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PII: S0140-7007(16)30348-6
DOI: http://dx.doi.org/doi: 10.1016/j.ijrefrig.2016.10.019
Reference: JIJR 3462
Please cite this article as: Skander Jribi, Takahiko Miyazaki, Bidyut Baran Saha, Shigeru
Koyama, Shinnosuke Maeda, Tomohiro Maruyama, CFD simulation and experimental validation
of ethanol adsorption onto activated carbon packed heat exchanger, International Journal of
Refrigeration (2016), http://dx.doi.org/doi: 10.1016/j.ijrefrig.2016.10.019.
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CFD Simulation and Experimental Validation of Ethanol Adsorption
(a)
Faculty of Engineering Sciences, Kyushu University, Kasuga-koen 6-1, Kasuga-shi,
Fukuoka, 816-8580, Japan
International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, 744 Motooka, Nishi-ku, Fukuoka-shi, Fukuoka 819-0395,
(b)
Japan
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Highlights:
software
obtained
Heat released by gas friction was higher than the heat of adsorption
Abstract
sharp pressure increase of ethanol from 0.95 kPa initially to 6 kPa. The simulated
They were slightly higher at starting of adsorption and consistent with experimental
data at higher flow time. The validated CFD model will serve as a base for evaluating
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Keywords:
adsorber.
Nomenclature
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* equilibrium
Subscripts
a apparent, activation
eff effective
g gas phase
l liquid
m mesh
p porous, particle
ref reference
s solid, saturated
Acronyms
AC activated carbon
ACS adsorption cooling system
CFD computational fluid dynamics
D-A Dubinin-Astakhov
F.S. full scale
LDF linear driving force
NIST National Institute of Standards and Technology
RHS right-hand side
UDF user defined function
VCS vapor-compression cooling system
1. Introduction
Adsorption cooling systems (ACS) are seen to be a feasible alternative to widely used
vapor-compression cooling systems (VCS). In fact, they can be driven by waste heat or
solar energy. Waste heat from power plants and internal combustion engine can be as
high as 50 % of fuel consumed in these systems (Wang et al., 2010); while solar energy
is abundant in summer when the cooling effect is the most needed. In counterpart, the
VCS stress electric grids in summer if driven by electric energy and increase fuel
consumption in motor vehicle. Additionally, the ACS use natural and benign refrigerants
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such as water (Pan et al., 2016), ethanol (Brancato et al., 2015; Saha et al., 2006),
methanol (Gong et al., 2012), ammonia (Li et al., 2010), CO2 (Jribi et al., 2014),
R1234ze (Jribi et al, 2013), etc. Whereas, the VCS employ high global warming
potential (GWP) refrigerants such as R134a (GWP = 1430), R404a (GWP = 3922) and
al., 2015). Moreover, the ACS do not possess moving or rotating parts which makes
Despite the merits of ACS over VCS, they still suffer from low efficiency, bulkiness and
higher cost. Therefore, volume reduction and performance enhancement are necessary.
Researchers nowadays are working on improving the low heat and mass transfer
and entropy of adsorbent-adsorbate system from adsorption isotherm data and gave
non-polar gases at low pressures. Sun and Chakraborty (2015) developed an adsorption
kinetics equation of water on mono and multi layers silica gel adsorbent without
Wang et al. (2012) increased the thermal conductivity and thermal diffusivity of
with expanded natural graphite treated with sulphuric acid. Thermal conductivity of
zeolite also increased to 0.36 (from 0.09 W m-1 K-1 initially) when consolidated and to
8.3 W m-1 K-1 if mixed with metallic foam (Guilleminot et al., 1993). However,
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consolidation reduces adsorbent permeability which decreases the adsorption rate
Adsorber beds with fins are another way to intensify the heat transfer between
cooling/heating source and adsorbent. Zhang and Wang (1999) reported that both
coefficient of performance (COP) and specific cooling power (SCP) were increased by
Dabzadeh (2012) found that bed size can be dramatically reduced by adding annular
fins for the same cooling power and little decrease of COP.
numerical and CFD simulations. Numerical optimizations were used essentially for
longitudinal fins. Riffel et al. (2010) developed a model capable of comparing the
Chakraborty (2015) showed the performance variation with cycle time of different
adsorbent-water pairs using lump model. Effect of fin height and fin spacing on the
COP and SCP were investigated by Niazmand and Dabzadeh (2012). Lately, heat and
mass transfer simulations in adsorber/desorber beds were carried out with CFD
adsorber working in a thermal wave adsorption cooling system. The effect of fin design
that fins enhanced the heat transfer in the adsorber significantly comparing to finless
thermal engine exhaust gas and employing activated carbon-methanol pair were
investigated by Ramji et al. (2014) for mobile air-conditioning application. They found
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that higher heat source temperature increased the cooling power and resulted in
software. We used 2D-axisymmetric solver and reduced the geometry to half fin pitch
compared with experimental data. This simulation will allow accurate performance
cycle.
