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GUIDELINES OF E&P PRODUCTION ENGINEERING

Nº:

DR-ENGP-I-1.1 – R.8

CLIENT:

 

E&P

OWNER:

E&P Production Engineering Executive Management

 
AREA: Offshore Production Installation  

AREA:

Offshore Production Installation

 

TITLE:

Piping Standard and Material for Oil Production and Process Facilities

 

VOLUME:

I – Corporate Engineering Requirements

 

PART:

 

CHAPTER:

 

PIPING STANDARD AND MATERIAL FOR OIL PRODUCTION AND PROCESS FACILITIES

APPROVAL

ENGP

Gerência Executiva de Engenharia de Produção

   

VERIFICATION

IPP

Gerência Geral de Instalações e Processos de Produção

Approved

EXECUTION

EISA

Gerência de Engenharia de Instalações de Superfície e Automação

Index OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

Index

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE:2 of 25

1 – Line numering systems.

2 – Reference standards.

3 – Abreviations.

4 – Service symbols, pressure rating and piping.

5 – Piping material standardization.

6 – Appendixs.

1 – Connection details for temperature wells.

2 – Connection details for drains and vents.

3

– Connection details for pressure instruments.

4

– Connection details for orifice flange.

5

– Corrosive effect of liquid gaseous hydrocarbons and produced water.

6

– Canceled.

7

– Canceled.

8

– Canceled.

9

– Canceled.

10

– Procedure for coating bolts and nuts.

11

– Specifications for utilization sacrificial anodes in piping.

12

– Branch connections tables.

13

– Procedure for internal coating of piping with polyethylene.

14

– Canceled.

15

– Isolating joint.

16

– Welding qualification for superduplex.

17

– Minimum requirements for superduplex cast steel valve manufacturing.

18

– Technical data of organic coated for piping and valves.

19

– Minimum requirements for non-metallic piping

20

– Industrial valve supply requirements for E&P

21

– Canceled.

7 – Valves descriptions.

8 – Piping material descriptions.

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

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1 – Line Numbering System

(1) – (2) – (3) – (4) – (5)

(1) – Nominal diameter (inches) (2) – Service symbols (see symbology) (3) – Piping material standardization (4) – Sequencial numbering of line (5) – Indication insulation:

PP

– Personal protection

HC

– Heat conservation

CC

– Cold conservation

Exemplo:

6”

P

B10

010

HC

Hot insulated line

Sequencial number

Sequencial number

Piping material standardization

Process (non-corrosive hydrocarbon)

Nominal diameter:

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE:4 of 25

2 – Reference Standards

STANDARD

TITLE

API RP 14E

Recommended Practice for Design and Installation of offshore Production Platform Piping Systems.

API SPEC 5L

Specification for Line Pipe.

API SPEC 6D

ISO 14313 – Petroleum and Natural Gas Industries – Pipeline Transportation Systems- Pipeline Valves.

API STD 594

Check Valves: Wafer, Wafer-Lug, and Double Flanged Type.

API STD 600

ISO 10434 – Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries.

API STD 602

ISO 15671 – Compact Steel Gate Valves – Flanged, Threaded, Welding, and Extended – Body Ends.

API STD 609

Butterfly Valves: Double Flanged, Lug and Wafer – Type.

ASME B1.1

Unified Inch Screw Threads (UN and UNR Thread Form).

ASME B1.20.1

Pipe Threads, General Purpose (Inch).

ASME B16.1

Cast Iron Pipe Flanges and Flanged Fittings Classes 25, 125 and 250.

ASME B16.5

Pipe flanges and flanged fittings NPS 1/2 through NPS 24 metric/inch standard revision e ASME

B16.5

ASME B16.9

Factory - made wrought steel buttwelding fittings.

ASME B16.11

Forged Fittings, Socket-Welding and Threaded.

ASME B16.20

Metallic gaskets for pipe flanges ring-joint, spiral- wound, and jacketed.

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE:5 of 25

STANDARD

TITLE

ASME 16.21

Nonmetallic Flat Gaskets for Pipe Flanges.

ASME B16.25

Butt welding Ends.

ASME B16.28

Wrought Steel Buttwelding Short Radius Elbows and Returns.

ASME B16.47

Large diameter Steel Flanges (NPS 26 through NPS 60).

ASME B18.2.2

Square and Hex Nuts (Inch Series).

ASME B31.3

Process Piping.

ASME B36.10

Welded and Seamless Wrought Steel Pipe.

ASME B36.19

Stainless Steel Pipe

ASTM A 105

Standard Specification for Carbon Steel Forgings for Piping Applications.

ASTM A 106

Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service.

ASTM A 123

Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products.

ASTM A 126

Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings.

ASTM A 182

Standard Specification for Forged or Rolled Alloy- .Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service.

