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Instruction Number
GEK-90211C
Distribution Breaker
Table of Contents
Section 1. Introduction
1-1 Safety......................................................................... 3 8-10 Primary Circuit Resistance ...............................32
1-2 Maintenance........................................................... 3 8-11 Power Factor...........................................................32
8-12 Mechanism ..............................................................32
Section 2. Receiving, Handling & Storage 8-13 Primary Insulation Parts....................................32
2-1 Receiving .................................................................. 4 8-14 Lubrication...............................................................33
2-2 Handling.................................................................... 4 8-15 Recommended Maintenance..........................33
2-3 Storage...................................................................... 4
Section 3. Description Section 9. Repair and Replacement
3-1 High Voltage Compartment............................. 5 9-1 Renewal Parts ........................................................35
3-2 Bushing Current Transformers ......................... 5 9-2 Replacement of Interrupter Assemblies.....35
3-3 Device and Terminal Board................................ 5 9-3 Pin Retaining Rings ..............................................35
3-4 Mechanism .............................................................. 5 9-4 Control Switches ...................................................35
3-5 Emergency Trip ....................................................... 8 9-5 Trip Coil Replacement.........................................35
3-6 Control Circuit........................................................... 8 Tools Required...................................................35
3-7 Optional Auxiliary Contacts .............................11 9-6 Closing Coil Replacement .................................36
9-7 Entrance Bushing Removal..............................36
Section 4. Installation 9-8 Breaker Removal ..................................................36
4-1 Location and Mounting......................................12 9-9 Auxiliary Switch Replacement ........................37
4-2 Connections ............................................................12 9-10 Motor Replacement .............................................38
4-3 Ground Connections ...........................................12 9-11 Y Relay Replacement ...................................38
4-4 Control and Secondary Wiring .......................12 9-12 Close Latch Stop Bolt ..........................................38
4-5 Primary Connections ..........................................12 9-13 Dashpot Adjustment ...........................................38
4-6 Inspection Before Operation ...........................12 9-14 Optional Auxiliary Contacts ............................38
Safety Precautions..........................................13
4-7 Slow Closing ............................................................13 List of Figures
1. High Voltage Compartment ........................................................ 5
Section 5. Operation 2. Low Voltage Compartment-Mechanism Side ..................... 5
5-1 Close Spring Charging.......................................18 3. Toggle Linkage Positions of the ML18/ ML18H
5-2 Closing Operation.................................................18 Mechanism ..................................................................................... 6-7
5-3 Opening Operation...............................................19 4. Low Voltage Compartment-Relay Side .................................. 8
5-4 Trip Free Operation ..............................................19 5. Schematic of ML18/ML18H Mechanism............................ 9-10
5-5 Control Circuit.........................................................19 6. Distribution Breaker Optional Auxiliary Switches...............11
Section 6. Measurements & Adjustments 7. Distribution Breaker Optional Auxiliary Switches...............11
6-1 Wipe Adjustment ..................................................20 8. Manual Charging Handle ............................................................. 13
6-2 Emergency Trip .....................................................20 9. Close Spring Gag Plate ...................................................................13
6-3 Primary Contact Erosion Indication .............20 10 Breaker Dimensions .....................................................14,15,16,17
6-4 Contact Gap Adjustment...................................21 11 Adjustments........................................................................................19
6-5 Control Coil Plunger Travel ...............................22 12. Gap Measurement ...........................................................................21
Trip Coil.................................................................22 13. Specification for Aux Switch Linkage ......................................22
Close Coil .............................................................22 14. Charge Motor Connector ..............................................................23
6-6 Control Switches..................................................22 15. Linkage Crank Coupler...................................................................23
6-7 Optional Auxiliary Contacts ............... 22,23,24 16. Outline Of Linkage Cranks............................................................23
17. Paddle-Arm Gap Measurement.................................................24
Section 7. Electrical Checks 18. Auxiliary Switch Overtravel..........................................................24
7-1 Control Power.........................................................27 19. Trip Coil and Linkage.......................................................................25
7-2 Timing ........................................................................27 20. Typical Wiring Diagram for ML18H Mechanism.................26
7-3 Opening and Closing Speed.............................27 21. Mechanical Adjustments and Settings ............................28-29
22. Closing Coil and Linkage ...............................................................36
Section 8. Maintenance 23. Bottom View of Spring Charged Mechanism.......................37
8-1 Service Conditions................................................30
24. Auxiliary Switch Position ...............................................................37
8-2 Fault Interruptions................................................30
25. Sample Operating Speed Graphs..............................................39
8-3 PowerVac Interrupter .........................................30
26. Vacuum Interrupter Assembly ...................................................40
8-4 Trouble Reporting .................................................30
27. Travel Recorder Auxiliary Linkage ............................................41
8-5 Contact Erosion .....................................................30
28. Opening Dashpot...............................................................................41
8-6 Transfer Finger Wear ..........................................30
8-7 Insulation Tests......................................................30
8-8 High-Potential Test...............................................31 List of Tables
8-9 Vacuum Interrupter Integrity Test ................31 1. Control Devices and Voltages.......................................................27
2. Summary of Adjustments and Critical Dimensions ............34
The instructions contained within this manual are necessary for the safe installation, maintenance and operation of this equipment. If
this manual is misplaced or lost, replacement manuals are available through the local GE sales office. If drawing or other
supplementary instructions for specific applications are forwarded with the manual or separately, they take precedence over any
conflicting or incomplete information in this manual.
