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June 2010 QA for table-top steam


sterilizers
The self-study lesson on this central service topic
was developed by 3M Health Care. The lessons are
administered by KSR Publishing, Inc.
by Cynthia Hubbard, RN, BS
Earn CEUs
The series can assist readers in maintaining their CS

T
certification. After careful study of the lesson, com-
able-top sterilizers are commonly Trays and racks hold peel packs, cassettes
plete the examination at the end of this section. Mail
used in laboratories, dental offices, and instruments away from the sterilizer
the complete examination and scoring fee to Health-
gynecological consulting rooms, sides and bottom.3 Manufacturers Pelton
care Purchasing News for grading. We will notify you
private physicians offices, smaller clinics & Crane, Tuttnauer, Midmark / Ritter and
if you have a passing score of 70 percent or higher,
and outpatient surgeries, veterinary clinics, SciCan have the majority of units in opera-
and you will receive a certificate of completion within
hygienic (manicures and pedicures) and tion in the US.4
30 days. Previous lessons are available on the Internet
tattooing shops. The type and volumes of Table-top sterilizers typically have several
at www.hpnonline.com.
items requiring sterilization in these set- pre-programmed cycles, including cycles
Certification tings are less variable and lower in number operating at both 250F and at 270-275F.
than in hospital settings. However, steriliza- It is important that the operator selects the
The CBSPD (Certification Board for Sterile Processing tion in table-top steam units is just as im- appropriate cycle and packaging for the
and Distribution) has pre-approved this in-service for portant as it is in larger sterilizers, especially load items to be sterilized.
one (1) contact hour for a period of five (5) years from with increasing numbers of people using
the date of original publication. Successful completion out-patient services requiring sterilized Personnel needs
of the lesson and post test must be documented by instruments and equipment. The education of personnel involved in
facility management and those records maintained sterilization is important to ensure that
by the individual until re-certification is required. DO Understanding table-top steam they understand and follow policies and
NOT SEND LESSON OR TEST TO CBSPD. sterilizers procedures and can use critical thinking
For additional information regarding certification AAMI ST79 defines a table-top steam steril- skills to solve day-to-day issues. Applying
contact CBSPD - 148 Main Street, Suite B-1, Lebanon, izer as a compact steam sterilizer that has infection control and sterilization moni-
NJ 08833 (www.sterileprocessing.org). For more infor- a chamber volume of not more than 2 cubic toring principles to the development of
mation direct any questions to Healthcare Purchasing feet and that generates its own steam when policies and procedures helps to ensure safe
News (941) 927-9345, ext 202. distilled or deionized water is added by the sterilization practices.
user. This treated water prevents mineral Its imperative that any type of steam
Learning buildup in the steam generating system and
ensures the purity of the steam generated.1
sterilizer be operated correctly in order
to achieve sterile outcomes, and also to
Objectives In addition to following the sterilizer
manufacturers instructions regarding
prevent injury. There are, of course, risks
involved in operating a table-top steam
1. Understand the operation of a water purity requirements, sterilizer opera- sterilizer. Common concerns include:
table-top steam sterilizer. tors must know how to fill and drain the Heat burns from hot materials and the
reservoir; perform routine, general equip- steam sterilizers chamber walls or door;
2. Use AAMI ST79 recommendations ment cleaning; and ensure that sterilizer Steam burns from residual steam which
for sterility monitoring to update maintenance is completed on a regularly may escape at the completion of the cycle.
policies and procedures. scheduled basis.
During the fill cycle water is released from Tools for sterility monitoring
3. Develop a quality assurance the reservoir into the sterilizer chamber Table-top steam sterilizers are subject to
auditing tool to maintain best where it is electronically heated and va- the same type of monitoring guidelines
practices. porized into steam. After the sterilization and recommendations as larger units. This
cycle is completed, a condensation coil includes qualification testing before a new
turns steam back into water. The majority unit is put into service; qualification testing
Sponsored by: of table-top sterilizers are gravity-displace- after major equipment issues/malfunctions
ment units, but dynamic-air-removal units and sterilization failures; routine sterilizer
are also available. Some models are fully monitoring and the use of load and pack
automatic and cycle through fill, sterilize, controls.
exhaust and dry cycles, but older technol- Sterility monitoring is achieved by using
ogy requires manual operation to complete these familiar tools: the physical monitors,
the dry cycle.2 chemical indicators (CIs) and biological
Another advantage to automated steril- indicators (BIs). Evaluated together they
izers is the self-diagnostic software and identify in real-time that the temperature,
display codes that assist in troubleshooting. time, pressure, moisture conditioning, and