ASTM A 193

Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High- Temperature Service.

ASTM A 194

Standard specification for carbon and alloy steel nuts for bolts for high pressure or high temperature service, or both.

ASTM A 216

Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, High-Temperature Service.

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE:6 of 25

STANDARD

TITLE

ASTM A 234

Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service.

ASTM A 312

Standard Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel Pipes.

ASTM A 320

Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials Low High- Temperature Service.

ASTM A333

Standard Specification for Seamless and Welded Steel Pipe for Low-Temperature Service.

ASTM A 350

Standard Specification for Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness Testing for Piping Components.

ASTM A 351

Standard Specification for Castings, Austenitic, Austenitic-Ferritic (Duplex), for Pressure- Containing Parts.

ASTM A 352

Standard Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts, Suitable for Low-Temperature Service.

ASTM A 358

Standard Specification for Electric-Fusion-Welded Austenitic Chromium-Nickel Stainless Steel Pipe for High-Temperature Service and General Applications

ASTM A 403

Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings.

ASTM A 420

Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low- Temperature Service.

ASTM A 487

Standard Specification for Steel Castings Suitable for Pressure Service.

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

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STANDARD

TITLE

ASTM A 522

Standard Specification for Forged or Rolled 8 and 9% Nickel Alloy Steel Flanges, Fittings, Valves, and Parts for Low-Temperature Service

ASTM A 536

Standard Specification for Ductile Iron Castings.

ASTM A 564

Standard Specification for Hot-Rolled and Cold- Finished Age-Hardening Stainless Steel Bars and Shapes.

ASTM A 671

Standard Specification for Eletric-Fusion-Welded Steel Pipe for Atmospheric and Lower Temperatures.

ASTM A 694

Standard Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service.

ASTM A 790

Standard Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Pipe.

ASTM A 815

Standard Specification for Wrought Ferritic, Ferritic/Austenitic, and Martensitic Stainless Steel Piping Fittings.

ASTM A 928

Standard Specification for Ferritic/Austenitic (Duplex) Stainless Steel Pipe Electric Fusion Welded with Addition of Filler Metal

ASTM A 995

Standard Specification for Castings, Austenitic- Ferritic (Duplex) Stainless Steel, for Pressure- Containing Parts

ASTM B 62

Standard Specification for Composition Bronze or Ounce Metal Castings.

ASTM B366

Standard Specification for Factory-Made Wrought Nickel and Nickel Alloy Fittings

ASTM B444

Specification for Nickel-Chromium-Molybdenum- Columbium Alloys (UNS N06625 and UNS N06852) and Nickel-Chromium-Molybdenum- Silicon Alloy (UNS N06219) Pipe and Tube

ASTM B564

Specification for Nickel Alloy Forgings

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

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STANDARD

TITLE

ASTM B 584

Standard Specification for Copper Alloy Sand Castings for General Applications.

ASTM D 1784

Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds.

ASTM D 1785

Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Pipe, Schedules 40, 80 and 120.

ASTM D 2467

Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80.

ASTM D 3567

Standard Practice for Determining Dimensions of Fiberglass (Glass-Fiber-Reinforced Thermosetting Resin) Pipe and Fittings R (2002).

ASTM D 4024

Standard Specification for Machine Made "Fiberglass" (Glass-Fiber-Reinforced Thermosetting Resin) Flanges (2000).

ASTM F 1173

Standard Specification for Thermosetting Resin Fiberglass Pipe Systems to be used for Marine Applications (2001).

ASTM F 439

Standard Specification for Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Pipe Fittings, Schedule

80.

BSI BS 1873

Stell Globe and Globe Stop and Check Valves (flanged and butt-welding ends) for the Petroleum, Petrochemical and Allied Industries.

BSI BS 3799

Steel Pipe Fittings, Screwed and Socket-Welding for the Petroleum Industry.

BSI BS 5152

Cast Iron Globe and Globe Stop and Check Valves for General Purposes.

BSI BS 5351

Steel Ball Valves for the Petroleum, Petrochemical

and

Allied Industries.

BSI BS 5352

Steel Wedge Gate, Globe and Check Valves 50

mm

and Smaller for the Petroleum, Petrochemical

and

Allied Industries.

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

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STANDARD

TITLE

EEMUA 144

90/10 Copper Nickel Alloy Piping for Offshore Applications. Tubes Seamless and Welded.

EEMUA 145

90/10 Copper Nickel Alloy Piping for Offshore Applications. Flanges Composite and Solid.

EEMUA 146

90/10 Copper Nickel Alloy Piping for Offshore Applications. Fittings.

IMO A 753(18)

International Maritime Organization - Resolution A

753(18).

ISO 15156

Petroleum and natural gas industries: Materials for use in H2S - containing environments in oil and gas production.