Distribution Breaker
Section 1. Introduction
Introduction All personnel associated with installation, operation and
This manual provides the information needed by the user maintenance of electrical equipment, such as power
to properly install, operate and maintain GE PVDB1 15.5kV circuit breakers and other power handling equipment,
Outdoor Distribution Circuit Breakers. must be thoroughly instructed, with periodic retraining,
regarding power equipment in general as well as the
GE PVDB1 15.5kV OUTDOOR DISTRIBUTION CIRCUIT particular model of equipment with which they are
BREAKERS working. Instruction books, actual devices and
appropriate safety and maintenance practices such as
1-1 Safety OSHA publications, National Electric Safety Code (ANSI
Each user must maintain a safety program for the pro- C2), the National Electric Code, and National Fire
tection of personnel, as well as other equipment, from the Protection Association (NFPA) 70B & 70E Electrical
potential hazards associated with electrical equipment. Equipment Maintenance must be closely studied and
To the extent required, the products described herein followed. During actual work, supervision should audit
meet applicable ANSI, IEEE, and NEMA standards; but no practices to assure conformance.
such assurance is given with respect to local codes and
ordinances because they vary greatly. 1-2 Maintenance
Excellent maintenance is essential for reliability and
The following requirements are intended to augment the
safety of any electrical equipment. Maintenance
users safety program, but NOT supplant the user's
programs must be tuned to the specific application, well
responsibility for devising a complete safety program.
planned and carried out consistent with both industry
The following basic Industry practiced safety
experience and manufacturer's recommendations. Local
requirements are applicable to all major electrical
environment must always be considered in such
equipment. GE neither condones nor assumes any
programs, including such variables as ambient
responsibility for practices which deviate from the
temperatures, extreme moisture, number of operations,
following:
corrosive atmosphere or major insect problems and any
1. ALL CONDUCTORS MUST BE ASSUMED TO BE other unusual or abusive condition of the application.
ENERGIZED UNLESS THEIR POTENTIAL HAS BEEN
One of the critical service activities, sometimes neglected,
MEASURED TO GROUND AND SUITABLE GROUNDING
involves the calibration of various control devices. These
CONDUCTORS HAVE BEEN APPLIED TO PREVENT
monitor conditions in the primary and secondary circuits,
ENERGIZING. Accidents have may occur due to back
sometimes initiating emergency corrective action such as
feeds from a wide variety of sources.
opening or closing circuit breakers. In view of the vital role
2. An Open Circuit Breaker is not to be considered an of these devices, it is important that a periodic test
isolating means for providing safety to personnel program be followed. As was outlined above, it is
when working on lines or other electrically recognized that the interval between periodic checks will
connected equipment. Visible break with suitable vary depending upon environment, the type of device and
grounding provisions must be used to provide visible the user's experience. It is the GE recommendation that,
isolation. Do not remove the covers of the high until the user has accumulated enough experience to
voltage compartment without first de-energizing and select a test interval better suited to the individual
grounding the source of voltage connected to the requirements, all significant calibrations be checked at an
breaker. interval of one to two years or 2000 operations, whichever
occurs first.
3. Although interlocks to reduce some of the risks are
provided, the individual's actions while performing To accomplish this, some devices can be adequately
service or maintenance are essential to prevent tested using test sets. Specific calibration instructions on
accidents. Each person's knowledge; mental particular devices typically are provided by supplied
awareness; and planned and executed actions often instruction books
determine if an accident will occur. The most
Instruction books supplied by manufacturers address
important method of avoiding accidents is for all
components that would normally require service or
associated personnel to carefully apply a thorough
maintenance during the useful life of the equipment.
understanding of the specific equipment from the
However, they can not include every possible part that
viewpoints of its purpose, its construction, its
could require attention, particularly over a very long
operation and the situations, which could be
service period or under adverse environments.
hazardous.
Maintenance personnel must be alert to deterioration of
any part of the supplied switchgear, taking actions, as
necessary to restore it to serviceable status.
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Distribution Breaker
Section 1. Introduction
Industry publications of recommended maintenance performance and safety of all equipment may be affected
practices such as ANSI and NFPA 70B, Electrical Equipment by the modification of supplied parts or by their non-
Maintenance, should be carefully studied and applied in identical substitutes. All such design changes must be
each user's formation of planned maintenance. submitted to GE for engineering approval.
Some users may require additional assistance from GE in The user should methodically keep written maintenance
the planning and performance of maintenance. GE can be records as an aid in future service planning and equipment
contracted to either undertake maintenance or to provide reliability improvement. Unusual experiences should be
technical assistance such as the latest publications. The promptly communicated to GE.
4
Distribution Breaker
Section 3. Description
3-1 High Voltage Compartment Bushing current transformers are mounted inside the top
The three phases in the high voltage compartment, Figure frame. They are installed from underneath the top frame
1, consist of porcelain bushings, bushing current and must be slipped over lower end of bushing.
transformers, vacuum interrupters, insulating supports, The current transformers are bolted to the top frame with
and connection bars. bolts through each corner and must be properly centered
around the bushing when installed.
3-4 Mechanism
The ML18/18H operating mechanism is of the stored-
energy type and uses a gearmotor to charge a closing
spring. The action of a closing cam, (Fig. 3) (9), when
driven by the closing spring causes closing of the breaker
contacts thru a toggle linkage. In closing, energy is stored
Figure 1. High Voltage Compartment in the opening springs and the contact wipe springs.
Release of this energy by operation of the trip latch
The vacuum interrupters, their supports and the operating causes breaker contacts to open.
mechanism comprise an interrupting module, which is
essentially the same as the PowerVac circuit breaker used
in Metal Clad Switchgear.
5
Distribution Breaker
Section 3. Description
The manual charging system (Fig. 5, View A) (3) works
directly on the cam shaft where a one way clutch (Fig. 5,
View A) (7) driven by a manual handle provides rotation of
the ratchet wheel. Manual pumping of the handle
advances the ratchet wheel. and the holding pawl
prevents counter rotation while the handle is returning for
another stroke. Six to eight complete strokes of the
manual handle are required for one complete spring
charging operation.
1. Output crank
2. Jack Shaft
3. Trip latch
4. Trip roller
5. Closing roller
6. Trip link
7a. Closing toggle
7b. Closing toggle
8. Prop Latch
9. Closing cam
10. Prop spring
11. Linkage return spring
NOTE: Orientation of closing cam (item 9) in view A & C are shown when operated by slow closing. Under normal operation
the cam may rotate further in the counter clockwise direction.
