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SUN-ULTRA
TECHNOLOGIES (P) LTD
GWALIOR (M.P)
AN ISO 9001-2000 COMPANY
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
INTRODUCTION LETTER
Few Words About the Company:
Sun Ultra-Technologies (P) ltd. is an organization dedicated to solving the
maintenance and repair welding problems of industries. The company is
floated by enterprising technocrats having collective experience of more than
50 years in the field of repair welding and manufacturing of Low-Heat input
welding alloys.
Sun Ultra-Technologies (P) Ltd. is a front-runner organization that operates
on the philosophy of partnering with its clients in recommending &
implementing Best in Class' repair welding alloys & solutions. Company's
scientists & technicians have developed welding processes and techniques
that also increase industries productivity and profitability by the reduction of
down time and spare parts inventories.
We have also achieved the most coveted ISO 9001 : 2000 certification by
IRQS and are dedicated to Total Customer Satisfaction.
What stands us apart from our Indian competitors is the fact that unlike them
we are manufactures of the opened product and not merely
marketers. Moreover, we are offering you our products with a technical
support (by our trained Application Experts and Service Engineers) and this is
simply not one more product range being offered, as is the case with some
LARGE MULTINATIONAL WELDING ELECTRODES MANUFACTURERS.
Quality Policy
We strive to provide products, which consistently meet or exceed customer
expectations and thus be leader in the market we serve. Every employee of
Sun Ultra Technologies P. Ltd. is engaged in continuous improvement of
Quality.
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
Challenged by the diversities in the field welding conditions the Sun- Ultra
institute research team has developed coating of stick electrodes to over
come the problems posed by limitations of available welding equipment, skill
level, heat input, unknown base metal, contaminations etc.
We have incorporated additives such as deoxidizers, degasifiers, nucleants
etc. into the coating formulation to provide highest, weldability, in terms of
tensile strength, bead shape, and fluidity of slag, weld penetration etc.
Metallurgical Modifications:
Joining Application:
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
Maximum safety:
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
Distribution network:
Our authorized dealers and stockiest are located very near to our users to
facilitate fast delivery.
Our trained application engineers are based in all industrial sectors to provide
on the job help to our users.
Now having detailed about our seriousness in the field of repair welding alloys
technology, we wish to offer our produce and services at globally competitive
prices.
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
PRODUCT SPECTRUM
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
OUR CLIENTELE
Some of the prominent names that have approved and using DELTA-THERM
Low Heat Input Welding Alloy for maintenance and repair amongst Indian
Industry are:
Besides, various Cement Plants, Sugar Mills, Paper Mills and small to medium
sector industries have also reposed faith in DELTA-THERM Low Heat Input
Welding Alloys for maintenance and repair.
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
NICKEL ALLOYS
FOR CASTIRON
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com
DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
AS-1 SELF DETACHABLE SLAG AND SUPERIOR WELD BEAD APPERANCE
ALLOY BASE :
Fe,MN,Si
SPECIAL FEATURES:
*All Positional contact type welding alloy.
*Instantaneous strike & restrict welding alloy.
*Negligible distortion and warpage due to minimum heat input alloy.
RECOMMENDATIONS:
A unique all positional welding alloy for low carbon steels. Very well suitable for thin
guage sheets, plates, Where warpage, distortion and stresses are to kept minimum.
PRINCIPAL APPLICATIONS:
Storage tanks, Wagon & carriages. Containers, sheet metal like containers,
fabrication of structures steels.
PROCEDURE:
Clean weld area. Use DC straight polarity for shallow penetration & DC reverse
polarity for deep penetration. Use jigs or welding devices then tack weld to keep
alignment. When distortion & position of welding are important factor, avoid arc gaps
and maintain continuous welding.
TENSILE STRENGTH: 45-50 Kgf/mm2
ELONGATION: 26%
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-2 SELF DETACHABLE SLAG AND SUPERIOR WELD BEAD APPERANCE
ALLOY BASE:
Fe, Mn, Si
SPECIAL FEATURES:
* All positional contact type welding alloy.
* Very low distortion and warpage.
* Instantaneous contact or re-contact type welding alloy.
* Welding bead is of X-Ray quality.
* Outstanding welds deposit appearance.
RECOMMENDATIONS: A versatile all positional welding alloy for low carbon steels.
Highly recommended for welding of thin-gauged sheets.
PRINCIPAL APPLICATIONS: Tanks, thin gauge sheets, containers, sugar mill roll
journals, pipelines, machine guards, furniture. Air conditioning units.
PROCEDURE: Clean weld area & remove the fatigued metal. Weaving should be
avoided during contact welding. Where positional welding & distortion factors are
important arc gaps should be avoided. Slag is self-detachable.