MSS SP-6

Standard Finishes for Contact Faces de Pipe Flanges and Connecting-End Flanges of Valves and Fittings.

MSS SP-70

Cast Iron Gate Valves, Flanged and Threaded Ends.

MSS SP-71

Gray Iron Swing Check Valves, Flanged and Threaded Ends

MSS SP-72

Ball Valves with Flanged or Butt-Welding Ends for General Service.

MSS SP-80

Bronze Gate, Globe, Angle and Check Valves.

MSS SP-83

Steel Pipe Unions, Socket-Welding and Threaded.

MSS SP-88

Diaphragm Type Valves.

MSS SP-95

Swage (d) Nipples and Bull Plugs.

NORSOK L-005

NORSOK M-001

Compact Flanged Connections.

Materials Selection

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

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3 – Abbreviations

AISI

- American Iron and Steel Institute

API

- American Petroleum Institute

ASME

- American Society of Mechanical Engineering

ASTM

- American Society For Testing And Materials

BF

- Strap-Flange

BRE

- Reduction Bushing

BS

- British Standards

BUJ

- Plug

CCS

- Centrifugal Carbon Steel

CL

- Class

CPVC

- Chlorinated Poly (Vinyl Chloride)

CR

- Chrome

CRC

- Short Radius Curve

CRL

- Long Radius Curve

CRUZ

- Cross

Cu-Ni

- Copper/Nikel

DN

- Nominal Diameter

EBL

- Elbolet (Curved Collar)

EEMUA

- Engineering Equipment and Materials Users Association

EPDM

- Ethylene Propylene Diene Monomer

FLG

- Flange

FF

- Flat Face

RF

- Raised Face

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FRP

- Fiber Reinforced Plastic

FUC

- Female Union Capilary

GALV

- Galvanized

GR

- Grade

HEX

- Hexagonal

IMO

- International Maritime Association

IN

- Inch

J

- Joint

JA

- Ring Joint

JE

- Spiral Wound

JI

- Insulated Joint

JO

- Elbow

L

- Coupling

LRE

- Reduction Sleeve

LREFF

- Female X Female Reduction Sleeve

LREMF

- Male X Female Reduction Sleeve

LTL

- Latrolet (Lateral Collar)

MAX

- Maximum

ML

- Half Coupling

MSS

- Manufacturers Standardization Society of Valve and Fittings Industry

MUC

- Male Union Capilary

NACE

- National Association of Corrosion Engineers

NIP

- Nipple

NIPC

- Short Nipple

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

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NIPL

- Niple Longo

NIPR-C

- Concentric Reduction Nipple

NIPR-E

- Eccentric Reduction Nipple

NPT

- National Pipe (ASME B1.20.1 Thread)

NSFHT

- National Standard Fire Hose Thread

PE

- Polyethylene

PSI

- Pounds Per Square Inch

PTFE

- Poli Tetra Fluor Etileno

PVC

- Poly (Vinyl Chloride)

RED

- Reduction

REDC

- Concentric Reduction

REDE

- Eccentric Reduction

RTJ

- Ring Type Joint

SCH

- Schedule

SDV

- Shut Down Valve

STD

- Standard

SW

- Socket Weld

TAM

- Plug

TEMP

- Temperature

THD

- Threaded

TRE

- Reduction Tee

UN

- Union

UN FLEX

- Flexible Union

UN ISOL

- Insulated Union

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

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UNS

- Unified Numbering System

VAG

- Needle Valve

VB

- Butterfly Valve

VE

- Ball Valve

VG

- Gate Valve

VG ABRAS

- Gate Valve for Abrasive Materials

VGL

- Globe Valve

VR

- Check Valve

WOL

- Weldolet (Beveled Collar)

XS

- Extra Strong

XXS

- Double Extra Strong

WN

- Welding Neck

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

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4 – Service symbols, pressure rating and piping