Figure 3. Toggle Linkage Positions of the ML18/ ML18H Mechanism - View from Right Hand Side
(Continued on next page)
6
Distribution Breaker
Section 3. Description
Figure 3. (Continued)
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Distribution Breaker
Section 3. Description
3-5 Emergency Trip After using the emergency trip, the mechanism door must
A Pull To Trip knob is provided on the outside of the be opened and the lever reset manually to release the trip
mechanism door for emergency tripping of the circuit button.
breaker. When the breaker is tripped by means of this
knob, a small lever on the front of the mechanism frame is 3-6 Control Circuit
spring operated to hold the trip button depressed, so that A typical ML18/ML18H mechanism wiring diagram is
the trip latch cannot reset, and the breaker is shown in Figure 20. Check the wiring diagram supplied
mechanically trip-free. The latch check switch (LCS) Fig. with the actual circuit breaker for its wiring.
21, is also held open so the closing coil cannot be
energized. Provision is made for padlocking the lever in The mechanism mounted auxiliary switch contacts not
the operated position. As an option, a key lock can also used in the control circuit are bought out for control and
be provided to hold the trip button depressed, and a indication functions. An additional mechanism operated,
switch can be added for remote indication of manual trip. housing mounted auxiliary switch can be provided for
additional contacts.
8
Distribution Breaker
Section 3. Description
9
Distribution Breaker
Section 3. Description
Figure 5. (Continued)
10
Distribution Breaker
Section 3. Description
3-7 Optional Auxiliary Contacts
The optional distribution breaker auxiliary contacts are
mounted on the mechanism as shown in Figures 6 or 7
(type of mechanism determines which type of auxiliary
contacts are installed). Depending on a customers
electrical configuration, a distribution breaker may have
up to 2 optional auxiliary contacts in addition to the
mechanism auxiliary switch. If adjustments need to be
made, follow the adjustment procedure in Section 6 of
this document. Optional Aux
Contacts
Optional Aux
Contacts
11
Distribution Breaker
Section 4. Installation
General A good permanent low resistance ground is essential for
The installation of the breaker will be facilitated by a study adequate protection. A poor ground may be worse than
of these instructions and a review of the approved no ground at all, since it gives a false feeling of safety to
drawings, which supplement these instructions. The those working around the equipment and may result in
drawings show the general arrangement, dimensions (Fig. injury or damage to the apparatus.
8), location of foundation bolts, provisions for conduit 4-4 Control and Secondary Wiring
connections, electrical connections and other information
All control wires should be run in conduit insofar as it is
necessary for the proper installation of the breaker. These
practicable. Control wires must be run separately and
drawings consist of the requisition summary, outline of
remote from high tension leads unless the distance
the unit with its operating mechanism and housing, and
separating the two sets of wires is sufficient to prevent
the connection diagrams.
possible communication between them as a result of
short circuits. Control wiring of adequate size should be
The breaker is shipped in the CLOSED position. used so that with full operating current flowing to the
operating mechanism, the voltage across the terminals of
4-1 Location and Mounting the mechanism will be within the limits specified as
The unit should be located so that it is readily accessible standard for the control voltage as specified on the
for manual operation and inspection. Care should be nameplate. It is recommended that all conduits entering
taken when lifting the unit not to allow the lifting device to the mechanism housing be sealed off at their entrances to
come in contact with the bushings. Two lifting holes are the housing.
provided on the top of the unit for lifting purposes. The
Control and bushing current transformer connections are
total weight of the unit is given on the nameplate and
made inside the operating mechanism housing where
should be taken into consideration when selecting a lifting
suitable terminal boards are provided. Connection
device for the breaker.
diagrams are supplied for each unit showing the proper
connections for the operating mechanism and the
Legs for the basic unit as indicated on the outline drawing
bushing current transformers. All bushing current
come in 12 inch to 36 inch lengths and are shipped
transformer terminal boards are shipped shorted and
separately, ready for assembly. After assembly, fasten
grounded. These connections should be changed upon
the breaker in position on its foundation. The foundation
selecting the bushing current transformer ratio.
should be firm and level; if it is not, shims should be used
under the mounting pad of the leg to level the unit. The 4-5 Primary Connections
mounting bolts recommended are 0.625 inch diameter Leads should be bought down from above if possible.
minimum (0.75 inch diameter bolt can also be used) and Ample electrical clearance must be provided between
their locations are shown on the breaker outline drawings. these leads and parts of the station, such as wall,
channels and framework. Leads should be properly
4-2 Connections supported so that the breaker bushings are not subjected
After the breaker has been located, electrical connections to unnecessary strains. The bushings should not carry
can be made. Before making these, every precaution cable or bus bar strains. To avoid overheating, the
must be taken to see that all leads to be connected to the connecting leads must be of a current-carrying capacity
unit are de-energized. at least equal to the maximum operating current of the
circuit, which should not exceed the breaker rating.
4-3 Ground Connections Connections to the breaker are made by the bolted
The framework of each breaker should be permanently connectors fastened to the ends of the bushings and must
grounded. The usual practice is to connect a heavy cable be securely tightened to assure good contact. All joints
to the framework and to the ground. Provisions for a must be clean and bright.
bolted connector is provided on the framework (Figure 10)
to which the ground cable can be attached. 4-6 Inspections Before Operation
After the unit has been installed with all mechanical and
The cable should be sized to carry a minimum of 25 per electrical connections completed, the following
cent of the current rating of the breaker, but should not be inspections and tests should be made before operation. If
smaller than # 4/0. any question arises concerning the unit during the
following inspection procedure, refer to Section 6,
Measurements and Adjustments.
12
Distribution Breaker
Section 4. Installation
Safety Precautions This action will partially close the vacuum interrupter
1. Check that the unit is properly set up and leveled on contact. Do not energize the secondary control circuit at
its foundation. this time.
CAUTION: FAILURE TO PUSH THE CLOSE BUTTON BEFORE
2. Check that all nuts, washers, bolts, snap rings, cotter CONTINUING THE SLOW CLOSE PROCEDURE WILL CAUSE
pins and terminal connections are in place and DAMAGE TO THE MECHANISM.
tightened.
