Masterpact Maintenance Procedure

s
Maintenance Masterpact NT/NW Level II

programme
Issued by: Validated by: Last modification
ABT Services Product Manager ABT Quality Manager Index A
First edition
15 December 2004 Date (See last page for details on modifications)
Warning:
For checks and preventive maintenance, the operator must take all necessary precautions to avoid injury.
Circuit-breaker test: Unless specified otherwise in the special indications below, all operations (inspection, test and preventive maintenance) must
be carried out with the circuit breaker (device and chassis) and the auxiliary circuits de-energised.
Checks to ensure that the circuit breaker is de-energised must be carried out on the upstream and downstream terminals.
Test equipment: The high voltages used for certain tests are dangerous and may result in serious injury or death. During the tests, it is strictly
forbidden for anyone to touch the circuit breaker or the conductors while voltage is applied.
Return to operation: Before putting the equipment back into operation, it is mandatory to check that all connections are made with the correct
tightening torque, the inside of the cabinet is clean, all protective covers are in position and the circuit breaker is off (open position).
Subassembly Device
Action Visual check on the general condition of the circuit breaker (front
plate, control unit, case, chassis, connections) and communication
functions
Goal Check that there are no visible signs of ageing or damage, due to operation or following
long storage.
Frequency Annual
Special None
indications
Pre-test Device Fixed Drawout
Position of poles
conditions Open Open
Mechanism
The device must comply Discharged Discharged
with the conditions Device position in Connected Test Disconnec
chassis Remov
specified opposite. ted
ed
Necessary tools
device NII_1_1.doc 1/4

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Procedure Action
Procedure
Front plate
Check the presence of:
- fixing screws (5 for NW and 4 for NT),
- identification labels, name plate,
- the date of last maintenance.
The front plate must not be cracked, split

open or deformed. If there is damage, replace the front plate.
To replace the name plate, contact
Schneider after-sales support.
Control unit
Protection cover
Visually check that the cover is in
place to protect the setting dials of the
Micrologic control unit.
Micrologic A: transparent cover
Micrologic P/H: non-transparent cover
Note. The cover must be opened to modify

a setting or access the test connector.
When the cover is closed, it is not possible
to modify the current protection settings.
At the end of each test using the test

connector:
remove the cable from the test
connector,
close the cover,
If there is not cover, remount or replace it.
make sure it is completely closed,
See the catalogue for replacement parts.
if necessary, install a lead seal.
Screen legibility
Visually check the display of data and
settings on the Micrologic A, P and H
If the display is not legible, contact after-
control units.
sales support.
Note. The loss of display does not affect
the protection functions. Settings and data
can be viewed via the test connector and
the Micrologic RSU and RDU/RCU utilities.

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Case
Check: If there is dust:
- for dust, clean as indicated in the maintenance
- for cracks and changes in colour, guide.
- for traces of black smoke around the
arc chutes and on the sides (remove If there are cracks:
the fixing brackets if necessary). contact after-sales support.
If there are traces of black smoke

(indicating tripping for a short-circuit):
check the main contacts as indicated
in user manual 04443720AA-A.
If there is damage to the contacts, replace
the breaking unit and contact after-sales
support.
Traces of black smoke due to breaking.
Connection
Visually check:
- for a change in colour of the terminals,
indicating abnormal temperature rise,
- the condition of cable insulation If the cables show signs of colour change
(cracks, shrinking, etc.). or damage to insulation:
apply the procedure for power
connections (NIII_2_1).

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Prolonged storage of devices in
corrosive environments (sulphur
dioxide SO2 - hydrogen sulphide H2S)
Example. Steel works, paper mills,
synthetic fibres, refineries, sulphur
chemical plants, etc.
Note.
Sulphuration (oxidation) of silver, due
to the excessive temperature rise that it
causes, can result in destruction of
contacts.
Solid-silver and silver-plated contacts,
when in contact with SO2 (sulphur dioxide)
and H2S (hydrogen sulphide), blacken with
the presence of a sulphide which increases
contact resistance and temperature rise.
Silver sulphide is not a passivation layer:
- its surface resistivity varies between
105 and 1010 m,
- its hardness is approximately half that
of silver, i.e. 150 N/mm.
Fixed device
Check that terminals are not blackened.
Drawout device If surfaces are blackened, clean them

Check that terminals, disconnecting before remounting.
contacts and clusters are not blackened. For the disconnecting contacts and
clusters, proceed with a complete cleaning
using the chassis procedure on replacing
the grease for disconnecting contacts.
Comments on
maintenance
Reference
documents
Document Index Date Author Modification
A Bretteville First edition
modifications

s
programme
First edition
21 September 2004 Date (See last page for details on modifications)
Warning.
Subassembly Mechanism
Action Open/close device manually and electrically
Goal Check operation of:

- charging mechanism using the handle,
- device opening and closing mechanism using the pushbuttons and the control
auxiliaries,
and the indications of the position indicators.
Note. If there is an operation counter, check that it increments.
Frequency Annual
Special Supply the MX/XF/MN control auxiliaries.

indications

conditions Position of poles Open Closed Open Closed
Mechanism Charged Discharged Charged Discharged

The device must comply
with the conditions Device position in Connected Test Disconnect Removed
specified opposite. chassis ed
Necessary tools
mechanism NII_1_1.doc 1/3

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Procedure Action
Procedure
Manual opening / closing
Note. On fixed devices equipped with the

motor mechanism, disconnect the auxiliary
circuit for the MCH gear motor (terminals
BA-B2).
Manually charge the mechanism

spring using the handle.
Pump the handle seven times for NW and
NT.
After seven times, the handle no longer
resists.
Press the ON button to close the
device.
Check that the indicators show ON and

Discharged.
Charge the circuit breaker again.

Check that the indicators show ON and
Charged not OK.

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Press the OFF button to open the
device again.
If one of these operations is not OK, check
Check that the indicators show OFF the troubleshooting list in the user manual.
and Charged OK.
If the problem persists, contact after-sales
support.
Electrical opening / closing
With the XF control auxiliary

Charge the mechanism spring using
the handle.
Issue a closing order, the circuit
breaker should close.
Check that the indicators show the
correct values.
With the MF control auxiliary

Issue an opening order.
The circuit breaker opens.
Check that the indicators show the correct
values.
With the MN control auxiliary

Supply the MN.
Close the circuit breaker.
Cut supply to the MN.
The circuit breaker should open.
For each operation:

If execution is not OK:
check the connections of the control
auxiliary,
If the connections are OK:
Check operation of control auxiliary as
per the corresponding level III procedure.
Comments on
maintenance
Reference Masterpact NT/NW user manual.
documents
Index Date Author Modification
Document A Bretteville First edition
modifications

s
programme
Issued by: Marc Bretteville Validated by: Last modification
First edition
21 September 2004 Date (See last page for details on modifications)
Warning.
Action Electrically charge the circuit breaker
Goal Check operation of the gear motor.
Frequency Annual
Special Supply the MCH motor.

indications
conditions Position of poles Open Open
The device must comply Mechanism Charged Charged

Necessary tools

s
Procedure Action
Procedure
Manual opening / closing
Put the device in the open position.
Close the circuit breaker by pressing
the ON button.
The device closes and the spring If the device does not close, check the
mechanism is automatically charged. troubleshooting list in the user manual.
Note. The charging time is approximately support.
five seconds at Un.
Press the OFF pushbutton. If the charging time is significantly more

than five seconds, run the test three more
times.
If the charging time does not improve,
contact after-sales support.
Change the gear motor and measure
again.
Comments on
maintenance
Reference
documents
modifications

s
programme
First edition
Warning.
Action Check complete closing of device (locking of three poles)
Goal After device closing, check complete mechanical locking of the poles (risk of thermal
runaway).
Frequency Annual
Special This test must be carried out manually.

indications For fixed devices, disconnect the MCH (terminals B1-B2).

