Neptune 7000Z IOM English

IOM
Installation
Operation &
Maintenance
7000Z
Series
W h e r e I n n o v a t i o n F l o w s
www.neptune.com
cn.psgdover.com
PSGC-20000-E-01
WARNING
Please read thoroughly before installation, operation or maintenance of any Neptune pump.
EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture, malfunction and result in serious injury.
This equipment is for professional use only.
Read all instruction manuals, tags, and labels before operating the equipment.
Use the equipment only for its intended use.
Do not alter or modify this equipment.
Be certain all operators of this equipment are trained for safe working practices, understand its limitations,
and wear safety goggles and or equipments when required.
Do not exceed the maximum working pressure of the system as mentioned on the pump nameplate.
Do not use the liquid end or the suction or discharge piping to pull the equipment.
Do not move pressurized pump.
Use fluids or cleaning agents for cleaning that are compatible with the pump parts. Read the fluid and
cleaning
agent manufacturers warnings and also refer to the material compatibility chart
Comply with all applicable local, state and national safety regulation.
Do not allow the pump to run dry for long periods of time.
PRESSURIZED EQUIPMENT HAZARD

Spray from leaks, ruptured components can splash fluid in the eyes or on the skin and cause serious injury.
Shut off the pump and depressurize before performing any maintenance.
Do not tamper with or perform unspecified alteration of this device.
Use only pipe, hose, and hose fittings rated for maximum rated pressure of the pump or the pressure
setting of the
pressure relief valve.
Always wear protective clothing, face shield, safety glasses and gloves when working on or near the
metering pump.
Additional precautions should be taken depending on the solution being pumped. Refer to MSDS
precautions from the
solution supplier.
Do not stop or deflect fluid leaks with your hand, body, glove, or rag.
Tighten all fluid connections before operating the equipment.
Replace worn, damaged, or loose parts immediately.
Before performing any maintenance requiring either liquid end and or valve (wetted parts) disassembly, be
sure to relieve pressure from the piping system and where hazardous process chemicals are present.
Make the pump safe to handle for the personnel and the environment by cleaning and chemically
neutralizing the pump appropriately.
Wear protective clothing and use proper tools appropriate to avoid any injury.
If the diaphragm has failed, process chemical may contaminate the pump hydraulic oil. Handle with
appropriate care. Clean the pump and replace the oil.
Discard the contaminated oil per local regulations.
PSG (Shanghai) Co., Ltd 2 PSGC-20000-E-01

LIMITED WARRANTY
Pump Solution Group (Shanghai) (referred as PSG SH hereafter) provides the warranty to the product for a period of
twenty-four (24) months under normal operation for being free of defects in material and/or workmanship.
The accessories, optional components and other supporting devices (including motor) with nameplates are under
the warranty of their OEM; the accessories, optional components and other supporting devices (including motor)
with PSG SH nameplates or without any nameplates are under PSG SH warranty for a period of one year.
This warranty period starts from the date of shipment. The warranty does not cover any parts clearly defined as
consumables by PSG SH (such as, diaphragm, suction/discharge valves, oil seal, gaskets and sealing rings and etc.).
PSG SH will suggest on the replacement intervals of such consumables based on specific application and process
conditions.
This warranty period does not cover any defects due to non-compliance of the operation manual or other forms of
misuse, nor damages causes by un-authorized repair. This Warranty provided by PSG SH covers only the product
itself, and PSG SH shall not be liable for any direct or indirect losses or costs related to the operation of the product,
connectivity or usability of the product.
During the warranty period, PSG SH will repair or replace the warranted product or parts free of charge. The repair
or replacement may be either in the form of on-site service or return to the factory, subject to specific situations.
PSGC-20000-E-01 3 PSG (Shanghai) Co., Ltd

TA B L E O F C O N T E N T S
SECTION I DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 WORKING PRINCIPLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 PERFORMANCE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SECTION II INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 STORAGE OF THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 PLACEMENT OF THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 CONTAINMENT OF THE LEAKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5.1 NPSH CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5.2 GENERAL PIPING CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5.3 SUCTION PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5.4 DISCHARGE PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6 VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.7 ELECTRICAL WIRINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SECTION III OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1 START-UP SEQUENCE AND CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 WIRING OF THE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 CALIBRATION OF THE FLOW RATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SECTION IV MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 RETURN TO FACTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3 MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.5 NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6 REPLACEMENT OF DIAPHRAGM AND OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.7 REPLACEMENT OF OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.8 RE-START
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SECTION V PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1 NPB DRIVE END (SIDEVIEW) PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2 NPB DRIVE END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 NPA DRIVE END (SIDEVIEW) PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.4 NPB DRIVE END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.5 NPA0002-NPA0010 PVC LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.6 NPA0002-NPA0010 PVDF LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . 41
5.7 NPA/B0025-NPA/B0050 PVC LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 43
5.8 NPA/B0025-NPA/B0050 PVC LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 43
5.9 NPA/B0090-NPA/B0500 PVC PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.10 NPA/B0090-NPA/B0500 PVCF PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.11 NPA/B0025-NPA/B0050 SS LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . 48
5.12 NPA/B0025-NPA/B0050 SS LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . 50

LIST OF DIAGRAMS
Figure 1: NPA pump structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 2: NPB pump structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 3: Adjustment of stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 4: NPA/NPB dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 5: Typical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 6: NPB drive end sideview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 7: NPB drive end endview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 8: NPA drive end sideview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 9: NPA drive end endview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 10: NPA0002-NPA0010 PVC, PVDF liquid end . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 11: NPA0025-NPA0050 PVC, PVDF liquid end . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 12: NPA/B0090-NPA/B0500 PVC, PVDF liquid end . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 13: NPA/B0025-NPA/B0050 SS liquid end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 14: NPA/B0090-NPA/B0500 SS liquid end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

S E C T I O N I D E S C R I P T I O N
1.1 GENERAL DESCRIPTION
NPA/NPB Series Mechanical Diaphragm metering pump is a reciprocating chemcial dosing pump with up to 500L/hr
capacity and up to 12 Bar pressure featuring mechanically actuated diaphragm. The stroke adjustment mechanism

is based on eccentric principle, which significantly reduces the pulse of pressure and flow. The adjustment settings
is +/- 2% of the rated capacity within the 10-100% range. The structure of the NPA and NPB series metering pumps is
shown as following:
Figure 1: NPA pump structure
1 Motor 5 Spacer
2 Drive end 6 Suction check valve assembly