3. Visually inspect the circuit breaker for any signs of 1. CHARGED/ DISCHGD Ind.
damage during installation and test it for possible
grounds or short circuits. 2. OPEN/ CLOSED Ind.
13
Distribution Breaker
Section 4. Installation
4.8 Electrical Checks CAUTION: Repeated operations at a rate exceeding two
Next, the following electrical checks should be made, If per minute may cause charging motor overheating and
required. failure.
2. Perform a vacuum interrupter integrity test to verify
Electrical checking consists of electrical breaker operation,
the condition of the interrupters. Perform the test as
secondary wiring high-potential testing (if required),
described in Section 8-9.
primary current path resistance (if required), PowerVac
interrupter high-potential testing, and insulation
3. Perform any of the above mentioned tests as
resistance to ground.
required. Test descriptions can be found in Section 8.
1. To check the electrical operation, apply control
4. Leave the circuit breaker in an OPEN and spring-
voltage to the circuit breaker. Check the control
DISCHGD condition after checks are complete.
voltage on the nameplate and close and open the
breaker several times to check electrical operation.
14
Distribution Breaker
Section 4. Installation
15
Distribution Breaker
Section 4. Installation
16
Distribution Breaker
Section 4. Installation
17
Distribution Breaker
Section 5. Operation
Closing and opening operation are controlled electrically The manual charging system (Fig. 5, view A) (3) works
from optional local and/or remote control devices. directly on the cam shaft where a one way clutch (Fig. 5,
Mechanical control for maintenance is provided by view A) (7) driven by a manual handle provides rotation of
manual close and trip buttons on the circuit breaker. The the ratchet wheel. Manual pumping of the handle
closing spring may be manually charged, and a method advances the ratchet wheel and the holding pawl
for slow-closing the primary contacts is available, (See prevents counter rotation while the handle is returning for
Section 4-7 steps 1 to 3). The mechanism will operate another stroke. Six (6) to seven (7) complete strokes of the
electrically at the ac or dc voltage indicated on the circuit manual handle are required for one compete spring
breaker nameplate. charging operation.
18
Distribution Breaker
Section 5. Operation
This is possible when the breaker is in the CLOSED a normal open operation and the closing spring will
position because the linkage is held in position by the recharge as described under Close Spring Charging
prop latch. (Section 5-1).
8
7
6
1. WIPE SPRING ASSEMBLY
2. EROSION DISK
3. LOCK NUT
4. EROSION INDICATOR REF ARM
5. OPERATING ROD EXTENSION 5
6. OPERATING ROD INSULATOR 3
7. CLAMP SCREWS
2
8. COUPLING CLAMP 4
9. WIPE INDICATOR (ML18 ONLY)
1
Figure 11. Adjustments
19
Distribution Breaker
Section 6. Measurements and Adjustments
20
Distribution Breaker
Section 6. Measurements and Adjustments
6-4 Contact Gap Adjustment 1. Adjust the outer left and right phases first. The
contact gap must be 0.54-0.60. The adjustment of the
The gap adjustment refers to the separation, or gap, outer phases affects the center phase measurement.
between the primary contacts within the vacuum With the breaker in the OPEN position and the
interrupter. Before attempting to measure or set the gap closing spring DISCHGD, locate the gap adjusting
adjustment, verify that the wipe settings are within nuts on the opening spring rods connected to the
acceptable limits. Any change of the wipe settings will outer phase bell cranks (Figure 21). Loosen the jam
affect the gap settings. nut on both rods. Back off the adjusting bolt on the
center phase VI stop (Figure 21) Advance or retard the
The method of measuring the contact gap is as follows: adjusting nuts depending on which way you want to
With the breaker in the OPEN position, the closing change the gap. Move both nuts the same amount.
springs charged, and the closing spring gag plate
installed, apply a piece of masking tape to the surface of 3. Lock the jam nuts after setting the adjusting nuts.
the operating rod insulator as shown in Figure 12. Using a Operate the breaker a few times and re-measure the
reference block, make a mark on the tape near the top on gap.
all three poles. It is also advisable to put a reference mark
on the tape to identify to which pole the tape is applied. 4. Readjust the center phase VI stop (Figure 21). Set
Remove the closing spring gag plate and close the adjusting screw for no clearance between stop and
breaker. Using the same procedure as above, re-mark the wipe spring rod striker with the breaker open.
tape. This new mark will be near the bottom of the tape.
Trip the breaker, remove the tapes and re-apply them to a After adjustment of the left and right phase, re-measure
flat surface. Measure the distance between the two lines. the center phase. The center phase should not exceed
0.60 inch. If it does, then readjust the left and right phase
NOTE: Reference block may be obtained from GE by gaps.
ordering part number 0348A3404P001
REFERENCE BLOCK
21
Distribution Breaker
Section 6. Measurements and Adjustments
22
Distribution Breaker
Section 6. Measurements and Adjustments
6. Tighten the nut onto the bolt to 50-75 ft-lbs torque Figure 14. Charge Motor Connector
using a torque wrench with crows foot adapter
and a open end wrench.
Bolt
7. Manually charge the breaker, depress the Close then
Trip buttons, and re-inspect the auxiliary switch
linkages per Section 3 of this document.