Mechanism Discharged Discharged
with the specification Device position in Connected Test Discon Remov
specified opposite. chassis nected ed
Necessary tools

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Procedure Action
Procedure
Manually charge the mechanism
spring using the handle.
Close the circuit breaker by pressing

the ON button.
The circuit breaker closes.
Charge the mechanism.

The poles should remain closed (the If the circuit breaker opens, the poles are
indicator shows ON). not in the locked position.
Risk of major malfunction.
Contact after-sales support.
Comments on
maintenance
Reference
documents
modifications

s
programme
First edition
Warning.
Action Check number of device operating cycles
Goal Determine whether the maximum recommended number of operating cycles has been
reached and replace subassemblies if necessary.
Frequency Annual
Special Supply the Micrologic P or H control unit and the communication module (BCM) with 24
V to read the electronic operation counter.
indications

Mechanism Discharged Discharged
Device position in Connected Test Disconnect Removed
ed
chassis
Necessary tools

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Procedure Action
Procedure
With a mechanical operation counter
Read the value.

Compare it to the maximum values If the limit has been reached, change the
indicated in the maintenance guide. breaking unit. Contact after-sales support.
With an electronic operation counter
Note. An electronic counter is available

only with the communication module and a
Micrologic E/P/H.
The Micrologic must be supplied.
In the Service menu, select

Event history and Operation counter.
Read the value.
Compare it to the maximum values If the limit has been reached, change the
indicated in the maintenance guide. breaking unit. Contact after-sales support.
If there is no counter
Estimate the number of device
operating cycles according to customer
work habits.
Comments on
maintenance
Reference Operating limits, see the maintenance guide or the user manual.
User manual for Micrologic P - 04443725, for Micrologic H - 04443727 AA-E.
documents User manual for Micrologic P - 04443726 AA, for Micrologic H - 04443728AA-C.

modifications

s
Maintenance Masterpact NT/NW Level III
programme
First edition
Warning.
Action Check gear-motor (MCH) charging time at 0.85 Un
Goal Check operation of the gear motor.

For a drawout device, check the electrical continuity of the wiring.
Frequency Every 2 years
Special Resupply the MCH motor.

indications

The device must comply Mechanism Discharged Discharged

Necessary tools Adjustable external power supply, voltmeter and stop-watch.
mechanism NIII_2_1.doc 1/2

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Procedure Action
Procedure
Disconnect supply wires B1 and B2
(and B3 if connected) so that the gear
motor is not supplied.
Supply terminals B1 and B2 with the
adjustable, external power supply.
Set the voltage to 0.85 Un (minimum
Un if the setting is for a range of
voltages).Issue a closing order for the
circuit breaker.
When the device is closed, the gear motor
immediately recharges the mechanism.
The charging time during closing and
Measure the gear-motor charging time. closing/opening operations must not
Note. Charging time = time between exceed six seconds.
closing order and springs fully charged
change in charge indicator.
Open the circuit breaker.

Close the device again and
simultaneously issue an opening order.
If the charging time is greater than six
Measure again the gear-motor seconds:
charging time (as above). during the charging time, check the
supply voltage,
run the test again with an external
source (terminals B1-B2),
if the time is still too long, before
replacing the MCH, manually check using
the handle that the required force is not too
high,
if the required force is normal, replace
the MCH.
Otherwise, contact after-sales service to
replace the breaking unit.
Reconnect the supply wires to
terminals B1, B2 and B3 (if present) as
they were prior to the test.
Run the measurement again using the
normal supply.
Comments on
maintenance
Reference
documents
modifications

s
programme
First edition
Warning.
Action Check the general condition of the mechanism
(position of control auxiliaries, position indicators, position and condition of springs)
Goal Check the general condition of the mechanism (cleanness).

Check circuit-breaker operation, accuracy of position indicators.
Special
indications


with the conditions Device position in Connected Test Disconnect Remov
ed
Necessary tools Screwdriver.

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Procedure Action
Procedure
Remove front plate
Masterpact NT
Using a thin screwdriver, release the tab
holding the front plate on the left-hand side
(do not break or bend it) and then free the
right-hand side.
Masterpact NW
Unscrew the screw holding the front plate
on the right-hand side and pull the front
plate.
Check
Check the general condition of the If there is dust on the mechanism, contact
mechanism: grease, lack of dust, etc. after-sales service.
Check that the MX/XF/MN control If necessary, replace the control

auxiliaries are correctly positioned. auxiliaries.
Check the presence and the condition If springs are damaged or lost, contact
of the springs. after-sales service.
Check the number of operating cycles If the maximum has been reached, contact
and compare it to the maximum for the after-sales support.
connecting-rod springs.
Masterpact NT

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Masterpact NW
Operation
Open and close the device as per
procedure Mechanism NII_1_1.
Check the position indicators and the

condition of the springs. If there is a problem, contact after-sales
support.
Comments on
maintenance
Reference Masterpact user manual.

documents
modifications

s
programme
First edition
Warning:
Subassembly Breaking unit (arc chutes + contacts)

Action Check cleanness and attachment of arc chutes
Goal Avoid blocking of arc-chute filters which would increase internal pressure during a short
circuit.
Check tightness of connections.
Frequency Annual
Special
indications
Pre-test Device
Fixed Drawout
conditions
Position of Open Open
The device must comply poles
with the conditions
specified opposite. Mechanism Discharged Discharged
Device Conne Test Discon Remov

position in cted nected ed
chassis
Necessary tools Torque wrench
breaking unit NII_1_1.doc 1/2

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Procedure Action
Procedure
Clean the filters If the filters are very dirty, replace the arc
chutes.
Vacuum dust rather than blow it using
compressed air. See the catalogue for replacement parts.
Note. To avoid dirtying the filters, do not

use a cloth, particularly if there is dust and
grease.
Check tightness of connections If screws are lost or damaged, contact

after-sales support.
Masterpact NT:
tightening torque: 1.5 Nm
Masterpact NW:
tightening torque: 7 Nm
Comments on
maintenance
Reference See the Masterpact user manual.
documents
modifications
breaking unit NII_1_1.doc 2/2

s
programme
First edition
Warning:
Circuit-breaker test:
Unless specified otherwise in the special indications below, all operations (inspection, test and preventive maintenance) must be carried out with
the circuit breaker (device and chassis) and the auxiliary circuits de-energised.
Test equipment:
The high voltages used for certain tests are dangerous and may result in serious injury or death. During the tests, it is strictly forbidden for anyone
to touch the circuit breaker or the conductors while voltage is applied.
Return to operation:
Before putting the equipment back into operation, it is mandatory to check that all connections are made with the correct tightening torque, the
inside of the cabinet is clean, all protective covers are in position and the circuit breaker is off (open position).
Subassembly Control and indication auxiliaries

Action Check auxiliary wiring and insulation
Goal Maintain electrical continuity of auxiliary circuits and quality of connections
Frequency Annual
Special Cut power to the auxiliaries to work under risk-free conditions.

indications If there is a voltage measurement input, check the terminal block (UC4) to ensure that
the system is de-energised.
Position of poles
Mechanism
with the conditions Device position in Connected Test Disconnect
chassis Remov
ed
specified opposite. ed
Necessary tools
Flat screwdriver, 3 mm
auxiliaries NII_1_1.doc 1/2