3 Liquid end 7 Discharge check valve assembly

4 Stoke adjustment 8 Stroke locking mechanism


Figure 2: NPB pump structure

1 Motor 5 Spacer

2 Drive end 6 Suction check valve assembly

3 Liquid end 7 Discharge check valve assembly

4 Stoke adjustment 8 Stroke locking mechanism

HSIS AP TRAINING
duct Structure
Figure 3: Adjustment of stroke
2
1
4
5
3
4 Copyright HS
1 Worm gear 5 Diaphragm
2 Worm 6 Stroke length = 2x eccentricity
3 Eccentric structure 7 0% handle position
4 Connecting rod 8 100% handle position

1.2 WORKING PRINCIPLE
Drive end (see Figure 3)

NP series pump is composed with 2 major parts: the drive end and liquid end. The discharge volume is determined by the
stroke length at the drive end, diaphragm size at the liquid end and stroke speed. The stroke length can be adjusted with
the adjustment handle when the pump is running or stops. The drive end works according to eccentric structure principle,
by rotating the handle, the internal and external eccentric parts creates different eccentricity. The crank-connecting rod
structure translates the rotation of the worm wheel to linear reciprocating movement of the connecting rod. When the
stroke is set at 0%, the center of the rod is aligned with the worm wheel center, so the rod does not have any reciprocat-
ing movement. When the stroke is set at 100%, there is eccentricity between the rod and worm centers, leading to linear
movement of the rod.
Mechanically actuated diaphragm liquid end (see Figure 3)
The diaphragm assembly is connected to the rod mechanically, the moves linearly together with the connecting rod.
During the suction stroke, the diaphragm moves back, the pressure in the pump head drops. When the pressure drops
below the pressure in the suction piping, the valve ball of the suction check valve is pushed up, and product in the suction
piping enters the pump head. At the end of the stroke, the diaphragm stops instantly, and the pressure in the pump head
is the same as that of the suction piping. The suction check valve ball re-sets.
NOTE:
During the suction stroke, the pressure in the pump head must be higher than the saturated vapor pressure of the medi-
um. If the liquid pressure is lower than the vapor pressure, cavitations will occur and damage the valve ball and valve seat,
and reduce the pump performance. Please consult factory if user suspects the cavitation.
During the discharge stroke, the diaphragm moves forward, the pressure in the pump head increases. When the pressure
in the pump head is higher than the discharge piping, the discharge check valve ball is pushed up and the medium in the
pump head enters the discharge piping. At the end of the stroke, the diaphragm stops instantly again, and the pressure in
the pump head is the same as that of the discharge piping, the discharge valve ball resets. Then, the next cycle!

1.3 Performance parameters
Capacity:
0-500L/hr
Pressure:
0-12Bar
Accuracy at stable conditions:

In the range of 10-100% capacity, the steady accuracy is +-2% of rate flow
Capacity adjustment:
Lockable flow adjustment knob, adjustable in the range of 0-100% when running or stop
Lubrication:
Oil bath lubrication (please refer to Section 3.1 Oil recommendation for the selection of lubricating oil
Temperature:
The temperature of the medium is -10 to 40C
Suction lift:
The max. suction lift of the standard configuration is 2 m water column.

S E C T I O N I I I N S TA L L AT I O N
2.1 Unpacking
When unpacking a pump or chemical free system, be certain that no parts are thrown away. Examine the equipment for possible
damage. If damage has occurred, file claim with the common carrier within 24 hours. Neptune will assist in estimating the repair
costs.
Upon receiving the pump, careful examination shall be carried out on the packing and confirm that the package is not dam-
aged. Checking the nameplate data against the packing list and purchase order to confirm that the pump is correct. When
unpacking, cautions shall be taken not to damage the package or the accessories in the package and check the goods against
the packing list.
If damages are identified, record the nature and level of the damage before unpacking. Photograph shall be taken, which will be
useful to file a claim against the shipper. At the mean time, notify PSG or local authorized distributor.
2.2 Storage of the pump

Temporary storage (less than 6 months)
It is preferred to store the equipment in its original packaging to avoid the impact to the product by the bad whether.
If the equipment is unpacked, then the pump shall be stored in the clean, dry and covered location, and it shall be kept
away from vibration. All flanges and thread connections shall be protected by covers.
Prolonged storage (longer than 6 months)
The basic requirement for equipment storage is to avoid internal and external corrosions, which are the result of daily and
seasonal changes. It is not realistic to fully prevent from steam and other gases, so the internal and external surfaces of
the equipment must be protected to minimized the level of corrosion.
Pump drive part

1. T
he gear-box shall be filled with high grade lubricating oil (such as Mobilarma 524) to avoid rusting. The gear-box
shall be filled up as much as possible to minimized the conditions for steam from being generated in the air. At the
end of storage period, the oil shall be drain thoroughly and the recommended oil shall be re-filled for equipment
commissioning.
2. R
emove the liquid end and drive motor, apply multi-purpose lubricating grease on the areas not painted. Retain the
parts being removed.
Electrical part
1. M
oisture-absorbing agent shall be placed inside all electrical equipment and re-pack with plastic bag on the outside.
Seal the bags. Please contact factory for recommended moisture-absorbing materials.
2.3 Location of the pump

The Mechanical Diaphragm metering pump is a totally enclosed pump, which can be used outdoors or indoors. When
installed outdoors, make sure that the pump is protected against extremes of nature as follows:
2.3.1 Running of the pump when exposed to tropical sunshine with ambient temperature above 90F (32C) would
cause excessive oil and motor temperatures. The pump should be shaded and located in such a way as to permit an ample
degree of air circulation.
2.3.2 Under cold conditions, the pump should be insulated and a heater or heat tracing should be supplied in order to
maintain the hydraulic fluid at an ambient temperature above 36F (2C.)
The Mechanical Diaphragm metering pumps should be supported on a rugged, anti-vibration, level surface foundation.
The foundation is preferred to be higher than the ground to avoid flooding and facilitate maintenance. Leave enough
space around the pump for maintenance and adjustment.

