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5th-7th, 2001
Abstract
A deeper analysis in terms of fundaments and main standards concerning GD&T and
GPS is then performed, to verify the analogies, which can be evidenced, despite of the
apparently different approach.
The results of the whole analysis are finally collect in a Comparison Matrix,
allowing to evidence the state of the art of ASME and ISO concerning the standardisation
of the geometric characteristics of products.
Recent efforts of ISO/TC213 concerning GPS development are finally reported and
discussed, necessarily remembering that standardisation is by its nature a continuous work in
progress.
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1. INTRODUCTION
In these last years the scenery of global markets changed so deeply and quickly that
industries had to front a real revolution. Sophisticated CAD systems, new technologies, new
materials lead to products showing even more complicated geometries and reveal the need for
tools allowing to describe them properly.
It looks thus important analysing the role of standards in this evolving situation,
verifying how (and if) they represent the answer to the real problems concerning the
definition of geometrical characteristics of parts.
The aim of this work is analysing and comparing the main standards concerning the
definition of geometrical characteristics, that means GD&T (ASME standards) and GPS (ISO
standards).
The evaluation of the state of the art, evidencing analogies and discrepancies of both
philosophies, appears as the starting point for a deeper analysis, aimed not only to punctually
compare the current state of single standards but especially to evidence the future trend and
the necessary efforts, which could lead standardisation to a coherent representation of a
complex reality.
2. HISTORICAL DEVELOPMENT
Briefly considering the historical development of GD&T and GPS in their main
aspects can help to understand analogies and discrepancies characterising both way of
thinking. Basic steps are summarised in Table 1.
GD&T GPS
It is worthy pointing out that GD&T developed essentially an unique standard for
dimensioning and tolerancing during the years, aimed at considering both dimensional and
geometrical characteristics of components, thus reflecting the tendency of considering the
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In few words, the basic philosophy of GD&T, can be stated as follows: dimensioning
is considered an activity that, starting from the evaluation of the actual function and
relationship of part features, allows a clear, concise and unequivocal description of such
items [2].
Conversely, GPS basic philosophy appears more difficult to synthesise (due to the
many standards involved) and can be derived substantially from the analysis of the GPS
Matrix, which will be further explained. The GPS approach tends to detail every geometric
characteristic separately, but with no emphasys on the underlying correlation between
specification and the verification.
Anyway, it looks worthy underlining what will be clarified by the whole analysis. The
main differences between GD&T and GPS, which could appear considerably deep,
substantially reflect the different historical development and the different peculiar approaches
related to different characteristics. The connections developed in these years imply that the
effort now is now spent in order to minimize the differences, and therefore to obtain an
efficient tool describing components, which are globally even more sophisticated.
4. GPS MATRIX
The first effort aimed at harmonising the existing ISO standards is described by the so-
called GPS Matrix, which will be following briefly described as presented by ISO/TR
14638:1995 [5].
In GPS matrix model the concept of chain of standards is applied. Referring to a
specified geometrical characteristic, the chain collects all the standards related, which can be
used in the different steps of the production process (from design to verification, also
considering manufacturing and metrological aspects). Each single standard in the chain
affects the other standards, which have necessarily to be known, to understand and apply it
properly. Four different main groups of standards are identified: Fundamental GPS standards
(for the time being, only the Principle of Independency belongs to), Global GPS standards
(standards covering or influencing several or all chains of standards), General GPS standards
(the main body of GPS standards, establishing rules for drawing indications, definitions and
verifications principles for different types of geometrical characteristics), Complementary
GPS standards (standards establishing complementary rules for specialised categories of
features or elements). A scheme for GPS matrix model is reported in fig. 1 [6].
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Chain link
1 2 3 4 5 6
number
Assessment
Definition of Definitions for of the
Product Calibration
Geometrical tolerances actual feature deviations of Measurement
documentation requirements
characteristic Theoretical the workpiece equipment
indication - Measurements
of feature definition and Characteristic Comparison requirements
Codification standards
values or parameter with tolerance
limits
286-1,286-
Size 129,286-1,
2,
286-1,1938, 1938 ,10360-x, 3650
Distance 129,406 ,10360-x,
Manufacturing
Complementary
GPS Matrix
The comparison between ASME standards and GPS matrix, precisely described in
Appendix, leads to the following considerations.
Firstly, considering the features describing the parts, ASME Y14.5M-1994 tends to
separate the features essentially in two groups (depending on if they can be or not associated
with a size dimension), GPS matrix presents the features as associated to the more various
geometrical characteristics. This different point of view reflects to the Datums concept too.
