Epson Eb Sx7 8 Eh Tw450

SERVICE MANUAL
Data Projector
EB-S7/S8/X7/X8/W7/W8
EH-TW450
CONFIDENTIAL
EB-S7/S8/X7/X8/W7/W8 EH-TW450 CONFIDENTIAL
NOTICE
All rights reserved. No part of this manual may be reproduced, stored in retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without prior written of SEIKO EPSON CORPORATION.
The contents of this manual should be handled with sufficient consideration for confidentiality reasons.
After publication of this manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, note that the descriptions given in this
manual may not coincide with the actual machine.
Other company or product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims
any and all rights in those marks.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2009 SEIKO EPSON CORPORATION.
SEIKO EPSON 2 Revision B

About This Manual

This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the product. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration
CHAPTER 1. PRODUCT DESCRIPTIONS

Provides a general overview and specifications of the product.
CHAPTER 2. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 3. DISASSEMBLY / ASSEMBLY

Describes the step-by-step procedures for disassembling and assembling the product.
CHAPTER 4. MAINTENANCE
Describes the points to be checked and the step-by-step procedures to inspect the troubling location from errors or abnormal phenomena of the
projected image.
CHAPTER 5. APPENDIX
Provides preventive maintenance procedures for servicing the product.

IMPORTANT PRECAUTIONS IN SAFETY AND MAINTENANCE PERFORMANCE

Here describes the important points to keep in mind in repair and maintenance performance.
SYMBOLS
To prevent injury to the repair technicians and to protect the devices, the categorized safety instructions are provided in this manual with the symbols below. Be sure
to read and understand their meanings before proceeding to the next section.
Category Symbol Meaning

Danger Indicates an extremely hazardous operation which, if ignored or operated
incorrectly, could result in serious or fatal personal injury.
Warning Indicates a potentially hazardous operation which, if ignored or operated

incorrectly, could result in serious or fatal personal injury.
Caution Indicates a potentially hazardous operation which, if ignored or operated

incorrectly, could result in minor injury or damage to equipment.
Prohibited Indicates a prohibited action or operation in repair and maintenance

Matter performance.
Instruction Indicates a compulsory action or operation that must be carried out in repair and
maintenance performance.

SAFETY INSTRUCTIONS Never modify the product for any reason whatsoever.
(Except for a case that is under the instructions to do so.)
The precautionary measures itemized below should be fully understood when
performing repair and maintenance procedures.
Never peer through the projection lens during repair/maintenance

work when the power is on.
(Such an action may cause a visual disability because of a very
strong light emission.)
When disassembling/assembling, be sure to turn off the power Never use a deformed plug or a damaged power cable to this
switch and pull out the power cable from the projector beforehand. product.
If any deformations or damages are found on the power cable or
plug section, replace it with a new specified power cable.
Never touch the current-carrying part or high temperature section Never use the air blowers that contain flammable gas in repair/
during a test operation, signal measurement or any other situations maintenance work.
that is necessary to perform the repair/maintenance work with the
power turned on and the cover removed.
Do not wear the metal products such as wrist watch, cuff buttons,
rings, tiepin etc. to avoid getting a electric shock.
Do not touch the lamp assy. or the parts around it. They are
extremely hot even after completed the cooling down operation, and
may cause a burn injury.
Therefore, leave the unit until it becomes cool enough before
performing maintenance work.
Never let the safety devices mounted in this product inactivated for
any reason whatsoever.
Never modify the safety devices or replace them with the ones that
are not designated for any reason whatsoever.
(Such actions may cause a fire or serious injury.)

Be careful not to drop a metal part such as a screw, a washer, or a

clip into the inside of the product. If such cases should occur
accidentally, never turn on the power supply until all the dropped
parts are found and removed.
Never use or replace with any service parts that is not specified by After reassembling the product, check the followings before
EPSON. turning the power on.
All the parts and screws are installed and secured to the
proper positions.
No cables are caught in the metal frames.
Be sure to perform the repair/maintenance work on the even and
stable work bench to prevent the product from dropping down or
mal-operation due to the improper setting of the product. OTHER CAUTION
Since the lamp of this product contains mercury, be sure to dispose the used lamp
Be sure to wear the gloves during the repair/maintenance work to pursuant to the governments law and regulations.
avoid injuries by the parts with sharp edges such as metal plate or
the like.
To protect sensitive circuitry, follow the instructions below.

When disassembling or reassembling, be sure to wear static
discharge equipment such as an anti-static wrist strap and a
mat.
When replacing the circuit component such as a board or the
optical engine, be sure to get in contact with the anti-static
case containing the new one to the metal part of this product
before taking it out.
When performing the repair/maintenance work, be sure to use the
specified tools and follow the instructions that are specified in the
documents (service manual etc.) concerning to this product.
When carrying out the test operation, do not block the intake and
exhaust ducts.
(Such an action raises the internal temperature and may cause a
fire or a damages to the internal parts of this product.)

REVISION HISTORY
After first release of this manual, the parts and mechanism may be subject to change for improvement of their performance and the manual may be revised. Be sure
to always keep this manual up to date.
Revision Date Page of change Detail of change

A 2009.7.15 all First Release
B 2009.10.27 P.13-14 Correction of error in writing of spec.
P.85 Addition of CUSHION,FRAME,SHUTTER;B
P.88 Addition of CAUTION.
P.90 Deletion of screw.
P.96 Correction of CAUTION.
Addition of CUSHION,FRAME,SHUTTER;A
P.99

Contents
Chapter 1 Product Description Chapter 3 Disassembly and Assembly
1.1 Model Name ......................................................................................................... 11 3.1 Precautions ........................................................................................................... 55
1.2 Features................................................................................................................. 12 3.1.1 General Cautions in operation ..................................................................... 55
3.1.2 Precautions................................................................................................... 56
1.3 Specifications ........................................................................................... 13
3.1.3 Workflow..................................................................................................... 56
1.4 External Dimensions ................................................................................ 15 3.1.4 Standard Operation Time............................................................................. 57
1.4.1 External Dimensions (Type A: EB-S7/X7/W7) .......................................... 15 3.1.5 Tools ............................................................................................................ 57
1.4.2 External Dimensions (Type B: EB-S8/X8/W8/EH-TW450) ...................... 17
3.2 Flowchart.............................................................................................................. 58
1.5 Ceiling Mount........................................................................................... 19
3.3 Disassembly.......................................................................................................... 61
1.5.1 ELPMB23 (For high ceiling mount; Type A: EB-S7/X7/W7).................... 19
3.3.1 Air Filter ...................................................................................................... 61
1.5.2 ELPMB23 (For low ceiling mount; Type A: EB-S7/X7/W7)..................... 21
3.3.2 Lamp............................................................................................................ 63
1.5.3 ELPMB23 (For high ceiling mount; Type B: EB-S8/X8/W8/EH-TW450) 22
3.3.3 Rear Foot ..................................................................................................... 65
1.5.4 ELPMB23 (For low ceiling mount; Type B: EB-S8/X8/W8/EH-TW450) . 24
3.3.4 Front Foot .................................................................................................... 67
3.3.5 Upper Case (assembly)................................................................................ 68
Chapter 2 Troubleshooting 3.3.6 TH Board ..................................................................................................... 76
3.3.7 MA Board .................................................................................................... 77
2.1 Required Tools ..................................................................................................... 26
3.3.8 Inner EX Duct (assembly) ........................................................................... 81
2.2 Troubleshooting Procedure .................................................................................. 26 3.3.9 Lamp Fan..................................................................................................... 84
2.3 Exterior Check...................................................................................................... 27 3.3.10 INT Duct (assembly) ................................................................................. 85
2.3.1 Parts Layout Diagrams ................................................................................ 27 3.3.11 Optical Engine ........................................................................................... 87
2.4 Error Indication and Problem diagnosis ............................................................... 33 3.3.12 Speaker ...................................................................................................... 91
2.4.1 LED Indication ............................................................................................ 33 3.3.13 Ballast ........................................................................................................ 92
2.4.2 Troubleshooting based on LED Indications ................................................ 35 3.3.14 PS Fan........................................................................................................ 94
2.4.3 Troubleshooting from the Error Codes........................................................ 38 3.3.15 PS Filter ..................................................................................................... 96
2.4.4 Troubleshooting without Error Indications ................................................. 42 3.3.16 Lower Case ................................................................................................ 99
2.4.5 Troubleshooting on image abnormality....................................................... 47 3.4 Safety Check after Servicing.............................................................................. 101
2.4.6 Cable Connection and Projectors Status .................................................... 49 3.5 Write the DR Data.............................................................................................. 104
2.5 Operation and Safety Check after repair .............................................................. 52 3.5.1 Overview ................................................................................................... 104
2.5.1 Each Operation Check ................................................................................. 52 3.5.2 Preparation................................................................................................. 105
3.5.3 Operating Procedure .................................................................................. 105
3.6 Reference (Part Names given in the SPI)........................................................... 113

Chapter 4 Maintenance
4.1 Precautions ......................................................................................................... 116
4.1.1 General Cautions in operation ................................................................... 116
4.1.2 Tools .......................................................................................................... 117
4.2 Replacing the Internal Parts/Components of Optical Engine............................. 118
4.2.1 N POLARIZER UNIT;B ........................................................................... 119
4.2.2 CONDENSER LENS;D/FB/FG / CONDENSER LENS ASSY.;R .......... 121
4.2.3 GDM/BDM................................................................................................ 123
4.2.4 MIRROR;R................................................................................................ 125
4.2.5 PBS MASK ASSY3/MULTI LENS;A...................................................... 127
Chapter 5 Appendix
5.1 AS (After Service) Menu.................................................................................... 132
5.1.1 How To Display the AS (After Service) Menu ......................................... 132
5.1.2 Displaying the Pages.................................................................................. 132
5.1.3 Initializing (Resetting) the AS Menu Values............................................. 135

CHAPTER
1
PRODUCT DESCRIPTION
CONFIDENTIAL
EB-S7/S8/X7/X8/W7/W8/EH-TW450 Product Description CONFIDENTIAL
1.1 Model Name

EB-S7/S8/X7/X8/W7/W8/EH-TW450 is divided into two groups by mechanical differences. The classified model names are provided below.
Native
Type Optical Zoom Model Name External View
resolution
EB-S7
N/A SVGA EB-S72
Power Lite S7
EB-X7
Type A XGA EB-X72
Power Lite 79
3
EB-W7
WXGA
Power Lite W7
EB-S8
EX31
N/A SVGA
EB-S82
Power Lite S8+
EB-X8
Type B XGA EX51
EB-X8e
3
EH-TW450
WXGA Power Lite
Home Cinema
705HD

1.2 Features
The EB-S7/S8/X7/X8/W7/W8/EH-TW450 is a portable compact data projector with
the following features:
EB-S7/X7/W7
AV Mute Slide for easy projection and storage
Single foot design for easy leveling adjustment
USB connection for projection (USB Display) is available. (Except EH-TW450)
Auto Iris
Auto Keystone correction
Enhanced security functions
Password protection
Operation Lock
Equipped with anti-theft devices
Security slot
Security cable installation point (Security Bar)
Direct Power On/Off

Project screen for WXGA (EB-W7/W8 only)
Image projection from a USB storage is available (EB-X8/W8/EH-TW450 only)
USB terminal (Type A) for USB memory (EB-X8/W8/EH-TW450 only) EB-S8/X8/W8/EH-TW450
Size
Dimensions
228 mm (D) x 295 mm (W) x 77 mm (H) (excluding the feet)
Weight: 2.3 Kg/ 5.1lbs
Figure 1-1. External View

1.3 Specifications
Model
EB-S7 EB-X7 EB-W7 EB-S8 EB-X8 EB-W8 EH-TW450
Item
0.59 inches wide 0.59 inches wide
Size 0.55 inches (without MLA) 0.55 inches (without MLA)
(with MLA) (with MLA)
480,000 dots 786,432 dots 1,024,000 dots 480,000 dots 786,432 dots 1,024,000 dots
LCD Pixel number
(800 x 600) x 3 (1024 x 768) x 3 (1280 x 800) x 3 (800 x 600) x 3 (1024 x 768) x 3 (1280 x 800) x 3
Native resolution SVGA XGA WXGA SVGA XGA WXGA
Aspect ratio 4:3 16:10 4:3 16:10
Specification Focus Type Manual focus
of main parts
Projection Lens Type Digital zoom Manual zoom Digital Zoom Manual zoom
Zoom
Ratio 1.0 - 1.35 1.0 - 1.2 1.0 - 1.35 1.0 - 1.2
Type UHE (E-TORL)
Power consumption 175W 200W
Lamp
Normal 4000 H
Life
Eco 5000 H
Color mode: Dynamic,
Normal 2300 ANSI lm 2200 ANSI lm 2500 ANSI lm
Zoom: Wide
Brightness
Color mode: Dynamic,
Eco 1960 ANSI lm
Zoom: Wide
Sound output 1W x1 monaural
Type B x1: for
Type B x1: for USB Display
USB terminal USB I/O control only
N/A Type A x1: for USB memory
HDMI terminal N/A Ver. 1.3a x1
Memory Card Slot N/A
Temperature 5C to 35C [41F to 95F]
Operating Temperature
Humidity 20% to 80%
0 m to 2286 m
Normal
Operating Altitude <0 ft to 7500 ft>
High altitude mode Over 1500m <4921 ft>
Start-up period Approx. 5 seconds
Warm-up period 30 seconds

Model
EB-S7 EB-X7 EB-W7 EB-S8 EB-X8 EB-W8 EH-TW450
Item
Cool-down period Instant off
Power supply voltage 100 - 240 V AC 10%, 50/60 Hz
Normal 244 W 280W
Lamp ON
Eco 224 W 228W
100-120V Area Communication
(JAPAN, USA, etc.) 2.6W
ON
Standby
Communication
0.3W
OFF
Power Normal 234 W 265W
Consumption Lamp ON
Eco 217 W 220W
220-240V Area Communication
(Europe, etc.) 3.9W
ON
Standby
Communication
0.4W
OFF
100 - 240 V AC 50/60 Hz
Rated Voltage & Current
2.8 - 1.5 A
Excluding feet and Projection Lens 228 (D) x 295 (W) x 77 (H)
Size Unit: mm
Maximum Dimension 228 (D) x 295 (W) x 79 (H)
Weight Approx. 5.1 lbs/ 2.3 kg
High Brightness mode 34 dB 37 dB
Fan noise
Low Brightness mode 29 dB