Pressure Class Symbol Service 125 150 300 600 900 1500 2500 10000psi ADW Aerated Dilution
Pressure Class
Symbol
Service
125
150
300
600
900
1500
2500
10000psi
ADW
Aerated Dilution Water
(Desalinated and
Aerated Sea Water)
B
11
B
3 stainless steel
(-100ºC / 370ºC)
E3 stainless steel
(-100ºC / 190ºC)
B
9 (0ºC / 240ºC)
carbon steel
B
10 carbon steel
AM
Amine
(0ºC / 240ºC)
For use outlet of Amine
C 10 carbon steel
(0ºC / 240ºC)
stripper to booster
pump suction.
E10 carbon steel
(-20ºC / 210ºC)
(For use Regeneration
package outlet Amine
Contactor inlet)
B 16 (-46ºC / 130ºC)
duplex steel
(for use Regeneration
package inlet)
C 16 (-46ºC / 130ºC)
duplex steel
(For use booster pump
discharge)
E16 (-46ºC / 130ºC)
duplex steel
(For use rich Amine
outlet from Amine
contactor)
F16 (0°C/100°C)
duplex steel
(For use rich Amine
outlet from Amine
contactor)
B
3 (for use in Naval
System only)
S3
S9
BG
Inert gas
F10 (-20ºC / 210ºC)
G10 (-20ºC / 210ºC)
E10
(-20ºC / 210ºC)
B
10
C
10
M
ax. Working Press.
M
ax. Working Press.
carbon steel
2220
psig
3705
psig
F10 R
(0ºC / 110ºC)
G10 R (-20ºC / 110ºC)
M
ax. Working Press.
M
ax. Working Press.
1770
psig
2650
psig
BR
Bilge
B7R
B
14 (0ºC / 70ºC)
PE internally coated
carbon steel M ax.
Working Press. 285
psig (use when
B
15 (10ºC / 110ºC)
carbon steel M ax.
Working Press. 285
psig (for use in Naval
System only)
BW
Ballast
B
2 2 (90ºC - 110 psig)
(60ºC - 145 psig) FRP
B
2 3 (90ºC - 150 psig)
(60ºC - 230 psig) FRP
Auxiliary / M ain
C
loading system
(Naval System)
B
15
S9
B
10 (0ºC / 240ºC)
CHW
Chilled water
carbon steel
(use when the Classifier
requires metallic
material)
B
2 0 (0ºC / 40ºC)
PVC
S9
F10 (-20ºC / 210ºC)
G10 (-20ºC / 210ºC)
E10 (-20ºC / 210ºC)
B
10
C
10
M
ax. Working Press.
M
ax. Working Press.
carbon steel
CI
Chemical injection (non-
corrosive)
2220
psig
3705
psig
F10 R
(0ºC / 110ºC)
G10 R (-20ºC / 110ºC)
M
ax. Working Press.
M
ax. Working Press.
1770
psig
2650
psig
CE
Cement
J5
B
14 (0ºC / 70ºC)
PE internally coated
carbon steel M ax
Working Press. 285
CN
Sodium hypoclorite
psig (use when
classifier requires
metallic material)
B
2 0 (0ºC / 40ºC)
PVC
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Symbol

Service

 

Pressure Class

 

125

 

150

 

300

 

600

 

900

1500

2500

10000psi

CNI

Corrosive chemical injection (except for sodium hypoclorite

   

B3

 

C3

 

E3

 

F3

G3

H3

 
 

S3

       
     

B

3 stainless steel

C

3 stainless steel

 

E3

 

F3

G3

   

(use downstream from the centrifuge)

(use downstream from the centrifuge)

     

D

Diesel

B

10 carbon steel

C

10 carbon steel

(use upstream from the centrifuge)

(use upstream from the

 

centrifuge)

     

B

9 (0ºC / 240ºC)

           

carbon steel M ax. Working Press. 285 psig (use when the Classifier requires metallic material and always for Naval Systems)

DA

Open drain

 

S9

B

2 2

(90ºC - 110

 

PSIG) (60ºC - 145 psig) FRP

B

2 5 (0ºC /60ºC) (use in onshore installations)

 

Closed drain

               

DF

(non-corrosive

 

B 10

hydrocarbon)

 

DFC

Corrosive closed drain (corrosive hydrocarbon)

   

B9

           

DW

Distilled water

   

B3

           
 

S3

DO

Carbon dioxide (Dry)

     

C8

 

E8

       
 

Carbon Dioxide w/ Hydrocarbon

             

J3 1

DOH

J3 1P

     

B

3 (-100ºC / 370ºC) stainless steel

           

B

6 (-46ºC / 240ºC) alloy steel

F

B

9 (0°C / 240°C) carbon steel

Safety system and flare

B

10 (0ºC / 240ºC) carbon steel

B

16 (-46ºC / 130ºC) duplex steel

B

19 (-46°C /310°C) alloy steel

FP

Production and drilling fluid

   

B5

 

C5

 

E5

 

F5

G5

H5

J5

     

B

3 stainless steel

C

3 stainless steel

E3 stainless steel (use downstream from the filters)

F3 stainless steel (use downstream from the filters)

     

(use downstream from

(use downstream from

G3

FG

 

the filters)

 

the filters)

Fuel gas

   

E10

(-20ºC / 210ºC)

F 10

(-20ºC / 210ºC)

 
 

B

10 carbon steel

(use upstream from the

filters)

C

10 carbon steel

(use upstream from the

filters)

carbon steel (use

upstream from the filters)

carbon steel (use upstream from the

filters)

FL

Foam line

 

B 7R Cu-Ni (use in offshore installations)

           

B

10 carbon steel (use in onshore installations)

