5599-9001-010EN0711 Lumitherm

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GEA Farm Technologies
LUMITHERM II Ventilation System

Installation and User Manual
Manual / Installation manual / Parts list

(Translation of original manual)
5599-9001-010
07-2011
GEA Farm Technologies - The right choice.

Table of contents
1 Introduction............................................................................................................ 4
1.1 About this manual .............................................................................................. 4
1.2 Manufacturer's address ..................................................................................... 5
1.3 General terms and conditions ............................................................................ 5
1.4 Declaration of Conformity .................................................................................. 6
2 Safety ...................................................................................................................... 7
2.1 User liability ....................................................................................................... 7
2.2 Safety signage ................................................................................................... 7
2.3 Basic safety precautions .................................................................................... 8
2.4 Personnel qualifications ..................................................................................... 8
2.5 Potential hazards ............................................................................................... 9
3 Field of application .............................................................................................. 10
3.1 Permitted uses ................................................................................................. 10
3.2 Modifying the equipment.................................................................................. 10
3.3 Operating limits and technical specifications ................................................... 11
4 Transport .............................................................................................................. 13
4.1 Safety instructions for transport ....................................................................... 13
4.2 Removal of packaging material ....................................................................... 13
5 Installation............................................................................................................ 14
5.1Safety precautions installation ....................................................................... 14
5.2 Preparing for installation .................................................................................. 15
5.2.1 Check parts list .......................................................................................... 15
5.2.2 Tools .......................................................................................................... 15
5.3 Install Lumitherm II frame ................................................................................ 17
5.4 Install the bird mesh......................................................................................... 18
5.5 Install the guttering and wind rattle stoppers ................................................... 19
5.5.1 Installing top gutter .................................................................................... 19
5.5.2 Install external wind rattle stoppers............................................................ 20
5.5.3 Install bottom gutter ................................................................................... 21
5.5.4 Install internal wind rattle stoppers............................................................. 22
5.6 Install fan ......................................................................................................... 23
5.6.1 Install fan unit............................................................................................. 23
5.6.2 Install fan mounting rail .............................................................................. 24
5.6.3 Install fans, supports and air hoses ........................................................... 25
5.6.4 Install side cover of ventilator unit .............................................................. 27
5.7 Install poly bag ................................................................................................. 28
5.8 Install motor cover ........................................................................................... 31
5.9Install end cover kit ........................................................................................... 32
5.10 Install condensate pot .................................................................................... 33
5.11 Seal poly bag ................................................................................................. 34
5.12 Installation of climate computer ................................................................. 35
5.13 Installation of thermostats .......................................................................... 35
5.14 Removal of installation material ..................................................................... 36
2 Lumitherm II Ventilation System/07-2011

6 Operating instructions ........................................................................................ 37
6.1 Safety precautions for operation ...................................................................... 37
6.2 Operation with the climate control computer .................................................... 37
6.3 Operation with thermostats .............................................................................. 37
6.3.1 Safety precautions for thermostats ............................................................ 37
6.3.2 Thermostat switching sequence ................................................................ 37
7 Troubleshooting .................................................................................................. 39
8 Maintenance ......................................................................................................... 40
8.1 Safety precautions Maintenance................................................................... 40
8.2 Maintenance intervals and maintenance criteria .............................................. 41
9 Shut down ............................................................................................................ 42
9.1 Safety precautions Disassembly ................................................................... 42
9.2 Disassembly procedure ................................................................................... 42
9.3 Disposal of disassembled material .................................................................. 42
10 Appendix ............................................................................................................ 43
Appendix A: Abbreviations.................................................................................... 44
Appendix B: Wiring diagram for fans with thermostat ............................................ 45

1 Introduction
1.1 About this manual

This manual is written for installers and users of RDB Lumitherm systems fitted with a
thermostat or a climate control computer.1 This manual contains operating
instructions for installers and end users of the Lumitherm system. It also describes
the residual risks which may occur during the life cycle of the equipment. Please read
this manual before you start any of the following operations: transport and handling;
installation; operation; maintenance; troubleshooting; disassembly and disposal.
Read the manual before consulting any product information or technical information
about the Lumitherm system.
Keep the user manual in a readily accessible place for the user. The manual is
part of the equipment. In the event of a change of ownership it must be given to
the new owners of the equipment.
The content of this manual is subject to change without notice. An up-to-date

manual is available from the dealer or the manufacturer.
We operate a policy of continuous technical improvement and reserve the right

to change the specifications and illustrations in this manual without prior
notice.
Written permission from the manufacturer is required for reprinting, translation
and reproduction, in whole or in part, in any form whatsoever.
Further explanation of the abbreviations, units, technical terms, special names
and industry terminology used in this manual is provided in the appendix to
this document.
This user manual is the first of a pair. A second manual is provided for systems fitted
with a climate computer.
You only need this manual if you have a Lumitherm system fitted with
thermostat control.
If you have a Lumitherm system fitted with a climate computer, the equipment
will be supplied with the following additional manual:
Climate computer for Lumitherm II, automatic ventilation curtain
In the interests of safety, this equipment must only be operated by persons

over the age of 16 who have carefully read the user manual.
You should be aware that failure to read and follow all the instructions in this manual
can cause hazards.
If you have questions or suggestions after reading this manual, please contact your
GEA dealer.
1
RDB Lumitherm system fitted with a thermostat or a climate control computer: In the rest of
this document the equipment is referred to simply as the Lumitherm system.