Datum Reference Frame definition, as well as Datum Features establishment, are in fact basic
concepts in ASME Y14.5M-1994, necessary to univocally and completely describe
geometrical characteristics and relationships of parts. On the other hand, Datums are
considered just guidelines defining the geometrical characteristics of the parts, not so deeply
related to the definition of relationships between features or parts.
Again, ASME Y14.5M-1994 considers essentially macro-geometries, not explicitly
referring to surface texture aspects (also if ANSI/ASME B46.1-1985, Surface Texture
(Surface Roughness, Waviness and Lay) is reported as reference). GPS Matrix, otherwise,
also includes micro-geometries and surface texture aspects.
Moreover, while ASME Y14.5M-1994 focuses the attention on final characteristics of
the parts, thus considering functionality and verification when dimensioning, GPS Matrix
tends to evaluate the whole production process, thus collecting standards, which could be
useful during manufacturing too.
We can finally evidence the lack of considering metrological aspects in ASME
Y14.5M-1994, which are conversely reported in GPS Matrix. Table 2 summarises the main
results of the comparison previously described.
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GD&T GPS
Until here, we just pointed out the state of the art, considering the existing standards. It
can be seen like a photograph of the situation until 1995.
Now, it can be observed that, being ASME Y14.5M-1994 a complete and efficient tool
for dimensioning (also if necessarily subject to revisions: new version of ASME Y14.5M is
expected to be disposable in 2005), maybe the more interesting work in these last years has
been done by ISO Technical Committees (i.e. ISO/TC 213), in order to perform the
harmonisation started with GPS Masterplan. Next part of the work will focus on this
evolution.
The need for a strong effort (and the intention to do it!) aimed to the harmonisation of
ISO standards concerning geometrical characteristics of products is well explicated in the
documents The challenge of ISO/TC 213-1996 [7] and Strategic policy statement of
ISO/TC 213-1997 [8].
The scope of ISO/TC 213, reported in the following, leads to further considerations.
Standardisation in the field of geometrical product specifications (GPS) i.e. macro- and
micro-geometry specifications covering dimensional and geometrical tolerancing, surface
properties and the related verification principles, measuring equipment and calibration
requirements including the uncertainty of dimensional and geometrical measurements. The
standardisation includes the basic layout and explanation of drawing indications (symbols).
Starting from the consideration that an estimated 50% of the necessary standards are
either not available or are in contradiction to other GPS standards [8], it individuates the first
activities in completing the chains of standards. Analysing them, it looks interesting to
evidence how some needed activities tend towards ASME Y14.5M/Y 14.5.1M-1994 concepts
(definitions of Datums, of derived and associated features, mathematisation of GPS
definitions), while others are peculiar (surface texture, uncertainty in measurement). The
tendency to approach some ASME-concepts looks particularly evident considering ISO/CD
17450 Geometrical Product Specifications (GPS) Model for geometric specification [9],
where definitions for features are given, reminding those in ASME Y14.5M-1994, also
comprehending a mathematical approach close to that of ASME Y14.5.1M-1994.
It is anyway revealed the effort for considering a quickly and deeply evolving reality,
where the use of CAD systems, of sophisticated metrology, of new materials and
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technologies, of quality management systems, markedly evidence the need for adequate
standards.
5.1. Geometrical Product Specifications GPS 2001 A vision for a new engineering
tool- January 2000
The result of the inquiry on the ISO/TC 213 Vision Statement previously described
leads to very interesting considerations. Main critical comments come from USA member, so
that they can be analysed as starting point in a comparison to ASME point of view.
The first general comment immediately reflects the pragmatic American spirit (which
can also be evidenced by the principles determining the whole ASME Y14.5M) considering
that the vision statement appears very forward looking and too large and unrealistic for the
resources that appear to be available. It is also criticised appearing somehow too philosophic,
not enough connected to other TCs and industrial organisations. The need for establishing
deeper links with other TCs explicitly refers to ISO/TC 184 (STEP), being one of the
objectives in the vision an easy implementation in 3D CAD systems. Again, the pragmatic
need for defining basic, well-defined range of situations looks fairly contrasting with the
proposal of extending GPS language to allow expression of requirements relating to a wide
range of work piece functions. Moreover, it is underlined that known techniques for
describing and representing uncertainty in specifications are reminded, as they already be
disposable, while they do not actually exist yet.
5.3. Next generation of the Geometrical Product Specifications (GPS) language The
vision for an improved engineering tool June 2000
The following, and actually valid, version of the Vision, Next generation of the
Geometrical Product Specifications (GPS) language The vision for an improved
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engineering tool June 2000, somehow appears even more ambitious than previous, while
on the other hand looks receipting what was evidenced by USA comments.