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Procedure Action
Procedure
Customer auxiliary wiring If wire insulation is cracked or damaged,
Check: replace the wires.
- secure connection of conductors in the
terminals
- insulation of wires.
If there are brown spots, replace the
Visually check the terminal blocks for connector, see the catalogue for
warping or brown spots indicating replacement parts.
temperature rise.
Auxiliary terminal block
Chassis terminal block and connector

for drawout circuit breakers
Remove the two screws on the cover.
If necessary, remove the auxiliary terminal
shield. If there is damage:
Check: replace the connector, see the catalogue
- secure connection of conductors in the for replacement parts.
terminals,
- insulation of wires.
Put the auxiliary terminal shield back in
place.
Chassis terminal block and connector
Comments on
maintenance
Reference Masterpact NT/NW catalogue: Fr ART 56505, En ART 56504
documents
modifications
auxiliaries NII_1_1.doc 2/2

s
programme
First edition
Warning:

Action Check operation of indication contacts (OF, PF, MCH)
Goal Maintain electrical continuity of the installed contacts
Special This test requires an external power source. For voltages greater than 50 V DC, all
suitable measures to avoid electrocution must be taken.
indications
conditions Position of
poles Open Open
The device must comply Mechanism
with the conditions Discharged Discharged
specified opposite. Device
position in Connected Test Disconne Removed
chassis cted
Necessary tools
Ohmmeter
HHTK or FFTK
auxiliaries NIII_2_1.doc 1/4

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Procedure Action
Procedure
OF contact If the contacts do not operate:
Circuit-breaker poles must be open. Fixed device: replace the OF contact
Check continuity between terminals: block.
(41 - 42) (31 - 32) (21 - 22) (11 - 12)
Drawout device: run the test again in the
Circuit-breaker poles must be closed. disconnected position. If the fault stops,
Check continuity between terminals: change the chassis wiring.
(41 - 44) (31 - 34) (21 - 24) (11 - 14) If the fault persists, replace the OF contact
block.
Note. If the circuit breaker has 8 or 12
auxiliary contact blocks, check the See the catalogue for replacement parts.
corresponding contacts as well.

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PF contact (ready to close) In the event of a malfunction:
Operating conditions for PF contact: Fixed device: replace the PF contact.
circuit-breaker poles must be open and
mechanism charged, Drawout device: run the test again in the
MN release, if it exists, must be disconnected position. If the fault is
supplied at rated voltage or mechanically cleared, change the chassis wiring.
disconnected from mechanism, If the fault persists, replace the PF contact.
check that the circuit breaker is not in
tripped position (reset button pressed). See the catalogue for replacement parts.
When above conditions are met:

check continuity between terminals:
(251 252)
if one of the operating conditions is not
met, check that circuit continuity between
terminals (251 252) is broken and that
continuity between terminals (251 254) is
established.

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MCH contact
Circuit-breaker poles must be open and

the mechanism discharged.
Check non-continuity between If there is a problem:

terminals (B1 - B3). replace the MCH motor.
Manually charge the mechanism. See the catalogue for replacement parts.
Check continuity between terminals
(B1 - B2). If the problem persists, contact after-sales
Supply terminals B1 and B2 with the support.
rated voltage for the MCH motor.
Check that the motor is not excited.
Check that the motor is excited and
charge the spring mechanism.
The motor automatically cuts out at the

end of recharging.
Note. As a safety measure at the end of

the test, put the circuit breaker in
disconnected position and discharge the
mechanism by closing the poles.
MCH NT and NW
Comments on
maintenance
Reference Catalogue: Fr: ART 56505, En: ART 56504
documents
modifications

s
programme
First edition
Warning:

Action Check operation of control auxiliary XF at 0.85 Un
Goal Check that XF closes the circuit breaker at 0.85 Un.
Special This test requires an external power supply. For voltages greater than 50 V DC, all
indications

conditions Position of Open Open
poles
with the conditions Mechanism Charged Charged Discharged
specified opposite. Device Connect Test Disconne Removed
position in ed cted
chassis
Necessary tools Adjustable external power supply

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Procedure Action
Procedure
Note. It is advised to run a few opening
and closing cycles as per the Level II
"Open/close the device manually"
procedure.
Disconnect supply wires A1 and A2

and connect the external supply.
Note. For a communicating XF, supply

terminals A1 and A3 first, then connect A2.
Adjust the external supply to 0.85 Un.

Close the circuit breaker by pressing a
pushbutton.
The circuit breaker should close. If the circuit breaker does not close:
Fixed device: replace the XF control
auxiliary and plan maintenance on the
mechanism.

disconnected position. If the fault is
cleared, change the chassis wiring.
If the fault persists, replace the XF control
auxiliary and plan maintenance on the
mechanism.

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Comments on
maintenance
Reference Installation guide for XF control auxiliary

documents
modifications

s
programme
First edition
17 October 2004 Date (See last page for details on modifications)
Warning:

Action Check operation of control auxiliary MX at 0.7 Un
Goal Check that MX opens the circuit breaker at 0.70 Un.
indications
Position of poles
conditions Closed Closed
Mechanism
with the conditions Charged Discharged Charged Discharged
specified opposite.
Device position in
chassis Conne Test Disconnect Removed
ed
cted
Necessary tools
Adjustable external power supply

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Procedure Action
Procedure
procedure "Open/close the device
manually".
Disconnect supply wires C1 and C2.

Supply terminals C1 and C2 at 0.7 Un
using the adjustable external supply.
Note. For a communicating MX, supply If the circuit breaker does not open:
terminals C1 and C3 first, then connect Fixed device: replace the MX control
C2. auxiliary and plan maintenance on the
mechanism.
The circuit breaker should open.
disconnected position.
- If the fault is cleared, change the

chassis wiring.
- If the fault persists, replace the MX

control auxiliary and plan maintenance
on the mechanism.
Comments on
maintenance
Reference Masterpact catalogue
documents
modifications

s
programme
First edition
Warning:

Action Check operation of control auxiliaries MN/MNR between 0.35
and 0.7 Un
Goal Check operation of MN.
For a drawout device, check the electrical continuity of the wiring for MN.
indications
For MNR, take into account the time delay.
conditions Position of
poles Open Open
with the conditions Charged Charged
specified opposite. Device position
in chassis Connected Test Disconnect Removed
ed
Necessary tools
Adjustable external power supply

s
Procedure Action
Procedure
manually".
Disconnect supply wires D1 and D2. In the event of a malfunction:

Supply terminals D1 and D2 at 0.7 Un Fixed device: replace the MN control
using the adjustable external supply. auxiliary and plan maintenance on the
mechanism.
The circuit breaker should remain closed. disconnected position. If the fault is
cleared, change the chassis wiring.
Gradually decrease the voltage, the If the fault persists, replace the MN control
device should open at a voltage higher auxiliary and plan maintenance on the
than 0.35 Un. mechanism.
Set the voltage to 0.35 Un.
Charge the device and issue a closing

order.
The circuit breaker should not close.
Gradually increase the voltage, check

that the MN is reactivated before reaching
0.85 Un.