ELONGATION: 20-30%
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-3 RESISTS HYDROGEN CRACKING, RADIOGRAPIC WELD BEAD
ALLOY BASE:
Fe, Mn, Si
SPECIAL FEATURES:
* Crack free deposits with higher strength.
* Ideal for contaminated surfaces.
* Highly ductile
* It gives radiographic weld bead.
* Excellent impact resistance.
RECOMMENDATIONS: Low alloy sheets, Low carbon steels, medium carbon steels,
mild steels, problem steels having sulphur contents high tensile steel. Very much
useful where toughness and weld reliability are important.
PROCEDURE: Clean weld area & remove fatigued metal. For horizontal welding use
short arc and contact technique. Use weaving and welding from bottom to upper side
for vertical joints. Preheat beneficial for heavy section cast steels.
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-4 SUPERB TENSILE STRENGTH, EXCELLENT WELDABILITY.
ALLOY BASE:
Fe, Cr, Ni, Mn
SPECIAL FEATURES:
* Used for economic, reliable, speedy and high quality welds.
* A versatile welding alloy for unknown steel.
* High tensile strength, with tough weld deposits.
* Used for machinable build-up.
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-5 HIGH RESISTANCE TO IMPACT AND DEFORMATION SUPERIOR CUSHIONING WELDING ALLOY
ALLOY BASE:
Fe, Cr, Mn, Ni
SPECIAL FEATURES:
*High work hardening in service.
*Highly crack resistant.
*Excellent all position welding.
*Superior resistance to impact deformation, heat and mild corrosion
RECOMMENDATIONS: A versatile welding alloy for austenitic manganese steel and joining
of mild steel and difficult steel. Very well suitable for cushioning layer under hard facing
deposits. The metal gives good hardness in as deposited and work under repeated and
pounding loads in service. Easy slags detach ability.
PRINCIPAL APPLICATIONS: Sprockets, track pads, excavators, shovel and dragline
buckets and other earth moving equipment, crusher roller, build up of hammers, mantles
and dozer blades. Most useful in preparation mantles and joining of bucket teeth repairing
crack and defects of austenitic manganese castings ideal for joining hard field manganese
steel to other steels.
PROCEDURE: Clean weld area, fatigued material should be removed by chamfering. No
preheating is required for manganese steel. Always use skip or staggered welding. Maintain
a short to medium arc. Weld bead length should be kept up to 10 cms. at a time.
Temperature between the passes should not exceed 150oC Back stepping and skip welding
technique should be added. Pining the hot weld helps to reduce stresses.
TENSILE STRENGTH: 55-65 Kgf/mm2
ELONGATION: 30-40%
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-6 EXCELLENT RESISTANCE TO IMPACT VERY HIGH DEPOSITION RATE.
ALLOY BASE:
Fe, Cr, Mn, Ni
SPECIAL FEATURES:
* Very high deposition.
* AII positional welding alloy.
* Very well suitable for heavy sections, structures.
* Highly crack resistant.
* Excellent work hardening property with good impact and abrasion resistance.
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-7 A VERSATILE WELDING ALLOY FOR DISSIMILAR UNKNOWN STEEL JOINING.
ALLOY BASE:
Cr, Ni, Fe, Mn
SPECIAL FEATURES:
* Controlled grain structure for high strength and for ductility.
* Controlled ferrite-austenite duplex structure.
* Low amperage, extremely low spatter, easy strike and re-strike.
* Weld bead is smooth, tough with superior crack resistance.
* Optimum resistance to friction, heat, corrosion Impact.
* A universally versatile electrode, used even for problem steel.
RECOMMENDATIONS: A Versatile electrode for welding most types of steels. The deposit
of AS-7 is a super alloy of austino-ferritic steel with maximum 30% ferrite content. Very high
tensile strength and highly suitable for the welding of dissimilar and unknown steels. It is
quite suitable for combination of similar and dissimilar steels and joining steels of different
thickness.
PRINCIPAL APPLICATIONS: Tools, dies, pinions, springs, shafts, machinable build up and
overlays, automobile application including gear box main shaft, counter shaft and key ways.
Joining of wear plates, Buckets, many more application in sugar industries.
PROCEDURE: Clean weld area of any foreign or greasy material. Use AC or DC reverse
polarity, hold Short arc and restrict the weaving to two times the electrode diameter.
Intermittent welds may be necessary for welding high alloy steels. Burn off rate is rapid
permitting speedier welding. Penn to relieve stresses, slag releases easily
UTS: 85 Kgf/mm2
ELONGATION: 22-26%
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
RETARDS HYDROGEN INDUCED EMBRITTLEMENT. X-RAY QUALITY
AS-8 WELDS AND SUPERIOR MOISTURE RESISTANCE.