1.2 Manufacturer's address
Product Name or Model Number: User manual / Installation instructions

Language: English (original language: Dutch)
Version: 05-2011
Manufacturer:
GEA Farm Technologies
Royal De Boer Stalinrichtingen BV
Vestaweg 5
Postbus 1512
8901 BV Leeuwarden
The Netherlands
Phone (0031) 58 23 32 000
Fax (0031) 58 23 32 001
E-mail: info@deboerstal.com
Web: www.deboerstal.com
1.3 General terms and conditions
For details about the warranty, restrictions/exceptions to the warranty and general
terms and conditions for RDB Lumitherm in combination with a thermostat or climate
computer, refer to:
Wilaard terms and conditions

General sales, delivery and payment conditions of DB Wilaard Holding B.V.
registered with the Leeuwarden Chamber of Commerce under no. 01067746.

1.4 Declaration of Conformity
EC Declaration of Conformity for Machinery
(Directive 2006/42/EC, Annex II, Part A)
We,
Royal De Boer
Vestaweg 5
8938 AV Leeuwarden
The Netherlands
do hereby on our sole responsibility declare that the following machine;
Brand name : Lumitherm II in combination with T15-WD

Serial number : 2011-03 and higher
to which this declaration applies is in conformity with the provisions of the following
directive(s)
- Machinery Directive (2006/42/EC)

- Low Voltage Directive (2006/95/EC)
- EMC Directive (2004/108/EC)
Place : Leeuwarden
Date : 15 03 2011
Country: The Netherlands
pp. A. Rietveld,
Head of Research and Development

2 Safety
2.1 User liability
Important Before you install or put into service the equipment, you must
carefully read this Installation and User Manual LUMITHERM II and, where
applicable, also the Climate computer for Lumitherm II manual.
Persons under 16 years of age must not use this equipment. You must not use
this equipment if you have not read and understood the instructions in this
manual.
The user is responsible for the personal safety of exposed persons working
within the operating area of the system.
Unauthorised persons may only enter the operating area under supervision
and must be made aware of any residual risks. (Unauthorised persons are
defined as anyone under 16 years of age, visitors, members of the general
public and exposed persons working in the vicinity).
To ensure that you work safely with Lumitherm II, please read this manual
thoroughly.
Keep the manuals in a easily accessible place at all times throughout the
equipment life cycle.
2.2 Safety signage

This section describes the safety signs applied to the machine and used in this
manual.
Symbol Description
Danger! Electrocution hazard.
Caution! Suspended loads. Falling objects.
Hazard warning.
Caution! Trapping and crushing hazard. Hands and fingers.
Caution! Machine may start automatically.
Mandatory sign. Wear safety gloves.

Mandatory sign. Wear ear protectors, goggles and safety helmet.
Mandatory sign. Wear safety shoes.
Stop! No unauthorised access.
2.3 Basic safety precautions
Danger. Electrocution hazard inside the control box!

Before you open the control box, switch off and lock out
the power supply.
Warning. Unexpected start up
Before you start work inside the fan operating area,
switch off and lock out the power supply.
The electrical system must be installed in compliance with the locally

applicable standards.
Before you enter the operating area SWITCH OFF AND LOCK OUT THE
MAIN ON-OFF SWITCH (USE A PADLOCK).
Before you start any installation, maintenance, cleaning or repair work
SWITCH OFF AND LOCK OUT THE MAIN ON-OFF SWITCH (USE A
PADLOCK). (Unless specified otherwise in the manual). This will prevent
accidental or unexpected system start-up.
Only use original GEA Royal de Boer spare parts for repairs.
Do not use the drive of the ventilation curtain to move or lift objects other than
the ventilation curtain.
Do not disable or bypass safety devices.
2.4 Personnel qualifications
Connection of the control cabinet must only be performed by an authorised

installer or electrician.
Prior to start-up, an expert must check that the required electrical safety
measures have been implemented.
In order to be able to install and operate the machine safely you must read the
manuals supplied first.
You must follow all instructions in the manuals. Of particular importance are
the instructions concerning the safe operation of the machine throughout its
life cycle.