Figure 4: NPA/NPB dimensions

Size
Liquid end

Size
Liquid end
Model Model
mm PVC/PVDF 316SS mm PVC/PVDF 316SS

A 81 102 A 81 102
NPA0002 B 90 90 NPB0025 B 41 41
NPA0050 NPB0050
C 225 225 C 198 198
A 127 131 A 127 131

NPA0090 B 133 133 NPB0090 B 85 85
NPA0170 NPB0500
C 268 268 C 297 292

The mounting holes are provided on the pump for installation of anchor bolts. Please refer to Figure 4 for the size of
mounting holes.
Pumps installed outdoor shall be shaded by awning.
2.4 Collection of spillage

A container shall be prepared to collect the spilled product or lubricating oil in case of diaphragm rupture or oil seal leak-
age. It is particularly important when pumping hazardous materials.
The container shall be placed below the pump head (see Figure 1) to collect the spilled product or lubricating oil in case of
diaphragm rupture or oil seal leakage. For NPA/NPB0090-NPA/NPB0500, the container shall be placed under the hose con-
nection under the pump head, or connect a section of hose to the connection to drain the spillage to the proper container.
2.5 Installation
Figure 4 lists the recommended piping for the installation of metering pump system.
2.5.1 NPSH conditions

The suction piping for the metering pump shall be designed based on peak flow rate. The pump output is approximate to
sinusoid due to reprocating movement of the diaphragm. The peak flow is 3.14 times of the average flow, so the piping
shall be designed according to 3.14 times of the rated flow. If the rated flow of the pump is 200L/hr, then the piping shall
be designed as 3.14 x 200L/hr = 628L/hr.
The suction piping shall be designed 4 times larger to the suction port of the pump if the pumping media is of high viscos-
ity to reduce the flow loss of viscous fluid. If not sure, please consult factory to ensure the piping size.
2.5.2 General piping conditions

Special attention shall be paid to the connection between plastic pump head and rigid piping such as PVC. It is recom-
mended to use flexible connection if the extra stress or fluctuation can not be avoid.
Use the pipe materials resistant to the corrosion of the liquid. The selection of materials shall be careful to avoid elec-
tro-chemical corrosion at the connecting point between pump head and piping.
The piping shall be able to take the max. pressure. Remove the debris, sharp edge and residues inside the pipes. Purge all
the piping before final connection.
The piping shall be laid with angle to avoid the formation of air entrapment. The gas in the pump head will decrease the
accuracy of the flow.
Cross-connections shall be installed at the 90 degree elbows when handling the media will solid content (such as slurry) so
as to clean the piping without disassembling the piping.
Figure 5 is a typically recommended installation configuration.

Figure 5: Typical installation
PULSATION DAMPER
OVER PRESSURE RELIEF VALVE
BACK PRESSURE VALVE UNION
UNION
CHEMICAL
SUPPLY
LIQUID TANK RETURN CONN
ISOLATING VALVE
END TO CHEMICAL
UNION
ISOLATING
PUMP VALVE
Y-STRAINER
CALIBRATION
UNION
COLUMN
ISOLATING ISOLATING VALVE

VALVE

2.5.3 Suction piping
The suction piping to the liquid end must be absolutely airtight for optimum operation any leakage in the suction
line will reduce delivered capacity.
Pipe should be one size larger than suction inlet size. It is suggested that the suction piping be leak tested with low
air pressure and a soap solution.
Limit the total length of the suction line to less than 2m. Minimize bends, elbows, or other restrictions for better
pumping efficiency.
Neptune recommends that the Mechanical Diaphragm metering pumps be operated with a flooded suction, as this
will facilitate start up and increase the service life of the pump. Use a foot valve for suction lift. Keep the suction
piping short and straight to minimize the suction loss.
Neptune recommends that the metering pumps be operated at or above the atmospheric pressure at its suction
though the pump can operate at sub-atmospheric pressure. However, when operating at sub-atmospheric pressure,
all connections shall be leak-proof to ensure the vacuum and seal, a foot valve shall be installed at the bottom of the
suction piping.
When pumping the materials close to its boiling point, sufficient suction pressure shall be provided to avoid vapor-
ization of the material when entering the pump head.
Use metal or plastic pipes on suction piping if possible. Such pipes have smooth interior to minimize the loss of
pressure. Large bending radius shall be used to reduce the local resistance along the piping.
Strainer shall be installed on the suction piping to prevent foreign solids from entering the pump head, or prevent
residue from entering the pump head to block the check valve. Check the strainer regularly to avoid blocking.
A vertical section shall be included in the suction piping near the inlet when using long suction piping.
No bending section is allowed in the suction piping. The top of the bending section may not be completed depleted
and air entrapment may be formed which will reduce the suction flow.
2.5.4 Discharge piping

Discharge piping size should not be smaller than the discharge port size to avoid pressure loss.
It is recommended that the Mechanical Diaphragm metering pump operate against a suitable back pressure (10
Psig minimum) to ensure the metering accuracy. It is strongly recommended to install a back pressure valve on the
discharge piping to build up the discharge pressure if the application could not generate a minimum of 10 Psig back
pressure.
2.6 Valves
Back pressure valve
All metering pump works under low pressure difference between the suction and discharge may result in low dos-
ing accuracy due to siphoning. To avoid this, backpressure valve shall be installed in the discharge piping to ensure
10 Psig pressure difference. Normally, the backpressure valve shall be installed close to the discharge of the pump.
However, for large capacity pump and system with long and thin discharge piping, the back pressure valve shall be
close to the dosing point to minimize the siphoning.
Pulsation damper
The pulsation damper on the discharge piping shall be used together with the backpressure valve to absorb the
peak flow between the pump and backpressure valve. The backpressure valve will quickly open and close during
each stroke without pulsation damper, while it will shift between half-open and half-close positions with a pulsation
damper so as to reduce the wear on the backpressure valve. The most important benefit of the pulsation damper on
the discharge piping is to limit the flow and pressure profile of the metering pump. The performance of the pump
will be improved with a properly sized pulsation damper and smaller sized piping may be used to reduce the cost of
the system.