ALLOY BASE :
Fe, Mn, Si
SPECIAL FEATURES:
* Gives radiographic welds.
* Basic coated, negligible hydrogen content alloy.
* Ideal for contaminated, restrained and oil soaked parts.
* Excellent impact resistance and ductility.
* High strength and crack free deposits.
* An all positional welding alloy
RECOMMENDATIONS: Specially these are meant for joining and build up of low alloy high
tensile steels, problem steels having sulphur, low carbon steels medium carbon steels to
mild steels and other alloys added to base metal for better machinability. Those alloying
elements, which can cause porosity-hidden defect, are purged with the electrode arc action
from the molten pool. Most suitable where toughness and weld reliability are important.
PRINCIPAL APPLICATIONS: Heavy vehicle chassis, heavy equipment maintenance. Heavy
structures, automotive frames, liquid tankers hubs. Loco frames, crane jibs & booms & tanks
material handling equipment structures. Pressure vessels, gun plates, steels casting & high
pressure piping repair and build up of 1' areas of buckets and excavators. Depestric and
boom crack of shovel.
PROCEDURE: Clean weld area of surface contamination and then gouge or grind all cracks
or defects. Use short arc for horizontal fillets. For vertical joints use rapid weaving and start
welding from bottom, preheating may prove beneficial.
TENSILESTRENGTH: 55-62 Kgf/mm2
ELONGATION: 28-32%
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SUPERIOR WELDING ALLOY FOR HIGH RESISTANCE TO HEAT AND
AS-9 CORROSION.
ALLOY BASE:
Cr, Ni, Fe, Mn
SPECIAL FEATURES:
* Superb alloy of chrome-nickel.
* Superior weld ability.
* Suitable for all positional welding.
* Scale & crack resistance at higher temperatures.
* Weld Deposits exhibit high tensile strength, tough, crack
proof, ductility and resistance to heat and corrosion
RECOMMENDATIONS: A unique: welding alloy for joining & over laying all types of
steel for high heat and corrosion resistance, Ideally suitable for highly restrained
joints and joining of carbon steels to other steels like stainless steels, mild steel, high
alloy and special steels, exceptionally easy to handle either with a short arc or as
contact.
PRINCIPAL APPLICATIONS: Furnace parts, bucket corner cracks, ball-trunion of
dozers, alloy steel pumps, valves, build up shafts, joining unknown stainless steels,
track lines, hot dies gears, rolls, combustion chamber parts etc.
PROCEDURE: Clean weld area of any surface contamination and stringer beads,
Intermittent welding may be used to avoid heat build up. Preheat is not necessary
TENSILE STRENGTH (UTS): 65-75 Kgf/mm2
ELONGATION: 25-30%
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AUSTINO FERRITIC HIGHLY CRACK RESISTANT ELECTRODE
AS-10 HAVING HIGH TENSILE STRENGTH
ALLOY BASE:
Fe, Mn, Si, Cr, Ni
SPECIAL FEATURES:
* Gives austino-ferritic crack resistant weld.
* Deal for welding unidentified steels.
* Gives smooth weld, with uniform ripples, with no slag interference.
* Deposit extremely tough.
* Authentic Ferritic contents up to 30%.
PRINCIPAL APPLICATIONS: Tools, dies, pinions & gears, shafts, leaf springs,
heavy machinery parts, earth moving equipments turnnions, cushiononing alloys
under deposits.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXTRA LOW CARBON, FOR AISI 301, 302, 304L 305, 306, 308, 321, 347,
SS-1 TYPE STAINLESS STEELS.
ALLOY BASE:
Cr, Ni, Mn, Fe
SPECIAL FEATURES:
* stabilized 19/9.5 Cr/Ni/Electrode
* Easily arc striking.
* Radiographic quality' weld metal.
* Extra low carbon content.
* Suitable to resist heat corrosion and carbon precipitation.
* All Positional.
* Exceptional weldability & superior colour match.
RECOMMENDATIONS: Recommended for AISI 301, 302, 304, 304L, 305, 306, 308,
321, 347 type stainless steel. Suitable for welding parts used in severe corrosive
condition. Welding at low amperage especially recommended for joining extra low
carbon grades to minimize carbide precipitations and avoids strongly intergranular
corrosion. Superior resistance to impact, heat and scaling.
PRINCIPAL APPLICATIONS: Kitchen equipments, milk dairy equipment, mixer
refineries, brewery, chemical industries, containers, mixers & nuclear plants.
PROCEDURE: Clean weld area. Use jigs/back up plates for clamping or tack at short
gaps to decrease distortion. Use short arc, stringer beads and numberer light bead.