1.4 External Dimensions

1.4.1 External Dimensions (Type A: EB-S7/X7/W7)
32 41.5
33.7
10.4
139.2 21.8 76.5 2.5
36.4 140 38.6 13.8 21.5 252
4 17
28.8
29.6
228
80
104.6
72
113.4
13
58.2
37.5
31.5
15
50 15.2 70.7 56.6 20.9 36 25 128
295 243.5
70.7 56.8
40
52
Unit: mm
100.1 6.5 39 52.5 92

1.3 1.6
1.33
0.41
5.48 0.86 3.01 0.1
1.43 5.51 1.52 0.54 0.85 9.92
1.13 0.2 0.67

1.17
8.98
3.1
5.54
2.8
4.46
0.5
2.29
1.48
1.24
0.6
2.0 0.60 2.78 2.23 0.82 1.4 1.0 5.04
11.6 9.59
2.78 2.24
1.6
2.0
Unit: inch
3.94 0.3 1.5 2.07 3.6

1.4.2 External Dimensions (Type B: EB-S8/X8/W8/EH-TW450)

32 41.5
33.7
10.4
139.2 21.8
194 76.5 2.5
36.4 70.4 56.8 38.6 13.8 21.5 252
4 17
28.8
29.6
228
80
104.6
72
113.4
13
38.4
7.6
37.5
31.5
5.5
16
7.1
50 15.2 71.7 56.1 20.9 36 25 128
295 243.5
53.8 65.1
8
32
54
Unit: mm
6.2 39 52.5 92
290.1

1.3 1.63
1.33
0.41
5.48 0.86
7.64 3.01 0.1
1.43 2.77 2.24 1.52 0.54 0.85 9.92
0.67
0.2
1.13
8.98
1.17
3.1
2.8
4.12
4.46
0.5
1.51
0.3
1.48
1.24
0.2
0.6
0.3
2.0 0.60 2.82 2.21 0.82 1.4 0.98 5.04
11.6 9.59
2.12 2.56 0.3

1.3
2.1
Unit: inch
0.2 1.5 2.07 3.6
11.4

1.5 Ceiling Mount

1.5.1 ELPMB23 (For high ceiling mount; Type A: EB-S7/X7/W7)
81.2
61
33.6
8
.6
15
14
4.5
61.5
71
15.3 46
5
158.7
34
46
66 142.5
176
160 200
150
18
18
18
18
37
139
Unit: mm
40
262.5 84 143
92 203

3.20
2.4
1.32
0.3
1
0.6
0.5
5
0.2
2.8
2.42
0.60 1.8
0.2
6.25
1.3
1.8
2.6 5.61
6.93
6.30 7.87
5.91
18
18
18
18
1.5
1.6 5.47
Unit: inch
10.3 3.3 5.63
3.6 7.99

1.5.2 ELPMB23 (For low ceiling mount; Type A: EB-S7/X7/W7)
81.2 3.20
.6 1
15 0.6
0.5
14
5
4.5
0.2
1.8
46
5 0.2
158.7
6.25
1.3
34
1.8
46
66 176 2.6 6.93
160 200 6.30 7.87
2.6
67
6.34
161
2.4
60
25 1.0
2.0
50
2.0
50
ELPFP13: 668-918mm ELPFP13: 26.3-36.1mm
2.0
50
ELPFP14: 918-1168mm ELPFP14: 36.1-46.0mm
26.3
668
2.0
50
2.0
50
3.3
85
10.1
257
25 1.0
5.31
135
ELPMB23 ELPMB23
18
18
18
18
18
18
18
18
1.5
37
1.6
Unit: mm Unit: inch
40
84 143 3.3 5.63

92 203 3.6 7.99

1.5.3 ELPMB23 (For high ceiling mount; Type B: EB-S8/X8/W8/EH-TW450)
81.2
61
33.6
8
.6
15
14
4.5
61.5
71
15.3 46
5
158.7
34
46
66 142.5
176
160 200
150
18
18
18
18
37
139 Unit: mm
40
262.5 84 143
92 203

3.20
2.4
1.32
0.3
1
0.6
0.5
5
0.2
2.8
2.42
0.60 1.8
0.2
6.25
1.3
1.8
2.6 5.61
6.93
6.30 7.87
5.91
18
18
18
18
1.5
1.6 5.47
Unit: inch
10.3 3.3 5.63
3.6 7.99

1.5.4 ELPMB23 (For low ceiling mount; Type B: EB-S8/X8/W8/EH-TW450)
81.2 3.20
.6 1
15 0.6
0.5
14
5
4.5
0.2
1.8
46
5 0.2
158.7
6.25
1.3
34
1.8
46
66 176 2.6 6.93
160 200 6.30 7.87
2.6
67
6.34
161
2.4
60
25 1.0
2.0
50
2.0
50
ELPFP13: 668-918mm ELPFP13: 26.3-36.1mm
2.0
50
ELPFP14: 918-1168mm ELPFP14: 36.1-46.0mm
26.3
668
2.0
50
2.0
50
3.3
85
10.1
257
25 1.0
5.31
135
ELPMB23 ELPMB23
18
18
18
18
18
18
18
18
1.5
37
1.6
40
92 203 84 143
Unit: mm 3.6 7.99 3.3 5.63
Unit: inch

CHAPTER
2
TROUBLESHOOTING
CONFIDENTIAL
EB-S7/S8/X7/X8/W7/W8/EH-TW450 Troubleshooting CONFIDENTIAL
2.1 Required Tools 2.2 Troubleshooting Procedure

The following tools and equipment will be required in order to carry out This chapter describes troubleshooting procedure starting from error messages/status to
troubleshooting, and so you should check that they are on hand. diagnose problems. Refer to the descriptions and remedies below to specify the
troubled part, and carry out the necessary repair or replacement.
Name Qt. Application/Other
Projection screen 1 To project image on
Host computer 1 To output audio and video data to the projector Start
PC cable 1 (To check the component video input)
Video equipment 1 Check the parts to be repaired visually.

Audio and Video cables To output audio and video data to the projector (See 2.3 Exterior Check (p27).)
1 (To check the HDMI, composite video, S-Video input)
(HDMI/Composite/S-
each
Video, and each audio)
Multi meter 1 To measure resistance values and voltages (AC/DC) Problem diagnosis and troubleshooting
Double-sided tape q.s. To secure parts If LED error indication is indicated,
General tools 1set Tools given in "3.1.5 Tools (p57)" => See 2.4.2 Troubleshooting based on LED Indications (p35).
Note 1: q.s.: Sufficient quantity If you know the error code
2: When repairing an EB-W7/W8 (16:10 wide panel model), prepare your video source => See 2.4.3 Troubleshooting from the Error Codes (p38).
and device considering the full screen display of 16:10 aspect.
If abnormality related to the projectors performance is occurring,
=> See 2.4.4 Troubleshooting without Error Indications (p42).
If image quality is abnormal,
=> See 2.4.5 Troubleshooting on image abnormality (p47).
Reassembly, operation check and Safety check*

*In the case that a safety device (p.101) is repaired
or maintained.
Figure 2-1. Troubleshooting Workflow

2.3 Exterior Check Target part Check item

Any deformation/discoloration on the connector/
When repairing this product, carry out exterior check of the target parts/units as AC Inlet terminals?
necessary. Any damage on the socket?
Check Items Any deformation/discoloration on the connector/
Interfaces terminals?
Target part Check item
Any foreign objects on the connectors/terminals?
Any damage/deformation/cracking due to external
forces? Is it fixed correctly?
Upper Case
Is it fixed to Lower Case correctly? Any dirt on the filter? (check for it with the filter
Air Filter removed.)
IF Case forces? Any dirt/foreign materials on the fan inside the
filter?
Is it fixed to Lower Case and MA Board correctly?
Any burn/deformation on it?
Is it fixed to Upper Case correctly?
Lens Shutter Is it fixed to Upper Case correctly?
SW Board Any stuck buttons?
Does it work smoothly?
Does Buttons work smoothly?
Any burn/deformation on the frame?
Is it fixed to Upper Case correctly?
Lamp Cover Lamp Any deformation/discoloration on the connector?
Any damage on the latch to operate the Interlock
SW? (Check for it with the cover removed.) Any dirt on the glass surface?
Air Filter Cover forces? 2.3.1 Parts Layout Diagrams
Is it fixed to Upper Case and Lower Case correctly? The following are the diagrams to confirm and locate the parts and/or components to be
Does Focus Ring work smoothly? repaired. The parts name used here indicate the references linked to the page titles for
Projection Lens Does Zoom Ring work smoothly? their disassembling procedures.
Any dirt/scratches on the projection lens?
forces?
Any foreign object/dirt on the filter cover or the
Lower Case
vents?
Any foreign object/dirt on IR receivers (RC
Filters)?
Does Front Foot work smoothly to adjust height?
Foot Do Rear Feet work smoothly to adjust height?
Any Foot Rubber detached?

OPTICAL PARTS
Lamp (p63)
Auto Iris (p89)
Optical Engine (p87)
Figure 2-2.

POWER SUPPLY
Interlock SW (p96)
Ballast (p92)
PS Filter (p96)
Figure 2-3.

COOLING SYSTEM COMPONENTS
Lamp Fan (p84)

PS Fan (p94)
EX Fan (p83)
INT Fan (1) (p86)

INT Fan (2) (p86)
Figure 2-4.

SENSORS/SPEAKER
Shutter Switch (Type A; EB-S7X7/W7s case) (p70)

Shutter Switch (Type B; EB-S8/X8/W8 EH-TW450s case) (p72)
RC Board (Rear)
TH Board (p76)
Speaker (p91)
RC Board (p86) (Front)
Figure 2-5.

CIRCUIT BOARDS
MA Board (p77)
SW Board (p69)
Figure 2-6.

2.4 Error Indication and Problem diagnosis Abnormal Status

ON Blink OFF
2.4.1 LED Indication LED Status Error Problem/Error Status
The control panel on the projector has three LEDs to indicate the projectors operation
status. When errors occur, you can identify error status with those LED indications.
Internal Error
Power Lamp Temp
Power LED
Red
Abnormality is detected from the elements
on MA Board.
Power
Internal Error (RAM)
Power Lamp Temp
Red
Temperature LED
Fan Error Abnormality is detected from a fan.

Power Lamp Temp Sensor Error Abnormality is detected from a sensor.
Red Red
[Phenomenon]
Lamp Temp The lamp turns off automatically, and the
projection stops. Left the projector
High Temp Error for 5 minutes untouched, it switches to the
Power Lamp Temp (overheating) standby mode.
Lamp LED Red Red [Status]
The internal temperature rises over the
specified level.
Figure 2-7. LED Indicator Abnormality occurs to the lamp and

Lamp problem
the ignition/illumination processes fail.
Power Lamp Temp Lamp failure Lamp Lid is not securely closed.
Red

LED Status Error Problem/Error Status
Power Supply Abnormality is detected from Ballast.

(Ballast) Error Abnormality is detected from Auto
Power Lamp Temp
Auto Iris Error Iris.
Red
Sub system ROM

Power Lamp Temp Error
Orange
Abnormality is detected from the elements
on a circuit board.
Sub System
Power Lamp Temp Communication Error
Red
Warning Status
ON Blink OFF Varies according to the projector status
LED Status Cause Status/Check point
This is not an abnormality. However, if the

temperature rises too high again, projection stops
automatically.
High Temp [Remedy]
Power Lamp Temp
Warning Check that the air filter and air exhaust vent
Red Orange are clear, and that the projector is not
positioned against a wall.
If the air filter is clogged, clean or replace it.
Warning to
Replace lamp with a new one.
replace Lamp
Power Lamp Temp
Orange

2.4.2 Troubleshooting based on LED Indications

This section describes the LED error indications and corresponding error codes and their remedies.
ON Blink OFF
Corresponding error code

LED Status Remedy Reference
and error name
Internal Error (1)
RO ROM Error
II I2C Error
Power Lamp Temp
Red ID DR Error
Internal Error (2)
RA RAM Error
Power Lamp Temp
1. Disconnect AC cable once, and reconnect it, then turn the power
Red
back on. " Troubleshooting from the
2. If the same error occurs, connect the PC to the projector and check Error Code on Electric Circuit
Internal Error (3) the error code on the AS Menu, then carry out the remedy referring Errors (p41)"
to the reference on the right column.
RS Sub system ROM Error

Power Lamp Temp
Orange
Internal Error (4)
RP Sub System Communication Error

Power Lamp Temp
Red


and error name
Fan Error
Sensor Error
FN Fan Error 1. Check the connections between each fans/sensor and MA Board. If
there is a connection failure, connect it correctly. 1. "3.3 Disassembly (p61)"
2. If the same error occurs after turning the power on, connect the PC 2. " Troubleshooting from the
Power Lamp Temp to the projector and check the error code on the AS Menu, then Error Code on Cooling
Red Red carry out the remedy referring to the references on the right System Errors (p40)"
SE Sensor Error column.
High Temp Error

(overheating) 1. Check Air Filter's condition (dirt accumulation, clogging).
When clogging or the like is found, clean/replace the filter. 1. "3.3.1 Air Filter (p61)"
TH High Temp Error 2. If the same error occurs after turning the power on, connect the PC 2. " Troubleshooting from the
to the projector and check the error code on the AS Menu, then Error Code on Cooling
Power Lamp Temp carry out the remedy referring to the references on the right System Errors (p40)"
Red Red column.
Power Supply Error

AL Auto Iris Error
1. "3.3 Disassembly (p61)"
1. Check the connections of each corresponding cable. If there is a 2. " Troubleshooting from the
Power Lamp Temp
connection failure, connect it correctly. Error Code on Cooling
System Errors (p40)"
Red PB Power Supply (Ballast) Error


and error name
1. Check the following one by one. After checking and improving, turn
on the power again and check if the same error occurs again.
LE Lamp burnt out
Lamp Cover status
Secure it if it is loose/open.
Lamp attachment
Lamp Error Check the lamp and secure it if it is loose.
Lamp status (whether the lamp is broken/damaged.)
1. "3.3.2 Lamp (p63)"
Take out and check the lamp for damage.
"3.3.1 Air Filter (p61)"
If the lamp is not cracked: Re-fit the lamp and turn on the power.
If the error continues, replace the lamp with a new one. 2. " Troubleshooting from the
Power Lamp Temp Error Code on Lamp Errors
If the lamp is broken/damaged, replace it with a new one.
(p39)"
Red Air Filter's condition (dirt accumulation, clogging)
When clogging or the like is found, clean or replace the filter.
When using the projector at an altitude of 1500 m or more, set High
Altitude Mode to On.
LF Lamp failure 2. If the same error occurs after turning the power on, connect the PC
to the projector and check the error code on the AS Menu, then carry
out the remedy referring to the references on the right column.