To calculate the capacity of the pulsation damper:
Pressured pressure: P pressured = (0.6-0.7) P discharge pressure
Capacity of the damper: V15 X (SWEPT); SWEPT: the displacement of each stoke of the metering pump
Please consult pump distributor for more needs regarding the pulsation damper.
Pressure relief valve and vent valve

If the piping system is blocked or valve closes by error, the discharge piping is subject to a discharge pressure
exceeding the rated pressure, which will damage the pump, piping or equipment. To avoid this, pressure relief valve
shall be installed on the discharge piping to effectively control the system flow and pressure so as to prevent the
pump system and piping from being damaged.
Pressure relief valve shall be place between the pump discharge and shutopff valve to prevent the damage due
to accidently closure of the valve. The discharge of the pressure relief valve shall be routed back to suction piping
or vent, however, in any case, the end of the protection piping shall be made visible so as to detect the leak of the
pressure relief valve.
The vent valve is used to assist the normal start up of the pump, it shall be placed at the discharge of the pump.
Check valve
The role of the check valve is to prevent the flow-back and isolate the discharge of the pump from the system (to
ensure that the system pressure will not imposed on the diaphragm). The check valve shall be located before the
discharge piping system enters the boiler or other pressured vessel.
Shutoff valve
The purpose of the shutoff valve on the pump piping is to isolate the pump and system. It shall be installed on both
suction and discharge piping.
2.7 ELECTRICAL WIRINGS

WARNING:
The reversed rotation of the motor will damage the pump and motor, which is not covered by the warranty. Please
operate the pump in the correct orientation strictly, and do not forget to ground the pump and equipment.
Before connecting to motor, inspect the specification of the motor and compare against the equipment and supply
voltage. The connection of the motor shall be the same as the protection requirement of the connecting box.
Check the direction of the motor to be the same of the arrow on the gear box of the pump. Ensure the rotation
direction of the crankshaft is the same as the arrow on the gear box of the pump.
The protection device of the motor (fuse or thermo-protection) shall be the same as the rated current of the motor.
Check the specification of the drive motor of the fan against the power supply before turn on the motor with
independent fan, the connection of the fan motor shall be the same of the protection requirement of the
connection box.
Check the orientation of the fan is the same as the label on the fan hood, and wind shall be blown towards motor
and pump.

SECTION III O P E R AT I O N
3.1 Pump start up and inspection

Care must be taken for the environmental impact of the chemicals being pumped (acidity, basic, oxidation,
reduction, solution and etc.) during operation.
Check if the wiring is correct as required.
Check all shutoff valves on suction and discharge piping are open. If closed, it will cause a sudden increase of the
pressure at the pump discharge, overload the pump and damage the pump body. (It is strongly recommended to
install pressure relief valve on the discharge piping.)
Operate with extreme care when pumping hazardous materials, to avoid the harm due to leakage.
WARNING:
It is strongly recommended to stop the pump when the temperature is below -10.
Before operating the pump, turn the adjustment handle to 0%. After pump start up, check for any abnormality
before checking the discharge valve is open and set the adjustment handle to desired position.
3.2 Check the wiring of the motor

Start up the pump, check the motor for proper rotation. The orientation of the motor must be the same as the arrow
on the pump cover (look from the fan side of the motor). If the rotation is not correct, change the wiring in reference
to 2.7 Electrical Wirings.
3.3 START UP
Manually adjust the flow
Loose the stroke lock nut on the pump cover side (NPB) or pull out the adjustment handle (NPA) to change the
pump flow by turning the adjustment knob. After setting the correct capacity, tighten the stroke lock nut (NPB) or
push back the adjustment handle (NPA) to lock the capacity.
Flood the pumping system.

Venting the suction and discharge piping of the pump is critical. Therefore, before the pressure test, operate the
pump without discharge pressure to flood the pumping system. A simple way to ensure the flooding is to install T
connection and check valve at the pump discharge connection.
If the pump will not be operating for a prolonged period of time, the temperature change of the media may generate
gas in the system. To vent the gas, a valve shall be installed at the high point on the discharge piping to vent the gas
when the pump is turned on.

SECTION IV MAINTENANCE
3.4 CALIBRATION OF THE FLOW RATE

After the pump is running for the initial 12hours, calibration shall be done. Measure the accurate flow under specific
operation conditions, usually the flow rate at 100%, 50% and 10%, is sufficient to proof the performance of the
pump within full adjustment range.
The flow of the pump can be calculated by measuring the level change of a calibrated vessel. It is suggested to use
this method for the calibration of hazardous liquid.
4.1 PREVENTIVE MAINTENANCE

Driving parts
The drive end lubrication system of the Neptune Mechanical Diaphragm metering pump is a full-live design, and
does not require independent oil change in the total service life of the pump. The lubricating oil shall be changed
when maintenance of the drive end parts is carried out.
Volume of the drive end lubricating oil: 0.5L;
Viscosity @40 = 209cSt
Viscosity index = 95
ISO grade = 220
Diaphragm assembly
It is recommended to replace the diaphragm assembly every 5000 hours or annually to avoid the sudden stop
or leakage due to rupture of the diaphragm. Refer to 4.6 REPLACEMENT OF DIAPHRAGM AND OIL SEAL for the
replacement method.
Oil seal
It is recommended to replace the oil seal annually for Neptune metering pump. It is suggested to replace the oil seal
together with the diaphragm assembly because it requires to remove the diaphragm when replacing the oil seal.
See 4.6 REPLACEMENT OF DIAPHRAGM AND OIL SEAL
Check valve
Similar to diaphragm, it is recommended to replace the check valve ball, seat, gasket and O-ring every 5000 hours
or annually.
It requires more frequent replacement of the parts if the pumping media is highly corrosive (acid, slurry and etc.).
Refer to 4.5 NORMAL MAINTENANCE for replacement of worn check valve.

4.2 RETURN TO FACTORY
If not authorized, the plant shall not repair the pump. For the pumps returned to the factory, it shall be supplied with
clean description of the media being pumped. The pump head shall be cleaned before shipping, and ensure correct
packing and securing method to avoid damage during shipment.
Note: complete MSDS shall be included in the packing for returned pumps. This measure is helpful to diagnose
problem and repair the pump, and it can also help to prevent the residue in the pump from harming the
maintenance staff. MSDS must be provided for all returned pumps.
4.3 MAINTENANCE PROCEDURE
The PSG mechanical metering pump is carefully designed, manufactured, assembled and tested for reliability and
minimum maintenance. However, it is still recommended to carry out weekly maintenance to ensure the normal
operation.
The weekly maintenance includes:

Visual check of the mechanical parts for leakage.
Check the following parts for leakage. If any, contact factory.
1. Motor installation flange: replace flange sealing O-ring if any leakage
2. Stroke adjustment knob: replace stroke shaft seal if any leakage
Check the flow of the metering pump
Calibrate the metering pump per SECTION III. Measure the flow of the metering pump at different settings by close
the valve on the liquid tank and open the valve for calibration column.
If the calibration column is not installed, use a calibrated vessel (with scale) with foot valve (or inlet pipe). Measure
the pump flow at different capacity settings.
Leakage at the checking ports
Check the liquid collected at the checking port is process media or lubricating oil. If the diaphragm fails, the
liquid shall be process media; if the oil seal fails, the liquid shall be lubricating oil. Replace the parts per 4.6
REPLACEMENT OF DIAPHARGM AND OIL SEAL.
4.4 SPARE PARTS
Each pump shall have the following spare part to avoid delay of maintenance work.
Parts order must contains the following:

