... 5- 1
5.1.2.1 Checking the Pressure of the Pressure Roller (nip)................................................................................................................. 5- 1
5.2 SERVICE TOOLS.......................................................................................................................................5- 2
5.2.1 Solvents and Oils..................................................................................................................................................... 5- 2
5.2.2 Special Tools ........................................................................................................................................................... 5- 2
5.3 ERROR CODE TABLE ...............................................................................................................................5- 2
5.3.1 Error Code ............................................................................................................................................................... 5- 2
5.3.2 A4-XX_ERROR ....................................................................................................................................................... 5- 3
5.3.3 A5-XX_ERROR ....................................................................................................................................................... 5- 3
5.3.4 A7-XX_ERROR ....................................................................................................................................................... 5- 4
5.3.5 D7-XX_ERROR ....................................................................................................................................................... 5- 4
5.4 Version Up ..................................................................................................................................................5- 4
5.4.1 Overview of Upgrading Work................................................................................................................................... 5- 4
5.4.2 Construction of Firmware ........................................................................................................................................ 5- 4
5.4.3 Outline of the Service Support Tool........................................................................................................................ 5- 4
5.4.4 Registering the Firmware ....................................................................................................................................... 5- 5
5.4.5 Making Connections ................................................................................................................................................ 5- 7
5.4.6 The down load procedure of the system ................................................................................................................. 5- 9
5.5 Sevice Mode .............................................................................................................................................5- 11
5.5.1 PCL........................................................................................................................................................................ 5- 11
5.5.1.1 Overview ................................................................................................................................................................................ 5- 11
5.5.1.2 Service Mode ......................................................................................................................................................................... 5- 12
Chapter 6 APPENDIX
6.1 OUTLINE OF ELECTRICAL COMPONENTS ............................................................................................6- 1
6.1.1 Clutch/Solenoid ....................................................................................................................................................... 6- 1
6.1.1.1 Solenoid ................................................................................................................................................................................... 6- 1
6.1.2 Motor ....................................................................................................................................................................... 6- 2
6.1.2.1 Motor........................................................................................................................................................................................ 6- 2
6.1.3 Fan .......................................................................................................................................................................... 6- 2
6.1.3.1 Fan........................................................................................................................................................................................... 6- 2
6.1.4 Sensor ..................................................................................................................................................................... 6- 3
6.1.4.1 Sensor...................................................................................................................................................................................... 6- 3
6.1.5 Switch ...................................................................................................................................................................... 6- 4
6.1.5.1 Switch ...................................................................................................................................................................................... 6- 4
6.1.6 Lamps, Heaters, and Others ................................................................................................................................... 6- 4
6.1.6.1 Heater ...................................................................................................................................................................................... 6- 4
6.1.7 PCBs ....................................................................................................................................................................... 6- 5
6.1.7.1 PCBs........................................................................................................................................................................................ 6- 5
Contents
Chapter 1 PRODUCT DESCRIPTION
Contents
Contents
1.1 Features ..........................................................................................................................................................................1-1

1.1.1 Features ........................................................................................................................................................................................ 1-1
1.2 System Construction ......................................................................................................................................................1-1
1.2.1 System Configuration .................................................................................................................................................................. 1-1
1.3 Product Specifications....................................................................................................................................................1-1
1.3.1 Machine Specifications ................................................................................................................................................................ 1-1
1.4 Name of Parts.................................................................................................................................................................1-3
1.4.1 External View .............................................................................................................................................................................. 1-3
1.4.2 Cross Section ............................................................................................................................................................................... 1-4
1.5 Using the Machine .........................................................................................................................................................1-5
1.5.1 Control Panel ............................................................................................................................................................................... 1-5
1.6 Safety .............................................................................................................................................................................1-6
1.6.1 Safety of Laser Light ................................................................................................................................................................... 1-6
1.6.2 CDRH Regulations ...................................................................................................................................................................... 1-6
1.6.3 Safety of Toner ............................................................................................................................................................................ 1-6
1.6.4 Handling the Laser Assembly ...................................................................................................................................................... 1-6
Chapter 1
1.1 Features
1.1.1 Features
0010-8953
1.High-Speed Printer
The machine is capable of printing as many as 35 pages per minute (LTR) at a resolution of 600 dpi.
2.Short Wait Time and Low Power Consumption

The machine uses an on-demand fixing method, in which its heater is turned on only when printing is under way, thus bringing about a short wait time and a low
rate of power consumption.
3.Large-Volume, Continuous Printing

In addition to the 250-sheet cassette that comes as standard, the machine is designed to accommodate the Paper Feeder PF-36 (optional) to offer a source of paper
that can hold up to 850 sheets (64 g/m2), enabling large-volume, continuous printing.
4.Auto Duplexing
The machine has a built-in duplexing mechanism so that double-sided prints may be made automatically.
5.Support of PCL6
The machine uses PCL5e and PCL6 from Hewlett-Packard as its page description language (PDL), permitting printing from various PCL-enabled applications.
1.2 System Construction
1.2.1 System Configuration

0011-4523
The following shows the system configuration of the machine:
[2]
[1]
F-1-1
T-1-1
[1] 500-sheet paper feeder (PF-36)

[2] SRAM DIMM (64/128/256 MB)
1.3 Product Specifications
1.3.1 Machine Specifications

0010-9030
Body installation method desktop page printer

Photosensitive medium OPC drum
Exposure method semiconductor laser
Development method Development method
Transfer method by roller
Separation method by curvature
Cassette pickup method by pad
Multifeeder pickup method by pad
Drum cleaning method by blade
Fixing method on-demand
Delivery method face-down/face-up
Toner supply type by toner cartridge
about 6000 prints (A4, single-sided; at 5% image ratio)
Warm-up time in standby: 0 sec (at power-on: 9 sec or less)
Print area top: 5 mm; bottom: 5 mm; left/right: 5 mm (if envelope, top, bottom, left,
right: 10 mm)
Printing resolution 600dpi
First print time 8 sec or less (approx.; A4)
Print speed (A4) 33 pages/min (approx.)
Print speed(LTR) 35 pages/min (approx.)
1-1
Chapter 1
Cassette paper size A4, B5, A5, LGL, LTR, EXE, user-defined (148 to 215.9 mm wide, 210
to 355.6 mm long)
Multi-purpose paper size A4, B5, A5, LGL, LTR, EXE, envelope (DL, COM10, C5, Monarch,
B5), user-defined (762.2 to 215.9 mm wide, 127 to 355.6 mm long)
Duplex paper size A4, LGL, LTR
Cassette paper type plain paper (64 to 80 g/m2), heavy paper (90 to 120 g/m2), recycled
paper, label paper
Multi-purpose paper type plain paper (64 to 80 g/m2), heavy paper (90 to 199 g/m2), recycled
paper, transparency, label paper, envelop (DL, COM10, C5, Monarch,
B5)
Duplex paper type plain paper (64 to 80 g/m2), heavy paper (90 to 120 g/m2)
Cassette capacity 250 sheets (approx.; plain paper, 64 g/m2)
Multi-purpose capacity 100 sheets (approx.; plain paper, 64 g/m2)
Delivery tray stack face-down: 250 sheets (approx.; plain paper, 64 g/m2); face-up: 75
sheets (approx.; plain paper, 64 g/m2)
Memory 2 MB (internal; no optional memory available)
Operating environment 10 to 32.5 deg C
(Temperature range)
Operating environment 20% to 80% RH
(Humidity range)
Noise 52dB or less (during printing; based on ISO9296; announced noise
emission)
Power supply rating 220 to 240 VAC, +/-10% (50/60 Hz, +/-2 Hz)
Power consumption (Maximum) 1300W or less (approx.; 20 deg C; for input of rated power supply;
including peak value lasting 1 sec or more; body + feeder)
Dimensions 445 (W) x 410 (D) x 273 (H) mm
Weight printer: 16.1kgkg; toner cartridge: 1.3 kg if 6K type, 1.6 kg if 12K type
Option paper feeder, expansion RAM DIMM
1-2
Chapter 1
1.4 Name of Parts
1.4.1 External View

0010-9052
[2] [3]
[1]
[9]
[8]
[4]
[5]
[7]
[6]
[10]
[11]
[12]
[13]
[14]
F-1-2
T-1-2
[1]Face-down tray [9] Face-down tray stopper

[2]Front cover [10]Face-up tray
[3]Control panel [11]LAN connector
[4]Right cover [12]USB connector
[5]Power switch [13]Expansion slot
[6]Cassette [14]Power supply receptacle
[7]Paper width guide plate
[8]Manual tray feeder
1-3
Chapter 1
1.4.2 Cross Section

0010-9054
[1] [2] [3] [4] [5] [6] [7] [8]
[17] [16] [15] [14] [13] [12] [11] [10] [9]

F-1-3
T-1-3
[1]Delivery roller [10]Cassette pickup roller

[2]Fixing film assembly [11]Re-pickup roller
[3] Laser scanner assembly [12]Transport roller
[4]Photosensitive drum [13]Transfer charging roller
[5]Toner cartridge [14]Duplexing transport roller
[6]Registration shutter [15]Skew roller
[7]Manual feeder pickup roller [16]Pressure roller
[8]Manual feeder separation pad [17]Fixing delivery roller
[9]Cassette separation pad
1-4
Chapter 1
1.5 Using the Machine
1.5.1 Control Panel

0010-9067
[1]
Ready Message Job

[13] [2]
Job [3]
[4]
[12]
Utility OK Settings
[5]
[11]
[6]
Reset
Feeder Selection
[10]
[7]
Cancel Job
[8]
Online
[9]
F-1-4
[1]Display
Shows printer status or settings of various functional menus.
[2] Job lamp
on:
Indicates that print data is being received or print data still remains in the host machine's memory.
flashing:
Indicates that print data is being processed.
off:
Indicates that no print data exists in memory.
[3]Message lamp
on:
Indicates that a fault has occurred in the printer, and the printer is not capable of printing.
(if sleep mode has been turned on off-line, only this lamp will go on, with all others remaining off)
off:
Indicates that the printer is normal.
[4]Job key
off-line:
Remains disabled in an off-line state.
on-line:
Shows a job menu.
job menu in use:
Brings back the previous menu (upper layer).
[5]Settings key
off-line:
Shows the setup menu.
on-line:
Shows the setup menu. (In an on-line state, however, some settings are not available.)
job menu in use:
Shows menu items or settings. (A press on a selected setting will increase its value.)
[6]OK key
off-line:
on-line:
menu in use:
brings up the next menu (lower layer). (On the bottommost menu, i.e., with a setting selected, the setting is accepted.
[7]Feeder Selection key
off-line:
Shows the SELECT FEEDER menu.
on-line:
Shows the SELECT FEEDER menu.
menu in use:
Remains disabled.
[8]Cancel Job key
off-line/on-line:
Cancels the current job if the Job lamp is on or flashing. Otherwise, it remains disabled.
[9]Online key
Sets up a connection with a PC.
Or, enables printing to resume by temporarily canceling the error that stopped the printing. (Some errors, however, cannot be cancelled.) The key contains an on-
line lamp, indicating the following:
on:
Indicates the machine is in an on-line state (ready to receive print data from the connected PC).
off:
1-5
Chapter 1
Indicates an off-line state (not being able to receive print data from the connected PC).
If the printer is in sleep mode, however, the on-line lamp is off even in an off-line state.
[10]Indicator lamp at pickup slot
on:
Indicates that the pickup slot in question is selected.
flashing:
Indicates that there is no paper in the selected pickup slot, or that the cassette is not in place.
off:
Indicates that the pickup slot in question is not selected. Or, the paper feeder is not in place.
[11]Reset key
off-line:
Shows the reset menu.
on-line:
Shows the reset menu.
menu in use:
brings up the next menu (lower layer). (On the bottommost menu, i.e., with a selected setting, the selected setting is accepted.)
[12]Utility key
off-line:
on-line:
Shows the utility menu.
menu in use:
Shows a menu item or setting. If a setting is selected, a press on the key will decrease its value.
[13]Ready key
on:
Indicates that the machine is ready for printing. (If sleep mode has been activated on-line, only the Print Ready lamp (green) is on, with other lamps remaining off.)
flashing:
Indicates that self-diagnosis is under way or warm-up is under way.
off:
Indicates that the printer is not ready for printing.
1.6 Safety
1.6.1 Safety of Laser Light

0010-9078
Laser light can be extremely hazardous to the human body.

The machines laser scanning system is contained in a protective housing and external covers to prevent escape of laser light outside the machine. In other words,
the user is free of laser-related hazards as long as the machine is being used for its intended purposes.
1.6.2 CDRH Regulations

0010-9083
The Center for Devices and Radiological Health of the US Food and Drug Administration put into effect regulations concerning laser products on August 2, 1976.
These regulations apply to products produced on and after August 1, 1976, and prohibit the sale of laser products without certification. The following is a label used
to certify compliance with the CDRH regulations, and all laser products to be sold in the US must bear this label.
F-1-5
1.6.3 Safety of Toner

0010-9085
The machines toner is a non-toxic material made up of plastic, iron, and small amounts of dye.
Do not throw toner into fire.
Toner on Clothing or Skin

1.Remove toner from clothing or skin, and wash with water.
2.Do not use warm or hot water, which will cause the toner to turn jelly-like and fuse permanently with the fibers of clothing.
3.Toner tends to react readily with vinyl. Do not bring it in contact.
1.6.4 Handling the Laser Assembly

0010-9088
An invisible ray of laser light is used inside the laser scanner unit. Do not disassemble the unit, as exposure to laser light can cause the eye to suffer permanent
damage. The covers used on the laser scanner unit of the machines laser scanner assembly are identified with the following label.
1-6
Chapter 1
DANGER Invisible laser radiation when open.