Avoid weaving and chip out slag between passes.
TENSILE STRENGTH (UTS): 53-65 Kgf/mm2
ELONGATION: 30-40%L
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HIGH OXIDATION RESISTANT AT ELEVATED TEMPERATURE
SS-2
ALLOY BASE:
Fe, Cr, Ni
SPECIAL FEATURES:
*A unique all positional austenitic stainless steel welding alloy for
AISI
309 & 310 stainless steel.
*Ideal for high oxidation resistance maintains high strength at
temperatures up to 1200oC.
*Suitable for stainless steel of unknown analysis.
RECOMMENDATIONS: Suitable for stainless steel of AISI 309 & 310 grades. Ideal
for joining dissimilar and unknown stainless steel and for joining these with steels
PRINCIPAL APPLICATIONS: Furnace parts, heat exchangers, heat treatment pots
and baskets, tanks valves, kiln cooler plates and for clad steels, reaction vessels
PROCEDURE: Clean weld area of oil, grease or any dirt carefully. If jigs are not
available for clamping the work must be tack welded. Weld a number of light beads
maintaining short arc. To avoid over heating intermittent welding may be used.
Frequently clean the slag between passes
TENSILE STRENGTH (UTS): 55-65 Kgf/mm2
ELONGATION: 30-38%L
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXTRA LOW CARBON, EXCELLENT RESISTANCE TO INTER GRANULAR
SS-3 CORROSION
ALLOY BASE:
Fe, Cr, Ni, Mo
SPECIAL FEATURES:
* Resists pitting due to acids and highly concentrated chemicals.
* Requires low amperage, so as to avoid warpage.
* Deposition is rapid and smooth.
* Suitable for highly restrained joints.
* Moly bearing SS welding alloys.
* Suitable for AISI 316, 316L, and 318 stainless steels.
* Minimized carbide precipitation.
RECOMMENDATIONS: Recommended for AISI 316, 316L, 317 and 318 type
stainless steels for higher resistance to corrosion, heat resistance up to 300oC.
Resistance to impact, corrosion, heat and scaling is excellent. Protective overlay on
steel for medium hardness and high corrosion resistance.
PRINCIPAL APPLICATIONS: Steam turbine blades, mixers chemicals pumps,
plating tanks, hot forging dies, hospital sophisticated equipments, paper industries.
Digesters and other fertilizes plant applications
PROCEDURE: Clean weld area. Use clamps or holding devices to avoid the
distortion. Tack weld at short gaps and use short arc . Use skip technique. Avoid use
of weaving and chip out slag between passes
TENSILE STRENGTH: 55-65 Kgf/mm2
ELONGATION: 30..40%L
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SS-43 Surfacing of parts subjected to abrasion and heavy impact.
UTS: - 50 kgf/mm2
Elongation: - 22%
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CI-1 SUPERIOR RESISTANT TO HEAT, MACHINABLE
ALLOYBASE:
Ni, Fe
SPECIAL FEATURE:
* Less base metal dilution reduce impurities impregnation.
* Very suitable for cladding.
* Excellent weld ability and high strength on most cast irons.
* Ideal for parts subjected to elevated temperature and corrosion.
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXCELLENT BONDING TO DIFFICULT CAST IRON, SUITABLE FOR
CI-2 CONTAMINATED, ECONOMICAL CAST IRON WELDING ALLOY.
ALLOY BASE:
Fe, C, Si
SPECIAL FEATURE:
* Recommended at contaminated surface in old, dirty oily,
greasy cast irons.
* Close colour match for cast iron.
* Economical cast iron electrode.
* Crack resistant and high tensile strength.
* Nickel free deposits.
* Quick freezing.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
RICHNODULARDEPOSITION, NICKLE IRON ALLOY FOR WELDING
CI-3 CAST IRON
ALLOY BABE:
Ni, Fe
SPECIAL FEATURE:
* Rich nodular deposits improve crack resistivity.
* Excellent machinability.
* Excellent wettability on gray cast iron, malleable iron and
spheroidal gray (SG) iron.
* High strength.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CI-4 HIGH PERFOMANCE CRACK RESISTIVITY ON CAST IRON
ALLOY BASE:
Ni
SPECIAL FEATURE:
* Exceptional weldability.
* High nickel content.
* Weld deposits exhibit high strength and machinability.
* It is a unique product for heavy sections, structure and
castings of big machineries of cast iron.
* All Positional-welding alloy.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CI-5 ELECTRODE FOR COLD WELDING OF ALL GRADES OF CAST IRON
ALLOYS:
C, Ni
PROPERTIES: Electrode with stable and soft arc, regular flow that can be used for
all positional welding. HAZ (Transition zone) of weld metal is easily machinable
Minimum penetration and hence very less dilution. No undercuts. Very fine and
regular weld ripples.