1. quantity
2. part number
3.description of the part
4. sequence number of the pump
5. product code

4.4.1 NPA/B 0002-NPA/B 0050 PVC & PVDF liquid end
1 Diaphragm assembly
1 Oil seal
1 Suction and discharge valve assembly
1 Foot valve
1 Injection valve
4.4.2 NPA/B 0002-NPA/B 0050 SS liquid end

1 Oil seal
1 Valve ball D9.52
1 Valve ball D14
4 O-ring
NOTE:
NPA/B 0002-NPA/B 0050 metal check valves are assembled at the factory, please do not dissemble the pump for no
reason.
4.4.3 NPA/B 0090-NPA/B 0500 PVC & PVDF liquid end

1 Oil seal
2 Valve ball and valve seat
4 O-ring
4.4.4 NPA/B 0090-NPA/B 0500 SS liquid end

1 Oil seal
1 Valve ball D14
1 Valve ball D22
4 O-ring
4.5 NORMAL MAINTENANCE

WARNING:
Disconnect the power source before any maintenance on metering pump and piping, and take necessary measures
to prevent the hazardous materials from contacting operators. Provide necessary protective devices and ensure that
the pump and the system are de-pressured.
Clean the blocked check valve
The design of check valve allows self-cleaning and required minimum maintenance. The blocked check valve
is usually cleaned with diluted neutral detergent and warm water (compatible to the materials) pumping for 15
minutes and then washing with clean water.

Replacement of check valve
NOTE:
Confirm that the shutoff valves are closed, system is de-pressured before operate on check valve. O-ring must be
replaced when replacing the check valve. Note the proper sequence of assembly by referring to the section drawing
from the liquid end. The valve ball shall be placed at the sharp side of the seat for NPA/B 0090-NPA/B 0500 plastic
check valve.
WARNING:
Read the instruction carefully and follow the correct drawing before re-assemble the check valve. If the check valve
is assembled incorrectly, the following situations may occur:
1) Immediately damage the mechanical structure of the metering pump
2) No pumping flow
3) The flow in reverse direction (from the discharge piping to suction piping)
PREPARATION
1. Set the stroke adjustment handle to 0%
2. D
isconnect the power source to prevent the equipment from running accidently. Attach a tag on power switch,
notifying maintenance in progress
3. Disconnect the suction and discharge check valves from the system
4.5.1 Replace the check valve: NPA/B0002-0050 PVC&PVDF liquid end (refer to Figure 10)
WARNING:
Incorrect assembly of valve ball and valve seat will damage the metering pump. Refer to figure 10 for correct
sequence to assemble the suction and discharge valve balls and seats. Do not use PTFE tape on the thread on the
valve body to head to avoid leakage due to insufficient pressure on O-ring.
Steps to remove and replace the check valve:
1. Remove the valve body (02) from the pump head (08)
2. Remove the check valve assembly, including valve ball (05), seat (06), valve body (04), O-ring (07) and
gasket (03)
3. Clean the valve body (02) and thread hole on pump head (08)
4. Place a new gasket (03) into the valve body (02)
5. Re-assemble the new check valve as shown in diagram
Discharge side: place the check valve assembly into the thread hole of pump head, O-ring shall be placed outside
the check valve body near to the valve seat. Hand screw the valve body into the pump head. Do not turn too tight.
Suction side: place the check valve assembly into the check valve body, O-ring shall be placed outside the check
valve body on the opposite to the valve seat. Hand screw the check valve assembly and valve body into the suction
of the pump. Do not turn too tight.
4.5.2 Replace the check valve: NPA/B0025-0050 metal liquid end (refer to Figure 14)
NPA/B0025-0050 metal check valve is assembled at the factory, so do not dissemble for no reason. If it does not
function well, flush with solvent, wash with warm detergent solution and blow with compressed air to remove the
foreign materials. If the above procedure does not help, replace the check valve.
TO REMOVE:
Screw the check valve off the pump head

RE-ASSEMBLE:
Apply small amount of thread glue and PTFE tape on the thread of the check valve, and screw the check valve onto
the pump head. Do not screw too tight.
WARNING:
Incorrect assembly of check valve will damage the metering pump. Screw the check valve according to
theuparrow. Hand screw, do not screw too tight to avoid damage the check valve.
4.5.3 To replacing the valve ball, seat and seal: NPA/B0090-NPA/B 0500 PVC&PVDF liquid end
(Figure 12)
To remove:
1. Loose the nut (02), the connector (01) will easily separate from the other parts of the pump head
2. Remove the check valve assembly from the pump head (07)
3. T
urn the nut (02) 1-2 circles on the valve body (03), to make sure the nut is loose and distant from valve
seat (05) so that when removing the seat, it will fall into the nut.
4. Place the valve body and nut on a leveled surface with the nut at the bottom. View from the top, there
are 4 big holes surrounding a small hole in the middle. Place a blunt head tool such as hex wrench into
the middle hole till it touches the top of valve ball (04)
5. Hit gently with hammer till the valve ball and seat and body are separated.
WARNING:
If the disassembly is just for checking, make sure hit gently with blunt head tool to avoid damaging the valve ball. If
the valve ball and seat is damaged during the disassembly, replace the ball and seat. Compressed air may be used
to disassemble the valve ball and seat from opposite of the valve seat.
6. Remove 2 O-rings (02, 06) gently between the body and seat
7. Carefully clean all usable parts. If chemical is used, it must be compatible with the material.
RE-ASSEMBLE:
WARNING:
The assembly sequences of the suction and discharge check valves are different. Please refer to Figure 17 for
assembly sequence. If assembled incorrectly, the following situations will occur:

2) No pumping flow
1. Place the valve ball (04) into the valve body (03)
2. Place the valve body on a leveled surface with valve ball side up. Place the valve seat (05) on the valve body,
slope side towards outside. When the valve seat is pressed in to the valve body, the valve ball shall be on
the sharp side of the seat, see Figure 16, the slope shall not be inside the valve body. Press the valve seat into
the valve body with a flat item. If the seat is assembled incorrectly, the valve ball can not seal and the check
valve will not function properly
3. Place new O-rings (02, 06) between the body (05) and seat (5)

WARNING:
PTFE tape shall not be used on the thread of the check valve, it may lead to leakage due to insufficient pressure on
O-ring.
1. Reset the connector (01). Refer to Figure 14 for the assembly direction of the valves on suction and discharge.
Install grand (02) and hand tight it
2. Hand screw the check valve assembly, do not screw too tight.
4.5.4To replace the check vale on NPA/B0090-NPA/B 0500 SS liquid end

To disassemble:
The SS check valve is different form plastic check valve, the valve seat and valve body is one-piece. The damage
and wear of the seat is not easy to detect. If suspecting the damage or wear of the check valve, please replace the
whole check valve as following:
1. Remove the thread connector

2. Remove the check valve assembly from the pump head
To re-assemble:
WARNING:
The assembly sequences of the suction and discharge check valves are different. If assembled incorrectly, the
following situations will occur:

2) No pumping flow
1. Screw the correct end of the check valve assembly into the pump head. Place O-rings between the pump head
and check valve assembly.
WARNING:
PTFE tape shall not be used on the thread of the check valve, it may lead to leakage due to insufficient pressure on
O-ring. New O-rings shall be used each time during re-assembly to ensure seal and leak-free.
2. Place the O-rings between the check valve assembly and thread connector and screw in the thread connector.