2.5 Potential hazards
Before you start any work in the operating area, switch off and lock out the
main ON-OFF switch. (Use a padlock).
Do not stand under or close to suspended loads during handling and

installation. Use appropriate lifting equipment.
Incorrect installation, failure to use original spare parts and failure to follow the
instructions in this manual can cause equipment damage and personal
injury.
Before you enter the operating area of the equipment,, switch off and lock
out the main ON-OFF switches .
Overloading of the fans causes overheating of the fan motors and will trip the
overload switches. This will shut down the fans. The motors will start again
automatically once they have cooled down. Before you start
troubleshooting or maintenance in the equipment operating area, switch
off and lock out the main ON-OFF switch.
During installation, maintenance and inspection always wear suitable personal

protective equipment (PPE).
Caution! Fans can start automatically! Make sure that the guards are
always secured with locking devices (e.g. padlock), which can only be
removed using tools!
The user must ensure at all times that electrical components are ALWAYS
connected in accordance with the locally applicable standards. Only suitably
trained and authorised personnel are permitted to connect up electrical
equipment.
Follow the installation instructions described in this manual for the Lumitherm
system.

3 Field of application
3.1 Permitted uses

Lumitherm II is a system designed to regulate the size of a ventilation gap in the side
wall of a barn through the inflation of translucent poly bags.
The Lumitherm II system consists of a frame holding a poly bag curtain mounted on
the side wall of a barn. Fans are connected to the poly bag.
The fans are controlled by a thermostat or a climate control computer. The fans can
also be operated manually using the pushbuttons on the controller. Control can be
either fully automatic (climate computer or thermostat) or manual (climate computer
or ON-OFF switch).
The poly bag is divided into a number of pipes which, when not inflated, lie folded up
in the frame. When the poly bag is inflated, these pipes unfold to form a completely
closed insulating wall, which lets through the light. The system is inflated by one or
more fans. When the fan is switched off, the poly bag collapses and automatically
folds up thereby opening the ventilation gap again. To allow the poly bag to collapse
more quickly, a PVC tube is fitted in the second pipe from the top.
The Lumitherm II system can be made up of several sections depending on the

height of the ventilation gap required.
3.2 Modifying the equipment

Do not make unauthorised modifications to the system. Unauthorised modifications
may make the system unsafe.
Modifications must be authorised by the manufacturer in writing prior to any changes.

3.3 Operating limits and technical specifications
Machine designation: Lumitherm II with climate computer, thermostats or ON-

OFF switches.
Part and serial numbers: The part and serial numbers are on on the rating plate
attached to the equipment.
For technical specifications and operating limits relating to automatic or manual

operation of Lumitherm II, see Figures 3.1 and 3.2.
Further specifications relating to the control unit are given in the manual Climate
computer for Lumitherm II supplied with the control unit.
LUMITHERM II AUTOMATIC / MANUAL OPERATION

Type of ventilation
Lumitherm II
curtain
Environment Side wall of cow barn
Movement area,
maximum (width x 80 x 3
height of opening)
Power supply / fan Hz V I P IP
(80 W fan) 50 230 (V) 0.35 (A) 0.080 kW 44
(5570-0700-004) 60 230 (V) 0.44 (A) 0.100 kW 44
2350/2450 rpm
(190 W fan) 50 230 (V) 0.8 (A) 0.190 kW XX
XF 2E 300 / 5570-
2350 rpm
0700-009
Power supply climate
control Lumitherm II
Voltage 230 VAC +/- 10% / 50/60 Hz
Power consumption XXX
Thermostat
T15-WD ( 5570-1000-004 )
specification
Voltage 60/380 V
Temperature range 0-40 C
Minimum load 120 VA (2A 60V)
Maximum load 16(4)(A)/380(V)
Protection class IP 55
Figure 3.1 Technical specifications

Operating temperatures
Fans -5 to +60 C
Poly bag All temperatures normally occurring in and
around barns.
Control system Mount indoors in a frost-free area.
Thermostat -20 to +50 C

Thermostat hysteresis switch 1.5(1) C
Operating conditions - humidity
Poly bag Is placed outside the barn. Moisture-
resistant, drive system must not be directly
exposed to rain.
Control unit Electrical components (except for
fans/sensors, rain detectors) must be
positioned indoors, i.e. not directly exposed
to rain. Keep control system powered up as
much as possible to prevent condensation
forming inside. Thermostats must be
positioned indoors.
Thermostat IP 55 seal (= protected from water jets) can
be exposed to rain.
Fans IP 44 seal (= protected from water
splashes) depends on system, cable gland
seal, cover seal. Do not hose down.
Figure 3.2 3.3 Operating limits Lumitherm II

4 Transport
4.1 Safety instructions for transport

Use appropriate lifting equipment to prevent material damage and/or life-threatening
injuries to persons.
Hazards during transport:
Projecting sharp edges can cause cuts.

Suspended loads can fall, resulting in serious injuries or death. Do not stand
underneath suspended loads!
Suitable lifting and handling equipment:

Forklift
Pallet
Important!
Check the load-bearing capacity of the ground and barn floor.
Comply with all locally applicable health and safety regulations governing
lifting/installation.
4.2 Removal of packaging material

Handle all remaining packaging material and/or parts appropriately. Dispose of
packaging material in accordance with local regulations regarding waste disposal and
recycling.