     

B

7 (20 Bar) Cu-Ni (use in offshore Installations)

           
 

S7

FW

Fire water (aerated sea water)

B

7R (16 Bar) Cu-Ni (use in offshore Installations)

 

B

2 4 (0°C/120ºC - 150

psig) FRP (use in fixed, uninhabited platforms)

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE: 16 of 25

Symbol

Service

 

Pressure Class

 

125

 

150

300

 

600

 

900

 

1500

 

2500

10000psi

     

B

6 (-46ºC / 240ºC)

C

6 (-46ºC / 110ºC)

E6 (-46ºC / 110ºC)

F10 (-20ºC / 210ºC)

M

G3 (-100ºC / 210ºC)

M

   
       

ax. Working Press.

 

ax. Working Press.

B

10 (0ºC / 240ºC)

C

10 (0ºC / 240ºC)

E10

(-20ºC / 210ºC)

2220

psig

3705

psig

carbon steel

   
     

F10 R

(0ºC / 110ºC)

 

M

ax. Working Press.

G6 (-46ºC /110ºC)

M

ax. Working Press.

G

1770

psig

Glycol

 

G10 (-20ºC / 210ºC)

 

M

ax. Working Press.

3705

psig

G10 R (-20ºC / 110ºC)

M

ax. Working Press.

2650

psig

         

E6 M ax. Working

F6 M ax. Working

G6 M ax. Working

   

GL

Refrigered liquified petroleum gases (Flare process, drain system) in low temperature.

 

B

6

 

C

6

Press. 1480 psig

 

Press. 2220 psig

 

Press. 3705 psig

   

E6 R M ax. Working Press. 1030 psig

F6 R M ax. Working Press. 1770 psig

G6 R M ax. Working Press. 2650 psig

GW

Grey water

A8

 

B2

0

           

H

Hidraulic fluid

   

B

3

 

C

3

 

E3

 

F3

 

G3

 

H3

 
 

S3

         

HF

Hot fluid

   

B

4

 

C

4

         

HWP

Process heating water

   

B

4

 

C

4

 

E4

       

HWU

Utility heating water

A 8 (0ºC / 105ºC) carbon steel M ax. Working Press. 185 psig (use in industrial areas)

2 1 (10ºC / 80ºC) CPVC (use in accommodation)

B

           

IA

Instrumentation air

   

B

3

           
 

S3

 

IG

Instrumentation gas

   

B

3

           

IGN

Ignition Line

   

B

3

           

IN

Instrumentation

   

B

3

           

nitrogen

 

S3

 
     

B

10 (0ºC / 240ºC)

C

10 (0ºC / 240ºC)

E10 (-20ºC / 210ºC) carbon steel (for use in onshore installations)

F10 (-20ºC / 210ºC) carbon steel (for use in onshore installations)

G10

(0ºC / 210ºC)

   

carbon steel (for use in

carbon steel (for use in

carbon steel (for use in

onshore installations)

onshore installations)

onshore installations)

B

11 (0º C- 150ºC)

       

H11

(0º C/ 90ºC)

IW

Fresh and de-aereted sea water injection

Carbon steel with

Carbon steel with

 

organic coated

organic coated

 

B

14 (0ºC / 70ºC)

C

14 (0ºC / 70ºC)

E14 (0ºC / 70ºC) carbon steel internally coated with PE (for use in offshore installations)

F14 (0ºC / 70ºC) carbon steel internally coated with PE (for use in offshore installations)

 

G14

(0ºC /70ºC)

H14 (0ºC / 70ºC) carbon steel internally coated with PE (for use in offshore installations)

carbon steel internally coated with PE (for use

carbon steel internally coated with PE (for use

carbon steel internally coated with PE (for use

 

in offshore

in offshore

 

in offshore

installations)

installations)

installations)

     

B

14 (0ºC / 70ºC )

           

IWC

Aerated sea injection water

carbon steel coated internally with PE. M ax. working press. 285 psig (use when Classifier requires M etallic material)

B

2 2

(90ºC - 100

psig) (60ºC - 145 psig)

JF

Aviation kerosene

   

B

3

           

OL

     

B

10

           

Lubrificating oil

 