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the sterilizer operator
air removal parameters of steam steriliza- cycle/mode tested during
must construct a PCD
tion are accomplished for each completed the qualification process.
cycle. representative of the Run a Bowie-Dick test
Physical Monitors: The sterilizationtype of package or according to the manu-
parameters (date, time, pressure, and tray that is routinely facturers directions each
processed. See Table
temperature) must be reviewed and docu- morning if the table-top
1 for examples and Figure 1. Typical representative BI PCDs sterilizer has a dynamic-
mented after each cycle. They are digitally
Figure 1 for a picture of representative BI air-removal feature. At a minimum, check
displayed on the unit and cycle results can
be downloaded to computerized record PCDs. The prepared PCD should be placed each sterilizer load run for successful
in a full chamber in the area least favorable physical monitors (time, temperature and
keeping and/or printed after each cycle.
AAMI recommends that only sterilizers to sterilization. pressure). Use both external and internal
with recording devices be used, as it is criti- CIs on/in each item/pack/cassette, as
Qualification testing
cal for QA to document the physical condi- recommended by AAMI.1
This testing requires time and attention to
tions needed for successful sterilization of The internal CIs will be retrieved and in-
detail. In a table-top steam sterilizer qualifi- terpreted by the users, who must be trained
each load and provide an early warning of
failure conditions.1 cation testing is done in a fully loaded ster- about the performance characteristics of
Chemical Indicators (CIs): Because ilizer (use materials that will be regularly CIs. If any CI fails to show an appropriate
sterilized in the unit in the future). The BI end point response, the item should not be
physical monitors dont measure the tem-
PCD, representative of the load, is placed in considered sterile and should not be used.1
perature or conditions inside packages or
the area designated by the sterilizer manu-
between trays/packs/cassettes, CIs must Routine BI monitoring of each type of cy-
facturer as the coldest area of the sterilizer. cle/mode is recommended at least weekly,
be used on the exterior (process indicators)
Three (3) test cycles in each sterilization but preferably each day the sterilizer is used
and interior (pack control) of all items in the
mode must show negative BI results and and with every implant load. BI PCDs must
load. Internal pack control is best achieved
appropriate CI endpoint response. The be used in each type of cycle for which the
by the use of Class 5 integrating indicators,
control BI vial with the same lot number table-top sterilizer is routinely used. The BI
as they are designed to react to all critical
as the test BIs must demonstrate growth PCD is placed in a full load.
variables of the steam sterilization process.
following proper incubation. Load items
Place internal CIs in that area of the pack-
processed while conducting qualification Load control
age, tray, cassette or peel pack considered
testing should be quarantined until the BI Load control is the term used for the process
by the manufacturer to be the least acces-
sible to steam penetration.1 test results from the three test cycles are by which a load is monitored and released
available.
Biological Indicators: The only way to based on the result of a BI PCD. Using a
If the sterilizer has a dynamic-air-removal self-contained BI with a one or three-hour
directly measure the lethality of the steril-
feature, three (3) Bowie-Dick test cycles in readout for routine sterilizer efficacy test-
ization process is to use biological indica-
an empty sterilizer are run and must show ing allows time (with proper planning) to
tors with live spores of resistant Geobacillus
acceptable air removal results (check with quarantine all items pending the BI results.
stearothermophilus. AAMI ST79 states that
the sterilizer manufacturer for Bowie-Dick This is especially important for loads con-
BIs should be used in Process Challenge
Devices (PCDs) to routinely monitor testing materials and procedure). Docu- taining implants.
ment all results.1
sterilizers at least weekly, but preferably Frequent monitoring with BI PCDs helps
every day that the sterilizer is used. BIs are eliminate recalls; reduces risk to the patient;
Routine sterilizer efficacy
required to monitor every load containing decreases liability for the organization due
testing
implants; be sure to quarantine the load to the use of a nonsterile medical device;
Once qualification testing is successfully and reduces costs. Check with the sterilizer
until the BI test results are negative.1 Since
completed, set up a schedule for routine and BI manufacturers to ensure that you are
there are no universally accepted standard-
sterilizer monitoring for each specific using the correct BI for the cycles tested. Use
ized PCDs for table-top steam sterilizers,
a BI control each day a test BI is incubated
Table 1: BI PCDs for Qualification and Routine Sterilizer Efficacy to ensure that the test lot has viable spores
Testing of Table-top Steam Sterilizers and the incubator is functioning properly.1
Mode/Cycle Temperature Time* BI PCD
Unwrapped instruments on a tray, 270-275F 3 min BI and at least 1 CI on/in an unwrapped
Best practices auditing tool
in a cassette or glassware (132-135C) instrument tray, cassette or glassware
Periodic monitoring of all relevant factors
related to sterilization quality assurance in
Wrapped trays of instruments; 270-275F 4 min BI and at least 1 CI in a wrapped tray table-top steam sterilizers can be accom-
instruments in peel pouches (132-135C) or peel pouch; include typical load
plished efficiently by creating and using a
item in PCD.
Best Practices Auditing Checklist Tool. Use
Wrapped packs 250F (121C) 30 min BI and at least 1 CI in a wrapped pack the concepts identified below, which include
that is representative of the load; in- personnel, physical and procedural issues, as
clude typical load item in PCD. the basis to design your own custom-made
* Check with the medical device and sterilizer manufacturers for complete and correct cycle times for the items being processed in auditing tool.
these modes.1
See SelF-Study on page 48
Self-Study Test Answers: 1.A, 2.A, 3.A, 4.A, 5.A, 6.B, 7.A, 8. A, 9.B, 10.A