TECHNICAL DATA:
UTS of joint: 35-40 kgf/mm2
ELONGATION: up to 18-%
HARDNESS: 160-180 Brinell
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CG-1 SUPER TOOL FOR WELD PREPARATION
SPECIAL FEATURE:
* Hot exothermic arc yields to easy chamfering and gouging of
several metals without any gas requirement.
* Final process later finishing is not required
* A highly efficient metal removing tool.
* Kerfs are narrow accurate and clean.
PROCEDURE: Use AC/DC straight polarity. CG-1 pointing to travel at an angle 30o
with surface of work. Move quickly for shallow chamfer slowly for deeper groove.
Remove the molten metal away to pass concentrated arc. Repeat the procedure for
deeper grooves.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CG-2 SUPER PERFORMANCE IN CUTTING, PIERCING AS AN ALLOY TOOL.
SPECIAL FEATURE:
* AII positional cutting electrode for high-speed cutting,
Chamfering and removing.
* Cleaning of defects, beveling metals prior to welding.
* Versatile cutting tool for any metal.
* Its concentrates the arc for accurate and deeper cuts.
* CG-2 with stand at very high amperage.
RECOMMENDATIONS: Most ideal for cutting and piercing carbon steels, cast iron,
nickel and nickel alloy. Aluminum, copper, bronze malleable iron.
PROCEDURE: Marks out a line of desired cut, Use AC/DC straight polarity. For
piercing hole the electrodes should be held vertically and pushed in and out. While in
cutting use hand pressure as well as arc blow caused by exothermic action. When arc
is struck use-sawing motion holding electrode at 45o angle. A shorter arc gives clear
and faster work.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-1 RESISTS SEVERE IMPACT AND FRICTION
ALLOY BASE:
Fe, Cr, Mn, C
SPECIAL FEATURES:
* Suitable for build up of low and medium carbon and alloy
steel.
* Superior machinability.
* High toughness and resistance to deformation.
* It can be flame hardened.
* The weld deposit exhibits resistance to impact.
* All positional welding in rapid deposition.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXTREMELY HIGH TOUCHNESS, RESISTANCE TO HIGH IMPACT,
HF-2 FRICTION AND ABRASION
ALLOY BASE:
Mn, Cr, C, Fe
SPECIAL FEATURES:
* High abrasion resistance after work hardening in service.
* High recovery of weld metal.
* Extremely high toughness.
* Single welding alloy for cushioning and final layer.
* Resistance to moderate impact, metal-to-metal wears, two
and three body abrasion.
* Deposits exhibit rapid work hardening while in impact
services.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
RESISTANCE TO LOW STRESS SCRATCHING AND HIGH STRESS
HF-3 GRINDING ABRASION
ALLOY BASE:
Fe, Cr, Mn O
SPECIAL FEATURES:
* Smooth weld bead appearance.
* Tough and porosity free
* Superior resistance to abrasion with moderate impact also.
* Best weldability.
* Deposits exhibit uniform distribution of carbides in a hard
martensitic form.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HIGHERCOEFFICIENTOF FRICTION, SPRAY TYPE HIGH RECOVERY WELDING
HF-4 ALLOY FOR SUPER CONDITIONING OF SUGAR ROLLS AND CANE FEED ALLOYS.
ALLOY BASE:
Cr, Mo, V, W, Cb
PRINCIPAL FEATURES:
* High deposition rate reduces labour charge.
* Avoids slippage and choking.
* Super finishing.
* Gives negligible moisture in bagasse.
* Increases cane feed rate.
* Super arc strike-restricts ability.
* Increases effective surface area.
* Does not leave any slag.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HIGH RECOVERY, RESISTS SEVERE ABRASION AT ELEVATED
HF-5 TEMPERATURE
ALLOY BASE:
Fe, Cr, Ni, V, C, Cb, W, Mo
SPECIAL FEATURES:
* Retains hardness up to 550oC.
* Retains cutting edge due to high percentage of primary &
secondary carbines.
* Resistance to scaling up to 1000oC.
* High recovery of weld metal.
* A sound single pass deposit with extra high yield.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-6 CHROMIUM IRON TYPE ABRASION RESISTANT WELDING ALLOY
ALLOY BASE:
C, Cr, Fe, Cb
SPECIAL FEATURES:
*Exceptional resistant to low stress scratching high stress
grinding abrasion.
*Hard surfacing with very high metal recovery.
*Deposits contain high hardness at elevated temperature.