2. CFD model
pair were investigated previously in our laboratory (Makimoto, 2013; Makimoto et al.,
2010). In this study, we performed heat and mass transfer simulation of ethanol
adsorption onto activated carbon. The simulation was carried out with Ansys workbench
software R16.2. The geometry was plotted then meshed using DesignModeler and
isotherm and kinetics equations incorporated onto mass, energy and momentum
conservation equations. The boundary conditions utilized have been extracted from
2.1. Geometry
The activated carbon was packed in the finned tube heat exchanger, having a length of
700 mm, and sealed with mesh and casing. Fin thickness, fin pitch, fin height, tube
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inner and outer diameters and mesh inner diameter were 0.53, 3.7, 10, 26, 29 and 52.7
mm, respectively. Cooling water circulates inside the tube and ethanol gas is
2.2. Meshing
We used fine meshing with maximum element size of 0.265 mm. The simulated domain
was divided onto 357 elements and 464 nodes. The following mesh quality was reported
from Fluent:
- Maximum ortho skew = 4.16891 10-4 where ortho skew ranges from 0 to 1 and
2.3.1. Materials
The materials used in the simulations were copper for fins and tube, ethanol for the gas
phase and activated carbon of type Maxsorb III as solid material of porous zone. Copper
properties were imported from Fluent database. Real gas ethanol properties were loaded
into Fluent from embedded NIST Refprop v9.1 database. And, activated carbon
properties were the particle density (p), specific heat capacity (cp,p) and thermal
conductivity (kp).
A mass of 0.259 kg of Maxsorb III were packed in the adsorbent space of 9.867
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10-4 m3. The apparent density is then a = 262.47 kg m-3.
The adsorbent porosity (), which is the ratio of gas phase volume by the total
a
1 a (1)
s
The second term of right-hand side (RHS) of Eq. 1 corresponds to the volume
occupied by solid whereas the third term represents the volume of micropores.
Considering a micropore volume of Maxsorb III of = 1.7 cm3 g-1 and skeletal
density of s = 2200 kg m-3 (Saha et al., 2011), the porosity is then = 0.4345.
The adsorbent particle density which is the ratio of particle mass by particle volume
The thermal conductivity of adsorbent particles (kp) is not only that of solid
adsorbent (ks), but also depends on the ethanol uptake adsorbed (q). However this
value is not exactly known due to lack of measured value. The effective thermal
The specific heat capacity of adsorbent particle (cp,p) is also a function of solid
adsorbent specific heat capacity (cp,s = 1.375 kJ kg-1 K-1 (Biloe et al., 2001)) and
adsorbate specific heat capacity considered as liquid phase (cp,l) (Chakraborty et al.,
c p , p c p , s qc p ,l (2)
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The effective thermal conductivity and heat capacity of porous zone are expressed by
k eff k g 1 k p (3)
c p p
g c p , g 1 p c p , p ` (4)
The permeability () and inertial loss coefficient (C) of homogenous porous media were
2 3
Dp
(5)
150 1 2
3 . 5 1
C (6)
3
Dp
equation as well as mass, momentum and energy conservation equations (Ansys Inc.,
2015).
The adsorption rate of ethanol onto Maxsorb III has been approximated from
experimental data using linear driving force (LDF) equation (Jribi et al., 2016) given by:
dq
k q *
q (7)
dt
where k is the diffusion time constant given by Arrhenius equation (Eq. 8) and q*
10
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E
k A exp a (8)
RT
RT Ps
n
*
q q s exp ln (9)
E P
A = 132.89 s-1, Ea = 22.97 kJ mol-1, qs = 1.2 kg kg-1, E = 139.5 kJ kg-1 and n = 1.8
g
g v S m (10)
t
where the mass source term (Sm) corresponds to the mass of ethanol gas adsorbed by the
porous media.