AVOID DIRECT EXPOSURE TO BEAM.
CAUTION INVISIBLE LASER RADIATION WHEN OPEN.
AVOID EXPOSURE TO BEAM.
ATTENTION RAYONNEMENT LASER INVISIBLE EN CAS D'O UVERTURE.
EXPOSITION DANGEREUSE AU FAISCEAU.
VORSICHT UNSICHTBARE LASERSTRAHLUNG. WENN ABDECKUNG GEOFFNET.
NICHT DEM STRAHL AUSSETZEN.
ATTENZIONE RADIAZIONE LASER INVISIOILE IN CASO DI APERTURA.
EVITARE L'ESPOSIZIONE AL FASCIO.
PRECAUCION RADIACION LASER INVISIBLE CUANDO SE ABRE.
EVITAR EXPONERSE AL RAYO.
VARO! AVATTAESSA OLET ALTTIINA NAKYMATTOMALLE
LASERSATEILYLLE. ALA KATSO SATEESEEN.
VARNING! OSYNLIG LASERSTRALNING NAR DENNA DEL AR
OPPNAD. BETRAKTA EJ STRALEN.
F-1-6
1-7
Chapter 2 TECHNICAL REFERENCE
Contents
Contents
2.1 Functional Configuration ...............................................................................................................................................2-1

2.1.1 Construction ................................................................................................................................................................................. 2-1
2.2 Basic Sequense...............................................................................................................................................................2-1
2.2.1 Basic Sequence of Operation ....................................................................................................................................................... 2-1
2.2.2 Power-On Sequence..................................................................................................................................................................... 2-1
2.3 LASER EXPOSURE SYSTEM.....................................................................................................................................2-2
2.3.1 Overview/Configuration .............................................................................................................................................................. 2-2
2.3.1.1 Overview .........................................................................................................................................................................................................2-2
2.3.2 Controlling the Laser Activation Timing..................................................................................................................................... 2-3
2.3.2.1 Turning On and Off the Laser .........................................................................................................................................................................2-3
2.3.3 Laser Control ............................................................................................................................................................................... 2-4
2.3.3.1 APC Control....................................................................................................................................................................................................2-4
2.3.4 Laser Scanner Motor Control....................................................................................................................................................... 2-5
2.3.4.1 Overview .........................................................................................................................................................................................................2-5
2.3.4.2 Scanner Motor Speed Control.........................................................................................................................................................................2-5
2.3.4.3 Detecting a Fault in the Scanner Motor ..........................................................................................................................................................2-5
2.4 IMAGE FORMATION SYSTEM .................................................................................................................................2-6
2.4.1 Overview/Configuration .............................................................................................................................................................. 2-6
2.4.1.1 Construction ....................................................................................................................................................................................................2-6
2.4.1.2 Printing Process...............................................................................................................................................................................................2-6
2.4.1.3 Static Image Formation Block ........................................................................................................................................................................2-7
2.4.1.4 Development Block.........................................................................................................................................................................................2-8
2.4.1.5 Transfer Block.................................................................................................................................................................................................2-8
2.4.1.6 Fixing Block....................................................................................................................................................................................................2-9
2.4.1.7 Drum Cleaning Block .....................................................................................................................................................................................2-9
2.4.2 High-Voltage Control ................................................................................................................................................................ 2-10
2.4.2.1 Outline...........................................................................................................................................................................................................2-10
2.4.2.2 Generation of the Primary Charging Bias .....................................................................................................................................................2-11
2.4.2.3 Generation of the Developing Bias ...............................................................................................................................................................2-11
2.4.2.4 Generation of the Transfer Charging Bias ....................................................................................................................................................2-11
2.4.2.5 Generating the Fixing Bias............................................................................................................................................................................2-12
2.4.2.6 Detecting the Presence/Absence of a Cartridge ............................................................................................................................................2-12
2.5 PICKUP AND FEEDING SYSTEM ...........................................................................................................................2-12
2.5.1 Overview/Configuration ............................................................................................................................................................ 2-12
2.5.1.1 Outline...........................................................................................................................................................................................................2-12
2.5.2 Detecting Jams ........................................................................................................................................................................... 2-13
2.5.2.1 Jam Detection Outline...................................................................................................................................................................................2-13
2.5.2.1.1 Outline...................................................................................................................................................................................................2-13
2.5.2.2 Delay Jams ....................................................................................................................................................................................................2-14
2.5.2.2.1 Pickup Delay Jam..................................................................................................................................................................................2-14
2.5.2.2.2 Delivery Delay Jam...............................................................................................................................................................................2-14
2.5.2.3 Stationary Jams .............................................................................................................................................................................................2-14
2.5.2.3.1 Pickup Stationary Jam...........................................................................................................................................................................2-14
2.5.2.3.2 Delivery Stationary Jam ........................................................................................................................................................................2-14
2.5.2.4 Other Jams.....................................................................................................................................................................................................2-14
2.5.2.4.1 Fixing Assembly Wrap Jam ..................................................................................................................................................................2-14
2.5.2.4.2 Machine Inside Residual Jam................................................................................................................................................................2-14
2.5.2.4.3 Duplexing Reversal Jam........................................................................................................................................................................2-14
2.5.2.4.4 Duplexing Re-Pickup Jam.....................................................................................................................................................................2-14
2.5.2.4.5 Door Open Jam......................................................................................................................................................................................2-15
2.5.3 Cassette Pickup .......................................................................................................................................................................... 2-15
2.5.3.1 Pickup from the Cassette...............................................................................................................................................................................2-15
2.5.4 Multi-purpose Pickup................................................................................................................................................................. 2-15
Contents
2.5.4.1 Pickup from the Manual Feeder.................................................................................................................................................................... 2-15

2.5.5 Duplex Feeding.......................................................................................................................................................................... 2-15
2.5.5.1 Overview....................................................................................................................................................................................................... 2-15
2.5.5.2 Moving Paper in Duplexing Mode ............................................................................................................................................................... 2-16
2.6 EXTERNAL AND CONTROLS SYSTEM ............................................................................................................... 2-17
2.6.1 Fan.............................................................................................................................................................................................. 2-17
2.6.1.1 Controlling the Fan Motor ............................................................................................................................................................................ 2-17
2.6.2 Power Supply ............................................................................................................................................................................. 2-18
2.6.2.1 Power Supply ................................................................................................................................................................................................ 2-18
2.6.2.1.1 Low-Voltage Power Supply Circuit ..................................................................................................................................................... 2-18
2.6.2.2 Protective Functions ..................................................................................................................................................................................... 2-19
2.6.2.2.1 Protective Mechanisms ......................................................................................................................................................................... 2-19
2.7 ENGINE CONTROL SYSTEM ................................................................................................................................. 2-20
2.7.1 Video Controller ........................................................................................................................................................................ 2-20
2.7.1.1 Overview....................................................................................................................................................................................................... 2-20
2.7.1.2 Outline of the Block...................................................................................................................................................................................... 2-20
2.7.2 Engine Controller....................................................................................................................................................................... 2-21
2.7.2.1 Overview....................................................................................................................................................................................................... 2-21
2.8 FIXING UNIT/DELIVERY SYSTEM ....................................................................................................................... 2-23
2.8.1 Overview/Configuration ............................................................................................................................................................ 2-23
2.8.1.1 Outline .......................................................................................................................................................................................................... 2-23
2.8.1.2 Major Components Inside the Fixing Assembly .......................................................................................................................................... 2-23
2.8.2 Various Control Mechanisms .................................................................................................................................................... 2-24
2.8.2.1 Fixing Temperature Control ......................................................................................................................................................................... 2-24
2.8.2.1.1 Controlling the Heater Temperature ..................................................................................................................................................... 2-24
2.8.2.2 Protective Functions ..................................................................................................................................................................................... 2-25
2.8.2.2.1 Protective Mechanisms ......................................................................................................................................................................... 2-25
2.8.2.2.2 Error Detection...................................................................................................................................................................................... 2-25
Chapter 2
2.1 Functional Configuration
2.1.1 Construction
0010-9105
The machine may broadly be divided into the following functional blocks: engine control block, laser exposure system, image formation system, pickup/transport
system, fixing/delivery system, and externals/auxiliary control system.
Laser exposure system
Image formation system
Pickup/transport system
Engine control
system
Fixing/delivery system
Externals/auxiliary control system
To external device (e.g., PC)

F-2-1
2.2 Basic Sequense
2.2.1 Basic Sequence of Operation

0010-9122
The machine's sequence of operation is controlled by the CPU on the DC controller PCB. The following table provides an outline of machine operation occurring
from when the power switch is turned on to when printing ends and motors stop, indicating the purposes of intervals and engine operation. For details of various
loads, see the timing chart.
T-2-1
Interval Purpose Remarks

WAIT From when the power To eliminate the drum surface During the interval, the machine
(wait) switch is turned on to when potential, and to clean the transfer checks the presence/absence of
the initial operation of the charging roller. the cartridge.
main motor ends.
STBY From the end of a wait Keeps the machine ready for printing.
(standby) period or the end of last
rotation to when the print
command arrives; or, from
when last rotation ends to
when the power switch is
turned on.
INTR From when the print Stabilizes the sensitivity of the
(initial command arrives from the photosensitive drum as part of
rotation) video controller to when preparation for printing; also, to clean
the pickup solenoid goes the transfer charging roller.
on.
PRINT From when initial rotation Forms an image on the surface of the
(print) ends to when the paper lead photosensitive drum according to the
edge sensor detects the trail video signal arriving from the video
edge of paper. controller; then, transfers the resulting
toner image to print paper.
LSTR From the end of printing to To fully discharge the last print sheet. In response to the print command
(last when the fixing motor from the video controller, the
rotation) stops. machine enters the initial rotation
immediately after last rotation.
2.2.2 Power-On Sequence

0010-9123
The machine goes through the following sequence of operation between when the power is turned on to when it enters a standby state:
1.power-on
2.initializes the CPU
3.starts video interface communication
4.checks the inside for residual paper
(checks the state (on or off) of sensors inside the machine to check the presence of paper)
5.executes initial drive of the main motor
2-1
Chapter 2
(so that the fixing assembly reaches the target temperature (120 deg C))
7.executes initial drive of the fixing motor
8.executes high-voltage control
(when the primary charging AC bias has gone on, a check is made to see the presence of the cartridge; also, executes transfer charging roller cleaning)
9.checks for faults/errors
10.executes memory tag communication
2.3 LASER EXPOSURE SYSTEM
2.3.1 Overview/Configuration
2.3.1.1 Overview
0010-9737
The machine's laser/scanner system is used to form latent images on the surface of the photosensitive drum according to the video signals arriving from the video
controller, and it consists of a laser driver PCB and a scanner motor.
The components are integrated as a single unit, and are controlled by the engine controller.
The following is a diagram of the laser/scanner assembly, followed by a description of its sequence of operation:
Video controller
VDO1 /VDO1 VDO2 /VDO2 /BD
Engine controller PCB

/ACC /DEC /BDI CNT0 CNT1 CNT2
Cylindrical lens
Collimator
lens
Four-sided
mirror
Laser
driver PCB
BD sensor
Scanner motor
Focusing lens
Reflecting mirror
Photsensitive drum
F-2-2
The machines laser/scanner unit uses 2 laser diodes to draw 2 lines at the same time (high-speed laser scanning referred to as "2-beam method" ; see Notes).
Its sequence of operation is as follows:
1.In response to the print command from the formatter, the engine controller starts the scanner motor to rotate the 4-facet mirror.
2.When the scanner motor starts to rotate, the engine controller forces the laser to go on using the laser control signal, thus starting scanner motor rotation control.
3.The engine controller controls the scanner motor using the scanner motor speed control signal so that the motor will rotate at a specific speed.
4.When the rotation of the scanner motor has reached the target speed, the formatter sends the video signal to the laser driver PCB.
5.In response, the laser driver turns on the 2 laser diodes as dictated by the foregoing signals.
2-2
Chapter 2
6.The 2 laser beams move through the collimator lens and the cylindrical lens to reach the 4-face mirror rotating at a specific speed.
7.The laser beam reflected by the 4-facet mirror moves to the imaging lens and to the reflecting lens arranged in front of the 4-facet mirror to finally reach the surface
of the photosensitive drum.
9.When the photosensitive drum rotates at a specific speed and, in addition, the laser beam scans its surface, a static image starts to take shape.
2-Beam Method
Mounted inside the laser unit are 2 laser diodes (LD1, LD2), designed to go on at the same time to draw 2 lines, thus enabling printing twice as much as would a
single diode operating at an identical speed.
1st scanning line

2nd scanning line
LD1 scanning line
3rd scanning line
4th scanning line LD2 scanning line
Feed direction
Image area
F-2-3
2.3.2 Controlling the Laser Activation Timing
2.3.2.1 Turning On and Off the Laser

0010-9738
The machine's laser control mechanism turns on and off the 2 laser diodes (LD1, LD2) in response to the laser control signal arriving from the engine controller.
The following is a diagram of the mechanism:
2-3
Chapter 2
Engine
Video controller controller PCB Laser driver PCB
LD1 PD LD2
+5V
VCC
VDO1 LD1 LD2

VDO1 switching switching
/VDO1
/VDO1 circuit circuit
VDO2
VDO2
/VDO2
/VDO2
Comparator Comparator
Reference
GND voltage
IC401
C812 Sample Sample C822

CPU hold circuit hold circuit
/CNT0
/CNT1 Logic circuit
/CNT2
Laser driver IC
/BD
/BDI BD PCB
F-2-4
The engine controller sends the following signals to the logic circuit of the laser driver IC: video signals (VDO1, /VDO1, VDO2, /VDO2) used to form images and
laser control signals (CNT0, CNT1, CNT2) used to switch over laser operation mode.
The laser driver IC executes laser control based on the combination of CNT0, CNT1, and CNT2 signals.
The following table shows the possible combinations of the laser control signals (CNT0, CNT1, CNT2):
T-2-2
Operation mode CNT2 CNT1 CNT0 Remarks

discharge mode L L L C812, C822 discharge
data output mode H H H used in normal printing
LD1 APC mode L H L used in LD1 APC
LD2 APC mode L L H used in LD2 APC
LD1, LD2 forced activation H L L used in test printing
LD1, LD2 forced
deactivation L H H used in image making
2.3.3 Laser Control
2.3.3.1 APC Control

0010-9743
The machine uses the APC control mechanism to turn on the laser diode at a specific intensity. There are two APCs, one is the initial APC (Note 1) and the other
is the between-lines APC(Note 2). They are controlled by the laser driver in the same way.
The following is the sequenceof this control.
1.When the LASER CONTROL signals (CNT0, CNT1, CNT2) put into the LD1 APC mode, the laser driver allows the LD1 to emit light with APC.
2-4
Chapter 2
2.The light from LD1 is detected by the photodiode (PD), and its current is converted into voltage for comparison against the reference voltage (equivalent of the
target laser intensity).
3.The laser driver controls the laser current until the voltage is identical to the target intensity of LD1.
4.Thereafter, when the laser control signal changes to LD forced deactivation mode, LD1 is forced to go off and the laser retains the adjusted laser intensity in C812.
5.When the light intensity is adjusted for LD1, the laser control signal changes to LD2APCON mode and the laser driver causes LD2 to start APC emission. Then,
as in the case of LD1, the laser intensity of LD2 is adjusted, and the result will be retained by C822.
Note 1:Initial APC

It is APC executed in the course of initial rotation, and is used to adjust the laser intensity.
Note 2:Between-Lines APC
It is APC executed in the course of printing operation, and the laser intensity is adjusted for a single line before starting to write the line.
2.3.4 Laser Scanner Motor Control
2.3.4.1 Overview
0010-9744
The machine rotates the scanner motor at a specific speed, making sure that the laser beam is directed accurately on the surface of the photosensitive drum.
The following diagram shows the control circuit used for the scanner motor:
Engine controller PCB Laser/Scanner uni

t
J201-19 /BDI J11-13

BD sensor
IC401
CPU Scanner motor
+24VA +24VA
J402-1 J12-4 Scanner driver IC
NSMACC 70 J402-2 /ACC J12-3

Frequency Integration Drive
comparator J402-3 /DEC J12-2 circuit circuit
NSMDEC 69
J402-4 J12-1
Reference
clock
X401
X1 67
Oscillator
X0 66
M
F-2-5
2.3.4.2 Scanner Motor Speed Control

0010-9746
The machine uses the scanner motor speed control mechanism to make sure that the scanner motor rotates at a specific speed at all times.
The following is the sequence of control:

1. When the scanner motor is starting up, the CPU sends the /ACC signal to the scanner driver IC to force the scanner motor to accelerate.
2. At specific intervals, the CPU forces the laser to go on, and compares the cycle of the /DEC signal and that of the reference clocks so as to find out the revolution
of the scanner motor.
3. When the revolution of the scanner motor exceeds a specific revolution, the CPU generates the /DEC signal to decelerate the scanner motor. Thereafter, the CPU
controls the /ACC or /DEC signal until the revolution of the scanner motor is a specific revolution, thus controlling the rotation of the motor.
2.3.4.3 Detecting a Fault in the Scanner Motor

0010-9747
The CPU monitors the /BDI signal to see if the scanner motor is rotating at a specific speed.
In response to any of the following conditions, the CPU will identify the presence of an error, and communicates the fact to the video controller:
1.Fault in the Scanner
-the /BDI signal is not detected 1 sec after the end of forced acceleration of the scanner motor.
-after the /BDI signal has been detected, the cycle of the /BDI signal does not reach 90% of a specific value within 14 sec.
-after the /BDI signal has been detected and the cycle of the /BDI signal has reached 90% of a specific value, the cycle does not reach a specific value within 15 sec.
2.Fault in BD
-after the scanner motor has reached a specific revolution, the /BDI signal is not detected within 1.5 sec.
-after the scanner motor has reached a specific revolution, the cycle of the /BDI signal is not as specified for 0.5 sec continuously.
3.Error in BD
2-5
Chapter 2
-the CPU does not detect the /BDI signal at a specific cycle while the /BD signal is being sent to the video controller.
2.4 IMAGE FORMATION SYSTEM
2.4.1.1 Construction
0010-9781
The image formation system is the core of the machine, and consists of the cartridge, transfer charging roller, and fixing assembly.
Upon receipt of the print command, the engine controller drives the main motor and the fixing motor to rotate the photosensitive drum, developing cylinder, primary
charging roller, transfer charging roller, and pressure roller.
Thereafter, the primary charging roller charges the surface of the photosensitive drum to a uniform negative potential and, at the same time, the laser diode emits a
laser beam (modulated by the video signals VDO1, VDO2, /VDO1, /VDO2) against the surface of the photosensitive drum.
The static image formed on the surface of the photosensitive drum turns the static image on the photosensitive drum into a visible, toner image, which will then be
transferred to print paper by the work of the transfer charging roller.
After transfer, the toner remaining on the photosensitive drum is cleaned by the cleaning blade, and the surface is then charged to a uniform potential by the primary
charging roller to prepare for the next static image.
Laser beam
Laser/scanner unit
Primary charging roller
Cleaning blade
Blade Cartridge
Fixing film unit
Pressure Developing cylinder

roller Photosensitive
drum
Transfer charging
Fixing unit roller
VIDEO signals FB
(VDO1,/VDO1,VDO2,/VDO2) PRl
Video controller Engine controller PCB TRS
Print command DEV
F-2-6
2.4.1.2 Printing Process

0010-9784
The printer goes through several printing processes to form images.