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Comments on
maintenance
Reference See the diagram below
documents
Operating mode of an undervoltage release installed on a circuit breaker
Closing Closing Closing

impossible possible imperative
Must open Must remain closed

modifications

s
programme
First edition
Warning:

Action Check delay of MNR devices at 0.35 and 0.7 Un
Goal Check that the control auxiliary is not activated before the end of the selected time
delay.
indications
conditions Position of poles Closed Closed
Necessary tools
Adjustable external power supply and stop-watch

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Procedure Action
Procedure
Connect the stopwatch:
Start: trip order
Stop: device opening
Cut the supply or issue a delayed trip

order.
The time must be equal to the delay setting In the event of a malfunction, replace the
15%. MNR.
Note. If possible, the opening time should

be measured using the main connections.
If that is not possible, carry out the
measurement on an OF contact.
Comments on
maintenance
Reference
documents
modifications

s
programme
First edition
17 October 2004 Date (See last page for details on modifications)
Warning:

Action Measure MX tripping time
Goal Check that the circuit breaker opens following an MX order within a time complying with
catalogue characteristics.
indications
conditions Position of Closed Closed
poles
with the conditions
Device position Connected Test Disco Remove
specified opposite.
in chassis nnecte d
d
Necessary tools
Adjustable external power supply and stop-watch

s
Procedure Action
Procedure
manually".
Connect the stopwatch:
Start: trip order
Stop: device opening
Disconnect supply wires C1 and C2.
Supply terminals C1 and C2 at Un
using the adjustable external supply.
Note. For a communicating MX, supply

terminals C1 and C3 first, then connect C2.
The circuit breaker should open in less

than 60 ms.
If the opening time is not correct, replace
Note. If possible, the opening time should the MX control auxiliary and run the test
be measured using the main connections. again.
If that is not possible, carry out the
measurement on an OF contact. If the problem persists, plan maintenance
on the mechanism and contact after-sales
support.
Comments on
maintenance
Reference
documents
modifications

s
programme
First edition
Warning.
Subassembly Control unit

Action Trip the circuit breaker using the Schneider test tool and
check operation of the fault-trip indication contacts (SDE1,
SDE2)

- the tripping mechanism (Mitop) controlled by the control unit when an electrical fault
occurs,
- indication contacts SDE1 and SDE2,
- manual reset (device closing disabled following a trip due to an electrical fault).
Frequency Annual
Special If there is an MN, it must be removed or supplied at its rated voltage for the test.
indications

conditions Position of Closed Closed
poles
with the conditions Mechanism Discharged Discharged
specified opposite. Device position Connec Test Discon Remov
in chassis ted nected ed
Necessary tools Test unit (HHTK, cat. no. 33594) or test equipment (FFTK, cat. no. 33595).
Spare parts - test cable (cat. no. 33590).
Control unit NII_1_1.doc 1/4

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Procedure Action
Procedure
Check the Micrologic fault-indication
LEDs
Press the Test/Reset button on the front of

Micrologic A/P/H control units.
Check that the four LEDs go on. If the four LEDs do not go on, replace the
battery (see section on replacement parts).
If one of the LEDs does not go on, contact

Connect the test tool (HHTK) or the test
equipment (FFTK) to the Micrologic test
connector.
HHTK (hand held test kit).
FFTK (full function test kit).

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Trip test
Trip the device as indicated in the user

manual of the test tool.
Check that the circuit breaker trips and the

mechanical reset button on the front plate If the circuit breaker does not trip, proceed
pops out. as follows.
Check that:
- the device is closed,
- Micrologic is supplied,
- the manual reset button is pushed in.
(See the troubleshooting list in the
maintenance guide.)
Start the test again.
Check that one of the LEDs (Ir, Isd, Ii) is support.
on. If the button does not pop out, contact
Reset the LED display by pressing the
Test/Reset button.
Check operation of SDE fault-trip
indication contact
Circuit-breaker poles must be open. In the event of a malfunction:

Check continuity between terminals: Fixed device: contact after-sales support.
SDE1: (81 - 84) and
SDE2 if installed: (181 184) Drawout device: run the test again in the
disconnected position. If the fault is
Reset the fault by pressing the red button cleared, change the chassis wiring.
on the front plate. If the problem persists, contact after-sales
Check continuity between terminals: support.
SDE1: (81 - 82)
SDE2 if installed: ( 181 182 ) See the catalogue for replacement parts.

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Issue a closing order for the circuit
breaker.
The circuit breaker should not close. If the device closes with the reset button
out, it is set up for automatic recharging.
To disable closing following a fault trip,
Press the reset button to clear the fault.
Note. The results of this test are not

recorded in Micrologic P / H event
histories.
Comments on
maintenance
Reference HHTK manual: 48049-184-01
FFTK manual: 48049-183-01
documents Auxiliary procedure
modifications

s
programme
First edition
20 December 2004 Date (See last page for details on
modifications)
Warning.
Circuit-breaker test: Unless specified otherwise in the special indications below, all operations (inspection, test and preventive maintenance)
must be carried out with the circuit breaker (device and chassis) and the auxiliary circuits de-energised.

Action Check earth-fault (Micrologic 6.0) or earth-leakage
(Micrologic 7.0) protection function
Goal Check operation of the protection functions against leakage currents.
Frequency Annual
Special
indications
Position of poles
Mechanism
Discharged Discharged
The device must comply Device position in
with the conditions chassis Connec Test Disconn Re
specified opposite. ted ected mov
ed
Necessary tools

s
Procedure Procedure Action
Note.
For the test, the Micrologic control unit
must be supplied with 24 V.
If there is an MN, it must be removed or

supplied at its rated voltage for the test.
Press the test button on the front of the

Micrologic.
Note. It is not necessary to remove the
protection cover.
The circuit breaker trips.
Check that the red reset indicator on If the circuit breaker does not trip, proceed
the front plate pops out following the trip. as follows.
Check that:
Check that the corresponding LED (Ig - the device is closed,
In) goes on. - Micrologic is supplied,
- the manual reset button is pushed in.
Reset the LED display by pressing the Start the test again.
Test/Reset button. If the problem persists, contact after-sales
support.
Charge the mechanism using the
handle.
Press the ON button.
The circuit breaker should not close.
If the device closes with the reset button

out, it is set up for automatic recharging.
To disable closing following a fault trip,

s
Press the red reset button to clear the
fault.
Press the ON pushbutton.

The circuit breaker should close.
If the device does not close, check the
troubleshooting list in the maintenance
guide.
support.
Comments on
maintenance
Reference Micrologic A/P/H user manual.

documents
modifications

s
programme
First edition
Warning.

Tripping curve
Action Check:
- tripping curves using test tool,
- indication LEDs (tripped, overload).
Save the test results to a PC.
Goal Check that the control unit operates for all types of electrical faults.
Special If there is an MN, it must be removed or supplied at its rated voltage for the test.
indications
Position of poles
Mechanism
The device must comply Device position in Connected Test Disconnect Removed
with the conditions chassis ed
specified opposite.
Necessary tools Test equipment (FFTK): cat. no. 33595.

CD ROM with "FFTK report generator" program: cat. no. 34559.
Spare parts - test cable (cat. no. 33590).
Control unit NIII_2_1.doc 1/4

s
Procedure Procedure Action
Check the tripping curves and

indication LEDs
Connect the test equipment to the

Micrologic test connector.
Trip the device following the procedure
indicated in the user manual of the FFTK If the circuit breaker does not trip, contact
test equipment. after-sales support.
It is preferable to run an automatic test.
At the end of each test:

check that the corresponding LED
goes on. If the LED does not go on:
Note. The LEDs go on only when the press and hold the Test/Reset button
device trips for a fault. to check LED operation and the battery
charge,
replace the battery.
To restart the tests for the other protection If the problem persists, contact after-sales
functions, proceed as follows. support.
Reset the signal by pressing:
- the Test/Reset button on Micrologic,
- the red (reset) button on the circuit
breaker.
Close the circuit breaker again.
Run the test for each type of fault:

- short-circuit Isd and Ii,
- earth-fault Ig (Micrologic 6),
- earth-leakage fault Idn (Micrologic 7).
FFTK
Check the Ir overload LED