5 Installation
5.1Safety precautions installation
Installation and start-up must be performed by a service technician and/or

installer.
Important! Sensors positioned at a (great) height must be installed by a
suitably qualified person using appropriate equipment.
All locally applicable health and safety regulations must be observed during
installation.
Follow the installation procedure given in this Installation and User Manual
LUMITHERM II and (where applicable) in the user manual Climate computer
for Lumitherm II.
The power supply to the equipment must be disconnected during installation.
Use appropriate personal protective equipment (PPE) during installation.
Important! The user must ensure that the ventilation system is installed in
accordance with the instructions and in compliance with the applicable
electrical standards.

5.2 Preparing for installation
5.2.1 Check parts list
Before you start installation, check the parts list (using the parts list, Figure 5.2). If
any parts are missing or damaged, contact your dealer. Caution Do not use
damaged components.
5.2.2 Tools
You will need the following tools to install the Lumitherm II system (Figure 5.1). Tools
needed to connect the climate computer or thermostats are not included here.
This work must always be performed by a qualified electrician and in accordance with
the locally applicable standards.
Try square Spanners

Battery-powered drill Ratchet and socket set
Mole wrench Drill bits for metal (3.5mm, 7mm)
Spirit level Angle grinder/hacksaw
Chalk line
Staple gun
Plate shears
Figure 5.1 Tools required for Lumitherm II system
Warning. Electrical hazard when connecting control box!

Electrical components must only be connected up by a
qualified installer.

A Roofing screw 38mm 5570-0701-001 S Flexible hoses 5570-0700-001/002
B Top gutter 5570-1200-029 T Support for fan 5570-1200-037
C Bottom gutter 5570-1200-028 U Bolt M6x25 5500-6000-077
D Carriage bolt M8X40 5500-8000-126 V Electric socket
E Internal wind rattle stopper 5570-0804-.. W Fan guide rail
F External wind rattle stopper 5570-1200-.. X Bolt M6x65 8.8 5500-6000-094
G Bolt M6x16 SS 5500-6000-074 Y Bolt M6x50 8.8 5500-6000-091
H Flange nut M6 5500-6000-084 Z End cover kit
I Lock nut M6 Nyloc 5500-6000-085 ZA Motor cover
J Round head screw M6X16 SS 5500-4000-062 ZB Side cover
K Bracket, internal wind rattle 5570-0805-001 ZC Tie-wraps 5500-5000-101
stopper
L Coach bolt M6x35 5500-6000-067 ZD Fans 5570-0700-004 / - 009
M Bronze bushing 10x15x16mm 5550-1009-000 ZE Poly bag
N Counterplate M8x40 5570-0734-000 ZF Gasket 5570-2476-000
O Bolt M8x25mm 5570-0719-000 ZG Plug 5500-8000-160
P Washer M8 5500-8000-149 ZI PVC tube dark grey 5500-1510-000
Q Safety cable 5570-9375-000 ZJ PVC glued socket 25mm 5570-0598-036
R Motor cover fastening strip 5570-1200-000 ZK Bracket , wind rattle stopper 5570-1200-039
Figure 5.2 Lumitherm parts list

5.3 Install Lumitherm II frame
Mount the Lumitherm II system on a wooden frame.

Calculate the measurements for the frame to which the system is going to be
fitted. These measurements are very important for functioning of the system.
Use Figure 5.3 to help you determine the required dimensions for the frame.
Important! You must add an extra 5 cm length at the edge of the fan. The system
must not project beyond the barn (i.e. system must not be longer than the barn)!
Figure 5.3 Measurements of ventilation system

5.4 Install the bird mesh
Fit the bird mesh to the horizontal beam. Start at the top and draw the mesh
down.
Important! Make sure that the bird mesh is fitted flush with the top beam.
Staple the mesh securely on the top, bottom and side edges. The bird mesh
must cover the whole frame.
Make sure that the end of the mesh finishes under the bottom edge of the
gutter. This will ensure that there are no sharp edges which might puncture the
poly bag causing it to leak (Figure 5.4).
Caution! Remove any sharp or pointed parts which might damage the poly bag.
Figure 5.4 Mesh at bottom of gutter

5.5 Install the guttering and wind rattle stoppers
5.5.1 Installing top gutter

Before installation remove the protective film from the top and bottom gutter
(B) + (C). See Figures 5.4 and 5.5.
Fit the top gutter (B) so that the bird mesh is firmly secured underneath
(Figure 5.5).
Important! Make sure that the gutter is perfectly level.
Insert a roof screw (A) in each of the holes in the top gutter (Figure 5.5).
Attach the gutter at least 2 cm from the bottom of the beam.
Cut the top gutter to size.2 of the barn.
Important Make sure that you shorten the next to last gutter so the system
always begins and ends with a full length of guttering. Use plate shears to
shorten the guttering.
Figure 5.5 Roofing screw and top gutter
Caution Check all guttering for sharp edges. These can cause injury to persons
and damage to the system. Any burrs3should be removed after shortening.
2
Important Top guttering is supplied in standard lengths which need to be cut to size.
3
Burr:303 sharp edge