*Excellent compressive strength.
*Superior resistance to abrasion with moderate impact.
*Smooth, dense and string weld deposits resists frictional wear.
RECOMMENDATIONS: It is used for over laying for plane carbon steel, manganese
steel and gray cast iron casting. Alloy steels, stainless steels where hardness and
toughness is desired.
PRINCIPAL APPLICATIONS: Paddles and wear pads, cane knives, rubber mixing
blades, draper pump casings & impellers, conveyors, scrapers, augers, bucket (lips,
teeth & pads), jaw crushers, dozer & bits, dozer blades, banbury rotors, fabrizer
hammer.
PROCEDURE: Clean weld area and remove the fatigued metal and use short arc.
Use weaving technique.
HARDNESS: 57-62 RC
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
TOUGH AUSTENITIC MANGANESE BASED STEEL WELDING ALLOT
HF-7 TO RESIST HIGH IMPACT
ALLOY BASE:
Cr, Mn, C, Fe
SPECIAL FEATURES:
*A tough austenitic anti wear welding alloy for building up and
overlaying of high manganese steels.
* Deposits are tough and work hardened under repeated and
pounding loads.
* Best suitable for impact, shock and hammering
* Non-cracking and long lasting.
* Excellent abrasion resistance in the work hardened conditions.
* Resists multi wear like abrasion and high impact.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-8 IRON CARBIDE TYPE, RESISTANT TO HIGH ABRASION
ALLOY BASE:
Fe, Cr, Mn, V
SPECIAL FEATURES:
* Resistance to high abrasion.
* Deposition is rapid, dense and spatters free.
* Economical for having hard overlays in all position.
* Gives regular beads.
PROCEDURE: Clean weld area and gouge/ grind fatigued metal. For heavy section
preheating up to 200oC is required. Use weaving technique & use shorter to medium
arc. Avoid excessive heat build up and allow cooling.
HARDNESS: 55-61 RC
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AHARDFACINGELECTRODE WITH VERY HIGH ABRASION
HF-9 RESISTANCE AT ELEVATED TEMPERATURES
ALLOY BASE:
C, Cr, Cb
RECOMMENDATIONS:
A special low input hard surfacing electrode producing welds of exceptionally high
resistance to abrasion at room temperature and at elevated temperature. It is used
for hard facing applications subjected to severe erosion, abrasion and moderate
impact
APPLICATIONS:
Typical applications include refractory press, screw, brick press screw, cement press
screws, palm nut press screw, parts of the crushers conveyor screws, impellers,
dredger buckets, blast furnace bells hoppers.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-10 CHROMIUM CARBIDE AND NIOBIUM CARBIDE COMPOSITE ALLOYS
ALLOY BASE:
C, Cr, Cb
RECOMMENDATIONS:
Real low heat input hard surfacing electrode, high recovery electrode. Resistant to
severe abrasion and heavy impact. An advanced electrode for hard facing of high
carbon steels, alloys steels and cast iron making them suitable to resist severe
abrasion and Moderate and moderate to heavy impact at low and medium
temperatures.
APPLICATIONS:
Typical applications includes ID fan blades, Cement press screws, Muller tyres,
Impeller casings, Brackets press screws, Crusher jaws, Dredger bucket and lips,
Minces, hammers, Sinter Breaker Arms, Hot Slag Conveyors, Chain, Augers etc.
HARDNESS: 65-72 RC
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-14 RESISTANCE TO HIGH ABRASION AND MODERATE IMPACT
ALLOY BASE:
Fe, Mn, Cr
SPECIAL FEATURES:
* Excellent resistance to abrasions.
* Smooth bead appearance.
* Easy application-even burn of rate.
* Superior depositions weld abilities.
RECOMMENDATIONS:
For steel parts requiring resistance to sever abrasive wear. Deposits polish in service
providing a very low co-efficient of friction. Very smooth highly ionized spray transfer.
Easy to handle in all position. Extensively recommended in earth moving,
construction, cement and agriculture industries.
TYPICAL APPLICATIONS:
Buckets, Pads, Lips, Teeth, Fan Blades, Plow Shears, Scrapers, Road rippers.
PROCEDURE:
Clean weld area and remove fatigue materials by gauging, use stringer beads and
skip & stagger weld. To build up more than one layer deposit, a cushion layer of HF-
1, HF-7 or AS-4. The temperature of the base metal should not exceed 250oC to
avoid heavy cracks.
HARDNESS: 55 to 58 RC
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SPECIAL ELECTRODE FOR SURFACING OF DIES AND TOOLS IN
DH-1 FORGING INDUSTRY.
OUTSTANDING FEATURES:
* Superior deformation resistance at high temperatures.