S9

 
OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE: 17 of 25

Pressure Class Symbol Service 125 150 300 600 900 1500 2500 10000psi G3 (-100ºC /
Pressure Class
Symbol
Service
125
150
300
600
900
1500
2500
10000psi
G3 (-100ºC / 210ºC)
F 6 (-46ºC / 110ºC)
G6 (-46ºC / 110ºC)
B
6 (-46ºC / 240ºC)
alloy steel
C
6 (-46ºC / 240ºC)
alloy steel
E6 (-46ºC / 110ºC)
alloy steel
H6 (-46ºC / 110ºC)
M
ax. Working Press.
M
ax. Working Press.
M ax. Working Press.
2220
psig
3705
psig
F
6 R (-46ºC / 110ºC)
G6 R (-46ºC / 110ºC)
M
ax. Working Press.
M
ax. Working Press.
1770
psig
2650
psig
F
10 (-20ºC / 210ºC)
G10 (-20ºC / 210ºC)
B
10 (0ºC / 240ºC)
carbon steel
C
10 (0ºC / 240ºC)
carbon steel
E10 (-20ºC / 210ºC)
carbon steel
H10
(-20ºC / 175ºC)
M
ax. Working Press.
M
ax. Working Press.
carbon steel
2220
psig
3705
psig
F
10 R (0ºC / 110ºC)
G10 R (-20ºC / 110ºC)
press. Working Press.
M
ax. Working Press.
Process (non-corrosive
1770
psig
2650
psig
hydrocarbon) or
P
Loading Line (Naval
System)
C
10 P (0ºC / 240ºC)
G10 P (0ºC / 110ºC)
carbon steel (piggable)
H10 P
carbon steel (piggable)
B
15 (10ºC / 110ºC)
carbon steel (for use in
Naval system only)
G18 (0°C/100°C)
carbon steel ASM E
B31.8
B
3 0 (0ºC /60ºC)
carbon steel + Inconel®
625
H3 1 (-46ºC / 121ºC)
alloy steel
J3 1 (-100ºC / 123ºC)
alloy steel
J3 1P (-100ºC / 123ºC)
alloy steel
B
3 (-100ºC / 370ºC)
stainless steel
C
3 (-46ºC / 149ºC)
stainless steel
E3 (-100ºC / 190ºC)
stainless steel
F3
G3 (-100ºC / 210ºC)
stainless steel
(
see ap p endix 5)
( see ap pendix 5)
(
see ap pend ix 5)
( see app end ix 5)
B
9 (0ºC / 240ºC)
C
9 (0ºC / 240ºC)
carbon steel
carbon steel
E9 (0ºC / 150ºC)
carbon steel
(
see ap p endix 5)
( see ap pendix 5)
(
see ap pend ix 5)
B
11 (0ºC/150ºC)
carbon steel Internal
organic coating
(Use this service only
after a review of
B
12 (0ºC / 140ºC)
C
12 (0ºC / 140ºC)
super duplex stainless
superduplex stainless
steel
steel
G12 (0ºC / 90ºC)
superduplex stainless
steel
H12 (0°C / 130°C)
superduplex stainless
steel
J12
(
see ap p endix 5)
( see ap pendix 5)
G12 P (0ºC / 90ºC)
super duplex stainless
steel (Piggable)
B
15 (10ºC / 110ºC)
carbon steel (for use in
Naval System only)
E16 (-46ºC/130ºC)
duplex steel (For use
F 16
(0°C/70°C)
G16
B
16 (-46°C/130°C)
C
16 (-46ºC/130ºC)
Duplex stainless steel
duplex stainless steel
Gas inlet to Amine
Contactor Gas outlet
duplex steel (For use
Gas inlet to Amine
(
see ap p endix 5)
( see ap pendix 5)
Process (corrosive
hydrocarbon) or slop
unloading system
(Naval System)
from K.O drum to K.O.
drum of compression
unit)
Contactor Gas outlet )
G16 P
PC
B
17 (0°C/120°C)
carbon steel
E17 (0°C/90°C)
carbon steel
(
see ap p endix 5)
(
see ap pend ix 5)
G19 (-46°C / 70°C)
alloy steel
C
3 0 (0°C / 150°C)
carbon steel + Inconel®
625 (Use this Spec
after SDV valve until
the arrival of the first
E3 0 (0°C / 215°C)
carbon steel + Inconel®
H3 0 (-20°C / 100°C)
carbon steel + Inconel®
625
625
H3 0 P
(-20°C / 100°C)
carbon steel + Inconel®
625
E3 2 (-55°C/330°C)
carbon steel +
F3 2 (-55°C/320°C)
carbon steel +
Inconel®625
Inconel®625
H3 3 (-50°C / 93°C)
carbon steel + Inconel®
625
H3 8 (-20°C / 130°C)
carbon steel + Inconel®
625
H3 8 P
(-20°C / 130°C)
carbon steel + Inconel®
625
J4 0 (-82°C / 150°C)
Inconel® 625
OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE: 18 of 25