5.5.2 Install external wind rattle stoppers
Fit the external wind rattle stoppers (F) to the top gutter with bolts (G) and
flanged nuts (H). See Figure 5.8 for the centre-to-centre measurements.
Ensure that the external wind rattle stoppers are straight and attach them to
the wind rattle stopper bracket (ZK).
Then fit this wind rattle stopper to the wall with roof screws (A).
Important If the wind rattle stopper bracket is to be mounted on a brick
wall, drill a hole first and fit a plug (ZG).
Figure 5.6 Installing external wind rattle stoppers I Figure 5.7 Installing external wind rattle
stoppers II
Figure 5.8 Centre-to-centre measurements for installing external wind rattle stoppers
5.5.3 Install bottom gutter
Install the bottom gutter(C), starting from the fan side (Figure 5.9).
Position the bottom gutter on the wind rattle stopper bracket and mark where
the hole is to be drilled in this gutter. This hole is already predrilled in the wind
rattle stopper bracket (ZK) (Figure 5.9).
Drill a 7mm hole in the bottom gutter. This hole is used to attach the bottom
gutter with a round head screw (J) and a flanged nut (A) (Figure 5.6).
Figure 5.9 Installing bottom gutter
Caution The bird mesh must extend below the bottom gutter.4 (Figure 5.10).
Figure 5.10 Bird mesh and bottom gutter
4
Note: The outer wind rattle stopper in Figure 5.10 does not correspond to actual installation.

5.5.4 Install internal wind rattle stoppers
Fit the internal wind rattle stoppers (E) to the inside opposite the external wind
rattle stoppers (F) (Figure 5.11).
If necessary, cut the guides down to size.
Fit the wind rattle stopper bracket (K) in the internal wind rattle stopper at the
top (Figure 5.11).
Then fit the internal wind rattle stoppers (E) opposite the external wind rattle
stoppers with carriage bolts (D) (Figure 5.11).
Figure 5.11 Installing internal wind rattle stoppers

5.6 Install fan
5.6.1 Install fan unit
Fit the fastening strip(R) for the motor cover at the top (Figure 5.12).
Fit the washers (P), the bronze bushings (M) and the safety cables (Q) onto
the bolts (Y) between the strip and the bottom gutter (B) (Figure 5.12).
Also fit the fastening strip R) for the motor cover at the bottom. Do not forget
to fit the washers (P) and the bronze bushings (M) (Figure 5.12).
Figure 5.12 Installing fan unit

5.6.2 Install fan mounting rail
Fit the mounting rail (W) to the middle external wind rattle stopper (Figure
5.13).
Attach the top of the profile 16 cm above the middle of the wind rattle stopper
using 2 bolts (L) and 2 lock nuts (I) (Figure 5.13).
INSIDE
+++++ OUTSID
E
CENTRE OF
OPENING
Figure 5.13 Installing fan mounting rail

5.6.3 Install fans, supports and air hoses
Drill 4 holes in the fan supports (T) and (V) to attach the fans and electric
sockets.
Position the hole template for the fan (ZD) over the support and attach the
fan to the support.
Fit the support to the guide rail (W) with a bolt (O) and counter plate (N).
Figure 5.14 Installing fans

Position the flexible air hoses (S) on the fans (ZD) (Figure 5.15).
Turn the hose around the holders and secure with tie-wraps5 (ZC) (Figure
5.15).
Warning! Do not install a fan with the power supply already connected up.
Figure 5.15 Fitting air hoses to fans
5
Tie-wraps: = cable ties

5.6.4 Install side cover of ventilator unit
Install the side cover (ZB). Where the side cover has markings/openings, roof
screws can be used for fastening (A).
Cut or saw a piece of plastic off the side cover as shown in Figure 5.16(ZB).
Fit the side cover to the top gutter with a round head screw (J).
Figure 5.16 Installing side cover of ventilator unit

5.7 Install poly bag
1) 2)
Make an air inlet in the poly bag at the Cut or snip out an opening in the top
point marked with a cross. To do this, layer and then place the gasket (ZF)
place the end of the poly bag (fan side) inside the poly bag.
on a workbench. Attention: Air inlet is
positioned 15 cm from the end (centre-to-
centre).
3) 4)
Place the gasket (ZF) inside the poly bag Heat the second ring and place firmly on
and carefully heat the plastic with a hair the other ring. Apply the hair drier again.
drier so the plastic attaches itself securely
to the gasket.

5) 6)
Repeat with the other air inlets. Check the gutters, wind rattle stoppers
and wall for sharp or protruding edges
which could snag or cut the poly bag.
7) 8)
Place a protective layer over the edge of Place the roll of poly bag material on a
the bottom gutter: the poly bag will be rack that will allow it to unroll easily.
drawn over this.
9) 10)
Detach the external wind rattle stoppers When the poly bag is in the gutter, the
from the bracket at the bottom. The poly PVC tube (ZI) can be inserted in the
bag can now be laid sideways in the second pipe from the top. Position a
gutter without it having to be drawn small lid at the beginning and end as well
through it. This reduces the risk of as a PVC socket between the tubes (ZJ).
damage. Glue to secure in place. Caution Make
sure you do not get glue on the poly bag.