Firstly, this new engineering tool is proposed no more only for product development,
but for product development and manufacturing, thus implying partly the effort for an even
stronger contact with the industrial (pragmatic) world, resulting however indubitably in an
even wider and ambitious perspective. In the objective, the attention is patently focused on
providing tools for the economic management of variability in products and processes,
precisely defining functional requirements, complete and well-defined specifications, and
(whats new to the respect of the previous version) integrated verification approaches. By the
way, the need for the harmonisation to others TCs, is clearly stated.
The reduction of costs is mainly due by avoiding the manufacture of inadequate
workpieces due to incompletely defined specifications, rather than by avoiding accepting
inadequate workpieces due to insufficiently defined drawings, as in the previous version.
It is clearly stated that GPS language evolution will be based on computable
mathematics and correct, consistent logic using a generic set of rules, that can be applied to all
types of specifications. By this way, the task is defined, establishing a set of rules coherent
with future evolution, but common to all types of specifications. It is pointed out that proper
implementation of the improved GPS system is a prerequisite for the continuous improvement
of product quality and time to market.
The section of the new version, which leads for deeper innovation, is considering
uncertainty as an economic tool, clearly (compared to the previous version) establishing
that The improved GPS system will use uncertainty as the currency for quantifying: a)
how well the specification expresses the functional requirements; b) what ambiguities exists
in the specification itself; c) the uncertainty of measurement.
The introduction of the default concept, specifying that there will be a global
default for each type of GPS specifications lead to evidence the effort versus simplicity and
minimisation of total cost.
With respect of the previous version, it is underlined that proper implementation of
the improved GPS system within a company is important for surviving in global
competition, again evidencing the tendency to become more pragmatic.
The efforts spent in this sense were evidently recognised, being it reported, This
vision has been unanimously (!) approved by the 9th plenary session of ISO/TC 213 on 23
June 2000 in Berlin, Germany.
6. DEFINING UNCERTAINTY
As it can be evidenced from previous discussion, a main goal for GPS concerns
uncertainty, as defined in relation to the comparison between tolerancing and metrology
according to the Guide to the expression of uncertainty in measurement GUM [10].
Being uncertainty itself just an expression of lack of information, ISO/TC 213 gives
following definitions: specification uncertainty, conformance uncertainty, correlation
uncertainty, total uncertainty [11,12]. Specification uncertainty is related to ambiguous
drawing indication and/or incomplete specification, while the combination of measurement
uncertainty and specification uncertainty is defined conformance uncertainty. Correlation
uncertainty describes how well the actual Geometrical Products Specifications match to the
actual function of the part and total uncertainty comprehends specification uncertainty,
conformance uncertainty and correlation uncertainty.
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This model is based on the concepts of operation (specific tool required to obtain
features or values of characteristics, their nominal value and their limits) and operator
(ordered set of operations). What is particularly interesting immediately underlining is the
presence of the same operations both in specification and in verification steps, postulating a
principle of duality. For example, dealing with the problem of representing a whole surface by
a finite number of points, techniques as partition, extraction, filtration and association have to
be defined both in the specification procedure and in the measurement procedure.
7. CONCLUSIONS
REFERENCES
[1] Concheri, G., Siragusa, M., Tosetti, A., Specificazione ed utilizzo delle tolleranze
geometriche in applicazioni industriali, Atti del IX Convegno Nazionale ADM, Caserta-
Aversa, 27-29 settembre 1995, pp. 683-691, 1995
[2] Meadows, J.D., Geometric Dimensioning and Tolerancing, Marcel Dekker Inc., New
York, NY, 1995
[3] ASME Y14.5M-1994, Dimensioning and Tolerancing - Mathematical Definition of
Dimensioning and Tolerancing Principles, The American Society of American
Engineers, New York, NY, 1994
[4] ISO 8015 : 1985, Technical drawings Fundamental tolerancing principle
[5] ISO/TR 14638:1995(E), Geometrical Product Specification (GPS) Masterplan, ISO,
Switzerland, 1995
[6] Meneghello, R., Definizione di prodotto finito. Situazione attuale e prospettive, Prooc.