2.4.3 Troubleshooting from the Error Codes

If the projection does not start for some reasons, connect your PC
to the service terminal so as to display the AS menu and check the
error code. To display the AS Menu, see the following: "5.1 AS
(After Service) Menu (p132)"
This section explains the troubleshooting from the error codes displayed on the AS
(after service) Menu to carry out their necessary repair.
Display the AS Menu and switch it to the Error Log window to check the error code,
and locate its remedy from the table below and carry it out.
Start
Check the Error Code in the error log

from AS menu.
Locate the defective parts referring to the

table below with the Error Code.
Repair/replace the defective parts.
Figure 2-8. Flowchart of Troubleshooting

TROUBLESHOOTING FROM THE ERROR CODE ON LAMP ERRORS
Error code/error name Faulty part/part name Cause Remedy Reference
Lamp Lamp is broken. Replace Lamp. "3.3.2 Lamp (p63)"
Ballast Ballast is broken. Replace Ballast. "3.3.13 Ballast (p92)"
LE Lamp Burnt Out Error Air Filter Air Filter is clogging. Clean Air Filter. Replace it if not improved. "3.3.1 Air Filter (p61)"
PS Filter PS Filter is broken. Replace PS Filter. "3.3.15 PS Filter (p96)"
Safety Switch (PS Filter) Safety Switch (PS Filter) is broken. Replace PS Filter. "3.3.15 PS Filter (p96)"
Abnormality of the bulb (arc tube)

occurs.
Lamp Replace Lamp. "3.3.2 Lamp (p63)"
Lamp is broken.
LF Lamp Failure Ballast is broken.

Ballast Replace Ballast. "3.3.13 Ballast (p92)"
Instability of the Ballasts drive
waveform occurs.
PS Filter PS Filter is broken. Replace PS Filter. "3.3.15 PS Filter (p96)"

TROUBLESHOOTING FROM THE ERROR CODE ON COOLING SYSTEM ERRORS
Air Filter Air Filter is clogging. Clean Air Filter. Replace it if not improved. "3.3.1 Air Filter (p61)"
TH Board TH Board is broken. Replace the broken TH Board.
Cable is not connected properly. Connect the cable correctly to MA Board. "3.3.6 TH Board (p76)"
TH Internal Overheat Error TH Cable
Cable is broken. Replace the broke cable.
Clean the vent to remove the foreign material. "3.3.5 Upper Case
Vent's status becomes worse. (dirt (assembly) (p68)"
Exterior Parts
accumulation/clogging/deformation) "3.3.16 Lower Case
Replace the parts with deformed vent. (p99)"
The fan cable is not connected
Connect the fan cable correctly.
properly.
The fan cable is broken. Replace the Fan with a broken cable.
"3.3.8.1 EX Fan/EX Fan
INT Fan (x2) Holder/Inner EX Duct
Blades are broken. Replace the fan with broken blades. (p83)"
Lamp Fan
"3.3.9 Lamp Fan (p84)"
PS Fan Revolutions of the fan becomes "3.3.10 INT Duct
FN Fan Error Replace the abnormal fan.
EX Fan abnormal. (assembly) (p85)"
"3.3.14 PS Fan (p94)"
Accumulation of dust occurs on the
Clean the fan with foreign material to remove it.
fan.
Elements for temperature control on If the error continues after carrying out the remedies
MA Board "3.3.7 MA Board (p77)"
MA Board are broken. above, replace MA Board because it is broken.
TH Board TH Board is broken. Replace TH Board.
Cable is not connected properly. Connect the cable correctly. "3.3.6 TH Board (p76)"
SE Thermistor Error TH Cable
Cable is broken. Replace the cable.
Elements for temperature control on If the error continues after carrying out the remedies
MA Board are broken. above, replace MA Board because it is broken.

TROUBLESHOOTING FROM THE ERROR CODE ON ELECTRIC CIRCUIT ERRORS
RA Internal error RAM RAM becomes abnormal.
MA Board is broken.
MA Board Replace MA Board.
RO Internal error ROM
Flash ROM becomes deteriorated.
Instability of the input AC Power If not appropriate, request the improvement from the
Input AC power supply.
Supply. (an external factor) customer. "3.3.7 MA Board (p77)"
II Internal error I2C Environment (Temperature
Access timing error (occurs in a low If not appropriate, request the improvement from the
of the customers operating
temperature environment (Y43series)) customer.
environment)
ID Internal error DR MA Board MA Board is broken.
RS Sub system ROM Error Replace MA Board.

Sub System (Electric Circuit
Sub System becomes abnormal.
other than MA Board)
RP Sub system PW Error
Auto Iris The cable is not connected correctly. Connect the cable correctly to MA Board. "3.3.11.1 Auto Iris (p89)"
AL Auto Iris Error
MA Board MA Board is broken. Replace MA Board. "3.3.7 MA Board (p77)"
Replace Ballast.
Power Supply
PB Ballast Ballast is broken. Connect SCI Cable from Ballast to MA Board "3.3.13 Ballast (p92)"
(Ballast) Error
correctly. If the cable is broken, replace SCI Cable.

2.4.4 Troubleshooting without Error Indications

This section provides troubleshooting procedures based on observed faults.
TROUBLESHOOTING AT POWER-ON
Error Status Faulty part/part name Cause Remedy Reference

SW Board cable is not connected
Connect SW Board to MA Board correctly.
correctly.
SW Board "3.3.5.1 SW Board
The projector does not operate at SW Board is broken. Replace SW Board. (p69)"
all.
(Power indicator lights up
orange.) PS Filter PS Filter is broken.
Replace PS Filter. "3.3.15 PS Filter (p96)"
The Interlock SW cable or target parts
Interlock SW (PS Filter)
are broken.
TROUBLESHOOTING ON IMAGE DISPLAY & QUALITY

The selected input video cable is not
Input video cable Connect the selected input video cable correctly. ---
connected correctly.
No image is projected.
MA Board Video Input terminal is broken. Replace MA Board. "3.3.7 MA Board (p77)"
"3.3.11.2 Focus Ring/

Focus Ring Focus Ring is broken. Replace Focus Ring.
Zoom Ring (p90)"
Focus cannot be adjusted.
"3.3.11 Optical Engine
Projection Lens Projection Lens is broken. Replace Optical Engine.
(p87)"
"3.3.11.2 Focus Ring/
Zoom Ring Zoom Ring is broken. Replace Zoom Ring.
Zoom Ring (p90)"
Zoom cannot be adjusted.
"3.3.11 Optical Engine
Projection Lens Projection Lens is broken. Replace Optical Engine.
(p87)"


FPC for L/V (R) is not connected
Connect FPC for L/V (R) to MA Board correctly.
properly.
Optical Engine
Black part of image is reddish. FPC for L/V (R) is broken. Replace Optical Engine.
MA Board MA Board is broken. Replace MA Board.
FPC for L/V (G) is not connected

Connect FPC for L/V (G) to MA Board correctly.
properly. "3.3.7 MA Board
Optical Engine
(p77)"
Black part of image is greenish. FPC for L/V (G) is broken. Replace Optical Engine.
"3.3.11 Optical
Engine (p87)"
FPC for L/V (B) is not connected

Connect FPC for L/V (B) to MA Board correctly.
properly.
Optical Engine
Black part of image is blueish. FPC for L/V (B) is broken. Replace Optical Engine.
"2.4.5 Troubleshooting
Abnormality can be seen on the Deterioration, mal-alignment, or
Optical parts Clean or replace the optical part(s). on image abnormality
projected image. contamination of the optical part(s). (p47)"

TROUBLESHOOTING ON AUDIO INPUT/OUTPUT
Cable is not connected properly. Connect input audio cable correctly. ---
Input Audio cables
Cable is broken. Replace input audio cables. ---
Speaker cable is not connected

Connect Speaker cable to the IF 1 Board correctly.
properly. "3.3.7 MA Board
(p77)"
Sound does not come out. Speaker Cable is broken. "3.3.12 Speaker
Replace the Speaker. (p91)"
Speaker is broken.
Input terminal is broken.

If the error continues after carrying out the remedies above,
Elements for audio control on MA replace MA Board because it is broken.
Board are broken.
"3.3.5.2 Shutter
Cable is not connected properly. Connect the cable to the MA Board correctly. Switch (Type A; EB-
S7X7/W7s case)
(p70)"
AV mute does not function when "3.3.5.3 Shutter
Shutter Switch Switch (Type B; EB-
Shutter is closed. S8/X8/W8 EH-
Shutter Switch is broken. Replace the Shutter Switch.
TW450s case)
(p72)"
"3.3.7 MA Board
(p77)"

TROUBLESHOOTING ON OPERATION ABNORMALITY
Batteries ran out. Replace batteries with new ones. ---

Remote Controller
Remote Controller is broken. Replace Remote Controller. ---
"3.3.16 Lower Case

RC Filter at the front or the rear is (p99)"
RC Filter Clean RC Filter. Replace it if not improved.
dirty. "3.3.7 MA Board
(p77)"
Operation using Remote
Controller cannot be made. RC Board RC Board is broken. Replace RC Board.
Connect RC Cable B between MA Board and RC Board "3.3.10.1 INT Fans/INT

Cable is not connected properly. Duct A/INT Duct B/RC
correctly.
RC Cable B Board (p86)"
Cable is broken Replace RC Cable B.
Elements for remote control on MA If the error continues after carrying out the remedies above,
Board are broken. replace MA Board because it is broken.
"3.3.5.1 SW Board
SW Board SW Board is broken. Replace SW Board.
Operation using Control Panel (p69)"
cannot be made. Elements for operation control on MA If the error continues after carrying out the remedies above,
SW Cable SW Cable is not connected correctly. Connect SW Cable correctly.

"3.3.5.1 SW Board
LED does not light. (p69)"
SW Board SW Board is broken. Replace SW Board.
(Power can turn on.)
Elements for LED display on MA If the error continues after carrying out the remedies above,

TROUBLESHOOTING ON OTHER ABNORMALITY
Lamp Burn on dust from heat. Clean the area around Lamp to remove dust or the like.
"3.3.7 MA Board (p77)"
Cable Burn on cables from heat. If burn on cables occurs, replace them with new ones.
Smoke/Abnormal odor
"3.3.15 PS Filter
PS Filter (p96)"
Burn on circuit board from heat. Replace PS Unit or Ballast.
Ballast "3.3.13 Ballast
(p92)"
Pulse transformer vibrates
PS Filter Replace PS Filter. "3.3.15 PS Filter (p96)"
abnormally.
Abnormal noises
Ballast Ballast vibrates abnormally. Replace Ballast. "3.3.13 Ballast (p92)"
"3.3.8.1 EX Fan/EX
Foreign material sticks on a fan. Clean the fan to remove foreign material. Fan Holder/Inner EX
Duct (p83)"
INT Fan (x2) Check if a fan contacts other parts. In such a case, correct its
Fan is contacting other parts. "3.3.9 Lamp Fan
Lamp Fan
installation. (p84)"
PS Fan "3.3.10.1 INT Fans/
Abnormal noises INT Duct A/INT Duct
EX Fan
Fans impeller is broken. Replace the broken fan with a new one. B/RC Board (p86)"
"3.3.14 PS Fan
(p94)"
Operating parts Screws are loose or fallen off. Tighten them or reassemble the part. ---

2.4.5 Troubleshooting on image abnormality

This section describes this projectors possible troubles in image quality, and provides identification and troubleshooting procedures based on the observed phenomena.
Illumination reduction
Phenomenon Defective part/part name Cause Remedy Reference
The projected image became darker. Some optical parts might mist for some
reasons.
MULTI LENS;A
GDM "4.2.2 CONDENSER LENS;D/
RDM
FB/FG / CONDENSER LENS
Clean the lenses, mirrors with a
ASSY.;R (p121)"
MIRRIR:R nonwoven fabric wiper or
"4.2.3 GDM/BDM (p123)"
CONDENSER LENS;D cotton bud moistened with
"4.2.4 MIRROR;R (p125)"
CONDENSER LENS;FB ethanol.
"4.2.5 PBS MASK ASSY3/
CONDENSER LENS;FG MULTI LENS;A (p127)"
CONDENSER LENS;R
COLOR NON-UNIFORMITY

Color non-uniformity can be seen partially Some optical parts may become
in the projected image. deteriorated due to the prolonged usage.
Some optical parts may be broken.
"4.2.1 N POLARIZER UNIT;B

N POLARIZER UNIT;B Replace the defective parts with (p119)"
PBS MASK ASSY3 new ones. "4.2.5 PBS MASK ASSY3/
MULTI LENS;A (p127)"

COLOR BANDING (SHADOW)

There occur shadows* on the right and left Some optical parts may be displaced due to
side.* some shock or the like.
Re-assemble the defective parts.

If the phenomenon not "4.2.5 PBS MASK ASSY3/MULTI
MULTI LENS;A
improved, replace the part with a LENS;A (p127)"
new one.
* Shadow is a vertical color banding

appearing on the left or right side.
ABNORMAL IMAGE

Some abnormality can be seen in the projected Some optical parts may be detached.
image.
Re-assemble the defective parts.