4.6 REPLACEMENT OF DIAPHRAGM AND OIL SEAL
WARNING:
Make sure that all the shutoff valves are closed and the pump head is de-pressured before replacing the diaphragm.
If the oil seal fails, it is recommended to replace the diaphragm and oil at the same time.
4.6.1 To replace the diaphragm assembly: NPA/B0002-NPA/B0050 (Figure 11, 12)

To disassemble:
1. M
ark the suction and discharge of the pump head and then remove the pump head bolt (18 in Figure 11,
17 in Figure 12)
2. Remove the fan cover, hand turn the motor and set the stroke to 100%. Turn the fan till the diaphragm is
in the front.
3. Hold the diaphragm, turn ccw to remove it from the drive end of the pump
4. Replace with new diaphragm, make sure the diaphragm supporting ring (09 in Figure 11) is in place.
Hold diaphragm to screw it into the male thread of the connecting rod till the mechanical stop.
5. Set the capacity at 100%, turn the fan till the diaphragm is at the rear position
6. Reset the pump head, make sure the correct installation of suction and discharge, screw in the bolt with
45in-lb torque
7. Set the capacity at 0%, turn the fan
8. Re-install the fan cover
4.6.2 To replace the diaphragm: NPA/B0090-NPA/B0500 (Figure 13)

To disassemble:
1. M
ark the suction and discharge of the pump head and then remove the pump head bolt (08) and pump
head (07)
2. Set the stroke to 100%; remove the fan cover, hand turn the motor till diaphragm is in the front.
3. Hold the diaphragm, turn ccw to remove it from the drive end of the pump
4. Make sure that the diaphragm supporting ring is clean, not corroded. When cleaning the supporting
ring, do not scratch the slope. If the corrosion product can not be removed, replace with a new
supporting ring.
5. Make sure the diaphragm supporting ring (14) is in place, then re-install diaphragm assembly
6. M
ake sure the spring and diaphragm pad is in place, and the connecting rod is in front position (stroke at
100%), screw the diaphragm into the diaphragm pad (12) till the mechanical stop.
7. Set the capacity at 100%, turn the fan till the diaphragm is at the rear position
8. Reset the pump head, make sure the correct installation of suction and discharge, screw in the bolt with
90in-lb torque
9. Set the capacity at 0%, turn the fan
10. Re-install the fan cover

4.7 REPLACEMENT OF OIL SEAL (Figure 6, part 07)
WARNING:
Make sure all shutoff valves are closed and the pump head is de-pressured before replacing the oil seal. If the oil
seal is damaged, it is recommended to replace the diaphragm assembly and oil seal at the same time.
1. Set the stroke at 100%

2. Disconnect the suction and discharge from the system
3. Mark the suction and discharge before remove the pump head. Remove the pump head bolt (08 in
Figure 13) and pump head (07 in Figure 13)
4. Set the capacity at 100%, remove the fan cover, hand turn the motor till the diaphragm is in the front
5. Hold diaphragm and turn ccw to remove it from the pump drive end
6. Remove the diaphragm supporting ring (12 in Figure 13) from the Spacer of the pump head
7. Lay down the pump, keep the oil seal upward so that it is not necessary to drain the lubricating oil
form the drive end
8. Remove oil seal as following:
a) For NPA/B0002-NPA/B0050, remove the installation bolt (14 in Figure 12) and Center piece of
the pump body (13 in Figure 12)
b) For NPA/B0090-NPA/B0500, remove the diaphragm pad (14 in Figure 13), installation bolt (17 in
Figure 13)
9. Pull out the oil seal on the connecting rod
10. Install new oil seal on the connecting rod
11. Apply a layer of grease on the top of oil seal (close to the connecting rod)
12. Re-assemble the parts in step 8
13. Re-assemble the pump body part as following:
a) For NPA/B0002-NPA/B0050, following steps 3-6 in section 4.6.1
b) For NPA/B0090-NPA/B0500, following steps 3-6 in section 4.6.2
4.8 RE-START
1. Re-connect the pump and piping system
2. set the capacity at 0%
3. Open shutoff valves on suction and discharge piping, re-start the pump
4. Set the capacity at 100% to remove the gas rapidly
5. After venting, set the capacity to required value, lock the handle

NOTES

S E C T I O N V P A R
TS

Figure 6: NPB drive end sideview
5.1 DRIVE END (SIDEVIEW) PARTS LIST (Figure 7)

No. Description Material Part No. Qty.
Motor 250W,IEC71,B14,1440rpm - S000114 1
01
Motor 370W,IEC71,B14,1440rpm(500L/h) - S000153 1
02 O-ring64.77x2.62 NBR S000213 1
03 Drive end housing A356-T6 S2-0006-01 1
04 Gasket 6 A2 S000116 3
05 Bolt M6x16 A2-70 S000115 3
Worm 1:8 - S2-0004-01 1
Worm 1:10 - S2-0004-02 1
06
Worm 1:20 - S2-0004-03 1

Worm 1:40 S2-0004-04 1

07 Oil seal - S2-0018-01 1

NOTES
Figure 7: NPB Drive end endview


5.2 NPB DRIVE END PARTS LIST (Figure 7)
No. Description Material Part no. Qty

08 Nameplate - S2-0025-01 1
09 Bolt M5x12 A2-70 S000120 2
10 Stroke adjust knob ABS S2-0012-01 1
11 Oil seal NBR S000117 1
12 Adjusting screw LY12 S2-0015-01 1
13 Bearing 6303 - S000109 1
14 Side cover A356-T6 S2-0010-01 1
15 Bolt M6x16 A2-70 S000121 4
16 Gasket 6 A2 S000116 4
Worm 8:1 - S2-0003-01 1
Worm 10:1 - S2-0003-02 1
17
Worm 20:1 - S2-0003-03 1
Worm 40:1 - S2-0003-04 1
18 Power finger - S2-0022-01 1
19 Bearing 6303 - S000109 1
20 Bearing 6009 - S000112 1
Male eccentric case assembly (including 21,24,26)
21 Male eccentric assembly, S=4 - S000238 1
Male eccentric assembly, S=10 - S000241 1
22 Adjusting finger - S2-0011-01 1
23 O-ring103x3.55 Buna N S000118 1
25 Retaining ring 65Mn S000108 1
27 Plastic ball3/16 Nylon S2-0020-01 1
28 NPB adjusting lock screw 304SS S2-0013-01 1
Note: the male eccentric assembly shall be replaced as a whole, including male eccentric case (24), spring pin (21)
and drive shaft (26).