* Excellent compatibility with die block steels.
* Machinable with tungsten carbide tool.
* All position capability.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CO-1 COBALT BASED HARD - SURFACING ELECTRODE
WELDING POSITION:
f, h, hv
APPLICATION:
Cobalt - based alloy with high resistance to corrosion, oxidation, heat and wear, The
electrodes have good welding properties. The weld metal is free of cracks and
porosity and slag removal is easy.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CO-2 COBALT CHROMIUM TUNGSTON HARD ALLOY ELECTRODE
WELDING POSITION:
f, h, hv
Highly heat - resisting alloy with favorable coefficient friction, for hard surfacing
welds. Suitable for polishing to a mirror finish. Good tempering properties of the
deposited weld metal. Specifically suitable as hard - surfacing material in cases
where temperature changes, erosion, corrosion and hot wear occur. Suitable for
Armour plating contact surfaces on fittings for gas , water, steam and acids. For hard
- surfacing of extruders, hot shear blades, drawing dies, bearings etc.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CO-3 COBALT BASED HARD SURACING ELECTRODE
WELDING POSITION:
f, h, hv
APPLICATIONS:
CHARACTERISTICS:
Cobalt - base alloy with high resistance to corrosion, oxidation, heat and wear. The
electrodes have good welding properties. The weld metal is free of cracks and
porosity and slag removal is easy.
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXCELLENT RESISTANCE TO WEAR DUE TO HIGH TEMPERATURE ABRASION
CO-20 DUE TO HIGH TEMPERATURE ABRASION EXCELLENT RESISTANCE TO WEAR
DUE TO HIGH TEMPERATURE ABRASION
ALLOY BASE:
Fe, Cr, Co, W, Ni, Mn
SPECIAL FEATURE:
* Chrome cobalt base with high performance composite alloy.
* Excellent red-hot hardness.
* Retains hardness up to 750oC.
* Resistance to scaling up to 1000oC.
* A sound single pass deposit with extra high yield.
* Resists severe abrasion at elevated temperatures.
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AN ELECTRODE HAVING VERY LOW COEFFICIENT OF FRICTION IN
RJ-10 MULTIPLE CRACK FREE BUILT UP.
ALLOY BASE :
Ni, Cr, Fe, Mo
SPECIAL FEATURE:
* Low coefficient of friction.
* All position welding electrode.
* High tensile strength.
* Excellent resistance to heat.
* Cr./Ni. /Mo. Deposit at low current.
PROCEDURE:
Clean weld area. Remove all fatigued & cracked metal. For heavy build up prepare
include angle 60-90o stinger bead with shorter arc length recommended. Use DVRP
for good finish.
ELONGATION: 30-35%
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SS-43 Surfacing of parts subjected to abrasion and heavy impact.
APPLICATIONS:
Pass roll of hot rolling mills, Valves, impellers, turbine blades etc. Typical applications
include surfacing of parts subjected to abrasion, friction and thermal fatigue. Best
suited for resurfacing of CCS rolls,
UTS: - 50 kgf/mm2
Elongation: - 22%
RECOMMENDED AMPERAGE:
Diameter (mm) 3.15 x 350 4.0 x 350 5.0 x 350
Current (Amps) 90-120 130-160 160-200
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SB-1 RICH SILVER CONTENT ALLOY FOR MULTI PURPOSE BRAZING
SPECIAL FEATURE:
* A versatile low melting alloy.
* Extremely thin flowing of metal.
* A novel product for dissimilar combinations.
* Very high strength joints.
* High degree of weld ability.
RECOMMENDATION:
Recommended on copper, Nickel, carbon and alloy steels, carbides and stainless
steel. Joining of low alloy steels, excellent for delicate parts, light gauge metals and
heat-treated parts. Use with oxyacetyinece touch, furnace or induction equipments.
PRINCIPAL APPLICATION:
Thin tubing, wireless, electrical contacts, high speed tools, heat treated parts,
carbide etc.
SPECIAL FEATURE:
Clean weld area. Heat using high acetylene flame until flux liquidifies. Flow alloy
completely thorough the weld joint. Cool slowly.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
VERSATILE SILVER RICH ELECTRODES FOR ELECTRICAL AND TOOL
SB-2 MAINTENANCE
TYPICAL APPLICATIONS:
OUTSTANDING FEATURES:
* High degree of weldability.
* Low melting.
* Very high strength joints.
* Extremely thin flowing.
* Especially for dissimilar combinations
RECOMMENDATIONS:
An extremely versatile low melting alloy with excellent weldability for thin flowing
application on copper, nickel, carbon and alloy steels, carbides and stainless steels,
Ideal for lap, T flange and square butt joints of dissimilar metals. Excellent for
delicate parts, light gauge metals and heat treated parts. Use with oxyacetylene
torch, furnace or induction equipment.