MULTI LENS;A If the phenomenon not "4.2.5 PBS MASK ASSY3/MULTI
PBS MASK ASSY3 improved, replace the part with a LENS;A (p127)"
new one.

2.4.6 Cable Connection and Projectors Status

This section describes the projectors status when disconnection occurs somewhere between the parts/units and the MA Board. Refer to the following table and check the doubted
connectors are securely connected. If there is a disconnection or a loose connection, connect it correctly.
CN1700 CN603 CN1500 CN707 CN600
CN705
CN704
CN600
CN1000 CN1200
CN706
CN1601
CN1100
CN602
CN1300
CN708
Figure 2-9. Connector layout of the MA Board

MAL-CONNECTION ON EACH CONNECTOR (MA BOARD)
Connector Error Information

Destination Status Reference
No. Code Name
Optical Engine When pressing the power button, initialization starts normally, then the projection starts. But
CN1000
(L/V(R)) the black part of the projected image is reddish.
Optical Engine When pressing the power button, initialization starts normally, then the projection starts. But
CN1100
(L/V(G)) the black part of the projected image is greenish. "Troubleshooting on image
--- ---
Display & Quality (p.42)"
When pressing the power button, initialization starts normally, then the projection starts. But
Optical Engine the black part of the projected image is bluish. (This phenomenon is not easily recognized on
CN1200
(L/V(B)) Logo screen or No Signal screen; therefore try displaying the menu or the like to check for
it.)
The power can turn on and Power LED lights orange. When pressing the power button,
initialization starts but instantly the projector changes to the Auto Iris Error mode. The error
message in Auto Iris is displayed on the screen, and it advises the user to turn off the power "Troubleshooting from the Error
CN1601 Auto Iris AI Auto Iris Error and to contact the Epson Service. When pressing the power button, the LEDs indicate the Code on Electric Circuit Errors
warning and after a certain period of cooling the power turns off automatically with two (p.41)"
beeps into error stand-by status. The LED Indicators warning display continues until
unplugging the AC cable.
"Troubleshooting from the Error
Power Supply initialization starts, but instantly the projector changes to the Power Error (Ballast) mode.
CN600 Ballast PB Code on Electric Circuit Errors
(Ballast) Error The power turns off automatically after a certain period with two beeps into error stand-by
(p.41)"
status. The LED Indicators warning display continues until unplugging the AC cable.
the control from the front does not function. The control from the rear is still effective. When "Troubleshooting on image
CN1700 RC Board --- ---
checking for this, send the signal to the front of the projector only. Otherwise, this error can Display & Quality (p.42)"
be easily slipped over, so be careful.
When the AC cable is connected, the power LED lights. The power button does not work or "Troubleshooting at Power-ON
CN602 SW Board --- ---
power cannot turn on. (p.42)"

Connector Error Information

Destination Status Reference
No. Code Name
The power can turn on and Power LED lights orange.
even if the lens shutter is closed the AV mute function does not work, but the projection
"TroubleShooting on Audio
CN603 Shutter Switch --- --- continues fully and the lamp keeps on. (The AV mute from the Remote Controller is still
Input/Output (p.44)"
effective.)
*Note: In this case, make sure not to keep the shutter closed, otherwise, it may be deformed
or damaged.
CN701 TH Board SE Sensor Error initialization starts, but instantly the projector changes to the Fan/Sensor Error mode. The
power turns off automatically after a certain period with two beeps into error stand-by status.
CN704 INT Fan (1) "Troubleshooting from the Error
CN705 INT Fan (2) Code on Cooling System Errors
Sensor error occurs while initializing and LEDs indicate the error, then the projector turns (p.40)"
CN706 EX Fan FN Fan Error
into the abnormal stand-by status.
CN707 PS Fan
CN708 Lamp Fan
When pressing the power button, initialization starts normally, then the projection starts.
"TroubleShooting on Audio
CN1300 Speaker --- --- Audio controller on screen display appears, but no sound is output from the speaker even if
Input/Output (p.44)"
the audio input is applied.
Even if the AC cable is connected, the power LED does not light. The power button does not "Troubleshooting at Power-ON
CN1500 PS Board --- ---
work either. (p.42)"

2.5 Operation and Safety Check after repair 2.5.1 Each Operation Check
When repairing this product, carry out the check for each operation if necessary.
INITIALIZATION CHECK
After repairing this product, carry out the following initialization check. When
OPERATION CHECK FOR SW BOARD
repairing a Safety Device, refer to 3.4 Safety Check after Servicing (p101) and carry After repairing SW Board, carry out the check below following the instructions. (See "
out the necessary procedure for safety. Troubleshooting on Operation Abnormality (p45)".)
Procedure Check item Procedure Check item
1. Connect the power cable. Does the [Power] LED light orange? Does the [Power] button switch on/off the projector?
Does the [Power] LED flash green, then light green? Does the [Source Search] button switch the sources?
2. Press the [Power] button on the 1. Press [Power] button on the projector
projector. to turn it on. With the [Volume (Left/Right)] buttons, can you
Does the lamp light?
2. Check all the buttons on SW Board control the volume?
if they work properly.
Does the [Menu] button display/close the menu?
Does the [Keystone] button correct keystone?
OPERATION CHECK FOR REMOTE CONTROLLER

After repairing the remote controller, carry out the check below following the
instructions. (See " Troubleshooting on Operation Abnormality (p45)".)
Procedure Check item

Does the [Power] button on the controller switch on/
1. Press [Power] button on the remote
off the projector?
controller to turn the projector on.
2. Check all the buttons on the remote
Do all the buttons function correctly?
controller if they work properly.
3. Check if the front and rear receivers
Can the remote controller work approx. 6m away
work properly.
from the front/rear of the projector?

OPERATION CHECK FOR VIDEO INPUT/OUTPUT OPERATION CHECK FOR AUDIO INPUT/OUTPUT
After repairing the parts related with video input/output, carry out the check below After repairing the parts related with audio input/output, carry out the check below
following the instructions. (See " Troubleshooting on image Display & Quality (p42)".) following the instructions. (See " TroubleShooting on Audio Input/Output (p44)".)
Procedure Check item Procedure Check item

1. Set the projector on an even 1. Connect your PC to audio I/F on MA
workbench. Board.
2. Press the [Power] button to turn the 2. Press the [Source Search] button and Does sound come out from speaker?
power ON. switch to the corresponding source. Can you control the volume with the volume
Does the lamp light?
3. Adjust the height with Foot. 3. Input audio signal to the projector buttons on SW Board/Remote Controller?
Is the image projected after the lamp lit?
4. Adjust the focus with Focus Ring. from your PC, and output sound
Is No Signal message displayed on the screen? from the built-in speaker.
5. Adjust the image size with Zoom Are focusing and zooming available?
Ring. 4. Check the [A/V Mute] function by
Do the rings smoothly work?
6. Adjust keystone with the [Keystone] closing/opening Lens Shutter.
buttons. 5. Check the [A/V Mute] function by Is sound turned on/off?
7. From the menu, select [Position] and pressing the [A/V Mute] button on
adjust the image position. the remote controller.
8. Connect all the IF cables and display INTERNAL CABLE CONNECTION CHECK
an image.
Is image vivid enough?
9. Press the [Source Search] button,
and select the corresponding source.
Be sure to turn off the power switch and pull out the power cable from the
10.Check the [A/V Mute] function by projector before checking.
closing/opening Lens Shutter.
11.Check the [A/V Mute] function by Is image turned on/off?
pressing the [A/V Mute] button on When replacing/removing MA Board, make sure to check all the cables are connected
Remote Controller. correctly referring to 2.4.6 Cable Connection and Projectors Status (p49).

CHAPTER
3
DISASSEMBLY AND ASSEMBLY
CONFIDENTIAL
EB-S7/S8/X7/X8/W7/W8/EH-TW450 Disassembly and Assembly CONFIDENTIAL
3.1 Precautions
This section describes cautions before starting disassembling and assembling this
product. Make sure to read the precautions below before starting. When carrying out any of the following operations, check that there is no
dust or dirt on any component or on any glass surface before installation. If
3.1.1 General Cautions in operation any contamination is found, clean it off using isopropyl alcohol.
Optical Engine removal
General cautions for disassembling and assembling this product are provided below. Lamp removal
Cautions for each procedure are provided in its corresponding section. Make sure to When the projector is disassembled, the dust in and around parts (such as
refer to them before starting. those on the fans or air filter) may get transferred to other parts such as the
R, G and B light valves which are the central part of the display mechanism.
This may have an adverse effect on the quality of projected images.
Accordingly, be sure to check whether any of the parts are dusty or dirty,
Do not touch the lamp or the parts around it. They are extremely hot even and use a vacuum cleaner to clean them first before carrying out
after the cooling down operation completed. If any maintenance work inside disassembly/reassembly work.
the projector is necessary soon after the projector is in operation, leave the After reassembling the product, check the followings before turning the
unit until it becomes cool enough before performing maintenance work. power on.
Never use the air blowers such as a lens cleaner, etc. that contain flammable All the parts and screws are installed and secured to the proper positions.
gas in repair/maintenance work. No cables are caught in the metal frames.
Do not disassemble any components not as specified in this Service Manual.

The Optical Engine, the circuit boards are very sensitive to static electricity;
therefore, be sure to take appropriate measures to prevent static destruction
such as to place them inside static-proof bags once they have been removed
from the projector.
The Optical Engine is very sensitive to vibration and shocks; therefore,
make sure to handle it with care.
The speaker unit contains a permanent magnet; therefore, make sure to
keep it away from any storage media such as floppy disks or magnetic cards.
Be careful not to drop a metal part such as a screw, a washer, or a clip into
the inside of the product. If such cases should occur accidentally, never turn
on the power supply until all the dropped parts are found and removed.

3.1.2 Precautions 3.1.3 Workflow

The precautions given below must be always observed whenever disassembling/
reassembling the projector to ensure the safety of service personnel and maintain the
quality. Disassembly
Disassemble the product
following the given instructions.
Do not wear the metal products such as a wrist watch, cuff buttons, rings,
tie-pin etc. to avoid getting into an unsafe state due to touching the
projector.
Repair/Maintenance
When disassembling/assembling the projector, be sure to turn off the power
Perform the repair and cleaning,
switch and pull out the power cable from the projector beforehand.
etc.
When disassembling/assembling the projector, be sure to wear the gloves Reassembly

and static discharge equipment such as an anti-static wrist strap and a mat. Unless otherwise specified,
When replacing the circuit component such as a board or the optical engine, reassembly is the reverse of
be sure to contact the anti-static case containing the new one to the metal the disassembly procedure. When carrying out repair or
maintenance of a safety device.
part of this product before taking it out.
Disconnect all the interface cables from the projector.
Before disassembling the projector, make sure to clean dust or dirt on the
air filter, the interface section and outer cases using a vacuum cleaner or the Safety Check after servicing
like. Refer to Safety Check after
servicing(p.101), and carry out
the required safety checks.
Finish

3.1.4 Standard Operation Time 3.1.5 Tools

The standard operation time for each operation is provided at the beginning of each The following table indicates the tools recommended for use for disassembly,
part. Use the time as a guideline for actual operation. reassembly and adjustment.
Basis for the standard operation time Tool Name Qt. Application
A service employee would have sufficient knowledge for the target products Disassembling the focus ring and the
Phillips screwdriver No. 0 (8cm) 1
structure, and be able to disassemble/reassemble the product without any zoom ring
reference to guide books.
Disassembling the outer cases and
Each operation time is the total time of disassembling/removing the target part inner components
following the given shortest procedure, and reassembling it. Disassembling the outer cases and
Guide to the standard operation time inner components
Hexagonal box screwdriver
Standard Operation Time: Shortest Procedure: 1 Removing the computer interface
(5 mm)
The total time to disassemble/ The shortest way to remove the
reassemble the target part target part. Tweezers 1 pair Removing the front foot
following the shortest
procedure. Securing cables.
Use commercially available Polyimide
Heat-resistant tape q.s.*1
tape generally called KAPTON
TAPE.
Brush 1 Cleaning away dust
Vacuum cleaner 1 Cleaning away dust
Lens cleaner q.s.*1 Cleaning the projection lens
Gloves 1 pair ---
Anti-static wrist band 1 ---
Lubricating the shutter and its frame.
Lubricant *2 q.s.*1
(See 3.3.5.2 Shutter Switch (p.70))
Note : *1 q.s.: Sufficient quantity
*2 Specified Lubricant: Grease G-71 (BLUE) (the lubricant used for EPSON printers
(such as PictureMate 500/Deluxe))

3.2 Flowchart CONSUMABLES/OPTIONS
The general disassembly procedure for the EB-S7/S8/X7/X8/W7/W8/EH-TW450

projectors is illustrated in flowchart below. Unless otherwise specified, all reassembly
should be carried out by following the disassembly procedures in reverse, therefore
reassembling procedures are omitted.
The part names in this chapter are simplified. See the Start
Reference (Part Names given in the SPI) (p.113) for the
corresponding official names.
The parts in yellow are target parts in their category. They
3.3.2 Lamp (p63) 3.3.3 Rear Foot (p65) 3.3.4 Front Foot (p67)
are explained in details in the corresponding sections so as to 3.3.1 Air Filter (p61)
reach the parts in the shortest way.

The parts in white are those which are required to be removed 3.3.2 Lamp (p63)
to reach the parts in yellow.