Figure 8: NPA drive end sideview
03 02 01
04
09 10
05
08
06 07
5.3 NPA DRIVE END (SIDEVIEW) PARTS LIST (Figure 8)

No Description Material Part no. Qty
01 Motor 120w,3000rpm/3-50-380V - S2-0066-01 1
Motor 180w,3000rpm/3-50-380V - S2-0066-02 1
02 O-ring 71X2.65 ABS S000138 1
03 Drive end cover - S2-0039-01 1
04 O-ring 545x2.65 NBR S000140 1
05 Drive end housing - S2-0038-01 1
06 Screw - S000267 3
07 Baseplate ABS S2-0055-01 1
Worm, 1:20 - S2-0065-01 1
08 Worm, 1:40 - S2-0116-01 1
09 Bolt M5X16A2-70 A2-70 - 4
10 Plain gasket 5 A200 - 4
11 Bearing support - S2-0045-01 1

19 20 21 22 23 24
Figure 9: NPA drive end endview
15 16 17 18
14
13
12
11
29 28 27
26
25
5.4 NPB DRIVE END PARTS LIST (Figure 9)

11 Nameplate - S2-0025-01 1
12 Adjustment inner knob ABS S2-0044-01 1
13 Half stop ring - S2-0043-01 2
14 O-ring 43X5.3 NBR - 1
15 Stoke adjustment knob 320 ABS S2-0049-01 1
Stoke adjustment knob 210 ABS S2-0117-01 1
16 Stroke adjustment screw - S2-0046-01 1
17 Adjustment female screw - S2-0129-01 1
18 Gasket 20# S2-0053-01 1
19 Bolt M6X12 12.9 - 1
20 Male eccentric assembly - S2-0050-01 1
21 Connecting rod assembly - S2-0057-01 1
22 Support spring - S2-0054-01 1
23 Spring support ring 20# S2-0051-01 1
24 Worm assembly, 1:20 - S2-0042-01 1
Worm assembly, 1:40 - S2-0118-01 1
25 Oil seal - S2-0018-01 1
26 Eccentric slide orbit 304SS S2-0064-01 1
27 Lock device button - S2-0052-01 1
28 Tapping screw - S000142 1
29 Large gasket A2 S000143 1

Figure 10: NPA0002-NPA0010 PVC, PVDF liquid end


Figure 11: NPA0025-NPA0050 PVC, PVDF liquid end


Figure 12: NPA/B0090-NPA/B0500 PVC, PVDF liquid end
5.9 NPA/B0090-NPA/B0500 PVC PARTS LIST (Figure 12)

Check valve assembly includes: 01, 02, 03, 04, 05, 06
Check valve assembly (3#/4# PVC liquid end) S2-0120-01 2

Pump head (For NPB0090~NPB0240,NPA0090~
PVC S2-0098-01 1
07 NPA0120)

Pump head (For NPB0330~NPB0500,NPA0170) PVC S2-0070-01 1

Diaphragm assembly includes: 11, 12, 13, 19
11, 12, 13, Diaphragm assembly (For NPB0090~NPB0240,
PVC/PTFE S2-0123-01 1
19 NPA0090~NPA0120)
Diaphragm assembly (For NPB0330~NPB0500, NPA0170) PVC/PTFE S2-0124-01 1
08 Bolt M8x90 A2-70 S000156 6
09 Gasket 8 A2 S000160 6
10 Gasket 8 A4 S000158 6
Diaphragm washer (NPB0090~NPB0240,NPA0090~
PVC S2-0097-01 1
14 NPA0120)
Diaphragm washer (NPB0330~NPB0500,NPA0170) PVC S2-0079-01 1
15 Blow-off nozzle PE S2-0083-01 1
16 Spacer A356-T6 S2-0077-01 1
17 Bolt M6x30 A2-70 S000163 4
18 NPB spring - S2-0075-01 1
20 Bolt 8x20 A2-70 S000113 1
21 Cross piece LY12 S2-0078-01 1
22 Nut M8 A2-70 S000159 6
Note: the suction and discharge check valves shall be replaced as a whole, the assembly includes: check valve body (03), ball (04),
seat (05), O-ring (02, 06) and connector.
5.10 NPA/B0090-NPA/B0500 PVDF PARTS LIST (Figure 12)

Check valve assembly includes: 01, 02, 03, 04, 05, 06
Check valve assembly (3#/4# PVDF liquid end) S2-0120-02 2
Pump head (For NPB0090~NPB0240,
PVDF S2-0098-02 1
07 NPA0090~NPA0120)
Pump head (For NPB0330~NPB0500,NPA0170) PVDF S2-0070-02 1
11, 12, 13, Diaphragm assembly (NPB0090~NPB0240,
PVDF/PTFE S2-0123-02 1
NPA0090~NPA0120)
19
Diaphragm assembly (NPB0330~NPB0500,
PVDF/PTFE S2-0124-03 1
NPA0170)
08 Bolt M8x90 A2-70 S000156 6
09 Gasket 8 A2 S000160 6
10 Gasket 8 A4 S000158 6
Diaphragm washer (NPB0090~NPB0240,
PVC S2-0097-01 1
NPA0090~NPA0120)
14
Diaphragm washer (NPB0330~NPB0500,
PVC S2-0079-01 1
NPA0170)
16 Spacer A356-T6 S2-0077-01 1
17 Bolt M6x30 A2-70 S000163 4
18 NPB spring - S2-0075-01 1
20 Bolt M8x20 A2-70 S000113 1
23 Nut M8 A2-70 S000159 6
Note: the suction and discharge check valves shall be replaced as a whole, the assembly includes: check valve body (03), ball (04),
seat (05), O-ring (02, 06) and connector.