dq
S m 1 p (11)
dt
Considering thermal equilibrium between solid and fluid in porous media, the energy
t
g
E g 1 p E s v g E g p k eff T h j J j v S h (12)
j
2
p v
E is the energy calculated by E h where h is the enthalpy given by:
2
T
h T ref
c p dT . Sh is the heat source term corresponding to the heat added to the porous
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Here Qst denote the average heat of adsorption of Maxsorb III-ethanol pair evaluated by
Uddin et al., (2014) as 1002 kJ kg-1. The mass and heat sources, Sm and Sh, were
In the momentum conservation equation (Eq. (14)), the momentum source term (F)
accounts for the viscous and inertial losses in homogeneous porous media (first and
g g
p g g F (14)
t
1
Fi vi g C v vi (15)
2
The boundary conditions used in this study were pressure inlet in adsorbent upper
The adsorber was initially at equilibrium pressure of 0.95 kPa. Then, it is connected to
an evaporator containing saturated vapor ethanol and initially at 8.7 kPa. The evaporator
pressure was recorded using 10 kPa absolute pressure sensor of type Validyne
Engineering AP10 (accuracy of 0.25% of F.S.). Whereas, the gas phase pressure in the
adsorber was measured by a 100 kPa digital pressure gauge of type DG-920
manufactured by Tokyo Aircraft Instrument Co., Ltd. (TKK) and having an accuracy of
0.2% of F.S.
The adsorber pressure increased sharply until reaching 5.95 kPa. After that, it followed
the evaporator pressure as shown in Fig. 2. The evaporator pressure decreased due to
refrigerant evaporation. Later, the pressure in evaporator increases as the latent heat of
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evaporation is removed by a water circulator set at 20 C.
The temperature of refrigerant entering the simulation domain was also included in this
boundary condition. It was measured experimentally in the mesh side (Tm) and its
temperature profile is presented in Fig. 3. The mesh side temperature increased first due
to ethanol gas compression caused by the pressure lift. Then, it decreased as the
pressure decreased and the heat was dissipated to the surrounding adsorbent and heat
exchanger. After that, it increased again as the pressure increased and also the adsorbent
temperature becomes higher than the mesh temperature. Finally it decreased as the heat
Both experimental adsorber pressure and gas phase temperature were fitted with
polynomial functions then inserted onto Fluent in the pressure inlet boundary condition
using UDFs.
Cooling water at nearly 30 C flowed inside the tube at 3 l/min. Directly after
connecting the adsorber to evaporator, the recorded temperatures at inlet and outlet
increased sharply as shown in Fig. 4 and the temperature difference between the two
reached 1.8 C. The water temperature at the middle of tube, estimated as the average of
inlet and outlet temperatures, was fitted to polynomial functions and inserted onto fluent
as the free stream temperature using UDF. Whereas the convection heat transfer
coefficient was evaluated using the Dittus and Boelter correlation (Dittus and Boelter,
1930).
The governing equations were solved in a coupled manner. That is, the momentum
equation and the pressure-based continuity equation are solved simultaneously as shown
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in Fig. 5. Constants used in the simulation were summarized in Table 1. We used also
variable time step of 0.5, 1 and 2 s for flow time up to 100, 200 and 3757s, respectively.
starting of adsorption, the temperature in the adsorber increased sharply then decreased
gradually. It reached experimentally 46.5, 49.5, 51.8 and 63.8 C, respectively. The
simulated temperature also presented the same trend as shown in Fig. 6a. The maximum
temperature values obtained were higher than experimental data of 2.3, 2.7, and 2.2 C
for T0, T1, and T5, respectively, and lower of 8.6 C for T10. We can notice also a small
simulated data at the different thermocouple positions. The simulated data were found to
be slightly higher than the experimental data at starting of adsorption. This is probably
due to the heat dissipated in the heat exchanger casing and adsorber wall which were
not included in the simulation. At higher flow time, the simulated temperatures matched
The temperature increase in the adsorber is caused by the release of heat of adsorption,
gas compression and gas friction in the porous media. By disabling the heat source term
of the energy conservation equation (Sh = 0), one can get the temperature response due
to pressure increase and viscous and inertial losses. Fig. 7 shows simulated temperature
profiles with and without heat generated by adsorption process. We observed that the
heat produced by gas compression and friction is more important than that added due to
release of heat of adsorption. Also, the simulated temperatures without heat source were
lower than experimental data. They reached 46 and 48.9 C at adsorbent thicknesses of
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1 and 10 mm, respectively. Whereas the maximum experimental temperatures were as
Simulated temperature contours of tube, fin and porous zone at assorted flow time were
presented in Fig. 8. An animation file showing the temperature change in the adsorber is
also provided (Animation file here). We observed that the heat generated by adsorption
process and pressure increase was evacuated from the porous zone to the cooling source
via fins and tube. The latter have almost the same temperature due to high thermal
conductivity of copper material. However, the adsorbent in contact with tube and fin
surfaces possess lower temperature than that at the middle between 2 fins and farer from
tube. So, the fins enhanced the heat removal for higher adsorbent thicknesses. A further
study on the optimum fin height and fin pitch will be carried out in future.