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sELf-sTudy sERiEs Sponsored by
SelF-Study from page 47
Summary Best Practices Audit Check List
Table-top sterilizers play a key
role in medical device steril-
ization in many out-patient Department: __________________________________________________________
environments, such as labs, Date: ____________________ Completed by: _______________________________
physician and dental offices. Findings: Satisfactory _______ Improvement needed ________________________________________________
Monitoring of the process
_____________________________________________________________________________________________
deserves the same attention to
detail applied to other key ac- Next Re-audit due: ______________________________________________________
tivities in patient care. AAMI
recommendations should be Administrative and Personnel: __ Manufacturers written guidelines for decon-
used to write policies and __ Sterilizer operators training is current; tamination and sterilization are in place for each
procedures. QA includes __ Sterilizer operators are able to articulate the opera- device reprocessed;
monitoring of sterilization tional principles for the table-top steam sterilizer; __ Basic microbiology and infection control principles
cycles; proper documentation __ Policy and procedure manual is available for con- are incorporated into policies and
of sterilization-related poli- sultation; work practices.
cies/procedures; maintenance Decontamination:
activities; training of person- __ Cleaning solutions are appropriate for the medical __ Reusable cleaning tools are decontaminated daily;
nel and routine operational devices and used according to manufacturers __ Waste and used PPE materials are disposed of in
audits. HPn instructions; appropriate receptacles;
References
__ Water quality for cleaning and rinsing meets __ The decontamination area is kept clean and the
1. Comprehensive guide to steam sterilization instrument & equipment manufacturers require- floors dry;
and sterility assurance in healthcare facilities, ments; __ There is efficient use of space and workflow in
Association for the Advancement of Medical
Instrumentation, ANSI/AAMI ST79:2006/ __ Contaminated instruments are contained and decontamination;
A1:2008 and A2:2009. transported in a manner that does not contami- __ Manual cleaning processes and automated
2. http://www.statim-autoclave.com/statim-
quantum-sterilizer.asp.
nate the environment; cleaning equipment are routinely tested for
3. http://www.rpiparts.com/techtalk0018.
__ PPE is available and correctly worn by the staff; effectiveness.
htm
4. http://www.fisherbiomedical.com/steril- Packaging and Monitoring:
izers.htm. __ Instrument inspection and correct assembly of __ A BI PCD is included in all loads containing
components; implants;
Disclosure Statement __ Packaging is selected and applied following pro- __ Proper incubation of the BI control and steril-
Ms. Hubbard is a consultant cedures; ized BIs;
to 3M. __ Proper package labeling, use of dating controls __ Chemical and biological monitors are correctly
and expiration statement; interpreted;
Cynthia Hubbard, RN, BS, is an __ Proper selection and use of external and internal __ Release of non-implant loads is verified by physical
author and independent nurse CIs; monitors and external CIs;
consultant who has worked in __ Qualification testing is performed per AAMI __ Release of implant loads is verified by physical
health care environments for over recommendations and documented; monitors, external CIs and a BI PCD;
35 years. Her nursing experience __ Routine BI monitoring is completed and docu- __ Recall of suspected non-sterile items after a posi-
includes ER, occupational health, mented correctly; tive BI follows procedures.
and GI and Cardiology ambula-
tory care. Hubbard was a sterile Sterilizer Operation:
processing manager at the Mayo __ Uses deionized or distilled water for stream gen- __ Correct interpretation is made of the sterilizers
Clinic Saint Marys Hospital in eration; physical monitors;
MN and Sacred Heart Medical __ Proper sterilizer loading technique is used; __ Load contents are listed on a daily sterilizer log
Center in WA. For 14 years __ Correct cycle selection is made for the load; along with identification of the sterilizer, cycle
she served as a consultant with __ Dry cycle procedure (if using a manual control number/type and sterilizer operator.
the Lerch Bates Hospital Group sterilizer) is correctly followed;
of Littleton, CO on design of
Sterilizer Maintenance: __ Documentation of maintenance activities;
US and international construc-
__ Cleaning of the sterilizer filters, gasket, chamber, __ Trouble-shooting and notification of the service
tion projects related to sterile
boiler ring and water reservoir; technician is documented for repairs.
processing, materials and waste
management. Hubbard has lec- Sterility Maintenance/Sterile Storage:
tured internationally on quality __ Sterilized packages are not placed into storage __ Stock rotation is maintained;
sterile processing with numer- until they meet inspection standards; __ Record keeping is complete for all distribution
ous publications designed to help __ Sterilized packages are inspected for contamina- activities.
clinicians/technicians maintain tion before distribution;
the highest standards of practice.