3.3.5 Upper Case
(assembly) (p68)
3.3.7 MA Board (p77)
3.3.11 Optical Engine

(p87)
3.3.11.2 Focus Ring/

Zoom Ring (p90)

HOUSINGS ELECTRIC CIRCUIT PARTS/OPTICAL PART
Start Start
3.3.1 Air Filter (p61)

3.3.2 Lamp (p63)

3.3.2 Lamp (p63)
3.3.5 Upper Case

(assembly) (p68) 3.3.5 Upper Case
(assembly) (p68)
3.3.6 TH Board (p76) 3.3.5.1 SW Board

(p69) 3.3.5.2 Shutter Switch
3.3.7 MA Board (p77) 3.3.6 TH Board (p76) 3.3.5.1 SW Board (p69) (Type A; EB-S7X7/W7s
case) (p70)
3.3.7 MA Board (p77) 3.3.5.2 Shutter Switch 3.3.5.3 Shutter Switch 3.3.5.3 Shutter Switch
(Type A; EB-S7X7/W7s (Type B; EB-S8/X8/W8 EH- (Type B; EB-S8/X8/W8 EH-
case) (p70) TW450s case) (p72) TW450s case) (p72)
3.3.6 TH Board (p76) 3.3.10 INT Duct (assembly)
(p85)
3.3.8 Inner EX Duct
(assembly) (p81)
3.3.5.4 Upper Case (p74)
3.3.8 Inner EX Duct 3.3.10.1 INT Fans/INT
(assembly) (p81) 3.3.12 Speaker (p91) Duct A/INT Duct B/RC
3.3.9 Lamp Fan (p84)
Board (p86)

3.3.10 INT Duct (assembly) (p87)
(p85)

(p87) 3.3.13 Ballast (p92) 3.3.11.1 Auto Iris (p89)
3.3.12 Speaker (p91)

3.3.14 PS Fan (p94)
3.3.13 Ballast (p92)

3.3.15 PS Filter (p96)
3.3.14 PS Fan (p94)
3.3.15 PS Filter (p96)
3.3.16 Lower Case

(p99)

COOLING MECHANISM DEVICES
Start
3.3.2 Lamp (p63)
3.3.5 Upper Case

(assembly) (p68)
3.3.7 MA Board (p77)

3.3.6 TH Board (p76)
3.3.6 TH Board (p76) 3.3.10 INT Duct (assembly) 3.3.9 Lamp Fan (p84) 3.3.8 Inner EX Duct
(p85) (assembly) (p81)
3.3.10.1 INT Fans/INT Duct 3.3.8.1 EX Fan/EX Fan

3.3.8 Inner EX Duct A/INT Duct B/RC Board
(assembly) (p81) Holder/Inner EX Duct (p83)
(p86)

(p87)
3.3.13 Ballast (p92)
3.3.14 PS Fan (p94)

3.3 Disassembly
This section explains one of the shortest ways to reach the target part to repair. The
parts to be removed in advance are indicated in italic with their reference pages, so
remove those parts referring to their pages before starting. Air Filter
3.3.1 Air Filter

Standard Operation Time - Min.
1. Open the Air Filter Cover.

2. Release the two dowels on the Air Filter Cover, and remove the Air Filter Cover
from the Upper Case.
Air Filter Cover
3. Remove the Air Filter.
Dowels
Figure 3-1.

Your Air Filter Cover has an identification marking on the backside of it to distinguish
Type A and Type B. When replacing the Air Filter Cover with a new one, make sure to
check the marking and install an Air Filter Cover of the correct type.
A: Type A
B: Type B
(* In this case,
it is a Type B part.)
Air Filter Cover

3.3.2 Lamp 2. Loosen the two screws and remove the Lamp.
This part is designated as a Safety Device. When removing/

replacing the part for repair, be sure to refer to 3.4 Safety Check Lamp
after Servicing(p.101). According to the instructions in it, handle
the part and perform the procedure after servicing.
Standard Operation Time - Min.
1. Loosen the screw and remove the Lamp Cover.
Figure 3-3.
Lamp Cover
Figure 3-2.

Checking the Caution Label
Your Air Filter Cover has an identification marking on the backside of it to distinguish
Type A and Type B. When replacing the Air Filter Cover with a new one, make sure to When replacing the Lamp Cover (with a caution label attached), make sure to
check the marking and install an Air Filter Cover of the correct type. transfer the label to the new one.
A: Type A
B: Type B Check if the caution label is attached on the location shown below.
(* In this case,
it is a Type A part.)
Lamp Cover WARNING LABEL,LAMP
REPLACEMENT

3.3.3 Rear Foot 1. Turn the Rear Foot counterclockwise to the full and pull the foot off to remove it.
Standard Operation Time 1 Min.
Rear Foot
When removing the Rear Foot, make sure to align the marking on the bottom of
the foot with the IF side first, and then pull it out. Since there are two hooks on
the screw part, the instruction above is so as not to damage the hooks while
aligning them to the grooves on the fixing part of the Lower Case.
Lower Case
(bottom)
Marking
(Some letters such as
E1 are engraved)
IF side E1
Figure 3-4.
2. Remove the Foot Rubber from the Rear Foot.
Foot Rubber
Rear Foot
Rear Foot
Figure 3-5.

When attaching the Foot Rubber, take care in the following instructions.
Do not touch the double-sided tape of the new Foot Rubber or the
attachment location of the Rear Foot with bare hands.
If the attachment location is dirty, clean it using alcohol before attaching
the Foot Rubber.
After installing the Foot Rubber, make sure to press it hard with your
finger to bond it tightly.

3.3.4 Front Foot

1. Insert the tips of tweezers or a similar tool into the holes on both sides of the Front
Foot to release the hooks, and remove the Front Foot.
Tweezers
Front Foot
Hook
Figure 3-6.

3.3.5 Upper Case (assembly)

1. Remove the Air Filter.(p.61) In the next step, make sure not to pull away the Upper Case (assembly) too far
because the cables are connected to it.
2. Remove the Lamp.(p.63)
3. Remove the four screws on the bottom (Lower Case side). 4. Remove the five screws on top (Upper Case side).
5. Unlock the connector of the SW Cable and disconnect the SW Cable.
6. Disconnect the Shutter Switch cable, and remove the Upper Case (assembly).
Lower Case
Upper Case
(assembly)
Shutter SW
Switch Cable
cable
Upper Case
(assembly) CN603
C.B.P-TITE SCREW,2.5X10,F/ZN-3C
CN602
Figure 3-7.
Figure 3-8.

3.3.5.1 SW Board
Standard Operation Time 6 Min. SW Board
SW Shade Sheet
1. Remove the Air Filter.(p.61)
3. Remove the Upper Case (assembly).(p.68)
SW Cable
4. Remove the two screws ( ) and remove the SW Board.
5. Remove the SW Cable and SW Shade Sheet from the SW Board.
6. Remove the two screws ( ) and remove the SW Button and SW Selection
Button.
7. Remove the LED Lens from the Upper Case (assembly).
SW Selection
Button
SW Button
LED Lens
Upper Case
Figure 3-9.

3.3.5.2 Shutter Switch (Type A; EB-S7X7/W7s case)

Standard Operation Time 6 Min. Shutter Sheet
Shutter Cushion B
Shutter Cushion A
Lens Shutter
When carrying out the following steps, be careful not to lose the Shutter Ball
or the Shutter Spring.
Take care in handling the Shutter Frame and the Lens Shutter because
grease is applied on them.
Do not touch other parts with greasy hand.
4. Remove the three screws and remove the Shutter Frame carefully not to lose the
Shutter Shutter Frame
Shutter Spring or the Shutter Ball.
Switch
5. Remove the following parts from the Upper Case (assembly).
Shutter Ball
Shutter Spring Shutter Ball
Lens Shutter
6. Remove the Shutter Sheet from the Lens Shutter.
Shutter Spring
7. Remove the screw and remove the Shutter Switch from the Shutter Frame.
8. Remove the Shutter Cushion A and the two Shutter Cushions B from the Shutter
Frame.
Upper Case
C.P.P-TITE SCREW,2X6,F/ZN-3C
Figure 3-10.

After replacing the Lens Shutter and the Shutter Frame, or when the sliding
action of the shutter becomes awkward, apply grease in the size of a grain of
rice to the points indicated in the figure below.
Shutter Frame
Lubrication point
Attach the Shutter Cushion B aligning it with the standard lines shown
below.
Shutter Cushion B
Standard line

3.3.5.3 Shutter Switch (Type B; EB-S8/X8/W8 EH-TW450s case)

Shutter Cushion B Shutter Sheet
Shutter Cushion A
Lens
Shutter
When carrying out the following steps, be careful not to lose the Shutter Ball
or the Shutter Spring.
Take care in handling the Shutter Frame and the Lens Shutter because Shutter Frame
grease is applied on them.
Do not touch other parts with greasy hand.
Shutter
Shutter Cushion A
4. Remove the four screws and remove the Shutter Frame carefully not to lose the Switch
Shutter Spring or the Shutter Ball.
5. Remove the following parts from the Upper Case (assembly). Shutter Spring
Shutter Ball Shutter Ball

Shutter Spring
Lens Shutter
6. Remove the Shutter Sheet from the Lens Shutter.
7. Remove the screw and remove the Shutter Switch from the Shutter Frame.
8. Remove the two Shutter Cushions A and the two Shutter Cushions B from the
Shutter Frame. Upper Case
C.P.P-TITE SCREW,2X6,F/ZN-3C
Figure 3-11.

After replacing the Lens Shutter and the Shutter Frame, or when the sliding
action of the shutter becomes awkward, apply grease in the size of a grain of
rice to the points indicated in the figure below.
Shutter Frame
Lubrication point

3.3.5.4 Upper Case

Upper Case Cover
2. Remove the Lamp.(p.63) Plate Nut M3
3. Remove the Upper Case (assembly).(p.68) EX louver
4. Remove the SW Board.(p.69)
5. Remove the Shutter Switch.(p.70)
6. Remove the two screws and remove the Upper Case Cover and the Plate Nut M3
from the Upper Case.
7. Remove the two screws and remove the EX louver from the Upper Case.
Upper Case
Figure 3-12.

Checking Caution Labels
This part (Caution Label) is designated as a Safety Device. When CAUTION LABEL;HOT
removing/replacing the part for repair, be sure to refer to 3.4
Safety Check after Servicing (p.101). According to the
instructions in it, handle the part and perform the procedure after
servicing.
When replacing the Upper Case (with caution labels attached), make sure to
transfer the labels to the new one.
Check if each caution label is attached on the location shown below.
WARNING LABEL,LAMP
REPLACEMENT (p.63)
CAUTION LABEL;F

3.3.6 TH Board
Standard Operation Time 5 Min. TH Cable
1. Remove the Air Filter.(p.61) TH Board

4. Disconnect the TH Cable from the connector (CN701) on the MA Board.
5. Remove the screw and remove the TH Board.
6. Remove the TH Cable from the TH Board.
CN701
Figure 3-13.

3.3.7 MA Board
1. Remove the Air Filter.(p.61) Reference
2. Remove the Lamp.(p.63) CN No. Destination CN No. Destination

3. Remove the Upper Case (assembly).(p.68) CN600 Ballast (SCI) CN708 Lamp Fan
CN602 SW Board CN1000 Optical Engine (L/V (R))
CN603 Shutter Switch CN1100 Optical Engine (L/V (G))
CN701 TH Board CN1200 Optical Engine (L/V (B))
When connecting the R/G/B Light Valve cables to the MA Board, make sure
to insert the cables securely into the connectors to the end and lock the CN704 INT Fan (1) CN1300 Speaker
connectors. If there is a loose connection such as a half-way or slant CN705 INT Fan (2) CN1500 PS Board
connection, it may cause short-circuiting, or malfunction.
CN706 EX Fan CN1601 Auto Iris
The MA Board is very sensitive to static electricity; therefore, be sure to
take appropriate measures (wearing an anti-static wrist strap) as described CN707 PS Fan CN1700 RC Board
at the beginning of this chapter to prevent static destruction.
4. Disconnect all the cables from the MA Board.
CN1700 CN603 CN1500

CN707
CN705 CN600
CN1100
CN704 CN706
CN1200
CN701
CN1000
CN1601
CN602
CN708
CN1300
Figure 3-14.

5. Remove the two screws ( ) and remove the MA Board.

6. Remove the two screws ( ) and remove the IF Case from the MA Board. MA Board
When replacing the MA Board solely, refer to "3.5 Write the DR Data" (p.104)
and make sure to perform the necessary procedure.
IF Case
C.C.SCREW,2.5X6,F/ZN-3C (Step 5)
C.B.P-TITE SCREW,2.5X10,F/ZN-3C (Step 5)
C.B.SCREW,2X6,F/NI (Step 6)
Figure 3-15.

When installing the MA Board, make sure to route each cable according to the Speaker cable, SW Cable
following instructions.
Route the Speaker cable in the space inside the MA Boards shield plate as
SCI Cable, TH Cable, EX Fan cable
shown below.
Route the TH Cable and the EX Fan cable with a little slack as shown
MA Boards shield plate
below.
EX Fan cable Speaker cable
TH Cable
Put the SW Cable under the MA Board as shown below.
Route the cables through the two hooks on the PS Duct.

MA Board
PS Duct
SW Cable
Hooks

L/V (G) INT Fan cable, RC Cable

Put the FPC of the L/V (G) inside the hole on the MA Board as shown Bind the excess portions of the cables together and put them under the
below. MA Board.
INT Fan cable
L/V (G)
RC Cable
Hole FPC
Auto Iris cable, Lamp Fan cable

Make sure not to route the cables over the lamp. Put the cables under MA Board
Auto Iris cable
Lamp Fan cable

3.3.8 Inner EX Duct (assembly) 5. Disconnect the EX Fan cable from the connector (CN706) on the MA Board.
6. Remove the two screws and release the Safety Switch from the Inner EX Duct,
Standard Operation Time 6 Min. remove the Inner EX Duct (assembly) from the Lower Case.

2. Remove the Lamp.(p.63) Safety Switch
3. Remove the Upper Case (assembly).(p.68) EX Fan Holder
4. Remove the TH Board. (p.76)
Inner EX Duct
CN706
Figure 3-16.

Secure the safety switch on the EX Fan Holder as shown below.
EX Fan Holder
Set the safety switch into the

space below the rib on the EX
Fan Holder to secure it.
Safety switch

3.3.8.1 EX Fan/EX Fan Holder/Inner EX Duct 6. Remove the four screws, and remove the EX Fan and the EX Fan Holder from the
Inner EX Duct.
7. Remove the EX Fan Sheet from the EX Fan.
EX Fan Holder
4. Remove the TH Board. (p.76)
5. Remove the Inner EX Duct (assembly). (p.81) EX Fan Sheet
Inner EX Duct
EX Fan
Figure 3-17.