Adjustment Slot
Linkage Crank
23
Distribution Breaker
Section 6. Measurements and Adjustments
Over-travel link
0.35 0.5
1/8-1/4
24
Distribution Breaker
Section 6. Measurements and Adjustments
25
Distribution Breaker
Section 6. Measurements and Adjustments
26
Distribution Breaker
Section 7. Electrical Checks
7-1 Control Power part number 0144D1235G001. A typical travel trace and
When a capacitor trip device is supplied; make certain interpretation are shown in Figure 25.
that the tripping circuit is not completed (all protective
relay contacts open) when applying a-c voltage to a Timing may be checked by monitoring control circuit
discharged unit. voltage and using no more than six volts DC and one
ampere through the vacuum interrupter contact to
After the breaker has been operated several times with indicate CLOSED or OPEN condition. Typical time
the manual charging lever and the mechanism ranges vary with coil voltage, but nominal values are:
adjustments are checked as described, the closed circuit Initiation of trip signal to contact parting
operating voltages should be checked at the close coil, 32-45 Milliseconds (5 cycle)
trip coil, and motor terminals. Control power for electrical 25-30 Milliseconds (3 cycle)
operation of the breaker maybe from either an alternating 2 Millisecond maximum pole spread
or direct current source. The operating ranges for the
closing and tripping voltages as given on the breaker Initiation of close signal to contact closing
nameplate, are listed in Table 1 below. 35-75 Milliseconds
2 Millisecond maximum pole spread
If the closed circuit voltage at the terminals of the coil or Trip-free operation may be checked by applying a
motor does not fall in the specified range, check the simultaneous close and trip signal and a minimum re-
voltage at the source of power and line drop between the close operation may be checked by tripping a charged
power source and breaker. breaker open while maintaining a close signal.
When two or more breakers operate from the same Instantaneous re-close time* 85-150 Milliseconds
control power source are required to close
simultaneously, the closed circuit voltage at the closing *Time from application of trip signal until breaker
coil or motor of each breaker must fall within the specified opens and re-closes.
limits.
7-3 Opening and Closing Speed
7-2 Timing The opening speed is modified by tightening or loosening
Timing and speed checks are optional and also depend on the speed adjustment nuts on the opening spring
the level of maintenance performed. Generally these tests assemblies. A change in the opening speed affects the
are not required for normal maintenance. If a new closing speed. Refer to Fig 21 & Fig 25.
mechanism has been installed or extensive repair,
replacement or major disassembly has been performed, it The operating speeds are as follows:
is recommended that these tests be performed.
Operation Feet Per Second
To determine contact velocity, a travel recorder and Open 5.0 nominal, 4.5 minimum
oscillograph are required. Optional travel recorders can be Close 3.5 nominal, 4.0 maximum
obtained through your local GE Sales Office by ordering
27
Distribution Breaker
Section 7. Electrical Checks
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Distribution Breaker
Section 7. Electrical Checks
SHIM PLACEMENT
CLMS SWITCH
ML18H TYPE 0 and 1
ML18 TYPE 2, -3
NO ADJUSTMENT
LCS SWITCH (Post 1998)
ML18 TYPE 2 and 3
ML18H TYPE 0 and -1
STACK SWITCH
CLMS SWITCH
ML18 TYPE 0 and -1
LCS SWITCH, ML-18 TYPE 0, -1
29
Distribution Breaker
Section 8. Maintenance
8-4 Trouble Reporting
General Although all reputable manufacturers design their
PowerVac circuit breakers have been designed to be as products to perform satisfactorily with minimum
maintenance free as practicable. They include features problems, the IEEE Switchgear Committee, an
such as sealed vacuum interrupters and long life synthetic organization of both users and manufacturers, recognize
greases which contribute to many years of trouble free the need for a common trouble reporting format. A
performance with a minimum amount of maintenance reproducible copy of this form is included inside the rear
attention. cover of this book and is recommended for use with any
WARNING: Before any maintenance work is performed manufacturers circuit breakers.
make certain that all control circuits are de-energized. Do
not work on the breaker or mechanism while it is in the The intent is for each maintenance organization to keep
closed position without taking precautions to prevent specific problem files with this information documented. If
accidental tripping. Do not work on the breaker while the the problem is serious or repetitive, a summary should be
closing spring is charged, unless the spring is gagged. sent to the appropriate manufacturer for action. The level
of detail included on the form is considered very desirable
8-1 Service Conditions so that the manufacturers investigator may more
thoroughly understand and solve the reported problem.
The frequency of required maintenance depends on the
severity of the service conditions of the circuit breaker
application. If the service conditions are mild, the interval 8-5 Contact Erosion
between maintenance operations may be extended to 10 Check in the breaker-closed position per Primary Contact
years or 2,500 normal load switching operations. Erosion Indication (Section 6-3). When erosion reaches
0.125 inch, the interrupter should be replaced.
Mild service conditions are defined by ANSI standards as
an environment in which the circuit breaker is protected 8-6 Transfer Finger Wear
from the deleterious effects of conditions such as: Examine the moving contact rod projecting below the
Salt atmosphere transfer finger with the breaker OPEN, wiping off the
Changes in temperature that produce condensation lubricant in order to see the metal surface condition. The
Conductive and/or abrasive dust contact locations should present a burnished silver
Damaging chemicals and fumes surface without copper appearance at more than one
Vibration or mechanical shock location. If copper is visible at more than one location per
High relative humidity (90%) pole or the silver plating is torn, the interrupter assembly
Temperature extremes (-30C, 40C) should be replaced. Re-lubricate movable contact rod
with 0282A2048P009 grease.
WARNING: Before any maintenance work is performed,
make certain that all control circuits are de-energized.
8-7 Insulation Tests
8-2 Fault Interruptions The primary circuit insulation on the breaker may be
The erosion rate of the primary contacts in the vacuum checked phase to phase and phase to ground using a
interrupters is very low for no load and normal load 2500V megohmeter.
switching operations. However, fault current inter- To measure the breaker secondary circuit insulation
ruptions at or near the breaker rating may result in resistance, remove the motor leads, and thread a wire
appreciable contact erosion. With frequent fault connecting all secondary terminals together. The
interruptions it is necessary to perform maintenance measurement may be made by connecting a 500V
based on the number of interruptions. After each 8 fault megohmeter from the wire to ground. Since definite limits
interruptions the following should be performed. cannot be given for satisfactory insulation value, a record
1. Contact erosion per Section 6-3. should be kept of the megohmeter readings as well as
2. Wipe and gap per Table 2 Items 4 & 5. temperature and humidity readings. This record should be
3. Vacuum Interrupter Integrity Test (Section 8-8). used to detect any weakening of the insulator from one
check period to the next.