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COnTInUIng EDUCATIOn TEST JUnE 2010

QA for table-top steam sterilizers


Circle the one correct answer:

1. Distilled or deionized water is used in steam table-top sterilizers to help prevent 6. Using manufacturers written guidelines for decontamination and sterilization
mineral buildup in the steam generating system. parameters are not as important for instruments sterilized in table-top steam
A. True sterilizers.
B. False A. True
B. False
2. Monitoring of the sterilization process deserves the same attention to detail
applied to other key patient care activities. 7. Cleaning of sterilizer filters, gasket, chamber, boiler ring and water reservoir
A. True are part of general sterilizer maintenance performed by the sterilizer operator.
B. False A. True
B. False
3. BIs are required to monitor every load containing implants and these loads
should be quarantined until the BI results are negative. 8. Release of implant loads is verified by physical monitors, external CIs and a
A. True BI PCD.
B. False A. True
B. False
4. AAMI recommends that only sterilizers with recording devices be used as it
is critical for quality control to document the physical conditions needed for 9. Table-top steam sterilizers that are gravity displacement units require a Bowie-
successful sterilization of each load and provide an early warning of failure Dick test each day of use.
conditions. A. True
A. True B. False
B. False
10. Internal CIs are retrieved and interpreted by the users who must understand
5. Key principles that are included in a sterile processing Best Practices Auditing the correct CI end point response to ensure they will catch any sterilization
Checklist Tool for steam table-top sterilizers include personnel, physical and process failures.
procedural issues. A. True
A. True B. False
B. False

COnTInUIng EDUCATIOn TEST JUnE 2010

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Request for Scoring Please print or type. Return this page only.
o I have enclosed the scoring fee of $10.
(Payable to KSR Publishing, Inc. We re- Name
gret that no refunds can be given. Multiple Title
submissions may be paid with a single
Hospital Name
check.)
Mailing Address
Detach exam and return to: Apt/Suite
Continuing Education Division
KSR Publishing, Inc. City, State, Zip
2477 Stickney Point Road, Suite 315B Daytime Phone
Sarasota, FL 34231
PH: 941-927-9345 Fax: 941-927-9588
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