3.3.9 Lamp Fan

Secure the Lamp Fan cable with the cushion as shown below.
Cushion
Lamp Fan cable
4. Remove the MA Board. (p.77)
5. Remove the Lamp Fan from the Lower Case.
Lamp Fan
Lower Case
Figure 3-18.

3.3.10 INT Duct (assembly)

Standard Operation Time 7 Min. INT Duct (assembly)

5. Remove the screw and remove the INT Duct (assembly) from the Lower Case. (At
this point, this assembly is removed with the RC Board together.)
6. Remove the CUSHION,FRAME,SHUTTER;B from the DUCT,INTAKE;A.
CUSHION,FRAME,
SHUTTER;B
Figure 3-19.

3.3.10.1 INT Fans/INT Duct A/INT Duct B/RC Board 8. Remove the two screws ( ) and remove the INT Fan (2).
Standard Operation Time 9 Min. 9. Remove the two screws ( ) and remove the INT Duct B.
1. Remove the Air Filter.(p.61) 10. Remove the two screws ( ) and remove the INT Fan (1) from the INT Duct A.

INT Fan (1) INT Duct A
5. Remove the INT Duct (assembly). (p.85)
6. Pull out the RC Cable B from the INT Duct A, and remove the RC Board.
7. Remove the RC Cable B from the RC Board.
INT Duct B
RC Cable B
RC Board
INT Fan (2)

Figure 3-21.
INT Duct A
Figure 3-20.


Optical Engine
Do not disassemble the Optical Engine more than necessary.

When replacing a part inside the Optical Engine, refer to Chapter 4
Maintenance (p115) for the procedure.
LV Shade Plate
5. Remove the three screws and remove the Optical Engine.
6. Remove the LV Shade Plate from the Optical Engine.
When replacing the Optical Engine alone, refer to "3.5 Write the DR Data"
(p.104) and make sure to perform the necessary procedure.
Figure 3-22.

Route the Auto Iris cable beside the dowel on the Optical Engine, and secure it Derivation model Optical engine and MAB set. Please confirm it peels off and
with heat-resistant tape as shown below. there is marking in the label put on , light guide.
Auto Iris cable
Optical Engine
Dowel
Marking

3.3.11.1 Auto Iris 6. Align the lever within the two marking lines.
Standard Operation Time 10 Min. 7. Remove the two screws and remove the Auto Iris.

Optical Engine
5. Remove the Optical Engine.(p.87)
In the next steps on, take care not to deform the wings of the Auto Iris. Auto Iris
Before removing the Auto Iris, make sure to align the Lever within the two
marking lines to keep the wings (see Figure 3-23) shut so as not to damage
the wings at removal. Wing
Auto Iris OK (within lines)
Lever
Marking
NG (out of lines)
Lever C.B.P-TITE SCREW,2.5X10,F/ZN-3C
Figure 3-23.
Marking
Lever

3.3.11.2 Focus Ring/Zoom Ring


2. Remove the Lamp.(p.63) Zoom Ring
Focus Ring
Optical Engine
In the next steps, make sure to use a screw driver in the correct size so as not to
damage the screw head.
6. Remove the three screws and remove the Focus Ring. C.P.TYPE1 B-TITET-A.SCREW,2X6,F/ZB-3C
7. (Only for B-X7/W7/X8/W8/EH-TW450) Remove the tow screws and remove the
Zoom Ring from the Optical Engine. Figure 3-24. EB-X7/W7/X8/W8/EH-TW450s Case
Focus Ring
Optical Engine
C.P.TYPE1 B-TITET-A.SCREW,2X6,F/ZB-3C
Figure 3-25. EB-S7/S8s Case

3.3.12 Speaker
Speaker

5. Remove the INT Duct (assembly).(p.85)
6. Remove the Speaker from the Lower Case.
7. Remove the INT Fan Cushion A from the Lower Case.
INT Fan Cushion A
Figure 3-26.

3.3.13 Ballast
BA Shield Plate
Lamp connector
1. Remove the Air Filter.(p.61) Lamp Cable
BA Insulation
3. Remove the Upper Case (assembly).(p.68) Sheet
6. Remove the three screws and remove the BA Shield Plate.
7. Release the lamp connector from the Lower Case.
8. Disconnect the BA Cable from the Ballast board.
SCI Cable
In the next step, make sure to unlock the connector of the SCI Cable. Otherwise,
the cable may get damaged or broken.
9. Unlock the connector of the SCI Cable, and disconnect the SCI Cable and the
Lamp Cable from the Ballast board, then remove them from the BA Insulation
Sheet.
BA Cable
C.B.SCREW,2X6,F/NI
Figure 3-27.

10. Release the three hooks on the PS Case and remove the Ballast.
Ballast
PS Case
Hook
Figure 3-28.

3.3.14 PS Fan BA Insulation

Sheet

4. Remove the MA Board. (p.77) PS Shield Plate
6. Remove the Ballast.(p.92)
7. Remove the Inner EX Duct (assembly).(p.81)
8. Remove the BA Insulation Sheet from the PS Case.
9. Remove the PS Cable from the two hooks on the PS Case.
Hooks
10. Remove the four screws and remove the PS Shield Plate.
PS Cable
PS Case
C.P.(O)SCREW,4X6,F/NI
C.B.P-TITESCREW,3X6,F/BNI
Figure 3-29.

11. Remove the two screws and remove the PS Duct.

12. Remove the two screws and remove the PS Fan from the PS Case.
13. Remove the INT Fan Sheet from the PS Fan.
PS Duct.
PS Fan
INT Fan Sheet
PS Case
Figure 3-30.

3.3.15 PS Filter
PS Case
This part is designated as a Safety Device. When removing/
replacing the part for repair, be sure to refer to 3.4 Safety Check
after Servicing(p.101). According to the instructions in it, handle
the part and perform the procedure after servicing.
Interlock SW
Do not replace the PS Board, the Filter Board or the AC Cable solely, because
they are used in a specific combination (those made by the same maker).
Filter Board

PS Board
7. Remove the Inner EX Duct (assembly).(p.81)
8. Remove the PS Fan.(p.94)
9. Remove the PS Case.
10. Remove the screw (one each) that secures the PS Board and the Filter Board.
11. Remove the Interlock SW.
C.C.SCREW,3X6,F/ZN-3C
Figure 3-31.

12. Remove the two screws that secure the AC Inlet Plate, and release the AC Inlet.
13. Remove the screw to disconnect the grounding wire.
14. Remove the PS Filter from the Lower Case.
PS Filter
AC Inlet Plate
AC Inlet
Grounding
wire
Lower Case
C.P.(O)SCREW,4X6,F/NI
Figure 3-32.

Install the PS Filter following the instructions below. Route the Lamp Cable and the PS Filter cable as shown below.
Secure the two ferrite cores in their sockets on the Lower Case.
Cable to PS Filter
Ferrite cores
Heat-resistant tape Lamp Cable
Cable to Filter Board

3.3.16 Lower Case

Interlock Sheet
1. Remove the Air Filter.(p.61) Lower Shield Plate

3. Remove the Rear Foot.(p.65)
4. Remove the Front Foot.(p.67)
6. Remove the MA Board.(p.77)
7. Remove the Inner EX Duct (assembly).(p.81) PS Insulator
8. Remove the Lamp Fan.(p.84) CUSHION,FRAME,
SHUTTER;A
9. Remove the INT Duct (assembly).(p.85)
10. Remove the Speaker.(p.91)
13. Remove the PS Fan.(p.94)
14. Remove the PS Filter.(p.96)
15. Remove the following parts from the Lower Case.
PS Insulator
Interlock Sheet
CUSHION,FRAME,SHUTTER;A
16. Remove the screw and remove the Lower Shield Plate.
Lower Case
Figure 3-33.

17. Remove the five screws and remove the LV Duct.

18. Remove the LV Duct Sheet from the LV Duct. LV Duct
19. Remove the four Hexagonal Nuts from the Lower Case.
20. Remove the following parts from the Lower Case.
RC Filter
LV Duct Sheet
Security Bar
Security Bar
Hexagonal Nuts
RC Filter
Lower Case
Hexagonal
Nuts
6N-A,4,B/NI
H.N.-3,3,F/ZN-3C
Figure 3-34.

3.4 Safety Check after Servicing Method to check the Safety Control Points
Carry out the Check in the order given below.
To Maintain the safeness of the product, make sure to carry out the safety check
following the instruction in this section after repairing the safety device specified Repair Insulation resistance test Ground continuity check Illumination check End
below.
Definition of Safety Device/Functions Safety inspections
the parts that fall into an unsafe state* if their specifications or functions are
nonconforming. Testing apparatus
the parts that require attention to the safety precautions of the customer. Testing apparatus: Insulation ohmmeter (Rating: 500 V/100 M)
the parts that are designated by the public safety regulations or the like.
Ground terminal Line terminal
NOTE * : Unsafe state is the state of a part that may cause or contain the risk of the
following: Display
personal injuries
damages to the property
abnormal heat generation
smoking
fire
explosion
damage to the part to be installed
disturbance to/from the peripheral device (EMC disturbance)
chemical substances regulated by the law
Measure switch
The Safety Control Points are:
the processes that Safety Devices/Functions are manufactured, or checked.
the processes that require the management to maintain the workers' safety.
Safety Devices/Functions of this product
PS Filter (p.96) Range selection
switch
Optical Engine (p.87)
Interlock SW (p.96)
MA Board (p.77)
Caution Labels (p.75)

Standard
Power supply lines
Insulation resistance should be 10 M or more.
Testing procedure
1. Insulation resistance test
1. Set the range selection switch to 500 V.
2. Connect the black lead wire to the ground terminal. a b
3. Connect the red lead wire to the line terminal.
Projector AC inlet
Because high voltage (500 V) is present, do not touch the probe during testing. (1)
(2)
4. Connect the crocodile clip of the black lead wire to c of the PC

connector. (refer to Fig. 3-35)
5. Insert the probe of the red lead wire into a.
6. Set the measure switch to LOCK, and wait for one minute.
C
7. Measure the insulation resistance between a and c (1) after one
minute.
8. Measure the insulation resistance between b and c (2) in the same
PC connector
way as for (1). Exposed metal part of the device
Figure 3-35.

2. Ground continuity check Testing procedure

Testing apparatus 1. Insulation resistance test
1. Turn on the power switch.
Multimeter (with sensitivity down to 0.1 )
2. Set the range selection switch to .
Display 3. Connect the black lead wire to the COM terminal.
4. Connect the red lead wire to the V//Hz terminal.
5. Check that the resistance at (1) in the diagram below is 0.5 or less.
Power supply lines
MEASURE SW
DC/AC, SW
Projector AC inlet
Range selection switch
Terminals
PC connector
Exposed metal part of projector
COM V, , Hz
Figure 3-36.
Standard/Judgment level 2. Illumination check

Test conditions: Input a PC or video signal to the LCP and check the
Should be no resistance (0.5 or less) illumination for about 5 minutes.
Judgment : Projector should operate normally with no smoke or
fire.

3.5 Write the DR Data
3.5.1 Overview
In this projectors case, when either of the Optical Engine or the Main Board is broken, you can replace the broken Optical Engine or MA Board alone if you carry out the following
procedure. In this case (a new combination of them), you will write the DR data adjusted for the characteristics of the Optical Engine (current or replaced) into the newly-combined
MA Board according to the specified procedure. This section describes the specific repair process including how to write the DR data.
Factory (ESL) Engine DR data
Optical adjustment
ASP Depository
Engine MA Board
DR data inquiry
Engine MA Board (Engines S/N required)
Replace Replace DR data

Troubleshooting
[Engine] broken Engine
Engine Writing DR data

MA Board Engine
Writing DR data
Engine MA Board
MA Board
[MA Board] broken MA Board
Distributors service section
Figure 3-37. Conceptual diagram of the replacement using DR data

3.5.2 Preparation 3.5.3 Operating Procedure

Obtain the following tools from the Tech Exchange in advance.
3.5.3.1 Workflow
Tool Name Remark The whole replacing operation work flow is shown below.
CAT (IRIS/CAT)*1 Install it in your PC.
IRIS_MENT.zip file*2 Save this file to the specified folder. START
Necessary for selecting the current model on the CAT, and
Model Group List*2 also for preparing the correct ASP for the projector to be
repaired.
"3.5.3.2 Check in advance" (p.106)
Note *1: (Definition file)
*2: Use the latest ones referring to TI08-30e.
"3.5.3.3 Replacing the Optical "3.5.3.4 Replacing the MA Board"

Engine" (p.108) (p.110)
END END
Figure 3-38. Workflow for the replacement using DR data
In the following procedure, refer to the CAT Operation Manual

published as the technical information TI08-30e for more detailed
operation procedures of CAT.

3.5.3.2 Check in advance PROCEDURE FOR CHECK IN ADVANCE

This check inspects the Optical Engine and the MA Board to specify the current trouble
is occurring either in the Optical Engine or in the MA Board. Checking the Engines S/N
1. Write down the serial number (11digits) on the label attached on the Optical
START Engine.
Take care not to mistake the numbers such as 6 for 5 because
of the font used for the serial number of the Optical Engine. Some
numbers are easily mistaken.
Checking the Engines S/N
Checking the MA Board Serial Number

Check the part codes of the engine and
MA board, and confirm the model group
Checking the model group list using the model group list of the Tech
Exchange.
Locate the broken part (engine or MA

Locating the trouble board).
(Engine/MA Board)
Checking the MA Board
2. Check the label attached on the MA Board for the current model.
3. Confirm the check marks in the marking box.
Hxxxx-xxxxxxxx is printed on the label. The three or four digits
Go to "3.5.3.3 Replacing the Go to "3.5.3.4 Replacing the MA after H indicate the current model.
Optical Engine" (p.108) Board" (p.110)
Marking box
Figure 3-39. Flow for the check in advance
Label
(Continued to the next page)

Checking the model group list

4. Referring to the Technical Information (No. TI08-30) and obtain the latest
model group list, then check which group the current MA Board belongs to.
Make sure the group is correct since even among the same
model projectors, various MA Boards may be used.
Even if 3-digit number; HHH of serial number indicated on a
label attached to the optical engine; FYMHHHNNNN, is
different, this engine can be used as the same type of optical
engine as long as the parts compatibility is maintained.
Locating the trouble (Engine/MA Board)

5. Prepare both a good engine and an MA board, and check either of the engine
or the MA board has trouble by changing it with the good one.