These processes may broadly be divided into 5 blocks, consisting of 7 steps, at the end of which a permanent, toner image appears on print paper.
The following diagrams show printing blocks and steps:
Electrostatic latent image formation block
Paper path 2. Laser beam exposure
Rotational direction of the

drum
1. Primary charging
3. Development Developing block

Drum cleaning 7. Drum cleaning
block
Paper delivery
Fixing block
5. Separation 4. Transfer Pick-up
6. Fixing
Transfer block
F-2-7
1.Static Image Formation Block
In this block, a static image is formed on the surface of the photosensitive drum.
2-6
Chapter 2
step 1:primary charging (charges the surface of the photosensitive drum to a uniform, negative potential)
step 2:laser beam exposure (forms a static image on the surface of the photosensitive drum)
2.Development Block
In this block, toner is deposited over the static image on the surface of the photosensitive drum, thus turning it into a visible image.
step 3:development
3.Transfer Block
In this block, the toner image on the surface of the photosensitive drum is moved to print paper.
step 4:transfer (the toner image is moved from the surface of the photosensitive drum to print paper)
steps 5:separation (print paper is separated from the photosensitive drum)
4.Fixing Block
In this block, the toner image is permanently fused to print paper.
step 6:fixing
5.Drum Cleaning Block
In this block, the toner remaining on the photopositive drum is removed.
step 7:drum cleaning (residual toner sticking to the photosensitive drum is removed)
2.4.1.3 Static Image Formation Block

0010-9787
This block consists of 2 steps, at the end of which a static image is formed on the surface of the photosensitive drum.
The area of the surface of the photosensitive drum not exposed to the laser beam remains negatively charged, while the area exposed by the beam (light area) is rid
of negative charges.
The drum image formed by negative images, is not visible to the human eye and thus is known as a "latent" image.
Exposed
area Time (t)
0
-100
(V)
Unexposed
Surfacepotential
area
-500
Primary Laser Transfer Primary

charging beam (step 4) charging
(step 1) exposure (step 1)
(step 2)
F-2-8
step 1:primary charging
In this step, the surface of the photosensitive drum is charged to a negative potential to prepare for the formation of a static image. The machine uses the primary
charging roller to directly charge the surface of the drum.
The primary charging roller is made of conducting rubber, and is given an AC bias as well as a DC bias so that the surface potential of the photosensitive drum will
remain at a specific level.
The DC bias is made to vary in keeping with the developing DC bias, which varies in response to the image density information signal from the video controller.
Primary charging roller
AC bias
Photosensitive drum
DC bias
F-2-9
step 2:laser beam exposure
In this step, a static image is formed on the surface of the photosensitive drum.
When a laser beam scans the negatively charged surface of the photosensitive drum, the changes in the light area will become neutralized so that there will no longer
be negative potential, resulting in a static image.
2-7
Chapter 2
Laser beam
Unexposed area Exposed area
F-2-10
2.4.1.4 Development Block

0010-9788
In this block, toner is deposited over the static image on the surface of the photosensitive drum to turn the static image into a visible, toner image. The machine uses
a toner projection method, and its toner is a single-component toner.
Blade
Photosensitive Stirrer
drum
AC bias Cylinder
Developing cylinder
Magnet
DC bias
F-2-11
step 3:development
In this step, toner is deposited over the static image on the surface of the photosensitive drum.
As shown, the developing cylinder consists of a fixed magnet and a cylinder that rotates around the magnet. The machine's developing assembly is made up of the
developing cylinder, rubber blade, and toner.
The toner is primarily composed of magnetite, and held in place by the force of magnetism. The toner has insulating properties, and is charged to a negative potential
as a result of friction against the rotating cylinder.
The area of the surface of the photosensitive drum exposed to the laser beam has a higher electrical charge than the negatively charged toner; as such, when the area
comes close to the layer of toner (carrying a negative charge), the difference in potential (i.e., between the drum and the cylinder) causes the toner to move and stick
to the surface of the drum, thus turning the static image into a visible image.
2.4.1.5 Transfer Block

0010-9789
This block consists of 2 steps, at the end of which the toner image is moved from the surface of the photosensitive drum to print paper.
step 4:transfer
In this step, a positive charge is applied from the back of print paper to attract toner from the surface of the photosensitive drum.
2-8
Chapter 2
Photo-
sensitive Paper
drum
Transfer charging roller
F-2-12
step 5:separation
In this step, the print paper is removed from the photosensitive drum taking advantage of the rigidity of the paper.
The machine uses a static eliminator to decrease the charge on the back of the print paper, thus reducing the static bonding of the paper and, consequently, facilitating
separation.
Photo-
sensitive
drum Paper
Electrostatic
eliminator
Transfer charging roller
F-2-13
2.4.1.6 Fixing Block

0010-9790
The toner image transferred to paper in the transfer block simply remains on the paper owing to the work of static charge and, thus, can become disturbed quite
easily. In this block, the printer paper and the toner on it are subjected to pressure and heat so that the toner will be permanently fused with the fibers of the paper.
step 6:fixing
The machine uses an on-demand method, which requires less heat than other methods. Typically, the method is characterized by a quick start-up, and the heater
need not remain supplied with power during standby (thus a short wait time and less energy consumption).
The potential of the fixing film is lower than that of the pressure roller, reducing the static attraction of the negatively charged toner on the print paper to the fixing
film.
Fixing film Fixing film Fixing heater
Toner Toner
Paper
Paper
Pressure roller Pressure roller
F-2-14
2.4.1.7 Drum Cleaning Block

0010-9793
In this block, the residual toner on the surface of the photosensitive drum is scraped off by the cleaning blade and then collected in the waste toner case (photosen-
sitive drum cleaning).
Step 7: Drum cleaning
The cleaning blade scrapes off the leftover toner on the drum surface to be got ready for the next print. The waste toner is kept in the cleaner container.
2-9
Chapter 2
Cleaning blade
Cleaner container
Photo-
sensitive
drum
Sweeper strip
F-2-15
2.4.2 High-Voltage Control
2.4.2.1 Outline
0010-9795
The high-voltage circuit serves to generate high voltage used to form images, and it consists of the primary charging bias circuit, developing bias circuit, and transfer
charging bias circuit.
The primary charging bias circuit generates DC and AC voltages, and applies a combination of these voltages on the primary charging roller.
This circuit also serves to detect the presence/absence of cartridges.
The developing bias circuit generates DC and AC voltages, and applies a combination of these voltages to the developing cylinder.
All these circuits are controlled by instructions from the CPU (IC401) of the engine controller, and characterized as follows:
2-10
Chapter 2
Engine
controller PCB High-voltage power supply PCB
Fixing
film unit
PRDCCK Primary charging bias circuit

IC401
CPU Pressure
PRDCPWM DC voltage FB roller
generation
circuit
IC502 IC502 Primary
PRI charging roller
Combined
IC501 Photosensitive
PRACCK
AC voltage drum
generation
circuit
PRACCHG
CRGSNS IC501
Developing bias circuit

DVDCPWM DC voltage
generation
circuit
Developing
IC602 IC602 DEV cylinder
Combined
IC601
DVACCK AC voltage
generation
DVACCHG circuit
TNRLVL
Transfer charging bias circuit
TRPCK Positive voltage

generatiion circuit
IC501 Transfer
TRPWM TRS charging roller
TRNCK Negative voltage

generatiion circuit
IC501
TRFAD
F-2-16
2.4.2.2 Generation of the Primary Charging Bias

0010-9796
The primary charging bias (PR1) is used to charge the surface of the photosensitive drum to a uniform negative potential in preparation for the formation of an image.
The bias is generated by 2 signals from the CPU: primary charging DC bias drive signal (PRDCCK), primary charging AC bias drive signal (PRACCK).
The PRDCCK signal is a clock signal used for the generation of a DC bias, and the machine generates the primary charging DC bias based on this signal.
The PRACCK signal, on the other hand, is a clock signal used for the generation of an AC signal, and the machine generates the primary charging AC bias based
on this signal.
The primary charging roller receives a voltage which is a combination of the primary charging AC bias and the primary charging DC bias.
The primary charging DC bias varies in keeping with the developing DC bias according to the tag value and the image density information coming from the video
controller.
2.4.2.3 Generation of the Developing Bias

0010-9797
The developing bias (DEV) is used to attract toner to the static image formed on the surface of the photosensitive drum.
The bias is generated based on the developing AC bias drive signal (DVACCK) from the CPU.
The DVACCK signal is a clock signal used to generate an AC bias, and the machine uses the signal to generate the developing AC bias.
The developing DC bias is generated by the developing AC bias from by the developing AC bias generation circuit.
The developing cylinder receives a voltage which is a combination of the developing DC bias and the developing AC bias.
The developing DC bias varies in keeping with the primary charging DC bias according to the tag value and the image density information from the formatter.
2.4.2.4 Generation of the Transfer Charging Bias

0010-9798
The transfer charging bias (TRS) is used to move toner from the surface of the photosensitive drum to print paper.
2-11
Chapter 2
The bias is generated using 3 signals from the CPU: transfer positive bias drive signal (TRPCK), transfer negative bias drive signal (TRNCK), and transfer output
switchover signal (TRPWM).
The TRPCK signal is a clock signal used to generate a positive bias, and the machine uses the transfer positive bias with reference to this signal. The TRNCK signal
is a clock signal used to generate a negative bias, and the machine generates the transfer negative bias using this signal. The transfer charging roller receives either
a transfer positive bias or a transfer negative bias.
The CPU switches over the value of TRPWM according to the transfer current feedback signal (TRFAD) by way of constant current control. The transfer charging
roller receives 3 biases: cleaning bias, sheet-to-sheet bias, and print bias.
-Cleaning Bias
In the course of a warm-up period or post rotation sequence, this bias is used to move the toner from the transfer charging roller to the photosensitive drum (clean-
ing).
-Sheet-to-Sheet Bias
In continuous mode, this bias is used to prevent adhesion of residual toner (remaining on the photosensitive drum) to the transfer charging roller. A transfer positive
bias is applied to the transfer charging roller.
-Print Bias
As part of printing sequence, this bias is used to move toner from the surface of the photosensitive drum to print paper.
The transfer charging roller receives a transfer positive bias.
2.4.2.5 Generating the Fixing Bias

0010-9801
The fixing bias is used to prevent adhesion of toner to the fixing film, and is the result of division of the primary charging DC bias.
The bias is applied to the fixing film through a brush at the same time as the primary charging bias is applied to the primary charging roller.
2.4.2.6 Detecting the Presence/Absence of a Cartridge

0010-9802
The presence/absence of a cartridge is checked by the CPU with reference to the voltage of the cartridge detection signal (i.e., GRGSNS, which serves as the feed-
back signal of the primary charging AC bias).
When the CPU sends the primary charging AC bias drive signal (PRACCK) and the AC generation circuit of the primary charging bias circuit generates the primary
charging AC bias, the primary charging bias circuit checks the level of voltage of the primary charging voltage applied to the primary charging roller, and sends
the cartridge detection signal (CRGSNS) to the CPU in the form of feedback.
The CPU checks the presence/absence of a cartridge by checking the voltage of the GRGSNS signal generated at the same time as the primary charging AC bias
during a wait period.
2.5 PICKUP AND FEEDING SYSTEM
2.5.1.1 Outline
0010-9821
The pickup/transport system serves to pick up and move print paper, and consists of various rollers.
The machine possesses 2 pickup slots: cassette and manual feeder. It has 2 delivery slots: face-down tray and face-up tray.
The engine controller controls 2 motors and 2 solenoids to drive various rollers.
The paper path is equipped with sensors (lead edge sensor, delivery sensor; duplexing sensor, used only in duplexing mode) to check the arrival and passage of print
paper.
The CPU of the engine controller identifies a jam if print paper does not reach or move past a specific sensor within a specific period of time, and communicates
the fact to the video controller.
In auto duplexing mode, the face-up cover must remain closed, and the face-up detection signal is used to find out if the cover is closed or open.
The presence/absence of paper in the cassette or in the manual feeder is checked by the cassette paper sensor and the manual feeder paper sensor.
The following diagram shows the relationship among the machine's motors, solenoids, and sensors:
2-12
Chapter 2
ENGINE CONTROLLER PCB
MULTI-PURPOSE TRAY PICK-UP SOLENOID DRIVE signal (MPSL)
CASSETTE PICK-UP SOLENOID DRIVE signal (CSTSL)

MULTI-PURPOSE TRAY PAPER DETECTION signal (/MPSNS)
DUPLEX signal (/DUPSNS)
CASSETTE PAPER DETECTION signal (/CSTSNS)

FIXING MOTOR DRIVE signal
MAIN MOTOR DRIVE signal
FACE-UP COVER signal (FUSNS)
DELIVERY signal (POSNS)
TOP OF PAGE signal (/TOPSNS)

SR1
M1
SL1
PS902
SR2
PS901
only for
initial drive
M2
PS2 PS4
SL2
F-2-17
M1: main motor
M2: fixing motor
SL1: manual feeder pickup solenoid
SL2: cassette pickup solenoid
2.5.2 Detecting Jams

2.5.2.1 Jam Detection Outline
2.5.2.1.1 Outline
0010-9823
The machine is equipped with the following sensors to check the presence/absence and movement of print paper:
-paper lead edge sensor(PS901)
-delivery sensor(SR2)
-duplexing sensor(PS2)
2-13
Chapter 2
SR2 PS901
PS2
F-2-18
The machine detects the presence of a jam with reference to the presence/absence of paper over a specific sensor at such times as programmed in the CPU.
When the CPU detects a jam, the machine stops operation and, at the same time, communicates the presence of a jam to the video controller.
2.5.2.2 Delay Jams
2.5.2.2.1 Pickup Delay Jam
0010-9824
The machine is equipped with a retry control mechanism used to execute retry operation to eliminate identification of a pickup delay jam caused by a pickup fault.
If the paper lead edge sensor (PS901) does not detect the lead edge of paper within a specific period of time (T1) after the start of pickup, the CPU executes pickup
operation once if the source of paper is the manual feeder or twice if it is the cassette or an optional machine.
Thereafter, if the paper lead edge sensor (PS901) does not detect the lead edge of print paper within a specific period of time (T1), the CPU will identify the condition
as a pickup delay jam.
In the case of duplexing mode, the CPU will identify a pickup delay jam if the paper lead edge sensor (PS901) does not detect the lead edge of paper about 0.4 sec
after the fixing motor has started to rotate in reverse for re-pickup.
T-2-3
Manual feed pickup Cassette pickup Option pickup