Fig. 9 shows the effect of the momentum source term on pressure inside the porous zone.
At starting of adsorption, the adsorbent far away from the inlet boundary condition had
lower pressure due to viscous and inertial losses. The maximum pressure change
between inlet and tube surface was found to be 1.51 kPa at 59 s. As the time increases,
this pressure difference decreases and becomes nearly equal the inlet pressure for higher
flow time. For example, it became 0.403, 0.249, 0.095, 0.04 and 0.019 kPa at flow time
of 76, 100, 500, 1000 and 2000 s, respectively. We can see also from Fig. 9 that the
pressure at the inlet matched correctly the experimental gas phase pressure in the
In this study, we used Equilibrium thermal model that is the solid and the gas of the
porous zone have the same temperature. This hypothesis is valid when there is small
15
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adsorbent-adsorbate thermal conductivity (0.2 W/(m.K)) is ten times that of ethanol gas
(~0.02 W/(m.K)), the simulated data were found to be consistent with experimental data
which means that the over mentioned assumption is valid. We also used constant values,
thermal conductivity, (ii) heat of adsorption, (iii) porosity, etc. which depend generally
4. Conclusions
A detailed CFD model of heat and mass transfer in an activated carbon-ethanol finned
tube adsorber has been presented. The geometry and boundary conditions used were
results showed that the sharp pressure increase of ethanol, from 0.95 to 6 kPa, raised
adsorbent temperature more than 50 C from initial temperature of 30 C. Later on, the
temperature decreased gradually as the heat is removed by the cooling source through
fins and tube which enhanced significantly the heat transfer. By comparing simulation
results with and without including the heat source, we found that the temperature
increase was caused mainly by gas compression and gas friction rather than the release
of heat of adsorption. Simulation results showed also that the pressure decreased with
adsorbent thickness increase due to viscous and inertial losses. Temperature at different
adsorbent thicknesses matched correctly the experimental data at higher flow time and
Acknowledgment
16
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Technology Development Organization (NEDO), Japan
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Fig. 1 - Schematic of finned tube adsorber.
Fig. 2 - Experimental recorded pressure in evaporator (red) and adsorber (green) and
fitted pressure used in the inlet boundary condition (dashed black line).
Fig. 3 - Experimental gas inlet temperature at mesh side (green) fitted with polynomial
functions (dashed black line) and used in the pressure inlet boundary condition.
Fig. 4 - Experimental inlet (blue)/outlet (red) water temperatures to/from adsorber and Comment [A1]: AUTHOR: Two captions for
figure 4 and 5 are slightly different, used figure
estimated temperature at the middle of tube (green) fitted with polynomial functions legend captions. Please check.
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Table 1-Constants used in the simulation.
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Table 2-Maximum experimental and simulated temperatures at different thermocouple
positions.
Adsorbent Experimental data Simulation data t (s) T (C)
thickness (mm) Time (s) Temperature Time (s) Temperature (texp. tsimu.) (Texp. Tsimu.)
(C) (C)
0 60 46.5 84 48.8 -24 -2.3
1 64 49.5 80 52.2 -16 -2.7
5 63 51.8 76 54.0 -13 -2.2
10 63 63.8 70 8.6 -7 8.6
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Refrigerant
Tmesh
Mesh
T10
Calculation
domain
Porous T5
activated
carbon Fin
T1
T0 Tube
Cooling water
Cooling water
Fig. 1.
Fig. 2.
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Fig. 3.
Fig. 4.
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Fig. 5
25
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Fig. 6
26
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Fig. 7.
Legend t = 58 s t = 73 s t = 107 s
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t = 157 s t = 557 s t = 1057 s t = 3757 s
Fig. 8.
Fig. 9.
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