During the overload test, visually check If the LED does not go on and the test
that the yellow LED goes on while the result is OK, contact after-sales support.
current is injected.
s
For the record:
Check the AP LED
It is not necessary to perform this test
every 2 years as it requires a specific test
instrument. This test will be done during
the Level IV maintenance performed every
5 years according to the procedure of the
DIN/ DINF test ref ref : UC_NIV_3_3 by
Schneider Electric After Sales Services If the test is carried out and If the LED
does not go on:
press and hold the Test/Reset button
Note. The AP LED goes on when: to check LED operation and the battery
- one of the advanced Micrologic charge,
protection functions is activated, Replace the battery.
- Micrologic encounters an internal fault, If the problem persists, contact after-sales
- the DIN/DINF protection is activated. support.
Save the test results to a PC
Use the CD ROM to install the "FFTK For the catalogue number, see the
report generator" software on the PC in catalogue.
order to save FFTK tripping test results.
After running the tripping tests and saving

the results in the test equipment:
connect the serial port on the PC to the
RS232 port on the test equipment,
run the program and follow the instructions
as per the user manual on the CD ROM,
see below,
the results are saved to the PC and can be
printed, If there is no connection, check that the
go through the transfer procedure for each serial port on the PC is not occupied with
test result recorded on the FFTK. another task (e.g. Palm Pilot).

s
Comments on
maintenance
Reference HHTK manual: 48049-184-01
FFTK manual: 48049-183-01
documents FFTK report-generator manual.
modifications

s
programme
First edition
Warning.
Subassembly Device locking

Action Open and close keylocks installed on device
Goal Check operation of key locks.
Frequency Annual
Special None
indications
Position of poles
conditions
Open Open

with the conditions Discharged Discharged
specified opposite. Device position in
chassis Connected Test Disconnect Remov
ed
ed
Necessary tools
Device locking NII_1_1.doc 1/3

s
Procedure Action
Procedure
Note. It is possible to lock the circuit
breaker with the poles in the open position.
Check on locking with circuit breaker

open
Press the OFF pushbutton.
Hold the OFF pushbutton down and
turn the key on the front of the circuit
breaker. If the key does not turn, replace the
Remove the key and release the OFF keylock. See the catalogue for
pushbutton. replacement parts.
If necessary, charge the device
mechanism.
Issue a closing order by pressing the
ON pushbutton.
Note. If the device is equipped with an MN,
check that it is supplied with its rated
voltage or neutralised.
Check that the circuit-breaker does not
close.
If the circuit breaker closes:

check that the lock support is correctly
installed,
run the test again. If the support is not
OK, replace the support.

support.
Unlock the circuit breaker
The device must be locked and must not
close (see above).
Put the key in the lock.
Press the OFF pushbutton and turn the
key.
Release the OFF pushbutton.
Check that the key cannot be removed
from the lock.
Issue a closing order by pressing the If the circuit breaker does not close:
ON pushbutton. check that the lock support is correctly
Check that the circuit-breaker closes. installed,
run the test again. If the support is not
OK, replace the support.

With the circuit breaker closed, check support.
that the key cannot be turned unless the
OFF pushbutton is pressed.
System with two keylocks

Go through the procedure again with
the second keylock.
Comments on
maintenance

s
Reference Masterpact NT user manual, doc. no. 51201115AA.
Masterpact NW user manual, doc. no. 04443720AA.
documents
modifications

s
programme
First edition
Warning.
Subassembly Device locking

Action Open and close padlocking system installed on device
Goal Check operation of locking system.
Frequency Annual
Special None
indications
Position of poles
Mechanism
chassis Remov
ed
Necessary tools

s
Procedure Action
Procedure
Note. It is possible to lock the circuit
breaker with the poles in the open position,
using one to three padlocks.
Check on locking with circuit breaker

open
Press the OFF pushbutton.
Hold the OFF pushbutton down and pull
out the padlocking tongue on the front of
the circuit breaker. If the padlocking tongue cannot be pulled
out:
- check that the support is correctly
Install the padlock(s) and release the OFF installed (remove the front plate),
pushbutton. - replace it if necessary,
If necessary, charge the device - see the catalogue for replacement parts.
mechanism.
Issue a closing order by pressing the ON
pushbutton.
Note. If the device is equipped with an MN,
check that it is supplied with its rated
voltage or neutralised.
Check that the circuit-breaker does not
close.
If the circuit breaker closes:

- check that the support is correctly
Unlock the circuit breaker installed (remove the front plate),
- if the support is not OK, replace the
The device must be locked and must not support.
close (see above). If the problem persists, contact after-sales
Remove the padlock(s) from the support.
padlocking tongue.
Release the tongue.
Issue a closing order by pressing the ON
pushbutton.
Check that the circuit-breaker closes.
With the circuit breaker closed, check that

the padlocking tongue cannot be pulled out If the circuit breaker does not close:
unless the OFF pushbutton is pressed. - check that the padlocking tongue is fully
pushed in.
If it is, check that the support is correctly
installed and start again.
If the support is not OK, replace the
support.
support.
Comments on
maintenance

documents Masterpact NW user manual, doc. no. 04443720AA.

modifications
s

s
programme
First edition
Warning.
Subassembly Chassis locking

Action Open and close keylocks installed on chassis
Goal Check operation of locking system.
Frequency Annual
Special None
indications
Position of poles
Mechanism
chassis Remov
ed
Necessary tools
Chassis locking NII_1_1.doc 1/2

s
Procedure Action
Procedure
Note. The circuit-breaker chassis is
equipped with one or two keylocks for
locking in the disconnected position.
Check on locking with device in

disconnected position
The crank must not be inserted in the
racking mechanism. Turn the key in the
keylock and remove it.
Check that the crank cannot be
inserted in the racking mechanism.
If the crank can be inserted:
check that the keylock(s) is correctly
installed (remove the lower bar),
put the bar back in place and start the
procedure again.
Unlock the circuit breaker support.
The device must be locked (see above).
Put the key in the lock and turn.
Check that the key cannot be removed
from the lock.
Check that the crank can be inserted in
the racking mechanism.
If the crank cannot be inserted:

check that the keylock(s) is correctly
Note 1. If the chassis is equipped with two installed (remove the lower bar),
keylocks, one key is sufficient to lock in the put the bar back in place and start the
disconnected position, but both keys are procedure again.
required to unlock. If the problem persists, contact after-sales
Note 2. On customer request, it is also support.
possible to lock the chassis in either the
test or the connected position.
Comments on
maintenance

documents Masterpact NW user manual, doc. no. 04443720AA.

modifications

s
programme
First edition
Warning.
Subassembly Chassis locking

Action Open and close padlocking systems installed on device
(chassis and shutter systems)
Goal Check operation of the locking system:
- in the disconnected position,
- in the disconnected, test and connected positions.
Check that an NW device cannot be manoeuvred if the safety shutters are padlocked
from the front.
Frequency Annual
Special None
indications
Position of poles
Mechanism
Device position in
chassis Connected Test Disconnect Remov
ed
ed
Necessary tools

s
Procedure Action
Procedure
Note. The chassis control panel is
equipped:
- (standard equipment) with a
padlocking staple to lock the device in
the disconnected position or in any of
the three disconnected, test and
connected positions, depending on the
choice made by the customer,
- (optional equipment) with padlocking
staples to lock the safety shutters.
The two shutters can be locked
together or independently. Locking is
possible with or without the device in
the disconnected or test positions.
Locking in the disconnected position or If there is a problem, contact after-sales

with device removed support.
Check on locking
racking mechanism. Pull out the staple(s)
and install the padlock.
Check that the crank cannot be
inserted in the racking mechanism.
See the possible combinations in the table

below.

Remove the padlock from the
padlocking staple.
Check that the crank can be inserted in If there is a problem, contact after-sales
the racking mechanism. support.

s
Locking in the connected, test and
disconnected or removed position
For each position: If there is a problem, contact after-sales

check that the crank cannot be support.
inserted when the padlocking staple is
pulled out.
Check the possible combinations in the
table below.