T1 (unit: sec) 1.8 3.0 3.7
2.5.2.2.2 Delivery Delay Jam
0010-9826
The CPU will identify a delivery delay jam if the delivery sensor (SR2) does not detect the lead edge of print paper within about 1.3 sec after the paper lead edge
sensor (PS901) has detected the lead edge of print paper.
2.5.2.3 Stationary Jams
2.5.2.3.1 Pickup Stationary Jam
0010-9825
The CPU will identify a pickup stationary jam if the paper lead edge sensor (PS901) does not detect the trail edge of print paper within about 1.2 sec after it has
detected its lead edge.
2.5.2.3.2 Delivery Stationary Jam
0010-9827
The CPU will identify a delivery stationary jam if the delivery sensor (SR2) does not detect the trial edge of print paper within about 1.3 sec after the paper lead
edge sensor (PS901) has detected the trail edge of print paper.
2.5.2.4 Other Jams
2.5.2.4.1 Fixing Assembly Wrap Jam
0010-9828
The CPU will identify a wrap jam if the paper lead edge sensor (PS901) detects the lead edge of paper about 0.3 sec after the delivery sensor (SR2) has detected
the lead edge of print paper but then the delivery sensor (SR2) does not detect the trail edge of print paper about 0.8 sec thereafter.
2.5.2.4.2 Machine Inside Residual Jam
0010-9829
At the start of initial multiple rotation, the CPU will identify a machine inside jam if the paper lead edge sensor (PS901), the delivery sensor (SR2), or duplexing
sensor (PS2) detects print paper at the start of initial multiple rotation.
2.5.2.4.3 Duplexing Reversal Jam
0010-9830
The CPU will identify a duplexing reversal jam if the duplexing sensor (PS2) does not detect the lead edge of print paper within about 1.8 sec after the start of
reversal.
2.5.2.4.4 Duplexing Re-Pickup Jam
0010-9831
The CPU will identify a duplexing re-pickup jam if the duplexing sensor (PS2) does not detect the trail edge of print paper within about 2.0 sec after it has detected
the lead edge of print paper.
2-14
Chapter 2
2.5.2.4.5 Door Open Jam

0010-9837
The CPU will identify a door open jam if the door is identified as being open while printing is under way.
Auto Delivery
After arrival of the print command connected to the video controller, if the paper lead edge sensor (PS901) detects print paper before the start of pickup operation,
the CPU will immediately stop the drive to the high-voltage system, laser/scanner, and fixing heater and initiate discharge of print paper.
2.5.3 Cassette Pickup
2.5.3.1 Pickup from the Cassette

0010-9839
The machine picks up sheets of paper from the cassette, making sure no more than a single sheet of paper is picked up at a time.
The presence/absence of paper inside the cassette is checked by the cassette paper sensor.
As a means of preventing multiple feeding of print paper, the machine uses slope separation and pad separation.
The machine uses the following sequence to pick up paper from the cassette:
1.When the print command arrives from the formatter, the engine controller starts to rotate the main motor (M1)
2.When the machine enters an initial rotation ready set (Note), the cassette pickup solenoid (SL2) goes on for about 0.2 sec. As a result, the rotation of the main
motor reaches the cassette pickup roller to rotate the roller.
3.The holding plate is held up by the force of a spring so that the stack of print paper is at a point of pickup. The edge of the print paper is kept flush as it lies against
the inner wall of the cassette. The slope helps facilitate the separation of the 2nd and subsequent sheets of paper (slope separation).
The single sheet of paper that has been picked up is then moved inside of the machine, with the separation pad serving to prevent multiple feeding with the help of
the slope of the cassette wall.
[1] Cassette pick-up rolle

r
Paper
Separation pad
Spring
Lifting plat
e
[2]
[3]
F-2-19
Initial Rotation Ready

The machine is in an initial rotation ready state when its main motor is rotating, the fixing temperature is at a specific level, and the scanner motor is rotating at a
specific revolution.
2.5.4 Multi-purpose Pickup
2.5.4.1 Pickup from the Manual Feeder

0010-9840
The manual feeder mechanism feeds the sheet of paper placed in the manual feeder slot to the inside of the machine.
The presence/absence of paper placed at the slot is checked by the manual feeder paper sensor.
A separation pad is used to prevent multiple feeding.
The following is the sequence of operation the machine uses to pick up paper:
1.When the print command arrives from the video controller, the engine controller turns on the main motor (M1).
2.When the machine enters an initial rotation ready state, the manual feeder pickup solenoid (SL1) goes on for about 0.14 sec.
3.The rotation of the manual feeder pickup roller moves the print paper into the machine, with the separation pad making sure that no more than a single sheet of
paper is fed inside.
2.5.5 Duplex Feeding
2.5.5.1 Overview
0010-9842
After printing on one side, the machine moves the print paper to the face-down tray.
Thereafter, it moves the paper into the duplexing transport assembly to turn over the paper and print on the other side.
2-15
Chapter 2
The following shows the flow of print paper in duplexing mode:
F-2-20
2.5.5.2 Moving Paper in Duplexing Mode

0010-9843
In duplexing mode, print paper is used by the main motor.

After being printed on its 1st side, the print paper is moved to the face-down tray.
About 0.18 sec after the delivery sensor (SR2) has detected the trail edge of paper, the CPU removes the skew and sends the paper from the duplexing transport
assembly to the registration roller.
Thereafter, the 2nd side is printed, and the print paper is sent to the face-down tray.
2-16
Chapter 2
[1]
Pa
pe
r
[2]
[3]
F-2-21
2.6 EXTERNAL AND CONTROLS SYSTEM
2.6.1 Fan
2.6.1.1 Controlling the Fan Motor

0011-0092
The machine drives 2 fan motors in response to instructions from the CPU.
The fan motor is a DC brushless motor with a built-in Hall element, and is constructed as part of the motor drive circuit.
The CPU (IC401) turns on the fixing heater at the start of printing and, at the same time, causes pin No. 25 and pin No. 61 to go High to rotate the fan motor. When
the fan motor reaches a specific revolution, the fan lock detection signal (FANLOCK1, FANLOCK2) goes Low.
The CPU assumes that the fan is rotating normally as long as FANLOCK1 and FANLOCK 2 remain Low. The CPU also rotates the fan motor for about 30 sec
after printing ends and main motor stops; thereafter, it causes the No. 25 pin and the No. 61 pin to go Low to stop the fan motor.
2-17
Chapter 2
CPU Main fan motor +24V Scanner fan

IC401 drive circuit
FM1
25
P05
J509-1 FANON1
+3.3V J509-3
24 J509-2 FANLOCK1
P04
Sub fan motor Fixing fan

+24V
drive circuit
61 FM2
P42
J512-1 FANON2
+3.3V J512-3
73 J512-2 FANLOCK2
P20
F-2-22
The CPU will assume a fault in the fan motor in response to the following conditions, and communicate the fact and stop the fan:
1. the fan clock detection signal (FANLOCK1, FANLOCK2) does not go Low within about 10 sec after the fan motor has started to rotate.
2. while the fan motor is rotating, the fan lock detention signal (FANLOCK1, FANLOCK2) remains High continuously for 10 sec or more.
2.6.2 Power Supply

2.6.2.1 Power Supply
2.6.2.1.1 Low-Voltage Power Supply Circuit
0010-9804
The low-voltage power supply circuit serves to convert AC power from the power outlet into DC power for supply to various loads.
The AC power is supplied to the low-voltage power supply circuit of the engine controller when the power switch (SW101) is turned on.
The AC power is then turned into the following to meet the requirements of the machine: +24VDC, +5DC, +3.3VDC. The +24VDC power is sent to the main motor,
fixing motor, scanner motor, and solenoids as well as the high-voltage power supply circuit, while the +5V power is supplied to the video controller and the +3.3V
power to the sensors and ICs of the video controller and engine controller.
The +24VDC power may be +24V supplied by the low-voltage power circuit at all times or +24U supplied to the high-voltage power supply circuit.
2-18
Chapter 2
Inlet plug
(INL101) Engine control PCB
Low-voltage power
supply circuit
Fuse
(FU101)
ACN
Noise
Relay ACH Fixing heater
filter Triac
(RL101)
Power switch
(SW101)
Fixing heater
safety circuit
Noise
filter
Fuse +24U High-voltage

(FU102) CPU power supply
(IC401) circuit
Door switch
Zero cross (SW501)
detection circuit
Rectification
circuit
Fan motor
drive circuit Fans
Control IC Transformer
(IC201) (T201)
Motors
+24V Solenoids
generation +24V
circuit
+5V
generation +5V Laser/scanner
circuit unit
Overvoltage
detection circuit Sensor
+3.3V
generation +3.3V
circuit Sensors
F-2-23
2.6.2.2 Protective Functions

2.6.2.2.1 Protective Mechanisms
0010-9805
The low-voltage power supply circuit is equipped with an overcurrent protective mechanism and an over-voltage protective mechanism used to automatically shut
off the output voltage to protect damage to the power supply circuit in the event of an error voltage (e.g., overcurrent caused by a short-circuit in a load).
If the overcurrent protective mechanisms or the over-voltage protective mechanism has gone on and, as a result, the DC voltage for the low-voltage power supply
circuit has stopped, turn off the power, remove the cause of the fault, and then turn the power back on. (Be sure to wait for 2 min or more before turning the power
back on.)
The 24V generation circuit is directly monitored by the controller IC (IC201) to detect overcurrent and over-voltage; the 3.3V generation circuit and the 5V gener-
ation circuit, on the other hand, are equipped with a built-in overcurrent detection circuit.
In the circuit are found fuse 1 (FU101) and fuse 2 (FU102), which will cut off the power (FU101 blowing) in response to an overcurrent in the AC line.
2-19
Chapter 2
2.7 ENGINE CONTROL SYSTEM
2.7.1 Video Controller
2.7.1.1 Overview
0011-0090
The video controller receives print information from external devices (e.g., host computer) through interface cables.
Such print information contains commands used to exchange printer status and unique information as well as PDL data.
The PDL data is converted into a display list by the display list generation circuit, and turned into bitmap data for output to the DC controller. A check may be made
on the printer status using an external device.
PDL data
PCL printer
driver
Video controller PCB
Display list
generation
circui
DC controller PCB
Bitmap
Display List
Compression/ Bitmap
decompression Bit map conversion
circuit
F-2-24
2.7.1.2 Outline of the Block

0011-0091
Network External device
Network
ROM(IC10) USB interface
I/F(IC1100)
Clock(IC1034)
SDRAM
(IC1,2,3,4)
ASIC (IC1009)
EEPROM(IC9) CPU(IC1010)
F-2-25
T-2-4
No. Name Description

IC1 SDRAM Retains image data.
IC2
IC3
IC4
IC9 EEPROM EEPROM for storage of various parameters
IC16 Flash ROM ROM for storage of programs
IC1009 ASIC system control
IC1010 CPU system control
IC1034 RTC circuit for clock
IC1088 EEPROM EEPROM for MAC address
IC3004 Reset IC system reset
IC1060
2-20
Chapter 2
J1017
IC9 IC3004 IC1060
IC1014 BAT1001
IC4 J1061
J3 IC1034
IC3 IC1100
IC1010
IC2 J8
J1 IC1088
IC1
J5
IC16 IC1009
J2
F-2-26
2.7.2 Engine Controller
2.7.2.1 Overview
0011-0087
consists of a memory tag circuit, fixing control circuit, high-voltage circuit, and fan motor drive circuit.
The following is a block diagram of the engine controller circuitry, consisting of the circuits that follow:
2-21
Chapter 2

Transfer charging
Memory tag roller
Memory tag
circuit High-voltage
Cartridge power supply
circuit
Pressure roller
Fixing unit Sensor

Fixing control Sensor
circuit
Sensor
Main motor
Low-voltage
AC input power
supply circuit IC401
Fixing motor
CPU
Fan motor drive
circuit
Fan Solenoid
Sensor
Scanner motor
BD sensor
Option
Laser driver
Video controller
r Operation unit
F-2-27
a. CPU (IC401)
The CPU is a one-chip CPU consisting of a built-in ROM and RAM, and serves to control the machine operation for the following according to the control programs
stored in ROM.
1. controls printer sequence
2. communicates with the video controller
3. controls the high-voltage power supply PCB
4. controls the laser/scanner
5. controls the various sensors
6. controls the various loads (e.g., motors, solenoids)
7. controls the fixing control circuit
b. Memory Tag Circuit
The memory tag circuit serves to write data to and read data from the memory tag of the cartridge according to the instructions from the CPU (ICD401).
c. Fixing Control Circuit
The fixing control circuit executes temperature control of the fixing assembly according to the instructions from the CPU (ICD401).
d. High-Voltage Power Supply Circuit
The high-voltage power supply circuit generates high-voltage power according to the instructions from the CPU (IC401).
e. Low-Voltage Power Supply Circuit
The low-voltage power supply circuit generates DC power used by the machine when the power is turned on.
f. Fan Motor Drive Circuit
The fan motor drive circuit drives the fan motor according to the instructions from the CPU (IC401).
2-22
Chapter 2
2.8 FIXING UNIT/DELIVERY SYSTEM
2.8.1.1 Outline
0010-9901
The fixing/delivery system consists of the fixing film unit, pressure roller, and delivery roller.
The following is the sequence of operation:
1. When the print command arrives from the video controller, the engine controller turns on the main motor. The drive of the motor is used to rotate the pressure
roller at a speed 1/5 of normal speed (initial drive; Note). In about 0.7 sec, the fixing motor rotates; the source of the drive for the fixing roller is switched from the
main motor to the fixing motor linked by a one-way clutch. Thereafter, the fixing motor rotates the pressure roller and the delivery roller at normal speeds.
2. The print paper arriving from the pickup/transport system is moved through the fixing film unit and the pressure roller for fusion of toner.
3. The print paper discharged by the fixing assembly turns on the delivery sensor (SR2) as it reaches the face-down tray or the face-up tray.
[4] M1
[3]
[2]
SR2
M2
[1]
F-2-28
T-2-5
[1]Pressure roller M1:main motor

[2]Fixing film unit M2:fixing motor
[3]Fixing delivery roller SR2:delivery sensor
[4]Delivery roller
The machine's fixing motor does not possess enough torque to execute initial drive of the pressure motor, hence the use of the main motor for initial drive and
switching to the fixing motor thereafter (i.e., when the roller starts constant rotation).
2.8.1.2 Major Components Inside the Fixing Assembly

0011-0024
The following shows the major components found inside the fixing assembly:
Fixing heater
Thermoswitch (H1) Fixing film unit
(TP1)
Main thermistor
(TH1)
Sub thermistor
(TH2)
Pressure roller
Fixing unit
F-2-29
2-23
Chapter 2
T-2-6
heater: the fixing heater has a single heater.

fixing heater (H1) for heating the fixing film (ceramic heater)
thermistor: the fixing assembly has 2 thermistors:
main thermistor (TH1): for control of the fixing heater temperature (contact type
thermistor)
sub thermistor (TH2): for control of the fixing heater temperature (contact type
thermistor)
thermal switch: the fixing assembly has a single thermal switch.
thermal switch (TP1): for detection of overheating in the fixing heater (contact type
thermal switch)
In the event of overheating of the heater, the contact of the thermal heater opens to cut
off power to the heater.
2.8.2 Various Control Mechanisms
2.8.2.1 Fixing Temperature Control
2.8.2.1.1 Controlling the Heater Temperature
0011-0033
The machine's heater temperature control mechanism checks the surface temperature of the fixing heater, and controls the drive signal of the fixing heater so that
the temperature is identical to the target temperature.
Fixing film unit