III Seminario Italo-Espaol de Diseo- Seminario sobre Acotacin Funcional, Bilbao,
Junio 2000
[7] http://129.142.8.149/isotc213/challeng.htm
[8] http://129.142.8.149/isotc213/213n5.htm
[9] ISO/CD 17450, Geometrical Product Specifications (GPS) Model for geometric
specification
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APPENDIX
1 (R), 370, 10209-3, 10579, VIM, GUM B 89, B89.6.2,Y14.5-M, Y14.5.1-M,Y 14.24-M,Y14.34 M, Y 14.35 M, Y 14.100 M
Chain link n. 1 2
129 (R)
Angle between real or derived and derived feature
Y14.5-M, Y14.5.1-M
1101 (R)
Roundness
Y14.5-M
Profile any surface 1101 (R), 1660 (R) 1101 (R), 1660 (R)
Y14.5-M, Y14.5.1- Y14.5-M, Y14.5.1-M
1101 (R) 1101 (R)
Flatness
Real feature Y14.5-M Y14.5-M,
1101 (R), 3040 1101 (R), 3040
Cylindricity
Y14.5-M, Y14.5.1-M Y14.5-M, Y14.5.1-M
Form of surface independent of datum
1101 (R), 3040 1101 (R), 3040
Cones
Y14.5-M, Y14.5.1-M Y14.5-M, Y14.5.1-M
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3 4 5 6
Assessment of the deviations of the
Definition for actual feature Calibration requirements
workpiece Comparison with tolerance Measurement equipment requirements
characteristic or parameter Calibration standards
limits
286-1(R), 1938(R) 938 (R)
1938 (R), 3670 1938 (R), 3670 (R)
8015 (R) Limit gauges B 4.2
B 4.2, B 47.1 B 4.2, B 47.1
ISO 14660-1:1999, ISO
14660-2:1999 463(R), 3599 (R), 3611,*9121, 6906(W) (R), 9493, ISO 10360-
ISO 3650:1998
Indicating measuring 1938 (R) 1:2000,10360-2, ISO 10360-3:2000, ISO 10360-4:2000, ISO 10360-
B 4.1, B 4.2, Y 14.5 M, Y instruments 5:2000,*-6, 13385, XX01,* XX19
14.5.1M B 47.1, B 89.1.2, B 89.1.9
B 4.2 B 89.1.10, B 89, B 89.1.6, B 89.4.1
463(R), 3599 (R), 6906(W) (R) , 7863, ISO 10360-1:2000,10360-2, ISO
10360-3:2000, ISO 10360-4:2000, ISO 10360-5:2000,*-6,*13385
B 89,B 89.1.2, B 89.1.10,, B 89.4.1
7863, ISO 10360-1:2000,10360-2, ISO 10360-3:2000, ISO
10360-4:2000, ISO 10360-5:2000,*-6, *13385
B 89, B 89.1.2, B 89.4.1
ISO 10360-1:2000,10360-2, ISO 10360-3:2000, ISO 10360-4:2000, ISO
10360-5:2000,*-6
B 89, B 89.4.1
ISO 10360-1:2000,10360-2, ISO 10360-3:2000, ISO 10360-4:2000, ISO
8015
10360-5:2000,*-6
Y 14.5 M, Y 14.5.1 M
B 89, B 89.4.1
ISO 10360-1:2000,10360-2, ISO 10360-3:2000, ISO 10360-4:2000, ISO
10360-5:2000,*-6,
B 89, B 89.4.1
ISO 10360-1:2000,10360-2, ISO 10360-3:2000, ISO 10360-4:2000, ISO
5460
10360-5:2000,*-6,
Y 14.5 M, Y 14.5.1 M
B 89, B 89.4.1
463(R), 8512-1,8512-2,*9493, ISO 10360-1:2000,10360-2, ISO 10360- 12180-4
12780-1 5460, *12780-2
3:2000, ISO 10360-4:2000, ISO 10360-5:2000,*-6, *12780-3,XXX19 Y 14.5 M, Y 14.5.1 M
Y 14.5 M, Y 14.5.1 M Y 14.5 M, Y 14.5.1 M
B 89, B 89.1.10, B 89.4.1, Y 14.5 M, Y 14.5.1 M
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1, 370, 13209-3, 10579, VIM, GUM B 89, B89.6.2,Y14.5-M, Y14.5.1-M,Y 14.24-M,Y14.34 M, Y 14.35 M, Y 14.100 M
Real feature Position 1101 (R), ISO 5458:1998 1101 (R), ISO 5458:1998, 10578
Y 14.5M, Y 14.5.1 M Y 14.5M, Y 14.5.1 M
1101 (R) 1101 (R), 10578
Position
Y 14.5M Y 14.5M, Y 14.5.1 M
Location 1101 (R) Y 14.5M
Derived feature Coaxiality 1101 (R), 10578 Y 14.5M, Y 14.5.1 M
Concentricity 1101 (R) Y 14.5M 1101 (R), 10578 Y 14.5M, Y 14.5.1 M
Symmetry 1101 (R) Y 14.5M 1101 (R), 10578 Y 14.5M, Y 14.5.1 M
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