3.5.3.3 Replacing the Optical Engine OBTAINING THE DR DATA

This section describes how to repair when the optical engine is broken.
Preparing a good engine for replacement
"3.5.3.2 Check in advance" (p.106) 1. Prepare a good Optical Engine belonging to the same model group as the
current MA Board for replacement.
2. Note down the 11-digit serial number of the good engine for replacement.
Preparing a good engine for Take care not to mistake the numbers such as 6 for 5 because
replacement of the font used for the serial number of the Optical Engine. Some
numbers are easily mistaken.
Obtaining the DR data Serial Number
Saving the data to the PC
Replacing it with a good engine
Obtaining the DR data

3. Obtain the corresponding DR data referring to the Technical Information
Turning on the projector
TI08-30e.
4. Save the DR data file to the following folder in the PC.
Connect the projector to the PC C:\IRIS\DRDATA\
RESTORE cannot operate correctly if the DR data is not saved
in the specified folder.
Writing the DR data Do not change the name of the DR data file.
Image/Operation check
(Continued to the next page)
END
Figure 3-40. Engine replacement workflow

Replacing it with a good engine

5. Replace the engines and reassemble it until the projector can be powered on
correctly.
6. Turn the projector ON.
Connect the projector to the PC
7. Connect the projector to the PC using an RS-232C cable.
Refer to the users manual for communication configuration.
Writing the DR data

8. Start up the CAT.
9. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to
the number; *** and sax, that can be found in a file name;
H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin of supplied DR data.
10. Enter the 11-digit serial number of the engine noted in advance, and run
RESTORE.
11. Restart the projector (Power OFF - Power ON) once, and confirm there is no
problem in the projected image and operation.

3.5.3.4 Replacing the MA Board BACKING UP THE DR DATA

This section describes how to repair when the MA Board is broken but the projector
can be powered on. Turning on the projector
"3.5.3.2 Check in advance" (p.106) Connect the projector to the PC
Backing up the DR data using CAT

4. Select [SETUP] [SELECT MODEL], and choose the group matched with
the model group list.
Backing up the DR data 5. Run BACKUP.
using CAT
Even if the model number; Excused that indicated on a label
attached to the MA board, is not matching to the model number
indicated on the serial number label of the optical engine, you can
BACKUP succeeded BACKUP failed still execute BACKUP operation by selecting the group in the
Model Group List for [SELECT MODEL] menu.
Go to " Replacing the MA Board

Go to " Replacing the MA Board
(when BACKUP succeeded)"
(when BACKUP failed)" (p.112).
(p.111).
Figure 3-41. MA Board replacement workflow

REPLACING THE MA BOARD (when BACKUP succeeded) Refer to the users manual for communication configuration.
BACKUP succeeded
Replacing the MA Writing the DR data

Board (when BACKUP 4. Start up the CAT.
Turning on the projector H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin of the DR data that stored in
C:\IRIS\DRDATA folder.
RESTORE.
The DR data is not stored on a brand-new MA board, and due to
this, $$$$$$$$ appear on the menu screen when trying to restore
the DR data, but a restore operation itself can be completed
Writing the DR data normally.
END
Figure 3-42. MA Board replacement workflow (when BACKUP succeeded)
Replacing it with a good MA Board

1. Prepare a good MA Board belonging to the same model group, and replace
the boards.

Obtaining the DR data

REPLACING THE MA BOARD (WHEN BACKUP FAILED)
1. Obtain the corresponding DR data referring to the Technical Information
BACKUP failed TI08-30e.
2. Save the DR data file to the following folder in the PC.
Obtaining the DR data C:\IRIS\DRDATA\
RESTORE cannot operate correctly if the DR data is not saved
in the specified folder.
Do not change the name of the DR data file.
Replacing it with a good MA Board.

3. Prepare a good MA Board belonging to the same model group, and replace
Replacing it with a good the boards.
MA Board
Writing the DR data Writing the DR data

H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin of supplied DR data.
RESTORE.
END
The DR data is not stored on a brand-new MA board, and due to
this, $$$$$$$$ appear on the menu screen when trying to restore
Figure 3-43. MA Board replacement workflow (when BACKUP failed) the DR data, but a restore operation itself can be completed
normally.

3.6 Reference (Part Names given in the SPI) Names used in this Chapter Official Name given in SPI
Lamp Cable CABLE,BALLAST LAMP
Part names used in this chapter are rewritten so as to be read easily in sentences. The
part names used in this manual and the corresponding official names given in SPI are Lamp Cover LID ASSY,LAMP
listed below. Lamp Fan FAN,LAMP
LED Lens LENS,LED
PART NAMES GIVEN IN THE SPI
Lens Shutter SHUTTER,LENS
Names used in this Chapter Official Name given in SPI Lower Case CASE,LOWER
AC Inlet Plate PLATE,FASTEN,AC INLET Lower Shield Plate PLATE,SHIELD,LOWER
Air Filter AIR FILTER ASSY LV Duct duct,LV
Air Filter Cover COVER,AIR FILTER LV Duct Sheet SHEET,DUCT,LV
Auto Iris AUTO IRIS ASSY LV Shade Plate PLATE,LIGHT GUIDE SHADE;C
BA Insulation Sheet SHEET,INSULATION,BALLAST MA Board BOARD MA ASSY
BA Shield Plate SHIELD,PLATE,BALLAST MA Plate PLATE,MA
Ballast BALLAST UNIT Optical Engine OPTICAL ENGINE
EX Fan FAN, EXHAUST Plate Nut M3 PLATE,NUT;M3
EX Fan Holder FAN HOLDER,EXHAUST PS Case CASE,PS
EX Fan Sheet SHEET,FAN,EX PS Duct DUCT,PS
EX louver louvered PS Fan FAN,PS
Focus Ring FOCUS RING PS Filter PS FILTER ASSY
Foot Rubber FOOT RUBBER PS Insulator SHEET,INSULATION,PS
Front Foot FOOT UNIT FRONT PS Shield Plate SHIELD,PLATE,PS
IF Case CASE,IF PRINTED CIRCUIT BOARD
RC Board
Inner EX Duct DUCT,EXHAUST INNER ASSEMBLY;RC
INT Duct A DUCT,INTAKE;A RC Cable B CABLE RC;B
INT Duct B DUCT,INTAKE;B RC Filter FILTER,RC;A
INT Fan FAN,INTAKE Rear Foot FOOT,REAR
INT Fan Cushion CUSHION,INTAKE FAN SCI Cable CABLE, SCI
INT Fan Sheet SHEET,INTAKE FAN Security Bar SECURITY BAR
Interlock Sheet SHEET,INSULATION,INTERLOCK Shutter Ball BALL,SHUTTER
Lamp LAMP ASSY Shutter Frame FRAME,SHUTTER

Names used in this Chapter Official Name given in SPI

Shutter Cushion A CUSHION,FRAME,SHUTTER;A
Shutter Cushion B CUSHION,FRAME,SHUTTER;B
Shutter Sheet SHEET,SHUTTER
Shutter Spring SPRING,SHUTTER
Shutter Switch SWITCH,SHUTTER
Speaker SPEAKER UNIT
PRINTED CIRCUIT BOARD
SW Board
ASSEMBLY;SW
SW Button BUTTON,SW;AE
SW Cable CABLE,SW;Au
SW Selection Button BUTTON,SW,SELECTION
SW Shade Sheet SHEET, SHADE;SW
PRINTED CIRCUIT BOARD
TH Board
ASSEMBLY;TH
TH Cable CABLE,TH
Upper Case CASE UPPER
Upper Case Cover COVER,CASE UPPER

CHAPTER
4
MAINTENANCE
CONFIDENTIAL
EB-S7/S8/X7/X8/W7/W8/EH-TW450 Maintenance CONFIDENTIAL
4.1 Precautions
4.1.1 General Cautions in operation If the image quality is not improved even if the troubled optical parts are
General cautions for disassembling and assembling this product are provided below. replaced, replace the optical engine with a new one.
Cautions for each procedure are provided in its corresponding section. Make sure to When reassembling, make sure to install the removed optical parts in the
refer to them before starting. original locations.
Do not remove the screws (x4) around the Projection Lens shown in figure
below. After these screws are installed, the engine is optically adjusted.
Removing them may misalign the adjustment.
Do not touch the lamp or the parts around it. They are extremely hot even after Projection Lens
completed the cooling down operation, and may cause a burn injury. Therefore,
leave the unit until it becomes cool enough before performing maintenance
work.
Screws Screws
When operating the inside of the optical engine, make sure to follow the
instructions given in this chapter.
When disassembling the optical engine, make sure to choose a location with
less influence from dirt and dust.
If there is dirt or dust intruding inside the optical engine, you can clean it by
air-blowing or the like. However; make sure to avoid such cleaning in the
same location for disassembling/repairing the optical engine. Figure 4-1.
Do not remove any parts except the exchangeable parts shown in this
chapter.
The optical parts secured by adhesive-bonding cannot be replaced;
therefore, if replacing such parts is necessary, replace the optical engine.
When disassembling the optical engine, take care not to damage the parts
attached on the Upper Light Guide Assy.
If you should touch and contaminate an optical parts, clean the part using
ethanol.

4.1.2 Tools
The following table indicates the tools recommended for use for disassembly,
reassembly and adjustment.
Table 4-1. List of Tools

Tool Name Qt. Availability Application
Phillips screwdriver No. 1 Disassembling the outer case
1 4
(10cm) and inner components
Phillips screwdriver No. 2 Disassembling the outer case
1 4
(10cm) and inner components
Ethanol Cleaning the optical parts/
1 4
components
Nonwoven fabric wiper Cleaning the optical parts/
1 4
components
Cotton bud Cleaning the optical parts/
1 4
components
Flat-head screwdriver 1 4 Removing springs

4.2 Replacing the Internal Parts/Components of Optical Engine

Before starting this operation, remove the Optical Engine from
the projector, and also remove the Auto Iris from the engine in
advance. (See 3.3.11 Optical Engine (p.87), 3.3.11.1 Auto Iris
(p.89).)
CONDENSER LENS ASSY.;R (p121) N POLARIZER UNIT;B (p119)

CONDENSER LENS;FB (p121)
BDM (p123)
PBS MASK ASSY3 (p127)
MULTI LENS;A (p127)
MIRROR;R (p125)
CONDENSER LENS;D (p121) GDM (p123) CONDENSER LENS;FG (p121)
Figure 4-2. Inside of the Optical Engine

4.2.1 N POLARIZER UNIT;B 1. Remove the four screws and remove the Upper Light Guide Assy.
Upper Light Guide Assy
Upper Light Guide Assy

Make sure not to damage the optical part (N POLARIZER ADJUST
ASSY;G (WV ADJUST ASSY)) when disassembling/reassembling. After
removal, so as not to deform the part, make sure to take a protection
measure when keeping it such as to place it upside down as shown below.
N POLARIZER ADJUST ASSY;G

(WV ADJUST ASSY)
Upper Light Guide Assy (Backside)
Backside
Figure 4-4.
Figure 4-3.
When reassembling the Upper Light Guide Assy, make sure to re-install the N
POLARIZER ADJUST ASSY;G (WV ADJUST ASSY) into the correct location
taking care not to mis-align the adjusted parts or damage it.

2. Remove the N POLARIZER UNIT;B.
N POLARIZER UNIT;B
Install the N POLARIZER UNIT;B taking care in the following instructions.
Insert it without any gap between the bottom of it and the Lower Light
Guide Assy.
N POLARIZER UNIT;B
Lower Light Guide Assy
No gap in between
Figure 4-6.
Figure 4-5.

4.2.2 CONDENSER LENS;D/FB/FG / CONDENSER

LENS ASSY.;R CONDENSER LENS;FB
1. Remove the Upper Light Guide Assy. (p.119) CONDENSER LENS;D

2. Remove the CONDENSER LENS;D.
3. Remove the CONDENSER LENS;FB. CONDENSER LENS;FG
4. Remove the CONDENSER LENS;FG. CONDENSER LENS
ASSY.;R
5. Remove the CONDENSER LENS ASSY.;R.
Figure 4-7.

When installing the CONDENSER LENS;D/FB/FG/ CONDENSER LENS Insert the CONDENSER LENS;D/FB/FG/ CONDENSER LENS ASSY;R
ASSY;R, attach the condenser lenses with their convex side facing the without any gap between the bottom of them and the Lower Light Guide
incident side as shown below. Assy.
Each condenser lens

A CONDENSER LENS;D
B CONDENSER LENS;FB
C CONDENSER LENS;FG
D CONDENSER LENS
ASSY;R
No gap in between
Light path
D
B
Figure 4-9.
A
C
Figure 4-8.

4.2.3 GDM/BDM
1. Remove the Upper Light Guide Assy. (p.119) BDM
2. Remove the GDM.
3. Remove the two Spring,Mirror Fixing,FIFs.
GDM
4. Remove the BDM.
5. Remove the Spring,Mirror Fixing,FIFs.
Spring,Mirror
Spring,Mirror Fixing,FIF
Fixing,FIF
Figure 4-10.

GDM/BDM 2.Insert the GDM/BDM without any gap between the bottom of them and
When reassembling, take care in the following instructions. the Lower Light Guide Assy.
1.Install the GDM/BDM into the engine with their markings on the edge
coming on top and facing the POP side. GDM/BDM
Lower Light
Markings BDM Guide Assy
No gap in between
Figure 4-12.
3.Insert each spring without any gap between the bottom and the Lower
Light Guide Assy to secure the GDM/BDM.
Spring,Mirror Fixing,FIF GDM/BDM

GDM

Lower Light
Guide Assy
Figure 4-11.
Figure 4-13.