Sub thermistor
(TH2)
Main thermistor
(TH1) Thermoswitch
(TP1)
Fixing heater
J206-4
J206-1
J102-2
J102-1
J206-2
J206-3
(H1)
Pressure roller
+3.3V
FU101 RL101
Q101
AC input
SSR101 Fixing heater

safety circuit
+3.3V
FSRD1 +3.3V
39 +24V
Fixing heater IC503

drive circuit 6
1
FSRTH1 Q105
42 7
IC401
CPU RLYD
+3.3V
+24V +24V
38
2 1
FSRTH2 Q106
45 3 IC202
Fixing control circuit
F-2-30
The surface of the fixing heater is monitored by the main thermistor (TH1) and the sub thermistor (TH2) found in the fixing heater.
A rise in the surface temperature will cause the resistance of the respective thermistor to drop, causing the voltage of the fixing heater temperature detection signal
2-24
Chapter 2
(FSRTH1) of the main thermistor to decrease. The voltage of the fixing heater temperature detection signal (FSRTH2) of the sub thermistor, on the other hand, will
increase.
The CPU (IC401) of the engine controller monitors the voltages of the FSRTH1 and FSRTH2 signals, and generates the fixing heater drive signal (FSRD1) to suit
the changes in the voltage, turning on/off the phototriac coupler (SSR101) so that the temperature of the fixing heater remains at a specific level.
The machine uses the following 4 control mechanisms to suit the temperature of the fixing heater and the type of paper being used:
1. start-up temperature control, used from when the print command reaches the engine controller to when the fixing heater reaches the target temperature.
2. paper passage temperature control, used during printing so that the fixing heater is identical to the target temperature.
The target temperature differs depending on the selected fixing mode, and may be any of 5 types.
The following shows the relationship between 'paper type' setting (driver setting) and the paper size, print count, and the like.
T-2-7
'paper type' selected using the driver Fixing target temperature

plain paper 215 to 210 deg C
plain paper L 205 to 210 deg C
heavy paper 1 220 to 225 deg C
heavy paper 2 215 to 225 deg C
special setting A 185 deg C
3. sheet-to-sheet temperature control, used in continuous printing between sheets to prevent overheating of the fixing film by reducing the target temperature of the
fixing heater.
4. down-sequence, used in continuous mode to prevent overheating of the edges of the heater.
In the case of continuous printing, the CPU of the engine controller monitors the reading of the sub thermistor and checks the length of the paper; as a result, if
specific conditions exist, it starts long-narrow paper mode (Note) or small-size paper mode.
When a shift to the mode occurs, the CPU forces the printing speed to decrease so that the distance between sheets will increase in continuous printing. The sensi-
tivity of the thermistor mounted in the middle of the fixing heater will increase to check for overheating of the edges of the heater.
The following shows the conditions that initiate the mode and its relationship to printing speed:
T-2-8
Down-sequence mode Paper length Sub thermistor Printing speed (ppm)

temperature (deg
C)
Small-size paper mode 270 mm or less 250 deg C or more 18>12>8>6>5>4
Long-narrow paper mode 270 mm or more 260 deg C or more 2
The term "long-narrow sheet" refers to a sheet that is narrow in width and long in length.
2.8.2.2 Protective Functions

2.8.2.2.1 Protective Mechanisms
0011-0085
The machine is equipped with mechanisms that detect overheating of the fixing assembly and cut off power to the heater.
1.protective function by the CPU
2.protective function by the fixing heater safety circuit
3.protective function by a thermistor
These mechanisms are as follows:
1. Protective Function by the CPU
The CPU monitors the voltage of the main thermistor and the sub thermistor at all times, cutting off the power to the fixing heater when the fixing temperature
exceeds a specific level.
If the temperature of the fixing heater increases abnormally and the voltage of the main thermistor drops to about 0.73 V or less (equivalent of 240 deg C) or that
of the sub thermistor is about 2.77 V or more (equivalent of 320 deg C), the CPU will cause the fixing heater drive signal (FSRD1) to go Low to turn off the pho-
totriac coupler (SSR101), thus cutting off the power to the fixing heater.
2. Protective Mechanism by the Fixing Heater Safety Circuit
The circuit monitors the voltage of the main thermistor and the sub thermistor at all times. If the fixing temperature increases in excess of a specific level, it will
cut the power to the fixing heater regardless of the instructions for the CPU.
If the temperature of the fixing heater rises abnormally and the voltage of the sub thermistor is about 2.84 V or more (equivalent of 316 deg C), the output of the
comparator (IC503) will go Low to turn off the transistor (Q105), thus turning off the relay (RL101) regardless of the relay drive signal (RLYD) from the CPU and
ultimately turning off the power to the fixing heater.
Likewise, if the temperature of the fixing heater increases abnormally and the voltage of the sub thermistor is about 2.84 V or more (equivalent of 316 deg C), the
output of the comparator (IC2202) will go Low to turn off the transistor (Q106), turning off the relay (RL101) regardless of the relay drive signal (RLYD) from the
CPU and ultimately cutting off the power to the fixing heater.
3. Protective Mechanism by a Thermal Switch
If the temperature of the fixing heater rises abnormally and the temperature of the thermal switch exceeds about 250 deg C, the contact of the thermal switch opens
to cut off the power to the fixing heater.
2.8.2.2.2 Error Detection
0011-0086
The CPU will identify a fault in the fixing assembly in response to any of the conditions from 1. to 8., and turn off the relay (RL101) to cut off the power to the
heater; at the same time, it will communicate the fact to the video controller:
1. the reading of the main thermistor does not reach 50 deg C within about 1.5 sec after temperature control starts.
2. the reading of the main thermistor is 240 deg C or more continuously for 1 sec.
3. while normal temperature control is under way, the reading of the main thermistor is 100 deg C or less; while sheet-to-sheet temperature control is under way,
the reading of the main thermistor is 55 deg C or less continuously for about 1.2 sec.
4. the following condition has lasted continuously for 30 sec: the target temperature is 100 deg C or more and, in addition, the difference between the target tem-
perature and the actual temperature is 50 deg C or more.
5. at time of start-up, a temperature -5 deg C from the target temperature is not reached for 75 sec from the activation of the heater.
6. the reading of the sub thermistor is 320 deg C or more continuously for about 2.6 sec.
7. the reading of the main thermistor exceeds 50 deg C and, thereafter, the reading of the sub thermistor is less than 35 deg C continuously for 1 sec.
8. the reading of the main thermistor exceeds 50 deg C and, thereafter, the reading of the main thermistor is 20 deg C or less continuously for 300 msec.
2-25
Chapter 3 DISASSEMBLY AND ASSEMBLY
Contents
Contents
3.1 EXTERNAL AND CONTROLS SYSTEM ..................................................................................................................3-1

3.1.1 Rear Cover ................................................................................................................................................................................... 3-1
3.1.1.1 Preparing for the Removal of the Rear Cover.................................................................................................................................................3-1
3.1.1.2 Removing the Rear Cover ...............................................................................................................................................................................3-1
3.1.2 Right Cover .................................................................................................................................................................................. 3-1
3.1.2.1 Removing the Right Cover..............................................................................................................................................................................3-1
3.1.3 Upper Right Cover ....................................................................................................................................................................... 3-1
3.1.3.1 Preparing for the Removal of the Upper Right Cover ....................................................................................................................................3-1
3.1.3.2 Removing the Upper Right Cover...................................................................................................................................................................3-1
3.1.4 Front Right Cover ........................................................................................................................................................................ 3-1
3.1.4.1 Preparing for the Removal of the Front Right Cover......................................................................................................................................3-1
3.1.4.2 Removing the Front Right Cover ....................................................................................................................................................................3-1
3.1.5 Rear Right Cover ......................................................................................................................................................................... 3-1
3.1.5.1 Preparing for the Removal of the Rear Right Cover.......................................................................................................................................3-1
3.1.5.2 Removing the Rear Right Cover .....................................................................................................................................................................3-1
3.1.6 Lower Right Cover ...................................................................................................................................................................... 3-1
3.1.6.1 Preparing for the Removal of the Lower Right Cover ....................................................................................................................................3-1
3.1.6.2 Removing the Lower Right Cover ..................................................................................................................................................................3-1
3.1.7 Left Cover .................................................................................................................................................................................... 3-2
3.1.7.1 Preparing for the Removal of the Left Cover..................................................................................................................................................3-2
3.1.7.2 Removing the Left Cover................................................................................................................................................................................3-2
3.1.8 Upper Cover................................................................................................................................................................................. 3-2
3.1.8.1 Preparing for the Removal of the Upper Cover ..............................................................................................................................................3-2
3.1.8.2 Removing the Upper Cover ............................................................................................................................................................................3-2
3.1.9 Manual Feed Tray ........................................................................................................................................................................ 3-2
3.1.9.1 Preparing for the Removal of the Manual Feeder Tray ..................................................................................................................................3-2
3.1.9.2 Removing the Manual Feeder Tray.................................................................................................................................................................3-2
3.1.10 Manual Feed Cover.................................................................................................................................................................... 3-2
3.1.10.1 Preparing for the Removal of the Manual Feeder Cover Assembly .............................................................................................................3-2
3.1.10.2 Removing the Manual Feeder Cover Assembly ...........................................................................................................................................3-2
3.1.11 Cartridge Cover.......................................................................................................................................................................... 3-2
3.1.11.1 Preparing for the Removal of the Cartridge Cover Assembly ......................................................................................................................3-2
3.1.11.2 Removing the Cartridge Cover Assembly ....................................................................................................................................................3-2
3.1.12 Drive Unit .................................................................................................................................................................................. 3-3
3.1.12.1 Preparing for the Removal of the Drive Unit................................................................................................................................................3-3
3.1.12.2 Removing the Drive Unit ..............................................................................................................................................................................3-3
3.1.13 Engine Controller Unit............................................................................................................................................................... 3-3
3.1.13.1 Preparing for the Removal of the Engine Controller Assembly ...................................................................................................................3-3
3.1.13.2 Removing the Engine Controller Assembly .................................................................................................................................................3-3
3.1.14 Operation Panel Unit.................................................................................................................................................................. 3-3
3.1.14.1 Preparing for the Removal of the Control Panel Assembly ..........................................................................................................................3-3
3.1.14.2 Removing the Control Panel Assembly ........................................................................................................................................................3-3
3.1.15 Engine controller board.............................................................................................................................................................. 3-4
3.1.15.1 Preparing for the Removal of the Engine Controller PCB............................................................................................................................3-4
3.1.15.2 Removing the Engine Controller PCB..........................................................................................................................................................3-4
3.1.16 Video Controller Board.............................................................................................................................................................. 3-4
3.1.16.1 Preparing for the Removal of the Video Controller Board ...........................................................................................................................3-4
3.1.16.2 Removing the Video Controller Board .........................................................................................................................................................3-4
3.1.17 High-voltage board .................................................................................................................................................................... 3-4
3.1.17.1 Preparing for the Removal of the High-Voltage Power Supply PCB ...........................................................................................................3-4
3.1.17.2 Removing the High-Voltage Power Supply Unit..........................................................................................................................................3-5
3.1.18 Top sensor .................................................................................................................................................................................. 3-6
3.1.18.1 Preparing for the Removal of the Top of Page Sensor..................................................................................................................................3-6
3.1.18.2 Removing the Top of Page Sensor................................................................................................................................................................3-6
Contents
3.1.19 Face-up Cover Sensor ................................................................................................................................................................ 3-6

3.1.19.1 Preparing for the Removal of the Face-Up Delivery Cover Sensor ............................................................................................................. 3-6
3.1.19.2 Removing the Face-Up Delivery Cover Sensor ........................................................................................................................................... 3-6
3.1.20 Door Switch ............................................................................................................................................................................... 3-6
3.1.20.1 Preparing for the Removal of the Door Switch ............................................................................................................................................ 3-6
3.1.20.2 Removing the Door Switch........................................................................................................................................................................... 3-6
3.1.21 Scanner Fan................................................................................................................................................................................ 3-6
3.1.21.1 Preparing for the Removal of the Scanner Fan............................................................................................................................................. 3-6
3.1.21.2 Removing the Scanner Fan ........................................................................................................................................................................... 3-6
3.1.22 Fixing Fan .................................................................................................................................................................................. 3-7
3.1.22.1 Preparing for the Removal of the Fixing Fan ............................................................................................................................................... 3-7
3.1.22.2 Removing the Fixing Fan ............................................................................................................................................................................. 3-7
3.2 LASER EXPOSURE SYSTEM .................................................................................................................................... 3-7
3.2.1 Laser Scanner Unit....................................................................................................................................................................... 3-7
3.2.1.1 Preparing for the Removal of the Laser Scanner Unit.................................................................................................................................... 3-7
3.2.1.2 Removing the Laser Scanner Unit .................................................................................................................................................................. 3-7
3.3 IMAGE FORMATION SYSTEM ................................................................................................................................ 3-7
3.3.1 Transfer Charging Roller ............................................................................................................................................................. 3-7
3.3.1.1 Preparing for the Removal of the Transfer Charging Roller .......................................................................................................................... 3-7
3.3.1.2 Removing the Transfer Charging Roller ........................................................................................................................................................ 3-7
3.3.2 Memory Tag Contact Unit ........................................................................................................................................................... 3-7
3.3.2.1 Preparing for the Removal of the Memory Tag Contact Unit ........................................................................................................................ 3-7
3.3.2.2 Removing the Memory Tag Contact Unit ...................................................................................................................................................... 3-7
3.4 PICKUP AND FEEDING SYSTEM ............................................................................................................................ 3-8
3.4.1 Pickup Unit .................................................................................................................................................................................. 3-8
3.4.1.1 Preparing for the Removal of the Pickup Assembly....................................................................................................................................... 3-8
3.4.1.2 Removing the Pickup Assembly..................................................................................................................................................................... 3-8
3.4.2 Cassette Pickup Roller ................................................................................................................................................................. 3-8
3.4.2.1 Preparing for the Removal of the Cassette Pickup Roller .............................................................................................................................. 3-8
3.4.2.2 Removing the Cassette Pickup Roller ............................................................................................................................................................ 3-8
3.4.3 Cassette Paper Sensor .................................................................................................................................................................. 3-9
3.4.3.1 Preparing for the Removal of the Cassette Paper Sensor ............................................................................................................................... 3-9
3.4.3.2 Removing the Cassette Paper Sensor.............................................................................................................................................................. 3-9
3.4.4 Cassette Pickup solenoid.............................................................................................................................................................. 3-9
3.4.4.1 Preparing for the Cassette Pickup Solenoid.................................................................................................................................................... 3-9
3.4.4.2 Removing the Cassette Pickup Solenoid ........................................................................................................................................................ 3-9
3.4.5 Manual Pickup Roller .................................................................................................................................................................. 3-9
3.4.5.1 Preparing for the Removal of the Manual Feeder Pickup Roller ................................................................................................................... 3-9
3.4.5.2 Removing the Manual Feeder Pickup Roller.................................................................................................................................................. 3-9
3.4.6 Manual Paper Sensor ................................................................................................................................................................. 3-10
3.4.6.1 Preparing for the Removal of the Manual Feeder Paper Sensor................................................................................................................... 3-10
3.4.6.2 Removing the Manual Feeder Paper Sensor................................................................................................................................................. 3-10
3.4.7 Multi-purpose Pickup Solenoid ................................................................................................................................................. 3-10
3.4.7.1 Preparing for the Removal of the Manual Feeder Pickup Solenoid ............................................................................................................. 3-10
3.4.7.2 Removing the Manual Feeder Pickup Solenoid ........................................................................................................................................... 3-10
3.4.8 Manual Separation Pad .............................................................................................................................................................. 3-10
3.4.8.1 Preparing for the Removal of the Manual Feeder Separation Pad ............................................................................................................... 3-10
3.4.8.2 Removing the Manual Feeder Separation Pad.............................................................................................................................................. 3-10
3.4.9 Registration Shutter Unit ........................................................................................................................................................... 3-10
3.4.9.1 Preparing for the Removal of the Registration Shutter Assembly................................................................................................................ 3-10
3.4.9.2 Removing the Registration Shutter Assembly.............................................................................................................................................. 3-10
3.4.10 Main Motor .............................................................................................................................................................................. 3-11
3.4.10.1 Preparing for the Removal of the Main Motor ........................................................................................................................................... 3-11
3.4.10.2 Removing the Main Motor ......................................................................................................................................................................... 3-11
3.5 FIXING SYSTEM....................................................................................................................................................... 3-11
3.5.1 Fixing Unit ................................................................................................................................................................................. 3-11
3.5.1.1 Preparing for the Removal of the Fixing Unit .............................................................................................................................................. 3-11
3.5.1.2 Removing the Fixing Unit ............................................................................................................................................................................ 3-11
3.5.2 Fixing Film Unit ........................................................................................................................................................................ 3-12
Contents
3.5.2.1 Preparing for the Removal of the Fixing Film Unit ......................................................................................................................................3-12
3.5.2.2 Removing the Fixing Film Unit ....................................................................................................................................................................3-12
3.5.3 Fixing Pressure Roller................................................................................................................................................................ 3-12
3.5.3.1 Preparing for the Removal of the Fixing Pressure Roller .............................................................................................................................3-12
3.5.3.2 Removing the Fixing Pressure Roller ...........................................................................................................................................................3-12
3.5.4 Delivery Sensor.......................................................................................................................................................................... 3-12
3.5.4.1 Preparing for the Removal of the Delivery Sensor .......................................................................................................................................3-12
3.5.4.2 Remove the Delivery Sensor.........................................................................................................................................................................3-12
3.5.5 Fixing Drive Motor .................................................................................................................................................................... 3-13
3.5.5.1 Preparing for the Removal of the Fixing Motor............................................................................................................................................3-13
3.5.5.2 Removing the Fixing Motor..........................................................................................................................................................................3-13
Chapter 3
3.1 EXTERNAL AND CONTROLS SYSTEM 3.1.4 Front Right Cover
3.1.4.1 Preparing for the Removal of the Front Right