11)
Turn the hoses into the air inlets in the

poly bag. Caution Make sure that the
steel wire coil in the hose does not come
into contact with the poly bag.

5.8 Install motor cover
Fit the motor cover (ZA) to the panel (Figure 5.18).

At the top cut or saw off 2 cm on the right and 1 cm on the left..
Attach the safety cables (Q) to the motor cover (Figure 5.17).
Figure 5.17 Attaching safety cables to motor cover
Install the motor cover (ZA). First insert it at the top between the strip and then
slide the motor cover up as far as it will go. This creates sufficient space at the
bottom to allow the motor cover to also be fixed in place here behind the strip
(Figure 5.18).
Figure 5.18 Installing motor cover

5.9Install end cover kit
Now install the end cover kit (Z). First drill into the sheet metal and the cover.
Attach the end cover (Z) to the external wind rattle stoppers (F) with self-
tapping stepped pins (J) and to the wood using roof screws (A) at the points
indicated (see Figure 5.19).
Where necessary, pieces of plastic can be cut away.
NB.: END COVER (Z) SHOWN AS TRANSPARENT
Figure 5.19 Installing end cover kit

5.10 Install condensate pot
The system can collect condensation in the bottom pipe of a section. To remove
condensate from the poly bag a condensate pot can be fitted at the very end of the
relevant pipe.
Remove the lid for a couple of hours while the system is switched on. The
condensate will be drained off as soon as the fans start up.
1) 2)
Decide where the condensate pot is to be Insert the innermost part of the condensate
positioned and cut or snip into the poly bag at pot through the opening, inside the pipe.
this point.
3) 4)
Cut or snip away any surplus poly bag around Cut out an adhesive strip so as to fit round
the condensate pot. the condensate pot.
5) 6)
Make sure that the adhesive strip fits tightly. Turn the nut onto the condensate pot.
7) 8)
Place the lid on the condensate pot. Finished. N.B. Only remove the lid when
water builds up inside the pipe and needs
to be drained.

5.11 Seal poly bag
It sometimes happens that when you arrive on site the actual length of the system is
different from that ordered. The frame and poly bag can be adjusted to cater for this.
The poly bag can be easily cut to size by sealing.
You need the following tools:

o ironing board
o iron
o (baking) paper
o scissors
Caution Practice first on any pieces of poly bag used for packaging material.
Procedure:
1) 2)
Measure by how much the poly bag Cut this off the poly bag around 3 cm
needs to be shortened. from the line.
3) 4)
Cut the communicating holes between Place the (baking) paper on the poly
the pipes at the same points at which bag and press the hot iron on the
you cut off the poly bag just now. paper. Seal approx. 2 - 3 cm. The poly
bag will melt together to form a whole.
Check that the poly bag is absolutely
tight.
5)
On both edges approx. 15 cm must be

left over to ensure that the poly bag is
suitably taut.

5.12 Installation of climate computer
The climate control computer (where supplied) must be connected by an

authorised installer in accordance with the locally applicable regulations.
Position the climate computer and cables out of the reach of animals.
Preferably position the control box in an office or machine room or shield as
appropriate.
Wherever possible, install the control box in a position where the curtain is
visible. You should be able to see the curtain when operating the control box.
Once all cables are connected, the cable glands should all be sealed (kit) to
ensure that they are watertight.
Make sure that the available voltage and frequency corresponds to the
data on the rating plate of the control system / fans. See also section 3.3.
Operating limits and technical specifications.
Wiring diagrams for the climate computer are in the enclosed manual Climate
computer for Lumitherm II (if the system has been supplied with a climate
computer).
Electrocution hazard. Live components inside control box.

Electrical components must only be connected by a
qualified installer.
5.13 Installation of thermostats

If you have chosen to use thermostats instead of a climate computer, you should be
aware of the following precautions:
Electrical components must only be connected up by an authorised installer.

Caution It must be possible to switch off the fans. For this reason a main
ON-OFF switch must be fitted between the power supply and the
thermostats. Before you start any maintenance on the fans, you must switch
off and lock out the main ON-OFF switch.
The thermostats must be positioned indoors, at least2.5 m from the wall of the
Lumitherm.
Make sure that the thermostats are out of the reach of livestock!
Make sure that the available voltage and frequency corresponds to the
data on the rating plate of the thermostat / fans. See also section 3.3.
Operating limits and technical specifications.
The wiring diagrams for the thermostats are in Appendix B.
Before you start any adjustment or maintenance on the

fans, switch off and lock out the
main ON-OFF switch.

5.14 Removal of installation material
Handle all remaining installation material and/or parts appropriately. Dispose of
waste material in accordance with local waste disposal and recycling regulations.

