GTSIO-520

AIRCRAFT ENGINE
ILLUSTRATED
PARTS CATALOG
This illustrated parts catalog is provided as a reference for non-production
Continental Motors aircraft engines. Part numbers cited in this catalog may have
been superseded by a later part number.
1. Locate the figure representing your installed engine specification to
determine the part number(s) required.
2. Contact an authorized Continental Motors Parts Distributor or Continental
Motors Customer Service to check the part number supersedure history.
This catalog applies only to the engine model specifications listed below. For all
other engine models, refer to http://continentalmotors.aero.

GTSIO520C1 GTSIO520C8 GTSIO520D3 GTSIO520D10

GTSIO520C2 GTSIO520C9 GTSIO520D4 GTSIO520D13
GTSIO520C4 GTSIO520C10 GTSIO520D5 GTSIO520D14
GTSIO520C5 GTSIO520C11 GTSIO520D6 GTSIO520F (All)
GTSIO520C6 GTSIO520D2 GTSIO520D9 GTSIO520K (All)

FOR REFERENCE ONLY

PART NO. X30046 AUGUST 2011

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CURRENT STATUS OF PAGES AS OF:
AUGUST 2011
This catalog has been edited to mask or remove information pertaining to current
production engines. The remaining information, applicable to non-production engines,
is untouched and identical to the original information, dated June 1984.

MODELS: GTSIO-520-C, D, F & K PARTS CATALOG X30046

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SECTION I
INTRODUCTION ......................................................................................................................... 1-1
ABBREVIATIONS........................................................................................................................ 1-1
ACCESSORY MANUFACTURERS ............................................................................................ 1-2

SECTION II GROUP ASSEMBLY PARTS

Figure 1 Crankcase Assembly Studding ................................................................................ 2-2
Figure 2 Crankcase Attaching Parts ...................................................................................... 2-4
Figure 3 Crankcase Associated Parts.................................................................................... 2-6
Figure 4 Crankcase Group ..................................................................................................... 2-8
Figure 5 Camshaft Group....................................................................................................... 2-10
Figure 6 Connecting Rod Assembly....................................................................................... 2-11
Figure 7 Piston Rings and Pin Assembly ............................................................................... 2-11
Figure 8 Cylinder Assembly ................................................................................................... 2-12
Figure 9 Oil Sump Assembly.................................................................................................. 2-14
Figure 10 Starter and Starter Adapter...................................................................................... 2-16
Figure 11 Oil Cooler ................................................................................................................. 2-18
Figure 12 Alternator.................................................................................................................. 2-20
Figure 12A Alternator (Delco) ..................................................................................................... 2-21
Figure 13 Oil Sump Assembly.................................................................................................. 2-22
Figure 14 Induction System, GTSIO-520-C ............................................................................. 2-24
Figure 15 Induction System, GTSIO-520-D ............................................................................. 2-26
Figure 16 Induction System, GTSIO-520-F, K ......................................................................... 2-28
Figure 17 Exhaust System, GTSIO-520-F, K........................................................................... 2-31
Figure 18 Fuel Injection System, GTSIO-520-C ...................................................................... 2-32
Figure 19 Fuel Injection System, GTSIO-520-D ...................................................................... 2-34
Figure 20 Deleted..................................................................................................................... 2-36
Figure 21 GTSIO-520-F, K ....................................................................................................... 2-38
Figure 22 Deleted..................................................................................................................... 2-40
Figure 23 Fuel Pressure Regulator .......................................................................................... 2-42
Figure 24 Throttle and Lever Assembly, GTSIO-520-C........................................................... 2-43
Figure 25 Throttle and Lever Assembly, GTSIO-520-D........................................................... 2-44
Figure 26 Fuel Pump and Vapor Separator Assembly, GTSIO-520-C .................................... 2-45
Figure 27 Fuel Pump and Vapor Separator Assembly, GTSIO-520-D .................................... 2-46
Figure 28 Deleted..................................................................................................................... 2-47
Figure 29 Fuel Pump and Vapor Separator Assembly, GTSIO-520-F, K ................................ 2-48
Figure 30 Deleted..................................................................................................................... 2-49
Figure 31 Deleted..................................................................................................................... 2-50
Figure 32 Fuel Injection Control Assembly .............................................................................. 2-52
Figure 33 Deleted..................................................................................................................... 2-54
Figure 34 Fuel Manifold Valve Assembly................................................................................. 2-55
Figure 35 Deleted..................................................................................................................... 2-56
Figure 36 Hot Prime Assembly, GTSIO-520-F,K ..................................................................... 2-57
Figure 37 Accessory Drive Assembly ...................................................................................... 2-58
Figure 38 Ignition System, GTSIO-520-C ................................................................................ 2-60
Figure 39 Ignition System, GTSIO-520-D, F, K........................................................................ 2-62
Figure 40 Deleted..................................................................................................................... 2-64

SECTION III OVERSIZE AND UNDERSIZE PART LIST.......................................3-1

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SECTION IV REPAIR PART SETS AND MATERIALS..........................................4-1
SECTION V
NUMERICAL PARTS LIST.......................................................................................................... 5-1

SECTION VI CUSTOMER SPECIFICATIONS

INTRODUCTION ......................................................................................................................... 6-1
GTSIO-520-C............................................................................................................................... 6-2
GTSIO-520-D............................................................................................................................... 6-2/6-3
GTSIO-520-F ............................................................................................................................... 6-3
DELETED ................................................................................................................................. 6-3/6/4
GTSIO-520-K............................................................................................................................... 6-4
DELETED ................................................................................................................................. 6-4
DELETED ................................................................................................................................. 6-5
DELETED ................................................................................................................................. 6-6

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