3.1.1 Rear Cover
Cover
0011-4864
3.1.1.1 Preparing for the Removal of the Rear Cover 1) Open the cartridge cover.
0011-4876
2) Remove the right cover.
1) Open the face-up delivery cover.
3.1.4.2 Removing the Front Right Cover
3.1.1.2 Removing the Rear Cover 0011-0500
0011-0504
1) Free the harness [2] from the hook [1].
1) Remove the rear cover [1]. 2) Remove the front right cover [3].
- 2 screws [2] - 2 screws [4]
- 2 claws [3]
F-3-4
F-3-1
3.1.5 Rear Right Cover
3.1.2 Right Cover
3.1.5.1 Preparing for the Removal of the Rear Right
3.1.2.1 Removing the Right Cover
0011-0507 Cover
1) Slide the right cover [1] in the direction of the arrow to detach. 0011-4865
- 1 screw [2] 1) Remove the rear cover.
3.1.5.2 Removing the Rear Right Cover

0011-0505
1) Rotate the rear right cover [1] in the direction of the arrow to detach.
F-3-2
3.1.3 Upper Right Cover

F-3-5
3.1.3.1 Preparing for the Removal of the Upper Right
Cover 3.1.6 Lower Right Cover
0011-4863
1) Remove the right cover. 3.1.6.1 Preparing for the Removal of the Lower Right
2) Remove the rear cover.
3) Remove the rear right cover. Cover
0011-4866

3.1.3.2 Removing the Upper Right Cover 2) Remove the front right cover.
3) Remove the video controller assembly.
0011-0510
1) Slide the upper right cover [1] in the direction of the arrow to detach.
- 1 screw [2]
3.1.6.2 Removing the Lower Right Cover
0011-0502
1) Slide the lower right cover [1] in the direction of the arrow to detach.
- 2 screws [2]
F-3-3
F-3-6
3-1
Chapter 3
Be sure that the switch is kept in OFF position during disassembly work.
During assembly work, it may be a good idea to keep the switch in ON po-
sition to facilitate the work.
At the end of assembly, be sure to shift the switch back to OFF position until
you are ready to check the operation of the machine.
3.1.7 Left Cover
3.1.7.1 Preparing for the Removal of the Left Cover

0011-4867
1) Open the cartridge cover.

3.1.7.2 Removing the Left Cover F-3-9

0011-0499
1) Remove the left cover [1].

- 2 screws [2] 3.1.10 Manual Feed Cover
- 3 claws [3]
3.1.10.1 Preparing for the Removal of the Manual Feeder
Cover Assembly
0011-4871

3) Remove the left cover.
3.1.10.2 Removing the Manual Feeder Cover Assembly

0011-4632
1) Slide the manual feeder cover assembly [1] in the direction of the arrow
to detach.
- 2 hinges [2]
F-3-7
3.1.8 Upper Cover
3.1.8.1 Preparing for the Removal of the Upper Cover

0011-4869

5) Remove the rear right cover.
6) Remove the upper right cover.
F-3-10
3.1.8.2 Removing the Upper Cover
0011-4646 3.1.11 Cartridge Cover
1) Slide the upper cover [1] in the direction of the arrow to detach.
- 4 screws [2]
3.1.11.1 Preparing for the Removal of the Cartridge
Cover Assembly
0011-4874

4) Remove the manual feeder cover assembly.
5) Remove the Remove the manual feeder tray assembly.
3.1.11.2 Removing the Cartridge Cover Assembly

0011-4875
1) Remove the spring [1].

2) Remove the arm guide [2].
- 1 screw [3]
3) Slide the cartridge cover assembly [4] in the direction of the arrow to
detach.
- hinge [5]
F-3-8 - door arm [6]
3.1.9 Manual Feed Tray

Tray
0011-4870

4) Remove the manual feeder cover assembly.
3.1.9.2 Removing the Manual Feeder Tray

0011-4629
1) Remove the manual feeder tray assembly [1].

- 2 springs [1]
F-3-11
3-2
Chapter 3
3.1.12 Drive Unit
3.1.12.1 Preparing for the Removal of the Drive Unit

0011-4925

3) Remove the front right cover.
8) Rmove the upper cover.
8) Remove the control panel.
10) Remove the lower right cover.
11) Remove the engine controller assembly. F-3-14
12) Remove the manual feeder pickup solenoid. 3) Disconnect the connector [1], and remove the 5 screws [2].
13) Remove the scanner fan.
3.1.12.2 Removing the Drive Unit

0011-4926
1) Remove the drive unit [1].

- 4 screws [2]
F-3-15
4) Disconnect the 3 connectors [1], and remove the 2 screws [2].
F-3-12
When mounting the drive unit, take care not to damage the flat cable.
3.1.13 Engine Controller Unit
3.1.13.1 Preparing for the Removal of the Engine

Controller Assembly
0011-5317
1) Open the cartridge cover. F-3-16

2) Remove the right cover. 5) Remove the engine controller [1].
3) Remove the front right cover. - 3 connectors [2]
4) Remove the rear cover. - 1 flat cable [3]
5) Remove the left cover. - 1 switch link [4]
3.1.13.2 Removing the Engine Controller Assembly

0011-5318
1) Remove the cooling duct [1].

- 2 claws [2]
F-3-17
When mounting the engine controller assembly, be sure to fit the switch link
[1] to the link holder [2].
3.1.14 Operation Panel Unit
3.1.14.1 Preparing for the Removal of the Control Panel

F-3-13 Assembly
2) Disconnect the 8 connectors [1], and remove the flat cable [2]. 1) Open the cartridge cover.
0011-4872

3.1.14.2 Removing the Control Panel Assembly

0011-0503
1) Remove the control panel assembly [1].

- 3 screws [2]
3-3
Chapter 3
- 1 connector [3]
F-3-21
F-3-18 2) Remove the NIC cover [1].
- 2 screws [2]
3.1.15 Engine controller board
3.1.15.1 Preparing for the Removal of the Engine

Controller PCB
0011-4921

8) Remove the upper cover.
11) Remove the engine controller assembly. F-3-22
3) Remove the plate [1].
3.1.15.2 Removing the Engine Controller PCB - 9 screws [2]
0011-4923
1) Slide the flat cable [1] and the flat cable guide [2] in the direction of the
arrow to detach
- 1 claw [3]
F-3-23
F-3-19 4) Remove the video controller board [1].
- 8 screws [2]
2) Remove the engine controller PCB [1].
- 9 screws [2]
- 1 claw [3]
F-3-24
F-3-20
3.1.17 High-voltage board
3.1.16 Video Controller Board
3.1.17.1 Preparing for the Removal of the High-Voltage
3.1.16.1 Preparing for the Removal of the Video Power Supply PCB
Controller Board 0011-4929
0011-7613 1) Open the cartridge cover.

1) Remove the right cover. 2) Remove the right cover.
3.1.16.2 Removing the Video Controller Board 4) Remove the rear cover.
0011-7616
1) Remove the video controller assembly [1]. 6) Remove the rear right cover.
- 3 connectors and flat cables [2] 7) Remove the upper right cover.
- 2 screws [3] 8) Remove the upper cover.
3-4
Chapter 3

12) Remove the engine controller assembly.
13) Remove the manual feeder pickup solenoid.
15) Remove the drive unit.
3.1.17.2 Removing the High-Voltage Power Supply Unit

0011-4973
1) Remove the duplexing transport assembly [1].

- Press the jam removal button [2] in the direction of the arrow.
- Open the bearing assembly [3].
F-3-29
6) Remove the 2 screws [1], and disconnect the connector [2].
F-3-25
2) Remove the reference guide assembly [1].
- 2 screws [2]
F-3-30
- 2 screws [2]
8) Remove the high-voltage power supply assembly [3].
- 3 screws [4]
F-3-26
3) Remove the 2 screws [1].
F-3-31
The spring [2] (attached from below the main frame [1]) is likely to come off
when the high-voltage power supply is being removed. Take care not to lose
the spring.
F-3-27
4) Remove the base plate [1].
- 1 screw [2]
F-3-32
9) Remove the high-voltage power supply PCB [1].

- 3 screws [2]
F-3-28
5) Remove the guide [1].
- 2 screws [2]
3-5
Chapter 3
3.1.19.2 Removing the Face-Up Delivery Cover Sensor

0011-5062
1) Remove the face-up delivery cover sensor [1].

- 1 connector [2]
- 2 claws [3]
F-3-33
3.1.18 Top sensor
3.1.18.1 Preparing for the Removal of the Top of Page F-3-36

Sensor
0011-5081
3.1.20 Door Switch
3) Remove the front right cover. 3.1.20.1 Preparing for the Removal of the Door Switch
0011-5063

5) Remove the left cover. 2) Remove the right cover.
6) Remove the rear right cover. 3) Remove the front right cover.
7) Remove the upper right cover. 4) Remove the control panel assembly.
9) Remove the control panel. 3.1.20.2 Removing the Door Switch
10) Remove the video controller assembly. 0011-5064
11) Remove the lower right cover. 1) Remove the door switch [1].
12) Remove the engine controller assembly. - 2 connectors [2]
13) Remove the manual feeder pickup solenoid. - 2 claws [3]
16) Remove the high-voltage power supply PCB.
3.1.18.2 Removing the Top of Page Sensor

0011-5082

- 2 screws [2]
F-3-37
Be sure that the connector pins fitted to the door switch are correctly ar-
ranged.
F-3-34
2) Remove the Top of Page Sensor [1]. 3.1.21 Scanner Fan
- 1 screw [2]
3.1.21.1 Preparing for the Removal of the Scanner Fan
0011-5092

3.1.21.2 Removing the Scanner Fan

0011-5093
1) Remove the duct [1].

- 2 claws
F-3-35
3.1.19 Face-up Cover Sensor
3.1.19.1 Preparing for the Removal of the Face-Up

Delivery Cover Sensor
0011-5055

3) Remove the rear cover. F-3-38
4) Remove the left cover. 2) Disconnect the connector [1], and free the harness [3] from the harness
5) Remove the rear right cover. guide [2].
6) Remove the upper right cover. 3) Remove the scanner fan together with the fan holder [4].
7) Remove the upper cover. - 2 screws [5]
4) Remove the scanner fan [6].
- 2 screws [7]
3-6
Chapter 3
F-3-39
F-3-42
3.1.22 Fixing Fan
3.1.22.1 Preparing for the Removal of the Fixing Fan 3.3 IMAGE FORMATION SYSTEM
0011-5094

2) Remove the right cover. 3.3.1 Transfer Charging Roller
5) Remove the rear right cover. 3.3.1.1 Preparing for the Removal of the Transfer
6) Remove the upper right cover. Charging Roller
7) Remove the upper cover. 0011-5030

3.1.22.2 Removing the Fixing Fan
0011-5095
3.3.1.2 Removing the Transfer Charging Roller
1) Disconnect the connector [1], and free the harness [3] from the harness 0011-5031
guide [2]. 1) Remove the transfer charging roller [1].

- 4 claws [2]
- 1 bearing [3]
[2]
[2] [2]
[1]
[3]
F-3-40 [2]
2) Remove the fixing fan [1].
- 2 claws [2]
F-3-43
3.3.2 Memory Tag Contact Unit
3.3.2.1 Preparing for the Removal of the Memory Tag

Contact Unit
0011-5042

F-3-41 8) Remove the upper covet.
3.2 LASER EXPOSURE SYSTEM 3.3.2.2 Removing the Memory Tag Contact Unit
0011-5043
1) Remove the harness [1].

3.2.1 Laser Scanner Unit - 1 harness guide [2]
- 1 connector [3]
3.2.1.1 Preparing for the Removal of the Laser Scanner
Unit
0011-4879

3.2.1.2 Removing the Laser Scanner Unit

0011-4880
1) Remove the scanner duct [1].

- 1 claw [2] F-3-44
2) Disconnect the connector [3], and remove the flat cable [4].
3) Remove the laser/scanner unit [5]. 2) Remove the memory tag unit [1].
- 4 screws [6] - 1 screw [2]
3-7
Chapter 3
F-3-45 F-3-48
3) Remove the memory tag contact unit [1]. 6) Remove the guide [1].
- 2 claws [2] - 1 screw [2]
F-3-46 F-3-49
3.4 PICKUP AND FEEDING SYSTEM

A harness is routed on the guide. Be sure to route it correctly during assem-
bly work.
3.4.1 Pickup Unit
3.4.1.1 Preparing for the Removal of the Pickup - 1 screw [2]
Assembly
0011-4927

14) Remove the drive unit. F-3-50
8) Remove the roller stay assembly [1].
3.4.1.2 Removing the Pickup Assembly - 2 screws [2]
1) Remove the screw [1].
0011-4928
9) Remove the pickup unit [3].
2) Free the harness [3] from the harness guide [2]. - Push the jam removal button [4] in the direction of the arrow.
3) Remove the cassette pickup solenoid [4] and the plate [5]. - 4 screws [5]
- 1 screw [6]
4) Remove the gear [7].
- 1 claw [8]
F-3-51
3.4.2 Cassette Pickup Roller

F-3-47
5) Remove the base plate [1]. 3.4.2.1 Preparing for the Removal of the Cassette Pickup
- 1 screw [2] Roller
0011-5039
1) Remove the cassette.
3.4.2.2 Removing the Cassette Pickup Roller

0011-5040
1) Rotate the bearing [1] in the direction of the arrow to detach.

- 1 claw [2]
3-8
Chapter 3
F-3-52 F-3-55
2) Remove the claw [1], and rotate the bearing [2] in the direction of the 5) Remove the cassette paper sensor [1].
arrow to detach. - 1 connector [2]
3) Remove the 2 auxiliary rollers [3], and remove the cassette pickup roller - 2 claws [3]
[4].
F-3-56
F-3-53
3.4.4 Cassette Pickup solenoid
3.4.3 Cassette Paper Sensor
3.4.4.1 Preparing for the Cassette Pickup Solenoid
3.4.3.1 Preparing for the Removal of the Cassette Paper 0011-5090
Sensor 1) Open the cartridge cover.

0011-5078 2) Remove the right cover.
1) Open the cartridge cover. 3) Remove the front right cover.
2) Remove the right cover. 4) Remove the rear cover.
3) Remove the front right cover. 5) Remove the left cover.
4) Remove the rear cover. 6) Remove the rear right cover.
5) Remove the left cover. 7) Remove the upper right cover.
6) Remove the rear right cover. 8) Remove the control panel.
7) Remove the upper right cover. 9) Remove the video controller assembly.
8) Remove the control panel. 10) Remove the lower right cover.
9) Remove the video controller assembly. 11) Remove the engine controller assembly.
10) Remove the lower right cover. 12) Remove the manual feeder pickup solenoid.
11) Remove the engine controller assembly. 13) Remove the scanner fan.
12) Remove the manual feeder pickup solenoid. 14) Remove the drive unit.
14) Remove the drive unit. 3.4.4.2 Removing the Cassette Pickup Solenoid
15) Remove the pickup assembly. 0011-5091
1) Free the harness [2] from the harness guide [1].