PROCEDURE:
Clean joint area heat broadly, using an excess acetylene flame, flow alloy completely
through the joint.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SB-3 DUCTILE AND LEAK PROOF JOINTS
TYPICAL APPLICATIONS:
Carbide tipping, joining sheet metal, joining at tubular steels, alloy
and mild steel to stainless steel
OUTSTANDING FEATURES:
* High strength joints.
* Little or no finishing.
* No melting of base metal.
RECOMMENDATIONS:
High tensile low bonding temperature silver type alloy high strength joining on all
metals except white metals. Excellent for joining brass, mild and alloy steel to
stainless steel. For thin flowing applications on lap, T square, butt and flange joints,
ideal for thin and dissimilar gauge metals.
PROCEDURE:
Clean joint area. Highest strength joints obtained with clearance of 0.075 mm.
Clamp parts when necessary. Heat broadly, using slightly excess acetylene. Keep
distance 25 to 75 mm between the flame cone and base metal. Keeping torch in
constant motion apply alloy till it flows completely through the joint. Remove flux
residues.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
NI-1 ELECTRODE FOR HEAT RESISTANT JOINT
ALLOY BASE:
Ni, Cr, Mn, Fe, Cb, Mo
PROPERTIES:
PROCEDURE:
Clean the Surface thoroughly so as to be free from rust, oil grease, paint etc. Use
reverse polarity only. Maintain very short arc. Use stringer bead or slight weaving
technique.
UTS: 55-60Kg/mm2
ELONGATION: 30-35%
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
NI-2 ELECTRODE FOR HIGH THERMAL IMPACTS.
ALLOY BASE :
Ni, Cr, Mn, Fe, Nb
SPECIAL FEATURE:
* Suitable for both joining and surface coating.
* Excellent resistance to corrosion, oxidation and thermal shock.
* Extra- ordinary Weldability without electrode overheating & strong tough welds.
RECOMMENDATION:
This is versatile electrode for all-position of nickel, intoned monel, nickel chromium-
iron alloys, HK alloys stainless and heat resisting steels. Also nickel alloys to each
other. Rotary kiln tyres. Heat treatment equipment such as retorts, rack, tays, tongs
etc. Earth moving equipment, cryogenic equipment, joining dissimilar combinations
of steels
PROCEDURE:
Clean the surface thoroughly so as to be free from rust, oil, grease, paint etc. Use
reverse polarity only, maintain very short arc. Use stinger bead or slight weaving
technique. Prepare edges so that the included angle or the V lies between 70-80o
and root gap should be 2 mm. Dry the electrode prior to welding for approx. 300oC
for 2 hours. The crater to be filled properly to avoid crater crack.
TECHNICAL DATA:
UTS: 55-60Kg/mm2
ELONGATION: 30-35%
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
NI-4 ELECTRODE FOR HEAT RESISTANT JOINTS
PRINCIPAL APPLICATIONS:
Hot shear blades, frop forge dies, heating elements, hot working tools, swages, dies
and press tools, Sleeves of High Pressure Die Casting Machines, Ni-alloy Hast alloys
etc.
ELONGATION: 34-35 %
RECOMMENDED AMPERAGE:
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
FOR HIGH TEMPERATURE APPLICATION AND WELDING OF ALL
NI-6 TYPES OF NICKLE BASED ALLOYS
ALLOYS BASE:
Ni, Cr, Fe
NI-6 is a high Ni-alloy electrode ideally suited for welding of Ni, Cr, Fe alloys to
themselves, welding of dissimilar metals such as carbon steel, stainless steels, Ni-
based alloys and pure nickel to themselves or each other for over laying applications.
The weld metal has excellent cracks resistance and has good high temperature
properties like creep strength.
ELONGATION: 34%
RECOMMENDED AMPERAGE:
SIZE (MM) 2.5 3.15 4.00
CURRENT (AMPS) 80-100 100-130 150-170
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AL-1 ALUMINIUM ELECTRODE
ALLOYS BASE:
AI, Si
SPECIAL FEATURE:
Aluminum electrode with high strength operates at very low current and is easy to
handle efficiently.
RECOMMENDATIONS:
Aluminum electrode used for repair welding of wrought and cast aluminum alloys,
filling of cavities welding of cracks, surfacing of worn out or broken parts.
PROCEDURE:
This electrode is mainly used for welding in down hand position with shortest arc. For
achieving maximum bonding and for avoiding porosity in the deposit, thick work
pieces (sections of over 8mm thickness) should be pre-heated up to 200oC.
SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.