8-3 PowerVac Interrupter
The PowerVac interrupter used in this breaker is a reliable,
clean interrupting element. Since the contacts are
contained in a vacuum chamber, they remain clean and
require no maintenance at any time. The metallic vapors
eroded from the contact surfaces during high current
interruption remain in the chamber and are deposited on
metal shields thus insuring a high dielectric value of the
vacuum and the walls of the glass/ceramic container.
30
Distribution Breaker
Section 8. Maintenance
8-8 High-Potential Test determine its internal dielectric condition and vacuum
If high potential tests to check the integrity of the integrity. With the breaker OPEN, individually check
primary insulation are required, the AC high potential each interrupter by connecting the hi-pot machine
test described below is strongly recommended. DC high Hot lead to the primary bus bar and the ground lead
potential testing is not recommended. The following to the load side bus bar. If the machine has a center
procedure must be adhered to. point ground, the connections can be made either way.
Apply 36 kV (rms) 60 Hz at 500 vps and hold for 10
CAUTION: IF DC HIGH POTENTIAL TESTING IS USED, THE seconds. If no breakdown occurs, the interrupter is in
DC HIGH POTENTIAL MACHINE MUST NOT PRODUCE acceptable condition. After the high potential voltage is
PEAK VOLTAGES EXCEEDING 50 kV. removed, discharge any electrical charge that may be
present through the internal ground of the test machine
NOTE: Always recheck with an AC tester if initial results
or by a grounded cable to one of the phase bus bars.
are questionable.
31
Distribution Breaker
Section 8. Maintenance
to building top terminal of each pole unit in the closed
CAUTION: MANY DC HIGH POTENTIAL MACHINES ARE
position should not exceed the values tabulated below.
HALFWAVE RECTIFIERS. THIS TYPE OF HIPOT TESTER MUST NOT
BE USED TO TEST VACUUM INTERRUPTERS. THE CAPACITANCE OF
THE POWERVAC BOTTLES IS VERY LOW AND THE LEAKAGE IN THE Breaker Cont. Microhms
RECTIFIER AND ITS DC VOLTAGE MEASURING EQUIPMENT IS Current Rating New After service
SUCH THAT THE PULSE FROM THE HALFWAVE RECTIFIER MAY BE
IN THE NEIGHBORHOOD OF 120 kv WHEN THE METER IS 600 A 80 120
ACTUALLY READING 40 kv. IN THIS CASE, SOME PERFECTLY 1200 A 80 120
GOOD BOTTLES CAN SHOW A RELATIVELY HIGH LEAKAGE 2000 A 80 90
CURRENT SINCE IT IS THE PEAK VOLTAGE OF 120 kv THAT IS
PRODUCING ERRONEOUS BOTTLE LEAKAGE CURRENT. IN
ADDITION, ABNORMAL X-RADIATION WILL BE PRODUCED.
8-11 Power Factor
The overall GST (Grounded Specimen Test) can be
Note the voltage level at failure on the first test, and retest performed on the bushing of vacuum distribution circuit
the phase pole piece. If the pole piece passes test, the breakers in the same open-breaker test procedure used
vacuum bottle is acceptable - STOP. If the test fails again for oil circuit breaker. These tests are rated on the basis of
but at a higher voltage level than was observed in the first dielectric-loss. The power factor for each bushing of
test, clean the pole piece and retest. If a failure of the porcelain design is tested at room temperature, 23
integrity test occurs a third time, consider the vacuum degrees C, and should not exceed 3%.
bottle to have lost vacuum and replace the complete pole
piece as described under Repair of Interrupter Assembly Power factor testing of the vacuum interrupter is not
recommended because of the low charging currents. The
Although a AC hi-potential test is strongly recommended Watt-loss measurement across the open vacuum
for checking the vacuum integrity, DC hi-potential test interrupter bottle is not meant to be a direct measure of
sets are frequently used. If a DC Hi-potential test set is to the dielectric-breakdown strength of the interrupter.
be used, test voltage should not exceed 50kV DC, and While defective bottles with improper vacuum or high-loss
should be applied for 10 seconds. Interrupters must be conditions on the internal or the external surfaces have
cleaned as previously discussed. If failure occurs, reverse been detected, separable identification is not easy and
the polarity and retest. If the interrupter passes the the readings have not proven to be consistent.
second test, STOP. The interrupter is acceptable. If the
interrupter fail the second test, we recommend a final test For accurate verification of the loss of vacuum integrity in
with an AC Hi pot before replacement. a bottle, perform an AC hi-potential test as described in
section 8-9.
No attempt should be made to try to compare the
condition of one vacuum interrupter with another nor to
correlate the condition of any interrupter to low values of 8-12 Mechanism
dc leakage current. There is no significant correlation. Check all items on Table 2, Summary of Adjustments and
After the high potential voltage is removed, discharge any Critical Dimensions, re-adjusting or tightening as required.
electrical charge that may be retained. Lubricate as recommended under LUBRICATION (Section
8-14).
An acceptable AC high potential machine is available 8-13 Primary Insulation Parts
from: GE Company, Burlington, Iowa, Catalog Number
Using dry non-linting cloth or industrial-type wipers, clean
282A2610P001
accessible insulation surfaces on the interrupter supports
and operating rod insulators. In service locations where
Acceptable AC high potential machines are:
contamination is heavy or external flashovers have
Hipotronics Model 7BT 60A
occurred during interrupter high potential testing, clean
Hipotronics Model 60HVT
the inside surface of the interrupter supports and the
James G. Biddle Catalog 222060
outer surface of the PowerVac interrupters. Remove the
interrupter assembly, if necessary, per the procedure in
Acceptable DC high potential machines are:
REPAIR AND REPLACEMENT (Section 9-2) and be sure to
Hipotronics Model 860PL
discharge the interrupter midband ring (glass bottle only,
Hipotronics Model 880PL
see fig. 26a) before removing the interrupter assembly.