4.2.4 MIRROR;R
MIRROR;R
1. Remove the Upper Light Guide Assy. (p.119)
Spring,Mirror
2. Remove the two MIRROR;Rs. Fixing,FIF
3. Remove the two Spring,Mirror Fixing,FIFs.
Spring,Mirror
Fixing,FIF
Figure 4-14.

Install the MIRROR;R according to the following instructions. 2.Insert the MIRROR;Rs without any gap between the bottom of them and
1.Install each MIRROR;R to the engine with the reflection surface to the the Lower Light Guide Assy.
incident side (inwards).
MIRROR;R
Lower Light
Guide Assy
No gap in between
MIRROR;R
Figure 4-16.
Incident side
3.Insert the springs without any gap between the bottom and the Lower
Light Guide Assy to secure the MIRROR;Rs.
Spring,Mirror Fixing,FIF MIRROR;R

Reflection surface
Incident side
Lower Light
Guide Assy
MIRROR;R Lower Light Guide Assy
Figure 4-15.
Figure 4-17.

4.2.5 PBS MASK ASSY3/MULTI LENS;A COVER,ML PBS MASK ASSY3

1. Remove the two screws and remove the COVER,ML.
2. Remove the PBS MASK ASSY3.
3. Remove the Spring,Mirror Fixing,FIF.
MULTI LENS;A
4. Remove the SPRING,ML FASTEN.
5. Remove the MULTI LENS;A.
Spring,Mirror
Fixing,FIF
SPRING,ML FASTEN
1 SPRING,ML FASTEN
Figure 4-18.

Install the PBS MASK ASSY3 according to the following instructions. 3. Insert the Spring,Mirror Fixing,FIF without any gap between the bottom
1. Insert it with the marking on top. and the Lower Light Guide Assy to secure the PBS MASK ASSY3.
Marking PBS MASK ASSY3 Spring,Mirror PBS MASK ASSY3

Fixing,FIF
Lower Light
Guide Assy
Figure 4-19. As seen from the bottom
2. Insert the PBS MASK ASSY3 without any gap between the bottom and Figure 4-21.
the Lower Light Guide Assy.
PBS MASK ASSY3

Lower Light
Guide Assy
No gap in between
Figure 4-20.

Install the MULTI LENS;A with the convex side coming to the outgoing Install the SPRING,ML FASTEN as follows:
side (to the Lamp). 1. Slide the MULTI LENS;A in the direction of the arrow, and attach the
SPRING,ML FASTEN (1).
MULTI LENS;A 2. While pressing the MULTI LENS;A in the direction of the arrow, attach
the SPRING,ML FASTEN (2).
SPRING,ML FASTEN (1)

SPRING,ML FASTEN (2)
MULTI LENS;A
Lower Light
Guide Assy
Outgoing side
Figure 4-22.
Insert the MULTI LENS;A with the inscription on top, and without any
gap between the MULTI LENS;A and the Lower Light Guide Assy.
Inscription MULTI LENS;A

Lower Light
309
Guide Assy
Figure 4-24.
No gap in between
Figure 4-23.

When installing the SPRING,ML FASTEN, make sure to install the springs The MULTI LENS;A comes in three different types shown below. To replace
to the Lower Light Guide Assy without any gap in between. your MULTI LENS;A with a correct one, make sure to confirm its marking
After installing the spring, confirm there is no gap between the bottom of and inscription (number) on your lens when replacing it.
MULTI LENS;A and the Lower Light Guide Assy.
Marking
MULTI LENS;A SPRING,ML FASTEN Inscription 310 Inscription 309
Inscription 309
Figure 4-26.
Lower Light SPRING,ML FASTEN

Guide Assy
Figure 4-25.

CHAPTER
5
APPENDIX
CONFIDENTIAL
EB-S7/S8/X7/X8/W7/W8/EH-TW450 Appendix CONFIDENTIAL
5.1 AS (After Service) Menu Component, PC input's case

(1)
XXXXXXXXXX
(2)
Input Signal : XXXXXXXXXXXXXXXX
The contents of this chapter are only for use of Epson Authorized Services. Do (3)
not disclose them to the end-users.
Frequency : H ---.---KHz/ V ---.---Hz
Sync Polarity : H ---- / V ---- (4)
This menu provides information and settings that are not displayed on the standard Sync Mode : ---- (5)
menu.You can check detailed information on the projector with it. Detected Comp Mode : XXXX (6)
Total Operation Time : 0H (7)
5.1.1 How To Display the AS (After Service) Menu (8)
Lamp Op. Time (C) : 0H
(H/M/L) : 0H/ ----H/ 0H (9)
1. Press the [Menu] button either on the remote controller or on the projector's
control panel for at least 5 seconds. Lamp Replacement : 0Times (10)
2. Within 4 seconds after pressing the [Menu] button, press the buttons in order Lamp ON/Lamp OFF : 0Times/ 0Times (11)
shown below to display the AS Menu. (12)
Destination : XXXX
[Esc] => [Esc] => [Right] => [Left] Engine Type : XXXXXX (13)
P 0Z00023041XV111 (14)
5.1.2 Displaying the Pages O ------------
The AS Menu consists of 3 or more pages. You can switch the pages with the [Right] J 0Z1XV100 (15)
or [Left] buttons either on the projector or the remote controller. The contents of each
page are described on the following pages.
1st Page No. Item No. Item

The general operational history of the projector is displayed. The contents displayed on 1 Video source 9 High/Middle/Low brightness
the screen vary according to the input video sources. 2 Current input signal 10 Lamp replacement times
3 Current horizontal/vertical frequency 11 Lamp ON/OFF times
4 Horizontal/Vertical synchronization polarity 12 Destination
5 Synchronization mode 13 Type of Optical Engine
6 Current detected computer mode 14 PW firmware version
7 Total operation time
Total lamp operation time (converted into 15 Subsystem firmware version
8
low brightness operation)

2nd page
S-Video/ Video's case
The error log of the projector is displayed.
XXXXXXXXXXXXXX (1)
CD TOT (h:m:s) LOT (h:m:s) POT (h:m:s) ST (1)
Error : TH 00009 4657 00005 3627 00000 0223 01

Video Signal : ----------- (2)
Log : FN 00008 3534 00005 3404 00000 0001 02
(3)
Total Operation Time : 0H : LC 00008 4246 00005 0516 00000 1441 01 (2)
Lamp Op. Time (C) : 0H/ 0H (4)
: LF 00007 3451 00004 4221 00000 0000 02
(H/M/L) : 0H/ -----H/ 0H (5)
: LF 00007 3451 00004 4221 00000 0000 02
Lamp Replacement : 0Times (6) Error : TH00 FN01 SE00 LE00 LF02 RA00 RO00 II00 (3)
Lamp ON/Lamp OFF : 0Times/ 0Times (7) Count : ID00 LC01 EC00 CF01 AI00 RS00 RP0
RP00 DU00
Destination : XXXXXXXX (8) : WL00 WS01 PB00 IV01 SH00 FE00 FP0
FP00
(4)
(9)
Engine Type : XXXXXX Control : 3F5324FF AF3C27B34B0EF3 0F (5)
P 0Z00023041XV111 (10)
O ------------ No. Description

(11)
J 0Z1XV100
1 Error log items. see Table 5-1 "Error log items"
2 Last 5 error logs are displayed. #2 (top) is the latest.
3 Error count
No. Item No. Item
4 Control Data 1
1 Video source 7 Lamp ON/OFF times
5 Control Data 2
2 Current input Video signal 8 Destination
3 Total operation time 9 Type of Optical Engine
Total lamp operation time (converted
4 10 PW firmware version
into low brightness operation)
5 High/Middle/Low brightness
11 Subsystem firmware version
6 Lamp replacement times

Table 5-1. Error log items Item Contents Representation
Item Contents Representation TH Internal overheat
CD Error Code Two alphabets FN Fan error
TOT Total Operation Time h: 5-digit number (00000- SE Thermistor error

65535)
LOT Lamp Operation Time Over 65535: 65535 (Not LE Lamp burnt out
Error Log cleared to 0.)
m: 2-digit number (00-59) LF Lighting failure
POT Time after Lamp is ON
s: 2-digit number (00-59)
RA Internal error (RAM)
Acquired data of PWR? of the
ST PJ (Projector)s status RO Internal error (ROM)
ESC/VP21 command
The last 5 error logs are displayed (the latest on top). None is displayed if theres no II Internal error (I2C)
error.
ID Internal error (DR)
In the case of the display in the previous page, the latest error is Internal Overheat.
2-digit number (00-99)
When error occurred, Total Operation Time was 9 hours 46 minutes 57 seconds, Lamp Error LC Lamp cover open Over 99: 99
Operation Time was 5 hours 36 minutes 27 seconds, the time after the lamp turned ON Count
(Not cleared to 0.)
was 0 hours 2 minutes 23 seconds, the projectors status was Lamp ON. EC Electric capacitor error
The 2nd latest error is Fan Error. When error occurred, Total Operation Time was 8 CF Cinema filter error
hours 35 minutes 34 seconds, Lamp Operation Time was 5 hours 34 minutes 4 seconds,
the time after the lamp turned ON was 0 hours 0 minutes 1 second, the projectors status AI Auto iris error
was Warming up.
RS Sub system ROM error
Sub system communication
RP
error
DU DVD unit error
WL Air filter wind lowered
WS Wind sensor error
PB Power error (Ballast)
Control data Thermal data of each ther- Acquired data of TEMP? of the
1 mistor ESC/VP21 command
Control
Control data Acquired data of TEMP? of the
Voltage of each fan
2 ESC/VP21 command

3rd page or later 5.1.3 Initializing (Resetting) the AS Menu Values

The error log of the ballast is displayed.
The operational procedures and the values of initialization of the AS Menu are shown
below.
(1) (2) (3) (4) (5)
Clearing the Lamp Clearing the AS Clearing the Log
Type
Information Information Information
PB Log 1: Press [Right] either
Operation on the projector or
Press [ ] and Press [ ] and
ERR LOG CD TEMP [Source Search] on [Source Search] on
the controller for
more than 5 sec.,
the projector for 10 the projector for 10 then within 3 sec.
03041032 FFFF14FF LF F0E1D2C3 Item sec. during display- sec. during display- press [Enter] for 2
ing the menu. ing the menu. sec. during display-
B4A59687 0F ing the menu.
Total Operation
N/A Reset to 0 N/A
Time
Lamp Operation
Reset to 0 Reset to 0 N/A
Time (C/H/M/L)
Lamp ON Reset to 1 Reset to 1 N/A
Lamp OFF Reset to 0 Reset to 0 N/A
Add 1 to the
Lamp Replacement Reset to 0 N/A
current value
Spacing (Initialized
Error Log N/A N/A to the status of
acquiring none)
No. Item No. Item Error Count N/A N/A Reset to 0
Control N/A N/A N/A
1 Status of ballast error 4 Type of error
Spacing (Initialized
2 Page number of ballast error log PB Error Log N/A N/A to the status of
5 Acquired data of TEMP? command acquiring none)
3 Log on ballast error
The last 8 error logs are displayed (the latest on top). None is displayed if theres
no error.

Epson Eb Sx7 8 Eh Tw450

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SERVICE MANUAL

SEIKO EPSON 2 Revision B

About This Manual

CHAPTER 1. PRODUCT DESCRIPTIONS

CHAPTER 3. DISASSEMBLY / ASSEMBLY

SEIKO EPSON 3 Revision B

IMPORTANT PRECAUTIONS IN SAFETY AND MAINTENANCE PERFORMANCE

Category Symbol Meaning

Warning Indicates a potentially hazardous operation which, if ignored or operated

Caution Indicates a potentially hazardous operation which, if ignored or operated

Prohibited Indicates a prohibited action or operation in repair and maintenance

SEIKO EPSON 4 Revision B

Never peer through the projection lens during repair/maintenance

SEIKO EPSON 5 Revision B

Be careful not to drop a metal part such as a screw, a washer, or a

To protect sensitive circuitry, follow the instructions below.

SEIKO EPSON 6 Revision B

Revision Date Page of change Detail of change

SEIKO EPSON 7 Revision B

SEIKO EPSON 8 Revision B

SEIKO EPSON 9 Revision B

1.1 Model Name

SEIKO EPSON 11 Revision B

Direct Power On/Off

Figure 1-1. External View

SEIKO EPSON 12 Revision B

SEIKO EPSON 13 Revision B

SEIKO EPSON 14 Revision B

1.4 External Dimensions

36.4 140 38.6 13.8 21.5 252

SEIKO EPSON 15 Revision B

1.43 5.51 1.52 0.54 0.85 9.92

1.13 0.2 0.67

3.94 0.3 1.5 2.07 3.6

SEIKO EPSON 16 Revision B

1.4.2 External Dimensions (Type B: EB-S8/X8/W8/EH-TW450)

194 76.5 2.5

36.4 70.4 56.8 38.6 13.8 21.5 252

50 15.2 71.7 56.1 20.9 36 25 128

SEIKO EPSON 17 Revision B

7.64 3.01 0.1

1.43 2.77 2.24 1.52 0.54 0.85 9.92

2.0 0.60 2.82 2.21 0.82 1.4 0.98 5.04

2.12 2.56 0.3

0.2 1.5 2.07 3.6

SEIKO EPSON 18 Revision B

1.5 Ceiling Mount

SEIKO EPSON 19 Revision B

SEIKO EPSON 20 Revision B

1.5.2 ELPMB23 (For low ceiling mount; Type A: EB-S7/X7/W7)

66 176 2.6 6.93

160 200 6.30 7.87

84 143 3.3 5.63

SEIKO EPSON 21 Revision B

1.5.3 ELPMB23 (For high ceiling mount; Type B: EB-S8/X8/W8/EH-TW450)

SEIKO EPSON 22 Revision B

SEIKO EPSON 23 Revision B

1.5.4 ELPMB23 (For low ceiling mount; Type B: EB-S8/X8/W8/EH-TW450)

66 176 2.6 6.93

160 200 6.30 7.87

SEIKO EPSON 24 Revision B

2.1 Required Tools 2.2 Troubleshooting Procedure

Video equipment 1 Check the parts to be repaired visually.

Reassembly, operation check and Safety check*