Pressure Class Symbol Service 125 150 300 600 900 1500 2500 10000psi B 9 (0ºC
Pressure Class
Symbol
Service
125
150
300
600
900
1500
2500
10000psi
B
9 (0ºC / 240ºC)
carbon steel
( see app endix 5)
S9
B
11 (0ºC/150ºC)
C
11 (0°C/120°C)
carbon steel Internal
PCW
organic coating
( see app endix 5)
carbon steel Internal
organic coating
E11 (0°C/90°C) carbon
steel Internal organic
coating
F11 (0°C/90°C) carbon
steel Internal organic
coating
G11 (0ºC/90ºC)
carbon steel Internal
organic coating
H11 (0ºC/90ºC)
carbon steel Internal
organic coating
Produced water
B
15 (10ºC / 110ºC)
carbon steel (for use in
Naval System only)
B
2 5 (0ºC / 60ºC)
RPVC (for use in
onshore installations)
S3
B
3 (-100ºC / 370ºC)
stainless steel (use
when the Classifier
PW
Requires metallic
Potable water
material)
B
2 0 (0ºC / 40ºC)
PVC
S3
B
3 (-100ºC / 273ºC)
stainless steel (use
PWH
Hot fresh water
when the Classifier
Requires metallic
material)
B
2 1 (10ºC / 80ºC)
CPVC
B
4
C
4
E4
F4
G4
S
Steam
S9
B
10
C
10
SA
Service compressed air
(utility air)
S9
B
4
C
4
E4
F4
G4
SC
Steam condensed
S9
SFW
Fresh fire fighting
water
A4
B
10
C
10
SN
Start-up nitrogen
S9
A8
B
3
S3
SP
Vent and tank sounding
B
9
S9
B
14 (0ºC / 70ºC)
carbon steel coated
internally with PE. (Use
when the Classifier
requires metallic
material) (In the Naval
System, apply during
the distribution of the
main deck)
C
14 (0ºC / 70ºC)
carbon steel coated
internally with PE.
B
2 2 (90ºC - 110ºC)
SW
Aerated sea water
(60ºC - 145 psig) FRP
B
2 3 (90ºC - 150 psig)
(60ºC -230 psig) FRP
B
7R (Exclusive use in
the Naval System for
the inert gas
generators)
SWW
Aerated sea flushing
water (Naval System)
B
15
OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE: 19 of 25

for Oil Production and Process Facilities PAGE: 19 of 25 PETROBRAS/E&P-ENGP/IPP/EISA Approved 15/02/2014
OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE: 20 of 25

Spec

Rev.

Class

Service/Fluid

 

A4

R

125

SFW

 

A8

S

125

GW HWU SP WW

 

B3

G

150

AM BG CNI D DW

F FG

H IA IG IGN IN JF PW

PWH PC SP

B4

H

150

HF

HWP S SC

 

B5

H

150

FP

 

B6

K

150

F

G

GL

P

B7

F

150

FW

 

B7R

H

150

BR

FL FW

SW

 

B9

L

150

AM DA DFC

F

PC PCW SP

 

B10

L

150

AM BG

CHW

CI

D

DF

F

FG

FL

G

IW

OL

P

SA SN

W

B11

D

150

ADW PC PCW IW

 

B12

J

150

PC

 

B14

F

150

BW

CN IW

IWC SW

 

B15

C

150

BW C

P PC PCW SWW

 

B16

C

150

AM

PC F

 

B17

C

150

PC

 

B19

C

150

F

B20

C

(*)

CHW

CN GW

PW W WW

 

B21

A

(*)

HWU PWH

 

B22

D

(*)

BW DA IWC SW

 

B23

E

(*)

BW SW

 

B24

D

(*)

FW

 

B25

E

(*)

DA PCW

 

B30

0

150

F

C3

E

300

CNI D

FG

H

PC

 

C4

B

300

HF

HWP S SC

 

C5

A

300

FP

 

C6

H

300

F

G

GL

P

C8

D

300

DO

 

C9

K

300

PC

 

C10

H

300

AM BG

CI

D

FG

G

IW

P

SA SN

W

C10P

A

300

P

C11

B

300

PCW

 

C12

H

300

PC

 

C14

D

300

IW SW

 

C16

C

300

AM PC

 

C30

B

300

PC

 

E3

F

600

AM CNI D

FG

H

PC

E4

B

600

HWP S SC

 

E5

B

600

FP

 

E6

H

600

G

GL

P

 

E6R

B

600

GL

 

E8

E

600

DO

 

E9

J

600

PC

 

E10

G

600

AM BG

CI

FG

G

IW

P

W

E10R

B

600

W

 

E11

A

600

PCW

 

(*) Maximum Working Pressure (psig), according to the table – Temperature and Pressure Limit, of the respective Spec.

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE: 21 of 25

Spec

Rev.