Remove the padlock from the
padlocking staple.
Check that the crank can be inserted in
the racking mechanism.
Locking of the safety shutters
racking mechanism,
pull out the padlocking staple(s) and
install the padlock,
check that the crank cannot be If there is a problem, contact after-sales
inserted in the racking mechanism. support.

s
Locking in connected Device position Staple position Crank insertion
position
Connected In Possible
Cannot be pulled out
Test In Possible
Cannot be pulled out
Disconnected or removed In Possible
Out Not possible
Locking in all positions Device position Staple position Crank insertion
Connected In Possible
Out Not possible
Test In Possible
Out Not possible
Disconnected or removed In Possible
Out Not possible
Comments on
maintenance
Reference Masterpact NT/NW user manual.

documents
modifications

s
programme
First edition
18 May 2004 Date (See last page for details on modifications)
Warning:
Subassembly Chassis
Action Remove device from chassis and put it back
- device extraction mechanisms,
- device and chassis pre-tripping,
- chassis position indicator.
Frequency Annual
Special None
indications
conditions Position of poles NA NA Closed
Mechanism NA NA Charged
The device must comply Device position in Test Disconnect Removed
with the conditions chassis Conne
ed
specified opposite. cted
Necessary tools Crank
Chassis NII_1_1.doc 1/5

s
Procedure Action
Procedure
Note. Drawout devices are racked in and
out using a removable crank.
Disconnect a circuit breaker

The circuit breaker is in the chassis, in the
connected position and closed.
Check that the position indicator on the
front plate of the chassis indicates the If the indicator is incorrect, contact after-
connected position. sales support.
Insert the crank in the racking If that is not possible, remove the padlock
mechanism. on the front plate of the chassis and/or turn
the keys to the unlocked position (captive
key).
If the door interlock is activated, the
enclosure door must be closed or press
and hold the locking button on the right-
hand side of the chassis.
support.
Press the position-release button.

Note. The crank cannot be turned if this
button is not pressed.
Turn the crank counter-clockwise. If the crank cannot be turned, contact after-
Masterpact NT: 1 turn sales support.
Masterpact NW: 3 to 4 turns
The circuit breaker should open
automatically. If the circuit breaker does not open,
Continue turning the crank counter-
clockwise until the test position is reached.
When the test position is reached, the
mechanism blocks the crank.
The position-release button pops out
again.
If the button does not pop out again,
Check that the position indicator If the indicator is incorrect, contact after-
indicates the test position. sales support.
s
Press the position-release button and

turn the crank counter-clockwise until the If the crank cannot be turned, contact after-
disconnected position is reached. sales support.
When the disconnected position is
reached, the mechanism blocks the crank.
indicates the disconnected position. sales support.
Remove the circuit breaker

Disconnect the crank and put it back in
its storage position.
Open the door of the switchboard.
Masterpact NW
Warning: Before removing the device,
check that the rack-out stops are in
place.
Grasp the rail grips on each side of the

device and press the black tabs.
Pull the rails to the stops.
The device is now fully disconnected
from the chassis and can be removed. In the device cannot be removed, contact
after-sales service.
Masterpact NT
Release the black tabs by flipping
them toward the back and pull the rails out
to the stops to extract them from the
chassis.
Check the general condition of the If the tabs are damaged, contact after-
black tabs (photo). sales service.
Grasp the device at the top and bottom
and slide it out on the rails. In the device cannot be removed, contact
The device is now fully disconnected after-sales service.
from the chassis and can be removed.

s
Position a device on the chassis
Masterpact NW
Push the device into the chassis. On
reaching the stops, the black tabs
automatically lock.
Masterpact NT
Push the device into the chassis to the
stops.
Push the rails until the black tabs lock.
Connect the circuit breaker

Close the switchboard door.
Check that the position indicator on the If the indicator is incorrect, contact after-
front plate of the chassis indicates the sales support.
disconnected position.
Insert the crank in the racking
mechanism.
Press the position-release button and
turn the crank clockwise until the test
position is reached.
When the test position is reached, the
mechanism blocks the crank.
indicates the test position. sales support.
If the circuit breaker does not close, check
that:
MN is supplied,
the device is charged.
If the problem persists:
read the list of problems in the
maintenance guide, then contact after-
sales support.
Press the position-release button.
Turn the crank clockwise.

Masterpact NT: 1 turn
Masterpact NW: 6 to 7 turns
The circuit breaker should open If the circuit breaker does not open,
automatically. contact after-sales support.
Continue turning the crank clockwise

until the connected position is reached.
When the connected position is
reached, the mechanism blocks the crank.
Check that the position indicator If the circuit breaker does not close, check
indicates the connected position. that:
Charge the device mechanism and MN is supplied,
close the device. the device mechanism is charged.
If the problem persists:
read the list of problems in the
maintenance guide, then contact after-
sales support.

s
Comments on
maintenance
Reference Masterpact NW user manual no. 04443719 AA

documents Masterpact NT user manual no. 51201115 AA

modifications

s
programme
First edition
Warning:
Subassembly Chassis
Action Check operation of position contacts
CE, CT, CD and EF
Goal Check consistency between indications and actual position of the circuit breaker in the
chassis.
The chassis can be equipped with different position contacts, namely CD

(disconnected), CT (test), CE (connected) and EF (connected and closed).
Frequency Annual
Special If the various device positions in the chassis are indicated on the front panel of the
switchboard, make sure that the auxiliary circuits are energised.
indications
If the various device positions in the chassis are not indicated on the front panel of the
switchboard, isolate the auxiliary circuits for testing using an ohm-meter or a tester.
conditions Position of poles
NA NA Open
NA NA Discharged
with the conditions
specified opposite. Device position in
chassis Conne Test Discon Removed
cted nected
Necessary tools Ohm-meter or tester

s
Procedure Action
Procedure
Note. It is advised to check the positions
with the circuit breaker in the chassis to
obtain the correct position of the actuators.
Put the device in the disconnected
position.
Note. If in doubt, follow the procedure on
removing a device from the chassis and
putting it back (Doc. CH_NIl_1_0).
Check on CD contacts
These contacts indicate the disconnected
position of the circuit breaker.
If the switchboard is equipped with a
LED, check that the signal is consistent
with the position of the device. If the LED does not operate, check its
If there is no LED, check with an ohm- condition or check circuit continuity using
meter or a tester. the ohm-meter.
Remove the auxiliary terminal shield.
Identify and disconnect all wires for the
CD, CT and CE contacts.
Masterpact NW
Check electrical continuity of the In the event the contact does not operate:
contacts between terminals: manually flip the tripping blade and check
CD1(811-814), CD2 (821-824), contact status again.
CD3 (831-834) If the contact continues not to operate,
Check non-continuity for CT contacts replace the contact.
between terminals If the problem persists, contact after-sales
(911-912), (921-922) (931-932) support.
for CE contacts between terminals
(311-314), (321-324), (331-334)
Masterpact NT
Check electrical continuity of the In the event the contact does not operate,
contacts between terminals CD1(811-814), manually flip the tripping blade and check
CD2 (821-824). contact status again.
Check non-continuity for CT contacts If the contact continues not to operate,
between terminals (911- 912) replace the contact.
for CE contacts between terminals (311- If the problem persists, contact after-sales
314), (321-324), (331-334). support.