6 Operating instructions
6.1 Safety precautions for operation

The control box is designed solely for controlling (open / close) a Lumitherm II
system. It must not be used for purposes other than those described in this manual.
Caution When restarting the equipment after a power failure or when starting
the machine for the first time, keep all other persons away for the operating
area of the equipment and away from the fans.
Before you put the machine into service, read the manuals, in particular the
manual Climate computer for Lumitherm II (where supplied).
Warning The equipment must not be put into service if it is not fitted with a
main ON-OFF switch between the power supply and the thermostats. The
equipment must not be put into service if any guards are missing or faulty.
6.2 Operation with the climate control computer

Full instructions on operating the Lumitherm II climate computer are given in the
manual Climate computer for Lumitherm II.
6.3 Operation with thermostats

6.3.1 Safety precautions for thermostats
The thermostats (Multifan T15-WD) (Figure 6.1) used here can be pre-set to a
specific set point value for the barn. The thermostat is dual control, i.e. 6; switching
takes place above and below the set point value.
Important
Make sure that the fans are connected to the correct thermostat contacts (see
also wiring diagram, Appendix B).
The thermostats must only be connected up by an authorised installer.
6.3.2 Thermostat switching sequence

To make inflation of the Lumitherm II wall as simple as possible, it is important to
ensure the proper switching sequence.
Caution Make sure that the top segments are inflated before the lower ones.
6
Dual control: Also known as two-way switching.

To ensure the proper switching sequence for the thermostats, the value (i.e. the
setpoint) for the top thermostats should be higher than the value for the bottom ones.
This means that when the temperature drops, the topmost segment will be heated
before the lower ones. See Appendix B for a wiring diagram which includes the
switching sequence.
Fig. 6.1 Multifan T15-WD thermostat used here

7 Troubleshooting
Fault Cause Solutions

Poly bag only moves up slowly. Too little air. Check operation of fan.
Warning Do not reach into
rotating fan.
Check the hose fittings of the

fan / hose / poly bag.
The poly bag is leaking

somewhere. Repair.
Too little space between the Gap between bird mesh and
bird mesh and wind rattle wind rattle stopper must be 20
stopper. cm. Detach the wind rattle
stopper and reposition it to
produce the right gap.
Poly bag is too long. Make the poly bag the right
length by sealing.
Poly bag has a leak. Seal back together.
Condensation in pipes. Make a hole in the lowest point
of the bottom pipe with a
perforator or fit a condensate
pot. This will allow condensate
to drain off at all times.
Poly bag moves down too Too little space between the The gap between bird mesh
slowly. bird mesh and wind rattle and wind rattle stopper must be
stopper. 20 cm. Detach the wind rattle
stopper and reposition to
produce the right gap.
Poly bag still needs to find its At the beginning it is possible
shape. that the poly bag does not yet
fold up so well and therefore
does not come right down.
Assist folding of the poly bag so
that the folds lie together neatly.
This will enable the poly bag to
come right down again.
Fan does not respond to Incorrect connection. Connect the fan to the heat
7
thermostat or weather side of the thermostat, see
computer. diagram Appendix B.
7
Heat side: The thermostat functions as a two-way switch. If it is too cold, heating is required = heat
side. The fans inflate the Lumitherm curtain. The curtain then acts as an insulating wall to ensure it
becomes warm.

8 Maintenance
8.1 Safety precautions Maintenance
Caution:
Maintenance that includes part changes or electrical troubleshooting must always be
performed by a maintenance specialist authorised by the dealer or manufacturer.
Before you start ANY maintenance on the fans, switch off and lock out the
main motor ON-OFF switch.
Perform the maintenance work as described in the manual to ensure a long
service life of the machine.
During maintenance and repair work, wear appropriate personal protective
equipment (PPE) at all times.
Before you start any maintenance on electrical components (control box,
switches, sensors), check that the ENTIRE system is powered down.
Caution Before you start any maintenance or overhaul

work on the fans, switch off and lock-out the main
ON-OFF switch.
Caution:
During maintenance or cleaning it may be necessary to fully inflate the ventilation
curtain. (This may be necessary to install a condensate pot or to clean the poly bag).
To fully inflate the ventilation curtain during maintenance or cleaning, proceed as
follows:
Set the thermostats to high (40C) so that the fan s rotate continuously.
Take precautions to ensure that the guards are not removed from the fans.

8.2 Maintenance intervals and maintenance criteria
Frequency/part/location Operation / Action
Daily
Operating area Check for possible blockage of the ventilation
system and remove any obstructions.
Operation of the equipment If not operating properly, trace and remove the
cause and restart the equipment.
Weekly
Poly bag Check for damage/sharp edges in construction.
If leaking, reseal.
Check for condensate. If present, drain off the

condensate pot (see Installation and User
Manual LUMITHERM II, Section 5.10 Install
condensate pot).
Fans Check that all fans rotate freely. If not (starting
up), clean or change.
Monthly
Sensors (on systems with climate Check efficiency of sensors. Clean rain sensor
computer) where necessary.
Thermostat Check thermostat efficiency and condition of
cables. Clean where necessary.
Check for moisture on electrical
components.
Every six months
Control system Check settings. Check cabling of sensors/fans
and climate computer.
Air hoses Check for leaks or tears. Check fittings to rails
and adjustment.
Check that hoses can still move freely.