GE/Programma VIDAR
Removal and re-installation of interrupter assemblies will
normally not require readjustment due to the design of
8-10 Primary Circuit Resistance the interrupter operating rod insulator connection. They
A resistance check of the primary circuit may be made should be returned to the same location from which they
with the breaker closed. Use a low resistance measuring were removed.
instrument which measures microhms. The D-C resistance
of the current-carrying circuit from bushing top terminal
32
Distribution Breaker
Section 8. Maintenance
8-14 Lubrication 8-15 Recommended Maintenance
Proper lubrication is important for maintaining reliable The following operations should be performed at each
circuit breaker performance. The ML18/ML18H maintenance.
mechanism used bearings, which have a synthetic lining
in some locations. These bearings do not require 1. Perform a visual inspection of the breaker. Check for
lubrication to maintain low friction, but lubrication does loose or damaged parts.
not harm them and oiling lightly is recommended. Sleeve
bearings are used in some linkage locations and needle or 2. Perform the slow closing operation described in Section
roller bearings are used for low friction on trip shaft and 4-7, step 1-3.
close shaft.
3. Check the erosion indicator and the wipe and gap as
Bearings are lubricated during factory assembly with described in Sections 6-3 and 6-4.
grease and oil, but all lubricants have a tendency to
deteriorate by oxidation or contamination with age. 4. Perform the vacuum interrupter integrity test as
Providing a fresh lubricant supply at periodic intervals is described in Section 8-9.
essential to proper breaker operation, especially where
frequent operation may have forced lubricant out of the 5. Lubricate the breaker operating mechanism as
bearing surfaces. described on this page.
Apply a few drops of light synthetic machine oil such as 6. Check the electrical operation.
Mobil 1 at each bearing. Apply a coat of 0282A2048P009
on the four corners of the closing spring guide where it 7. Examine the movable contact rod of the vacuum
enters inside the spring. Electrical primary contact interrupter for wear as described in Section 8.6.
surfaces also require periodic lubrication to inhibit
oxidation and minimize friction. 8. If desired, perform the additional electrical tests
At each inspection and maintenance interval, the metal (Megger, primary and secondary high-potential and
contact surfaces of the movable contact rod of the primary circuit resistance and vacuum interrupter
interrupter should be lubricated with 0282A2048P009. integrity test). See Sections 8-7 to 8-9.
This grease is available packaged in a pint can.
33
Distribution Breaker
Section 8. Maintenance
Table 2. Summary of Adjustments and Critical Dimensions
1. Depress coil plunger until trip pin on actuator arm just makes
1. 1st & 2nd
contact with trip arm.
Trip coil
Closed Discharged Charged 2. Check that gap between coil assy. & plunger base is .20 +.000-.050.
(See Section 6.5)
3. Turn adjusting nut to meet setting, bend clip over after final setting.
1. Depress coil plunger until latch actuator just makes contact with
2. Close coil close latch pawl.
(See Section 6.5) Open Charged Discharged 2. Check that gap between coil assy. & plunger base is .35 +.000-.050.
3. Turn adjusting nut to meet setting, bend clip over after final setting.
Charged 1. Turn operating rod to achieve a .160 to 180 gap between trunnion
3. Wipe
And block & bellville washers.
(See Section 6.1) Closed Charged
Gaged 2. Tighten locknut.
1. Set adjusting nut so that gap is .540 -.600.
4. Gap
Open 2. Check that trip latch will reset.
(See Section 6.4) Discharged Discharged
3. Adjust gap if trip latch will not reset.
6. V.I. Stop 1. Set adjusting screw for no clearance between stop and wipe
(See Fig 21) Open Discharged Discharged spring rod striker.
7. LCS Switch 1. Adjust mounting of switch for visual flush to .031 recess of plunger
(See Section 6.6) Open Discharged Discharged at back of switch.
8. CLMS Switch 1. Adjust position of CLMS switch to open with start of travel of
(See Section 6.6) Open Discharged Discharged close latch .
9. Erosion 1. Bend erosion indicator tab to be in line with disc on wipe spring
indicator assembly. Only perform this adjustment upon replacement of VI
Closed Discharged Charged
(See Section 8.5) Stop or pole assembly.
34
Distribution Breaker
Section 9. Repair and Replacement
General 6. Reconnect riser bus, tighten bolts. Torque to 35 ftlb.
The following information covers in detail the proper
method of removing various parts of the breaker in order 7. Perform the Vacuum Interrupter Integrity test.
to make any necessary repairs. This section includes only
those repairs that can be made at the installation on parts 9-3 Pin Retaining Rings
of the breaker that are most subject to damage or wear. These rings are widely used in the ML18/ML18H
mechanism to retain pins. They can be installed and
9-1 Renewal Parts removed with a pair of standard pliers. DO NOT REUSE
It is recommended that sufficient renewal parts be carried after removal. To remove, slowly squeeze the removal
in stock to enable the prompt replacement of any worn, ears while pulling, To install, position on the pin groove
broken, or damaged parts. A stock of such parts and squeeze the installation ears closed to not more than
minimizes service interruptions caused by breakdowns, 1/16 inch gap between ears.
and saves time and expense. When continuous operation
is a primary consideration, more renewal parts should be 9-4 Control Switches
carried, the amount depending upon the severity of the Control switches may be removed from their mounting
service and the time required to secure replacements. brackets by disconnecting the wires and removing the
two mounting screws. Use a small screwdriver to remove
Renewal parts, which are furnished, may not be identical and replace the switch on the bracket checking that the
to the original parts, but they will be interchangeable. correct type, normally open or normally closed, is used.
A separate Renewal Parts Bulletin is available from your Re-install wire and adjust per Section 6.6, Control
local GE Sales office by asking for GEK-90219. Switches.
2. Close the breaker and remove the interrupter clamp, 3. Pump the manual close handle 3 - 4 times to transfer
all remaining spring pressure from the spring
(4) Fig. 11. Open the breaker and remove the four
crossbar to the gag plate.
bolts holding the pole assembly to the mechanism
and remove the old pole assembly. 4. With the 5/16 Allen wrench remove the pivot bolt
3. Set the new pole assembly in place and install the (10), Figure 23, and the closing spring (1), Figure 23.
four mounting bolts. 5. Then remove the spring crossbar and its support
plate by removing the two 3/8 bolts retaining it.