Class

Service/Fluid

 

E14

C

600

IW

 

E16

C

600

AM PC

 

E17

A

600

PC

 

E30

C

600

PC

 

E32

B

600

PC

 

F3

E

900

CNI D

FG

H

PC

 

F4

B

900

S

SC

 

F5

A

900

FP

 

F6

F

900

GL

P

F6R

B

900

GL

P

F10

F

900

BG

CI

FG G

HWU IW

P

W

F10R

B

900

BG

CI

G

P

W

 

F11

0

900

PCW

 

F14

B

900

IW

 

F16

0

900

PC

 

F32

B

900

PC

 

G3

G

1500

CNI D FG G H IA P PC

 

G4

A

1500

S

SC

 

G5

A

1500

FP

 

G6

F

1500

G

GL

P

G6R

A

1500

GL

P

G10

E

1500

BG

CI

G

IW

P

W

G10P

E

1500

P

G10R

A

1500

BG

CI

G

P

W

 

G11

D

1500

PCW

 

G12

D

1500

PC

 

G12P

B

1500

PC

 

G14

B

1500

IW

 

G16

A

1500

PC DFC

 

G16P

A

1500

PC

 

G18

0

1500

P

G19

A

1500

PC

 

H3

D

2500

CNI

H P

 

H5

C

2500

FP

 

H6

A

2500

P

H10

G

2500

D

P

H10P

D

2500

P

H11

A

2500

PCW IW

 

H12

0

2500

PC

 

H14

B

2500

IW

 

H30

D

2500

PC

 

H30P

C

2500

PC

 

H31

0

2500

P

H33

0

2500

PC

 

H34

0

2500

PC

 

H38

B

2500

PC

 

H38P

B

2500

PC

 

J5

0

10000psi

FP CE

 

J12

A

10000psi

PC CNI

 

J31

C

10000psi

P

DOH

 

J31P

C

10000PSI

P

DOH

 

J40

A

10000PSI

P

S3

0

300

AM BG CNI D DW

F FG

H IA IG IGN IN JF PW

PWH PC SP

S7

0

300

FW

 

S9

0

300

AM DA DFC

F

PC PCW SP

 
OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES VOLUME I – CORPORATE ENGINEERING REQUIREMENTS DR-ENGP-I-1.1-R.8

OFFSHORE PRODUCTION FACILITIES ENGINEERING GUIDELINES

VOLUME I – CORPORATE ENGINEERING REQUIREMENTS

DR-ENGP-I-1.1-R.8 – Piping Standard and Material for Oil Production and Process Facilities PAGE: 22 of 25

 

Class

125

 

150

 

300

 

600

 

900

1500

 

2500

10000

F amily

A

 

B

 

C

 

E

 

F

G

 

H

J

     

S3(0ºC/ 200ºC)

           
 

Stainless steel

ASTM A 312 Gr 316

 

B

3(-100ºC / 370ºC )

C

3(-46ºC / 149ºC )

E3(-100ºC / 190ºC )

F

3 (-100ºC / 200ºC )

G3(-100ºC / 210ºC )

H

3(-100ºC / 210ºC )

 

3

 

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

ASTM A 312 Gr TP

ASTM A 312 Gr TP

ASTM A 312 Gr TP

ASTM A 312 Gr TP

ASTM A 312 Gr TP

 
 

316L

 

316L

 

316L

316L

316L

ASTM A 312 Gr TP 316L

ASTM A358

ASTM A358

ASTM A358

ASTM A358

ASTM A358

 

ASTM A358

Gr 316L Cl 1or 3

Gr 316L Cl 1or 3

Gr 316L Cl 1or 3

Gr 316L Cl 1or 3

Gr 316L Cl 1or 3

Gr 316L Cl 1or 3

4

A4 (0ºC /90ºC )

B

4 (0ºC/ 350ºC )

C4 (0ºC /350ºC)

E4 (0ºC/ 350ºC)

 

F

4 (0ºC /350ºC)

G4 (0ºC /350ºC)

   

Carbon steel API

Carbon steel API

Carbon steel API

Carbon steel API

Carbon steel API

Carbon steel API

5L Gr B PSL 1

 

5L Gr B PSL 1

 

5L Gr B PSL 1

5L Gr B PSL 1

5L Gr B PSL 1

5L Gr B PSL 1

wall thickness

wall thickness

wall thickness

wall thickness

wall thickness

wall thickness

1,6 mm

1,6 mm

1,6 mm

1,6 mm

1,6 mm

1,6 mm

5

 

B5 (0ºC /90ºC )

C 5 (0ºC/ 90ºC)

E5 (0ºC /90ºC )

 

F

5 (0ºC/ 90ºC)

G5 (0ºC / 90ºC)

 

H 5 (0ºC/ 90ºC)

J5 (0ºC / 38ºC)

Carbon steel API

Carbon steel API

Carbon steel API

Carbon steel API

Carbon steel API

Carbon steel API

Carbon Steel API

 

5L Gr B PSL 1

 

5L Gr B PSL 1

5L