9 Shut down
9.1 Safety precautions Disassembly
Warning Before you start disassembly, make sure that

ALL electrical components are
COMPLETELY POWERED DOWN.
Disassembly must be performed by specially trained persons. You must ensure that:
Electrical disassembly is performed by an authorised installer.

Mechanical disassembly is always performed by suitably instructed and
skilled personnel.
9.2 Disassembly procedure

To ensure safe disassembly proceed as follows. Follow the disassembly steps in the
order shown:
1. Completely empty the poly bags.

2. Power down all electrical components.
3. Disconnect all power supply cables.
4. Disconnect the fans from the poly bag.
5. Disconnect the fans and air hoses.
6. Remove the poly bag.
7. Dismantle the bottom gutters.
8. Dismantle the internal and external wind rattle stoppers.
9. Dismantle the top gutter and remove all plugs from the wall of the barn.
10. Dismantle the climate computer and sensors.
Warning Sensors positioned out of reach high up must be dismantled

according to the health and safety regulations. Access sensors safely!
9.3 Disposal of disassembled material

Handle all remaining disassembled material and parts appropriately. Dispose of
decommissioned material and waste in accordance with local regulations regarding
waste disposal and recycling.

10 Appendix
Appendix A: Abbreviations
Appendix B: Wiring diagram for fans with thermostat

Appendix A: Abbreviations
Unit/term
mm millimetre
cm centimetre
m metre
Hz Hertz (frequency)
V volt (voltage)
kW kilowatt (power)
A amp (current)
C degrees Celsius
F degrees Fahrenheit
SS stainless steel
PVC Polyvinyl chloride (plastic material)

Appendix B: Wiring diagram for fans with thermostat

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GEA Farm Technologies

LUMITHERM II Ventilation System

Manual / Installation manual / Parts list

GEA Farm Technologies - The right choice.

2 Lumitherm II Ventilation System/07-2011

3 Lumitherm II Ventilation System/07-2011

1.1 About this manual

The content of this manual is subject to change without notice. An up-to-date

We operate a policy of continuous technical improvement and reserve the right

Climate computer for Lumitherm II, automatic ventilation curtain

In the interests of safety, this equipment must only be operated by persons

4 Lumitherm II Ventilation System/07-2011

Product Name or Model Number: User manual / Installation instructions

1.3 General terms and conditions

Wilaard terms and conditions

5 Lumitherm II Ventilation System/07-2011

EC Declaration of Conformity for Machinery

(Directive 2006/42/EC, Annex II, Part A)

do hereby on our sole responsibility declare that the following machine;

Brand name : Lumitherm II in combination with T15-WD

- Machinery Directive (2006/42/EC)

Head of Research and Development

6 Lumitherm II Ventilation System/07-2011

2.1 User liability

2.2 Safety signage

Caution! Suspended loads. Falling objects.

Caution! Trapping and crushing hazard. Hands and fingers.

Caution! Machine may start automatically.

Mandatory sign. Wear safety gloves.

7 Lumitherm II Ventilation System/07-2011

Mandatory sign. Wear safety shoes.

Stop! No unauthorised access.

2.3 Basic safety precautions

Danger. Electrocution hazard inside the control box!

The electrical system must be installed in compliance with the locally

2.4 Personnel qualifications

Connection of the control cabinet must only be performed by an authorised

8 Lumitherm II Ventilation System/07-2011

Do not stand under or close to suspended loads during handling and

During installation, maintenance and inspection always wear suitable personal

9 Lumitherm II Ventilation System/07-2011

3.1 Permitted uses

The Lumitherm II system can be made up of several sections depending on the

3.2 Modifying the equipment

10 Lumitherm II Ventilation System/07-2011

Machine designation: Lumitherm II with climate computer, thermostats or ON-

For technical specifications and operating limits relating to automatic or manual

LUMITHERM II AUTOMATIC / MANUAL OPERATION

Figure 3.1 Technical specifications

11 Lumitherm II Ventilation System/07-2011

Thermostat -20 to +50 C

Figure 3.2 3.3 Operating limits Lumitherm II

12 Lumitherm II Ventilation System/07-2011

4.1 Safety instructions for transport

Hazards during transport:

Projecting sharp edges can cause cuts.

Suitable lifting and handling equipment:

Check the load-bearing capacity of the ground and barn floor.

4.2 Removal of packaging material

13 Lumitherm II Ventilation System/07-2011

5.1Safety precautions installation

Installation and start-up must be performed by a service technician and/or

14 Lumitherm II Ventilation System/07-2011