4. Close the breaker using the Slow Closing Operation.
Perform the closing operation slowly while guiding 6. Disconnect the trip linkage tension spring.
the tip of the operating rod into the base of the
movable contact rod on the vacuum interrupter. 7. Remove the bolts from the coil bracket leaving the
After the breaker is fully closed install the coupling two bolts nearest the front in place in the
clamp. mechanism plate.
35
Distribution Breaker
Section 9. Repair and Replacement
8. The trip coil and armature can now be removed disengaged and the garter removed before the bushing is
by cutting the coil leads. removed. The procedure is reversed for reinserting a
bushing. The ground sleeve is referred to above is in the
To install the new coil connect leads with insulated butt form of a conductive coating applied directly to a section
connectors and reverse the above procedure. See Table of the lower end of the bushing. The garter make s
2, Item 1 for setting the stroke of the armature. Apply electrical contact with the ground sleeve and the
Loctite to the threads of the pivot bolt when it is conducting leads terminated in the terminal complete the
replaced. See Section 6, Measurements and connection to ground potential.
Adjustments for setting the stroke of the armature.
Charge the breaker, remove the gag plate, then NOTE: Upon completion of any kind of repair work, all
electrically close and trip it to make certain it has been interrupter and mechanism adjustments must be
reassembled correctly. checked. Refer to the sections on Mechanical and
Electrical Adjustment.
9-6 Closing Coil Replacement
Remove the closing coil housing (6), Figure 23. Ordering Instructions
Disassemble the closing armature and closing coil. Cut 1. Always specify the complete nameplate data of both
the leads to the closing coil and remove the coil. Butt the breaker and mechanism.
splice the new coil into the wiring harness and reassemble 2. Specify the quantity, catalog number (if listed),
the coil and housing. Readjust the closing coil armature reference number (if listed), and description of each
travel in accordance with instructions in Table 2, Item 2. part ordered, and the parts bulletin number.
9-7 Entrance Bushing Removal 3. Standard hardware, such as screws, bolts, nuts,
In the event that an entrance bushing must be removed, washer, etc. is not listed in this bulletin. Such items
the current transformer on that bushing must first be should be purchased locally.
removed to allow the removal of the grounding spring.
4. For prices or information on parts not listed in the
The grounding spring is a long coil spring hooked together
Renewal Parts Bulletin, refer to the nearest GE office.
at the ends to form a garter, which is passed up over the
bushing ground sleeve. Within the coil spring is a bare
conductor, the ends of which come out of the spring and
9-8 Breaker Removal
Kit number 0282A6539G001 should be installed to
are terminated in a single terminal. The terminal is
facilitate safe removal of the breaker.
anchored to the roof frame. The terminal must be
36
Distribution Breaker
Section 9. Repair and Replacement
5 3 4 6
14
10
7
11
2
2
9 8 13 12 15
1. Closing Spring 9. 52Y Relay
2. Opening Spring 10. Pivot Bolt
3. Auxiliary Switch 11. SM/LS Motor Control Switch
4. Spring Charging Motor 12. LCS Latch Checking Switch
5. Trip Coil 13. CL/MS Closing Latch
6. Closing Coil 14. Optional contacts switch operator
7. Ratchet Wheel 15. Close latch adjustment screw
8. Closing Cam
Figure 23. Bottom View of ML18/ML18H Spring Charged Mechanism
9.9 Auxiliary Switch Replacement To install new switch, attach leads then install switch, or
With the breaker open and the closing spring discharged, install switch then attach leads depending upon type of
remove retaining clip from auxiliary switch shaft, or loosen switch and its terminal accessibility. Install switch shaft in
clamping bolt in operating link. Remove mounting hardware operating link with index mark aligned as shown in the
securing auxiliary switch to mechanism plate. Slide auxiliary figure. Reverse above procedure to complete installation.
switch and shaft out of operating link. Before removing any
wires from switch terminals, make sure they are properly 1
tagged with switch terminal numbers to assure proper 1. Index Mark
placement on new switch. Remove wires. 2. Stopper
38
Distribution Breaker
Section 9. Repair and Replacement
39
Distribution Breaker
Section 9. Repair and Replacement
Stationary
Metal-to-Insulation
Electrical Terminal
Vacuum Seal
Electric Arcing
Vacuum Chamber Region
Insulating
Vacuum Envelope
Metal Vapor
Condensing Shield
Flexible Metallic
Bellows Shield
Metal-to-Insulation
Movable Electrical Vacuum Seal
Terminal
40
Distribution Breaker
Section 9. Repair and Replacement
SEE NOTE 3
NOTE: 1. DASHPOT ADJUSTMENT TO BE .781 +/- .030 WHEN BREAKER IS IN THE OPEN POSITION (AS SHOWN).
41
Intentionally left blank
42
USER REPORT NO.
User Company_______________________________________________
43
ADDITIONAL INFORMATION REQUIRED FOR ANALYSIS OF MAJOR OR
SYSTEM RELATED FAILURE
(USE ADDITIONAL PAGES AS NECESSARY)
(2) Operation and timing sequence (including all alarms) of this and related breakers
from last time that conditions were definitely normal
(5) Attach a description of the exact position of all mechanical components from the control solenoid through all
interrupter contacts as applicable (photograph each in detail before mechanisms are moved, supply copies
of photos with report.)
(6) Describe arc damage and location of arc products relative to valve seals, (photograph each in detail before
any clean up or post failure mechanism movement, supply copies of photos with report.)
44
Notes
45
Notes
46
Notes
47
These instructions do not purport to cover all details or variations in equipment not to provide for every possible
contingency to be met in connection with installation, operation or maintenance. Should further information be desired or
should particular problems arise which are not covered sufficiently for the purchasers purposes, the matter should be
referred to the General Electric Company.
48