3.4.3.2 Removing the Cassette Paper Sensor 2) Remove the cassette pickup solenoid [3].
0011-5079
- 1 screw [4]
1) Remove the transport guide [1].
- 2 screws [2]
F-3-57
F-3-54 3.4.5 Manual Pickup Roller

2) Remove the claw [1].
3) Slide the drive shaft [2] and the bushing [3] in the direction of the arrow. 3.4.5.1 Preparing for the Removal of the Manual Feeder
4) Remove the sensor arm [4].
Pickup Roller
0011-5032
3.4.5.2 Removing the Manual Feeder Pickup Roller

0011-5033
1) Remove the manual feeder pickup roller [1].

- 2 claws [2]
3-9
Chapter 3
F-3-58 F-3-60
3) Remove the manual feeder pickup solenoid [1].
3.4.6 Manual Paper Sensor - 1 screw [2]

Paper Sensor
0011-5065

F-3-61
14) Remove the drive unit. 3.4.8 Manual Separation Pad
15) Remove the pickup assembly.
3.4.6.2 Removing the Manual Feeder Paper Sensor Separation Pad
0011-5066
1) Remove the manual feeder paper sensor [1]. 1) Open the cartridge cover.
0011-5034
- 1 screw [2]
3.4.8.2 Removing the Manual Feeder Separation Pad
0011-5035
1) Remove the manual feeder separation pad [1].

- 2 claws [2]
[1]
F-3-59
3.4.7 Multi-purpose Pickup Solenoid

[2]
Pickup Solenoid F-3-62
0011-5088
1) Open the cartridge cover. 3.4.9 Registration Shutter Unit

4) Remove the rear cover. 3.4.9.1 Preparing for the Removal of the Registration
5) Remove the left cover. Shutter Assembly
6) Remove the rear right cover. 0011-4970
7) Remove the upper right cover. 1) Open the cartridge cover.

8) Remove the control panel. 2) Remove the left cover assembly.
10) Remove the lower right cover. 3.4.9.2 Removing the Registration Shutter Assembly
0011-4971

- 1 claw [2]
3.4.7.2 Removing the Manual Feeder Pickup Solenoid
0011-5089
1) Free the harness [2] from the harness guide [1].

2) Remove the arm duct [3].
- 2 screws [4]
F-3-63
3-10
Chapter 3
2) Remove the registration cover [1].

- 2 screws [2]
3) Remove the registration shutter assembly [3].
- 4 screw [4]
F-3-67
4) Remove the main motor cover [1].
- 2 screws [2]
F-3-64
4) Remove the registration shutter assembly [1].
- 1 claw [2]
- 1 gear [3]
F-3-68
5) Remove the main motor [1].
- 3 screws [2]
F-3-65
Take care not to soil the registration shutter assembly with grease when re-
moving the gear.
3.4.10 Main Motor
3.4.10.1 Preparing for the Removal of the Main Motor

0011-5086

2) Remove the right cover. F-3-69
5) Remove the left cover. 3.5 FIXING SYSTEM
7) Remove the upper right cover. 3.5.1 Fixing Unit
10) Remove the lower right cover. 3.5.1.1 Preparing for the Removal of the Fixing Unit
11) Remove the engine controller assembly. 1) Remove the rear cover.
0011-4647
12) Remove the manual feeder pickup solenoid. 2) Remove the rear right cover.
15) Remove the pickup assembly. 3.5.1.2 Removing the Fixing Unit
0011-4877
16) Remove the fixing unit. 1) Remove the inside cover [1].
- 1 claw [2]
3.4.10.2 Removing the Main Motor 2) Remove the duplexing feed guide [3].
0011-5087
- 2 claws [4]
1) Remove the harness [1]. - 1 connector [5]
- 2 harness guides [2]
F-3-70
F-3-66
2) Remove the spring [1] from the rib [2] and the guide [3]. 3) Free the harness [2] from the harness guide [1].
3) Remove the feeder guide assembly [4]. - 2 connectors [3]
- 2 screws [5] 4) Remove the fixing assembly [4].
- 4 screws [5]
3-11
Chapter 3
A thermal switch is mounted inside the fixing film unit. Do not disassemble
the unit. Otherwise, the switch may fail to operate normally.
3.5.3 Fixing Pressure Roller
3.5.3.1 Preparing for the Removal of the Fixing Pressure

Roller
0011-5008

3) Remove the fixing unit.
F-3-71 4) Remove the fixing film unit.
3.5.2 Fixing Film Unit 3.5.3.2 Removing the Fixing Pressure Roller
0011-5010
1) Slide the inlet lower guide [1] in the direction of the arrow to detach.
3.5.2.1 Preparing for the Removal of the Fixing Film Unit - 1 screw [1]
0011-4990

3.5.2.2 Removing the Fixing Film Unit

0011-4992
1) Slide the inlet upper guide [1] in the direction of the arrow to detach.
- 1 screw [2]
- 2 screws [4]
- 2 claws [5]
F-3-75
- 1 claw [2]
3) Remove the fixing pressure roller [3].
- 1 rib [4]
4) Turn the bushing [5] in the direction of the arrow to detach.
F-3-72
Take care. The plate can jump up by the work of the spring during the fore-
going work.
3) Slide the reversal guide [1] in the direction of the arrow to detach.
- 1 screw [2]
F-3-76
3.5.4 Delivery Sensor
3.5.4.1 Preparing for the Removal of the Delivery Sensor

0011-5053

3.5.4.2 Remove the Delivery Sensor

0011-5054
1) Slide the reversal guide [1] in the direction of the arrow to detach.
- 1 screw [2]
F-3-73
4) Free the harness [2] from the harness guide [1], and remove the fixing film
unit [3].
F-3-77
2) Slide the separation lower guide assembly [1] in the direction of the arrow
to detach.
F-3-74 - 1 screw [2]
3-12
Chapter 3
F-3-78
3) Remove the delivery sensor [1].
- 1 connector [2]
- 2 claws [3]
F-3-79
3.5.5 Fixing Drive Motor
3.5.5.1 Preparing for the Removal of the Fixing Motor

0011-5083

3.5.5.2 Removing the Fixing Motor

0011-5084
1) Remove the fixing motor [1].

- 2 screws [2]
- 1 connector [3]
F-3-80
3-13
Chapter 4 MAINTENANCE AND INSPECTION
Contents
Contents
4.1 Periodically Replaced Parts ...........................................................................................................................................4-1

4.1.1 Periodically Replaced Parts ......................................................................................................................................................... 4-1
4.2 Consumables ..................................................................................................................................................................4-1
4.2.1 Consumable Parts......................................................................................................................................................................... 4-1
4.3 Periodical Service ..........................................................................................................................................................4-1
4.3.1 Periodic Service ........................................................................................................................................................................... 4-1
4.4 Cleaning .........................................................................................................................................................................4-1
4.4.1 Cleaning ....................................................................................................................................................................................... 4-1
Chapter 4
4.1 Periodically Replaced Parts
4.1.1 Periodically Replaced Parts

0011-0173
The machine does not have parts that must be replaced on a periodical basis.
4.2 Consumables
4.2.1 Consumable Parts

0011-0174
No parts require consumables in this printer.
4.3 Periodical Service
4.3.1 Periodic Service

0011-0175
The printer has no parts that require periodic servicing.
4.4 Cleaning
4.4.1 Cleaning
0011-0177
[1] [2] [3] [4] [5]
[7] [6]
F-4-1
[1] Fixing Inlet Guide
Clean it using lint-fee paper.
[2] Transfer Charging Roller

If touched, it may require cleaning. Take good care not to touch it during cleaning, and make sure not to leave solvents or oils.
Use lint-free paper for cleaning. Do not use water.
[3] Registration Roller
4-1
Chapter 4
Clean it using lint-free paper.
[4] Manual Feeder Pickup Roller

[5] Manual Feeder Separation Pad

Clean its rubber portion using lint-free paper.
[6] Cassette Separation Pad

Clean its rubber portion using lint-free paper.
[7] Cassette Pickup Roller

- Do not touch the sponge portion of the transfer charging roller to avoid soiling of the back of prints and white spots.
Never use solvents.
- If dirt cannot be removed or the roller is deformed, replace the roller.
4-2
Chapter 5 TROUBLESHOOTING
Contents
Contents
5.1 MEASUREMENT AND ADJUSTMENT ....................................................................................................................5-1

5.1.1 Test Print ...................................................................................................................................................................................... 5-1
5.1.1.1 Test Print .........................................................................................................................................................................................................5-1
5.1.2 Mechanical Adjustment ............................................................................................................................................................... 5-1
5.1.2.1 Checking the Pressure of the Pressure Roller (nip) ........................................................................................................................................5-1
5.2 SERVICE TOOLS .........................................................................................................................................................5-2
5.2.1 Solvents and Oils ......................................................................................................................................................................... 5-2
5.2.2 Special Tools................................................................................................................................................................................ 5-2
5.3 ERROR CODE TABLE.................................................................................................................................................5-2
5.3.1 Error Code.................................................................................................................................................................................... 5-2
5.3.2 A4-XX_ERROR .......................................................................................................................................................................... 5-3
5.3.3 A5-XX_ERROR .......................................................................................................................................................................... 5-3
5.3.4 A7-XX_ERROR .......................................................................................................................................................................... 5-4
5.3.5 D7-XX_ERROR .......................................................................................................................................................................... 5-4
5.4 Version Up .....................................................................................................................................................................5-4
5.4.1 Overview of Upgrading Work ..................................................................................................................................................... 5-4
5.4.2 Construction of Firmware ............................................................................................................................................................ 5-4
5.4.3 Outline of the Service Support Tool ........................................................................................................................................... 5-4
5.4.4 Registering the Firmware............................................................................................................................................................ 5-5
5.4.5 Making Connections .................................................................................................................................................................... 5-7
5.4.6 The down load procedure of the system ...................................................................................................................................... 5-9
5.5 Sevice Mode.................................................................................................................................................................5-11
5.5.1 PCL ............................................................................................................................................................................................ 5-11
5.5.1.1 Overview .......................................................................................................................................................................................................5-11
5.5.1.2 Service Mode ................................................................................................................................................................................................5-12
Chapter 5
5.1 MEASUREMENT AND ADJUSTMENT 2) At the user's, place the solid black print in the machine's manual feeder
tray with its printed side facing down.
3) Open the face-up cover to select face-up delivery.
5.1.1 Test Print 4) Press the test print switch.
5) When the lead edge of print paper starts to appear at the face-up delivery
5.1.1.1 Test Print slot, turn off the power switch.
0011-5141
About 30 sec after pressing the power switch, remove the print paper from
When this test printing is made, the test print pattern (horizontal lines) is the machine.
printed as shown below. 6) Measure the width of the area of the print paper shiny with toner, and
When the printer is turned ON and it enters the standby status, press the test check to make sure that it is as indicated:
print switch located on the right side of the printer once and one page of en- middle (a): 6.9 to 8.7 mm
gine test pattern is printed. The test pattern can be printed continuously if the left/right (b, c): 6.9 to 8.7 mm
switch is held down.
1) Slide the right cover [1] in the direction of the arrow to detach. c
- 1 screw [2]
Feed-out direction Center of A4-

sized paper
b
F-5-1 F-5-4
2) Pull the lever [1] and press the test print switch.
F-5-2
F-5-3
5.1.2 Mechanical Adjustment
5.1.2.1 Checking the Pressure of the Pressure Roller

(nip)
0011-5147
The machine does not permit adjustment of the nip of its fixing assembly. An
incorrect nip, nevertheless, can lead to fixing faults, making it important to
check it as follows:
1) Before visiting the user, prepare an A4 solid black print using an EP
cartridge.
5-1
Chapter 5
5.2 SERVICE TOOLS
5.2.1 Solvents and Oils

0011-5152
T-5-1
No. Name Use Components Remarks

1 Alcohol Cleaning:plastic Alcohol -Flammable:keep away from flame
(note),rubber,metal,oil,and -Purchase locally
toner stains
2 Lubricant Apply to gears, between shaft Special oil Special -Tool No. HY9-0007
and bushing solid lubricating
material Lithium
soap
3 Lubricant Apply between pressure roller High performance -Electricity grease
shaft and grounding plate grease Carbon -Tool No. CK-8007
black Graphite
Use a moist cloth (well wrung) to clean the external covers.
5.2.2 Special Tools

0011-5153
The machine does not require special tools in addition to the standard tools set.
5.3 ERROR CODE TABLE
5.3.1 Error Code

0011-5642
T-5-2
Code Description Remedial action

E000 Fixing fault
0000 Condition - Replace the fixing film unit.
After the fixing heater has gone on, the reading is - Replace the engine controller PCB.
not -5 deg C of the target temperature within 75 sec.
Cause
The fixing film unit is faulty. The engine controller
PCB is faulty.
After the fixing heater has gone on, the reading of - Replace the engine controller PCB.
the main thermistor is not 50 deg C within about 1.5
sec.
Cause
The fixing film unit is faulty. The engine controller
PCB is faulty.
E001 Fixing error high temperature
A temperature of the main thermistor is detected - Replace the engine controller PCB.
240 degrees Celsius for one second.
Cause
The main thermistor is faulty. The engine controller
PCB is faulty.
A temperature of the sub-thermistor is detected 320 - Replace the engine controller PCB.
degrees Celsius or higher for approximately 2.6
seconds.
Cause
The sub/main thermistor is faulty. The engine
controller PCB is faulty.
E003 Fixing low temperature
The temperature of the main thermistor shows 20 - Replace the engine controller PCB.
deg C or below for 300 ms continuously after the
temperature of the main thermistor exceeds 50 deg
C at least once.
Cause
The main thermistor is faulty. The engine controller
PCB is faulty. The connector is in poor contact.
The harness is faulty.
The temperature of the sub thermistor shows 35 deg - Replace the engine controller PCB.
C or below for 1 second continuously after the
temperature of the main thermistor exceeds 50 deg
C at least once.
Cause
The sub-thermistor is faulty. The engine controller
PCB is faulty. The connector is in poor contact.
The harness is faulty.
E004 Fixing assembly drive assembly circuit error
5-2
Chapter 5
Code Description Remedial action

0000 Condition - Replace the engine controller PCB.
Zero cross signal cannot be detected for specified
time or longer.
Cause
Fixing control circuit assembly is faulty.
E012 Main motor error
0000 Condition - Replace the drum motor.
A motor ready state does not start 3 sec or more after - Replace the engine controller PCB.
the motor has been started.
Cause
The drum motor is faulty. The engine controller
PCB is faulty.
0001 Condition - Replace the drum motor.
A motor ready state remains for 3 sec or more even - Replace the engine controller PCB.
though the motor has not been driven.
Cause
The drum motor is faulty. The engine controller
PCB is faulty.
E100 BD error
Cause
The laser scanner unit is faulty. The engine controller PCB is faulty.
0000 BD error - Replace the laser scanner unit.
During constant speed rotation, the cycle of the BD - Replace the engine controller PCB.
signal deviates for 1 sec or more from a specific
cycle.
E110 Polygon motor error
Cause
The polygon motor is faulty.
0000 After the /BDI signal has been detected, it is not - Replace the scanner motor.
detected 14 sec later.
0001 After the scanner motor has reached as specific - Replace the scanner motor.
revolution, the /BDI signal is not detected within 1.5
sec.
E602 HDD error
0002 Downloading of the controller firmware ends in - Download the controller firmware again.
failure. - Replace the video controller board by new one.
E604 Memory shortage
0000 The memory is inadequate. - Install and uninstall the memory
- Replace the memory by correct one.
- Turn the power off and on.
- Replace the video controller board by new one.
E733 Printer-related communication error
0000 At power-on, an error has occurred in the - Turn off and then back on the power.
communication between engine controller and - Replace the engine controller board.
video controller (caused by the engine controller).
0001 At a time other than power-on, an error has occurred
in the communication between engine controller
and video controller (caused by the engine
controller).
0004 Undefined command error
E744 Illegal ID code during controller firmware download
1000 It is detected that the USB product ID sent at - Replace the scanner fan.
downloading of the controller firmware and the - Replace the video controller PCB.
product ID of bootrom written in ROM do not
match.
E805 Fan error
0001 Scanner fan error - Replace the scanner fan.
Cause - Replace the engine controller PCB.
The scanner fan is faulty. The engine controller
PCB is faulty.
0000 Fixing fan error - Replace the fixing fan.
Cause - Replace the engine controller PCB.
The fixing fan is faulty. The engine controller PCB
is faulty.
5.3.2 A4-XX_ERROR
0011-5592
T-5-3
Number field Description Remedial action