s
Check continuity. Check non-continuity.
Check on CT contacts
These contacts indicate the test position of
the circuit breaker.
Put the device in the test position.
LED, check that the signal is consistent with
the position of the device.
If the LED does not operate, check its
If there is no LED, check with an ohm- condition or check circuit continuity using the
meter. ohm-meter.
Masterpact NW
Check electrical continuity of the
contacts between terminals: In the event the contact does not operate:
CT1 (911-912),CT2 (921-922), manually flip the tripping blade and check
CT3 (931-932) contact status again.
Check non-continuity for CD contacts If the contact continues not to operate,
between terminals (811-814) (821-824) (831- replace the contact.
834) If the problem persists, contact after-sales
for CE contacts between terminals (311- support.
314), (321-324), (331-334).
Masterpact NT
contacts between terminals: In the event the contact does not operate:
CT1 (911-912), manually flip the tripping blade and check
Check non-continuity for CD contacts contact status again.
between terminals (811-814) (821-824) If the contact continues not to operate,
for CE contacts between terminals (311- replace the contact.
314), (321-324), (331-334). If the problem persists, contact after-sales
support.

s
Check on CE contacts
These contacts indicate the connected
position of the circuit breaker.
Put the device in the connected

position.
LED, check that the signal is consistent If the LED does not operate, check its
with the position of the device. condition or check circuit continuity using
the ohm-meter.
If there is no LED, check with an ohm-
meter.
Masterpact NW
Check electrical continuity of the In the event the contact does not operate,
contacts between terminals: manually flip the tripping blade and check
CE1(311-312), CE2 (321- 322), contact status again.
CE3(331- 332) If the contact continues not to operate,
Check non-continuity for CD contacts replace the contact.
between terminals (811-814), (821-824), If the problem persists, contact after-sales
(831-834) support.
for CT contacts between terminals (911-
912), (921-922), (931-932).
Masterpact NT
contacts between terminals: In the event the contact does not operate,
CE1(311-312), CE2 (321- 322), manually flip the tripping blade and check
CE3(331- 332) contact status again.
Check non-continuity for CD contacts If the contact continues not to operate,
between terminals (811-814), (821-824) replace the contact.
for CT contacts between terminals (911- If the problem persists, contact after-sales
912). support.


s
Reconnect all the wires for the CD, CT

and CE contacts.
Mount the auxiliary terminal shield.
Position of contacts on NT devices.

Position of
contacts
Position of contacts on NT devices.

s
Check the EF contact
Note. This combined contact combines the

"device connected" and "device closed"
information to produce the "circuit closed"
signal.
This contact is supplied on option for the
Masterpact NW only and must be used in
conjunction with an OF contact.
Put the device in the connected and

closed position.
If the switchboard is equipped with a LED If the LED does not operate, check its
for the connected/closed position, check condition or check circuit continuity using
that the signal is consistent with the the ohm-meter.
position of the device.
Circuit-breaker with poles closed and

chassis connected
Check continuity between terminals: For all the cases listed below, if the contact
(45 - 46) (35 - 36) (25 - 26) (15 - 16) does not operate, manually flip the CE
Check non-continuity between terminals: tripping blade and check contact status
(45 - 48) (35 - 38) (25 - 28) (15 18) again.
Circuit-breaker with poles open and If the fault persists, check the OF contact
chassis connected as per the Auxiliary procedure.
Check continuity between terminals: If necessary, replace the OF contact block.
(45 - 48) (35 - 38) (25 - 28) (15 18) If the OF contact block is OK, replace the
Check non-continuity between terminals: EF contact.
(45 - 46) (35 - 36) (25 - 26) (15 - 16) If the problem persists, contact after-sales
support.
Circuit-breaker with poles closed and
chassis in test position
Check continuity between terminals:
(45 - 48) (35 - 38) (25 - 28) (15 18)
Check non-continuity between terminals:
(45 - 46) (35 - 36) (25 - 26) (15 - 16)
Circuit-breaker with poles open and

chassis in test position
Check continuity between terminals:
(45 - 48) (35 - 38) (25 - 28) (15 18)
Check non-continuity between terminals:
(45 - 46) (35 - 36) (25 - 26) (15 - 16)
Note. If the circuit breaker has a second

auxiliary contact block, check the
corresponding contacts as well.

s
Comments on
maintenance
Reference
documents

modifications

s
programme
First edition
Warning:
be carried out with the circuit breaker (device and chassis) de-energised.
Subassembly Chassis
Action Check operation of safety shutters
Goal Check the insulation of the chassis power circuit when the device is extracted.
Frequency Annual
Special Cut power to the auxiliaries to work under risk-free conditions.

indications
conditions Position of poles NA NA Open
Mechanism NA NA Discharged
with the conditions Device position in Connected Test Disconnect Remov
ed
Necessary tools

s
Procedure Action
Procedure
Check operation of safety shutters
(rapid action)
Press the opening mechanism until the
shutters open completely.
Release the mechanism. If the shutters remain partially or
The shutters should shut completely. completely open, proceed as indicated
below.
Remove the shutters.
Remove the shutter mechanisms (NW
only).
Clean mechanism actuators to remove
any grease or dust.
Regrease using ISOFLEX grease.
Reinstall the shutter mechanisms (NW
only).
Reinstall the shutters.
Run the test again.
support.
Check operation of safety shutters
(slow action)
Press the opening mechanism until the
shutters open completely.
Slowly release pressure until the
mechanism has returned to initial position. If the shutters remain partially or
The shutters should shut completely. completely open, proceed as indicated
below.
Remove the shutter mechanisms (NW
only).
Clean mechanism actuators to remove
any grease or dust.
Regrease using ISOFLEX grease.
Reinstall the shutter mechanisms (NW
only).
Run the test again.
support.
Place the circuit breaker on the rails.
Recommence the procedure on
manoeuvring a device in the chassis (Doc.
CH_Nl_1_0) from the point where the
device was extracted.
Comments on
maintenance
Reference
documents
modifications

s
programme
First edition
04 November 2004 Date (See last page for details on modifications)
Warning:
be carried out with the circuit breaker (device and chassis) and the auxiliary circuits de-energised. Checks to ensure that the circuit breaker is
de-energised must be carried out on the upstream and downstream terminals.
Subassembly Chassis
Action Dust and regrease chassis
Goal Check cleanness of chassis grease to avoid mechanical malfunctions during device
connection and disconnection.
Special
indications
conditions Position of poles Open
Mechanism Discharged
Device position in
with the conditions chassis
Connected Test Disconnect Remov
ed
Vacuum
Necessary tools Grease, cat. no. Mobilith SHC 100
Chassis NIII_2_1.doc 1/6

s
Procedure Action
Procedure
Remove the device from the chassis.
Note. If in doubt, follow the procedure on
removing a device from the chassis and
putting it back (Doc. CH_NIl_1_0).
Place the circuit breaker on a table.
Vacuum any dust in the lower section
of the chassis and on the outside.
Using a dry cloth, remove all grease
from the parts indicated in the diagrams
below.
Regrease as indicated in the diagrams.
Note. Too little or too much grease impacts
negatively on device operation.
Masterpact NW only. Run the rails in and
out several times to evenly spread the
grease.

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Grease points on NT circuit breakers.

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s

Put the device in the connected
position.
Grease points on NW circuit breakers.