Figure 13: NPA/B0025-NPA/B0050 SS liquid end

5.11 NPA/B0025-NPA/B0050 SS LIQUID END PARTS LIST (Figure 13)


Check valve assembly includes: 01, 02, 03, 04, 05, 06, 07
Check valve assembly (SS liquid end) ANSI 316SS S2-0119-03 2

08 Pump head (For NPA/B0025~NPA/B0050) ANSI 316SS S2-0104-01 1

Diaphragm assembly includes: 11, 12, 13, 14, 16

Diaphragm assembly (NPA/B0025~NPA/B0050) 316SS/PTFE S2-0122-03 1
09 Spacer - S2-0019-01 1

10 Bolt M6x20 A2-70 S000127 4
15 Bolt M8x20 A2-70 S000113 1
17 Bolt M5X20 A2-70 S000125 4

NOTES

Figure 14: NPA/B0090-NPA/B0500 SS liquid end

PSG (Shanghai)
Co., Ltd 42
PSGC-20000-E-01
5.12 NPA/B0090-NPA/B0500 SS LIQUID END PARTS LIST (Figure 14)
Check valve assembly includes: 01, 02, 03, 04, 05, 06, 07
Check valve assembly (SS liquid end) ANSI 316SS S2-0120-03 2
08 Pump head (For NPB0090~NPB0240, ANSI 316SS S2-0109-01 1
NPA0090~NPA0120)
Pump head (For NPB0330~NPB0500,NPA0170) ANSI 316SS S2-0112-01 1
Diaphragm assembly (NPB0090~NPB0240, 316SS/PTFE S2-0123-03 1
NPA0090~NPA0120)
Diaphragm assembly (NPB0330~NPB0500, 316SS/PTFE S2-0124-03 1
NPA0170)
9 Bolt M8x90 A2-70 S000156 6
10 Gasket 8 A2 S000160 6
11 Gasket 8 A4 S000158 6
14 Diaphragm washer (NPB0090~NPB0240, PVC S2-0097-01 1
NPA0090~NPA0120)
Diaphragm washer (NPB0330~NPB0500,N- PVC S2-0079-01 1
PA0170)
15 Spacer A356-T6 S2-0077-01 1
16 Bolt M6x30 A2-70 S000163 4
17 NPB spring - S2-0075-01 1
19 Bolt M8x20 A2-70 S000113 1
23 Nut M8 A2-70 S000159 6
Note: the suction and discharge check valves shall be replaced as a whole, the assembly includes: check valve body
(05), ball damper (03), ball (04, 06), O-ring (02, 07) and connector (01).

PSG (Shanghai) Co.Ltd
Room 1201-1202, No.1350,
North Sichuan Road, Litong Plaza,Shanghai
Zip: 200080
Tel: +86-21-60722600
Fax: +86-21-66283006
Email: PSG-china@psgdover.com
Where Innovation Flows

PSG reserves the right to modify the information and illustrations contained in this document without prior notice.
This is a non-contractual document. 08-2014
Authorized PSG Representative:
PSG (Shanghai) Co., Ltd.

Address: Bld. 7, No. 1555, Cenglin Road,
Shanghai, 201306
Tel: +86-(0)21-61871000
Copyright 2014, Pump Solutions Group (PSG ), A Dover Company
Fax: +86-(0)21-60471972
Email: PSG-China@psgdover.com

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IOM

EQUIPMENT MISUSE HAZARD

PRESSURIZED EQUIPMENT HAZARD

Discard the contaminated oil per local regulations.

PSG (Shanghai) Co., Ltd 2 PSGC-20000-E-01

PSGC-20000-E-01 3 PSG (Shanghai) Co., Ltd

1.1 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2 WORKING PRINCIPLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 PERFORMANCE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2 STORAGE OF THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3 PLACEMENT OF THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.4 CONTAINMENT OF THE LEAKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.5.1 NPSH CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.5.2 GENERAL PIPING CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.5.3 SUCTION PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.5.4 DISCHARGE PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.7 ELECTRICAL WIRINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION III OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.1 START-UP SEQUENCE AND CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.2 WIRING OF THE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4 CALIBRATION OF THE FLOW RATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.2 RETURN TO FACTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.3 MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.4 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.6 REPLACEMENT OF DIAPHRAGM AND OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.7 REPLACEMENT OF OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.1 NPB DRIVE END (SIDEVIEW) PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2 NPB DRIVE END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.3 NPA DRIVE END (SIDEVIEW) PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.4 NPB DRIVE END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.5 NPA0002-NPA0010 PVC LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.6 NPA0002-NPA0010 PVDF LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . 41

5.7 NPA/B0025-NPA/B0050 PVC LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 43

5.8 NPA/B0025-NPA/B0050 PVC LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 43

5.9 NPA/B0090-NPA/B0500 PVC PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.10 NPA/B0090-NPA/B0500 PVCF PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.11 NPA/B0025-NPA/B0050 SS LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . 48

5.12 NPA/B0025-NPA/B0050 SS LIQUID END PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . 50

Figure 2: NPB pump structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Figure 3: Adjustment of stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 4: NPA/NPB dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 5: Typical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 6: NPB drive end sideview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 7: NPB drive end endview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Figure 8: NPA drive end sideview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Figure 9: NPA drive end endview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Figure 10: NPA0002-NPA0010 PVC, PVDF liquid end . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Figure 11: NPA0025-NPA0050 PVC, PVDF liquid end . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Figure 12: NPA/B0090-NPA/B0500 PVC, PVDF liquid end . . . . . . . . . . . . . . . . . . . . . . . 44

Figure 13: NPA/B0025-NPA/B0050 SS liquid end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Figure 14: NPA/B0090-NPA/B0500 SS liquid end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

1.1 GENERAL DESCRIPTION

Figure 1: NPA pump structure

3 Liquid end 7 Discharge check valve assembly

4 Stoke adjustment 8 Stroke locking mechanism

PSGC-20000-E-01 7 PSG (Shanghai) Co., Ltd

2 Drive end 6 Suction check valve assembly

PSG (Shanghai) Co., Ltd 8 PSGC-20000-E-01

PSGC-20000-E-01 9 PSG (Shanghai) Co., Ltd

Drive end (see Figure 3)

PSG (Shanghai) Co., Ltd 10 PSGC-20000-E-01

Accuracy at stable conditions:

The max. suction lift of the standard configuration is 2 m water column.