A4-00 to 06 There is a fault in the software program of the - Turn off and then back on the power.
video controller. - Replace the video controller board.
5.3.3 A5-XX_ERROR
0011-5595
T-5-4

A5-00 to 07 A fault has occurred in image 1. Turn off and then back on the power.
processing within the controller. 2. If remedy 1 above fails, increase the memory.
3. If remedy 2 above fails, replace the controller board.
5-3
Chapter 5
5.3.4 A7-XX_ERROR
0011-5596
T-5-5

A7-00 There is an error in the software 1. Turn off and then back on the power.
program of the video controller. 2. If remedy 1 above fails, replace the controller board.
5.3.5 D7-XX_ERROR
0011-5598
T-5-6

D7-00,01 A fault has occurred the firmware of 1. Turn off and then on the power.
the PCL translator. 2. If remedy 2 above fails, replace the controller board.
5.4 Version Up
5.4.1 Overview of Upgrading Work

0011-9234
The machine's system software may be upgraded using a PC to which the Service Support Tool (SST) has been installed.
5.4.2 Construction of Firmware

0011-9235
The following shows the composition of the machine's firmware:

T-5-7
Firmware Function Location Remarks

cont Controls overall machine Video controller board Soldered to flash ROM
operation. (IC16)
Flash ROM
(System)
F-5-5
5.4.3 Outline of the Service Support Tool

0011-9236
The service support tool (SST, hereafter) provides the following functions:
PC for Servicing LBP3460
SST
Filmware download
Filmware
Flash ROM
F-5-6
MENO:
The machine does not support uploading/downloading of the SST's backup mechanism.
5-4
Chapter 5
To use the SST, put the machine in download mode:

Shifting to Download Mode
1. While holding down on the Online key (1) and the job cancel job key (2), turn on the power.
2. Press the settings key (3) several times; when 'SERVICE MODE' is indicated, press the reset key (4) to start service mode.
3. Press the setttings key (3) several times; when 'F/W UPDATE GR' is indicated, press the reset key (4).
4. Press the setttings key (3) several times; when 'USB' is indicated, press the reset key (4).
5. When 'OK?' is indicated, press the OK key (5) to start download mode.
Ready Message Job
Job
Utility OK Settings
[3]
[4]
[5]
Reset
Feeder Selection
Cancel Job
[2]
Online
[1]
F-5-7
Main power-ON
SYSTEM
BOOT program
SYSTEM program
Service Mode
Downrod
Download control
program
Download mode
F-5-8
5.4.4 Registering the Firmware

0011-9237
Copy the firmware from the system CD to the SST.
[Making Preparations]
Items to Prepare
- PC to which SST v3.21 or later has been installed
5-5
Chapter 5
- system CD for the LBP3460
[Copying the Firmware]

1) Start up the PC.
2) Set the system CD in the PC.
3) Start up the SST.
4) Click [Register Firmware].
Service Support Tool DLM0 (Ver.3.21E)
Target Selection CONTROL Model List

Select the target. C l i ck a bu t t o n t o exe c u t e. Select a model to connect
MFP
CONNECT
MFP
Register Fir mware
USB
Delete Fir mware
Delete Backup Data
USB System Management
c: START
CANCEL
EXIT
F-5-9
5) Select the drive in which you have set the system CD, and click [search].
Registerd Firms CONTROL Regist Firm

Registered fir mware C l i ck a bu t t o n t o exe c u t e . Select a dr ive and folder.
CONNECT
e:
Register Fir mware
e:
Delete Fir mware System Software
Delete Backup Data
System Management
REGISTER SEARCH
CANCEL
EXIT
F-5-10
6) See that a list has appeared indicating the software found on the system CD. Deselect (by removing the check mark) from those folders and system software files
you do not need; then, click [REGISTER].
5-6
Chapter 5
Registerd Firms CONTROL Found Firm

Registered fir mware C l i c k a b u t t o n t o exe c u t e . T h e f i r m wa r e l i s t e d b e l ow i s fo u n d .
U n c h e cke d f i r m wa r e i s r e g i s t e r e d .
LBP3460
CONNECT CONT
XXxxv0103
LBP3460
CONT R e g i s t e r F i r m wa r e XXxxv0102
D e l e t e F i r m wa r e
D e l e t e B a ck u p D a t a
System Management
REGISTER
CANCEL
EXIT
F-5-11
7) When the result of copying the system software has appeared, click [OK].
Registerd Firms CONTROL Found Firm

Registered fir mware C l i c k a b u t t o n t o exe c u t e . F i r m wa r e r e g i s t ra t i o n c o m p l e t e d .
> > > B a t c h R e g i s t ra t i o n R e s u l t s
LBP3460
CONNECT CONT
LBP3460 XXenv0103 >>> Regist
CONT R e g i s t e r F i r m wa r e XXxxv0102
XXenv0103
XXxxv0102
D e l e t e F i r m wa r e
D e l e t e B a ck u p D a t a
System Management
O K
CANCEL
EXIT
F-5-12
5.4.5 Making Connections

0011-9238
Connect the PC to the machine.
[Making Preparations]
Items to Prepare
- PC to which SSTv3.21 or higher and LBP3460 firmware have been installed
- USB cable (USB1.1,USB2.0)
[Procedure]
1) Start up the PC.
2) Connect the machine and the PCB with a USB cable.
5-7
Chapter 5
USB cable
F-5-13
4) Turn on the main power as follows to start download mode.

1. While holding down on the Online key (1) and the job cancel job key (2), turn on the power.
2. Press the settings key (3) several times; when 'SERVICE MODE' is indicated, press the reset key (4) to start service mode.
3. Press the setttings key (3) several times; when 'F/W UPDATE GR' is indicated, press the reset key (4).
4. Press the setttings key (3) several times; when 'USB' is indicated, press the reset key (4).
5. When 'OK?' is indicated, press the OK key (5) to start download mode.
Ready Message Job
Job
Utility OK Settings
[3]
[4]
[5]
Reset
Feeder Selection
Cancel Job
[2]
Online
[1]
F-5-14
MEMO:
The New Hardware Wizard appears on the PC screen. Click [cancel].
5-8
Chapter 5
Found New Hardware Wizard
Welcome to the Found New

Hardware Wizard
This Wizard helps you indtall a device driver for a
hardware device.
To continue, click Next.
< Back Next > Cancel
F-5-15
5) Start up the SST.
5.4.6 The down load procedure of the system

0011-9241
1) Select the model to connect. (LBP3460)
Service Support Tool DLM0 (Ver.3.21E) Download

Select the target. C l i ck a bu t t o n t o exe c u t e . Select a model to connect
MFP
LBP3460
E320GJ
CONNECT LBP3460
MFP iRC2570
Register Firmware iRC3100/iRC3100N
USB iRC3170
LBP5900
Delete Firmware
Delete Backup Data
c:
START
CANCEL
Return to Main Menu
F-5-16
2) Select 'CONT' (LBP3460), and click [start].
5-9
Chapter 5

Interface
USB

Select the target. Click a button to execute. Check the interface and click the
MFP <START> button.
LBP3460
LBP3460
CONNECT CONT
MFP XXxxv0102
Register Firmware XXxxv0103
USB
Delete Firmware
Delete Backup Data
c:
START
CANCEL
EXIT
F-5-17
3) Select the version to download, and click [start].
SelectableFirmware Control Information

Select the firmware to be Click the button of task to be
download, rhen click the [Start] executed. Initial
button.
Connect via USB
Selectable Firmware
Download
LBP3460 Download Firmware Complete
CONT
XXxxv0102
XXxxv0103
Start
CONT Cancel
Country/Region: All
Language: Common
Version: 01.03
Return to Main Menu
F-5-18
4) When the result of downloading is indicated, click [OK].
5-10
Chapter 5
SelectableFirmware Caution formation

Downlaod complete
Task using SST has ended. Initial
The machine will start writing process
automatically. Close USB Port
Selectable Firmware "Add New Hard ware Wizard" will start
automatically; click Cancel button to close it. Download
Click [OK] button to return to Main Menu.
LBP3460 Complete
CONT
XXxxv0102
XXxxv0103
O K
OK
CONT Cancel
Country/Region: All
Language: Common
Version: 01.03
Return to Main Menu
F-5-19
The end of work with the SST does not mean the end of work to be performed on the machine. Be sure not to turn off the machine until it indicates '00 ready to print'.
It takes about 3 min from when [start] is clicked to when '00 ready to print' is indicated.
If interrupted while writing the program to its memory, the machine may fail to start up.
5) Click [EXIT].

Select the target. C l i ck a bu t t o n t o exe c u t e . Select a model to connect
MFP
LBP3460
LBP3460
CONNECT CONT
MFP
Register Firmware
USB
Delete Firmware
Delete Backup Data
c:
START
CANCEL
EXIT
F-5-20
After Downloading
The new version will not be effective unless the power has been turned off and then back on.
5.5 Sevice Mode
5.5.1 PCL
5.5.1.1 Overview
0011-8128
Shifting to Service Mode
1. While holding down the online key (1) and the cancel job key (2), turn on the power.
2. Press the setting key (3) so that 'service mode' is indicated.
3. Press the execute key so that the group name appears. (Use the down arrow key to move to the next item.)
5-11
Chapter 5
Ready Message Job
Job
Utility OK Settings
[3]
Reset
Feeder Selection
Cancel Job
[2]
Online
[1]
F-5-21
5.5.1.2 Service Mode

0011-8127
T-5-8
Service mode > F/W update gr.

Item Description Settings
USB executes upgrading of the controller firmware* (only if USB) ----
NETWORK executes upgrading of the controller firmware ----
T-5-9
Service mode > log gr.

SYSTEM LOG sets the system log mechanism on*/off
T-5-10
Service mode > Network gr.

FTP SYSLOG Use it to set the various system log file acquisition functions. on/off*
JOB SERIALIZE sets the connector serialization mechanism on/off*
5-12
Chapter 6 APPENDIX
Contents
Contents
6.1 OUTLINE OF ELECTRICAL COMPONENTS...........................................................................................................6-1

6.1.1 Clutch/Solenoid............................................................................................................................................................................ 6-1
6.1.1.1 Solenoid...........................................................................................................................................................................................................6-1
6.1.2 Motor............................................................................................................................................................................................ 6-2
6.1.2.1 Motor...............................................................................................................................................................................................................6-2
6.1.3 Fan................................................................................................................................................................................................ 6-2
6.1.3.1 Fan...................................................................................................................................................................................................................6-2
6.1.4 Sensor........................................................................................................................................................................................... 6-3
6.1.4.1 Sensor ..............................................................................................................................................................................................................6-3
6.1.5 Switch .......................................................................................................................................................................................... 6-4
6.1.5.1 Switch..............................................................................................................................................................................................................6-4
6.1.6 Lamps, Heaters, and Others ......................................................................................................................................................... 6-4
6.1.6.1 Heater ..............................................................................................................................................................................................................6-4
6.1.7 PCBs ............................................................................................................................................................................................ 6-5
6.1.7.1 PCBs................................................................................................................................................................................................................6-5
Chapter 6
6.1 OUTLINE OF ELECTRICAL COMPONENTS
6.1.1 Clutch/Solenoid
6.1.1.1 Solenoid
0011-0131
SL1
SL2
F-6-1
T-6-1
Notation Name
SL1 Manual feed pickup solenoid
SL2 Casette pickup solenoid
6-1
Chapter 6
6.1.2 Motor
6.1.2.1 Motor
0011-0145
M2 M1
F-6-2
T-6-2
Notation Name
M1 Main motor
M2 Fixing motor
6.1.3 Fan
6.1.3.1 Fan
0011-0150
FM2 FM1
F-6-3
6-2
Chapter 6
T-6-3
Notation Name
FM1 Scanner fan
FM2 Fixing fan
6.1.4 Sensor
6.1.4.1 Sensor
0011-0153
SR2 SR1
PS4
PS2 PS901 PS902
F-6-4
T-6-4
Notation Name
SR1 Face-up tray sensor
SR2 Delivery sensor
PS2 Duplexing sensor
PS4 Cassette paper sensor
PS901 paper lead edge sensor
PS902 Manual feed tray sensor
6-3
Chapter 6
6.1.5 Switch
6.1.5.1 Switch
0011-0166
SW101 SW501
SW401
F-6-5
T-6-5
Notation Name
SW101 Power switch
SW401 Door switch
SW601 Test print switch
6.1.6 Lamps, Heaters, and Others
6.1.6.1 Heater
0011-0167
H1
F-6-6
6-4
Chapter 6
T-6-6
Notation Name
H1 Fixing heater
6.1.7 PCBs
6.1.7.1 PCBs
0011-0169
[1]
[2]
F-6-7
T-6-7
Notation Name
[1] Engine controller PCB
[2] High-voltage power supply PCB
6-5
Jan 3 2006

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Service Manual

COPYRIGHT © 2001 CANON INC.

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

Chapter 1 PRODUCT DESCRIPTION

Chapter 2 TECHNICAL REFERENCE

2.5 PICKUP AND FEEDING SYSTEM........................................................................................................... 2- 12

Chapter 3 DISASSEMBLY AND ASSEMBLY

3.1.8.1 Preparing for the Removal of the Upper Cover........................................................................................................................ 3- 2

3.4.2 Cassette Pickup Roller.............................................................................................................................................3- 8

Chapter 4 MAINTENANCE AND INSPECTION

5.1.1 Test Print ................................................................................................................................................................. 5- 1

1.1 Features ..........................................................................................................................................................................1-1

2.Short Wait Time and Low Power Consumption

3.Large-Volume, Continuous Printing

1.2 System Construction

1.2.1 System Configuration

The following shows the system configuration of the machine:

[1] 500-sheet paper feeder (PF-36)

1.3 Product Specifications

1.3.1 Machine Specifications

Body installation method desktop page printer

1.4 Name of Parts

1.4.1 External View

[1]Face-down tray [9] Face-down tray stopper

1.4.2 Cross Section

[1] [2] [3] [4] [5] [6] [7] [8]

[17] [16] [15] [14] [13] [12] [11] [10] [9]

[1]Delivery roller [10]Cassette pickup roller

1.5 Using the Machine

1.5.1 Control Panel

Ready Message Job

1.6.1 Safety of Laser Light

Laser light can be extremely hazardous to the human body.

1.6.2 CDRH Regulations

1.6.3 Safety of Toner

Do not throw toner into fire.

Toner on Clothing or Skin

1.6.4 Handling the Laser Assembly

DANGER Invisible laser radiation when open.

2.1 Functional Configuration ...............................................................................................................................................2-1

2.5.4.1 Pickup from the Manual Feeder.................................................................................................................................................................... 2-15

2.1 Functional Configuration

Laser exposure system

Image formation system

Externals/auxiliary control system

To external device (e.g., PC)

2.2 Basic Sequense

2.2.1 Basic Sequence of Operation

Interval Purpose Remarks

2.2.2 Power-On Sequence

2.3 LASER EXPOSURE SYSTEM

Engine controller PCB

1st scanning line

2.3.2 Controlling the Laser Activation Timing

2.3.2.1 Turning On and Off the Laser

VDO1 LD1 LD2

C812 Sample Sample C822