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Comments on
maintenance
Reference
documents
modifications

s
programme
First edition
Warning:
be carried out with the circuit breaker (device and chassis) de-energised.
Subassembly Chassis
Disconnecting contacts
Action Regrease the disconnecting-contact clusters (for corrosive
environments)
Goal Check:
- correct contact between the clusters and disconnecting-contacts to avoid
temperature rise,
- correct greasing (sliding contact) to avoid pulling the clusters out during
disconnection.
Special
indications
Device Fixed Drawout
Pre-test Position of
conditions poles NA NA Open
with the conditions NA NA Discharged
specified opposite. Device position
in chassis Connected Test Disconnect Remov
ed
ed
MOBILITH SHC100 grease
Necessary tools Thiourea solution: 100 g Thiourea, 30 ml concentrated sulphuric acid, 1 litre distilled
water

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Procedure Action
Procedure
Disconnection procedure
Run the procedure on manoeuvring a
device in the chassis (Doc. CH_Nl_1_0) to
extact the device.
Place the circuit breaker on a table.
Masterpact NT: Using installation manual
51201011AA, proceed in reverse order.
Masterpact NW: Using installation manual
51156130AA, proceed in reverse order.
Remove all the clusters using the
cluster tool.
Clean the cluster supports at the
bottom of the chassis according to the
Thiourea-solution cleaning procedure,
using a brush.
Note.
Cleaning must be rapidly followed (less
than five minutes) by abundant rinsing
using the brush and water, then a new
rinsing using distilled water.
The Thiourea solution must be clean and
show no sign of crystallisation (an
indication of decomposition).
It is advised to wear a mask and gloves to
avoid burns and side effects.
Clean the clusters according to the

procedure presented above.
Check the surface of the clusters and

cluster supports. If copper is visible in the contact zones:
between a cluster and its support,
replace both,
between a cluster and the device

disconnecting contact, replace both.
If the clusters and contacts are blackened:

see the section below on corrosive
environments.
Regrease the supports with MOBILITH
SHC100 or AMBYGLON grease.
Note. Regrease as indicated in the
diagrams.
Masterpact NT: FIM NT L010
Masterpact NW: FIM NW L 10

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Reinstall the clusters.

Note. For Masterpact NW, reinstall the
clusters as indicated in FIM NW L010.

Note. For NT, the tightening torque is 0.8
Nm.
Check operation of the safety shutters as
per the corresponding procedure.
Corrosive atmospheres
Note. Solid-silver and silver-plated

contacts, when in contact with SO2
(sulphur dioxide) and H2S (hydrogen
sulphide), blacken with the presence of
sulphide which increases contact
resistance and temperature rise.
Silver sulphide is not a passivation layer:
- its surface resistivity varies between
105 and 1010 .m,
- its hardness is approximately half that
of silver, i.e. 150 N/mm.
If the assembly (contacts and clusters)

is gold-plated, no particular
maintenance is required. Regrease
every two years.

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Check the silver-plated surface on the
sliding contacts (fixed and moving
parts)
Remove the disconnecting contacts on

the case.
Example on NW 800-1200.
Brush and clean loose particles on If copper is visible in the contact zones
blackened surfaces. between a cluster and the device
disconnecting contact, replace the
assembly.
Clean silver-plated surfaces using a
Thiourea solution.
Note.
Cleaning must be rapidly followed (less
than five minutes) by abundant rinsing with
water, then a new rinsing using distilled
water.
The Thiourea solution must be clean and
show no sign of crystallisation (an
indication of decomposition).
It is advised to wear a mask and gloves to
avoid burns and side effects.
Regrease by applying a fine layer on

the silver-plated surfaces to delay the
appearance of silver sulphide (Pyratex
EP2 grease from the Condat company).
Note. Apply a fine layer of the fluorinated

grease (a few microns are sufficient).
Reconnect the disconnecting contacts

on the case, using new washers and the
correct tightening torque (16 Nm).
Recommence the procedure on
manoeuvring a device in the chassis (Doc.
CH_Nl_1_0) from the point where the
device was extracted.

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Comments on
maintenance
Reference Masterpact NW user guide no. 04443719 AA

documents Masterpact NT user guide no. 51201115 AA

modifications

s
programme
First edition
Warning.
Subassembly
Power connections
Device and customer connections
Action Check and retighten doubtful connections following a visual
inspection
Goal Following a visual inspection (traces of temperature rise), check for possible untightness
of terminals to the device and cables/bars to the terminals.
Frequency Following a visual inspection of the device during which traces of

temperature rise are noted.
Special
indications

conditions Position of poles NA NA NA NA
Mechanism NA NA NA NA
Device position in Connected Test Disconnect Removed
ed
chassis
Necessary tools Torque wrench
Power connections NIII_2_1.doc 1/6

s
Procedure Action
Procedure
Disconnect cables/bars from the
connection terminals.
Connection terminals
Visually check the change in colour of If there is a major change in colour:
the terminals, indicating abnormal undo the connection,
temperature rise. clean the contact surfaces using very
fine (000) Emery paper,
reconnect and tighten (correct torque)
using new nuts and bolts.
Check the tightening torque of the

terminal by setting the torque wrench to
1 Nm under the value specified in the
catalogue (see the table below).
Tighten. If the nut does not turn and there is no

If the nut turns, adjust the wrench to the change in colour, the connection is
correct value and continue tightening. considered OK.
Cables/bars
Visually check the change in colour of If there is a major change in colour,

the bars, indicating abnormal temperature clean the contact surfaces using very fine
rise. (000) Emery paper.
Reconnect the cables/bars and tighten

(correct torque) using new nuts and bolts.
Note.
Standard connection hardware:
class 8.8 steel hardware with contact
washers.
For NW 40, NW40b, NW50 and NW63, it is
advised to use A80 stainless steel
hardware.
Hardware diagram

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Recommended tightening torque
Masterpact NW - Terminal mounting on device and tightening torque.

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Masterpact NT - Terminal mounting on device and tightening torque.

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s
Comments on
maintenance
Reference
documents
modifications

Masterpact Maintenance Procedure

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Maintenance Masterpact NT/NW Level II

device NII_1_1.doc 1/4

The front plate must not be cracked, split

Note. The cover must be opened to modify

At the end of each test using the test

device NII_1_1.doc 2/4

If there are traces of black smoke

device NII_1_1.doc 3/4

Drawout device If surfaces are blackened, clean them

device NII_1_1.doc 4/4

Goal Check operation of:

Special Supply the MX/XF/MN control auxiliaries.

Pre-test Device Fixed Drawout

Mechanism Charged Discharged Charged Discharged

mechanism NII_1_1.doc 1/3

Note. On fixed devices equipped with the

Manually charge the mechanism

Check that the indicators show ON and

Charge the circuit breaker again.

mechanism NII_1_1.doc 2/3

Electrical opening / closing

With the XF control auxiliary

With the MF control auxiliary

With the MN control auxiliary

For each operation:

mechanism NII_1_1.doc 3/3

Special Supply the MCH motor.

The device must comply Mechanism Charged Charged

mechanism NII_1_2.doc 1/2

Press the OFF pushbutton. If the charging time is significantly more

mechanism NII_1_2.doc 2/2

Special This test must be carried out manually.

Pre-test Device Fixed Drawout

mechanism NII_1_3.doc 1/2

Close the circuit breaker by pressing

The circuit breaker closes.

Charge the mechanism.

mechanism NII_1_3.doc 2/2

Pre-test Device Fixed Drawout

mechanism NII_1_4.doc 1/2

Read the value.

Note. An electronic counter is available

The Micrologic must be supplied.

In the Service menu, select

Index Date Author Modification

mechanism NII_1_4.doc 2/2

Goal Check operation of the gear motor.

Frequency Every 2 years

Special Resupply the MCH motor.

Pre-test Device Fixed Drawout

The device must comply Mechanism Discharged Discharged

Necessary tools Adjustable external power supply, voltmeter and stop-watch.

mechanism NIII_2_1.doc 1/2

Open the circuit breaker.

mechanism NIII_2_1.doc 2/2

Goal Check the general condition of the mechanism (cleanness).

Frequency Every 2 years

Pre-test Device Fixed Drawout

The device must comply Mechanism Discharged Discharged

Necessary tools Screwdriver.

mechanism NIII_2_2.doc 1/3

Check that the MX/XF/MN control If necessary, replace the control