Pressure Vessel ITP Rev 0

Client
Project
Test Plan PRESSURE VESSEL
Fabrication Site
Stages of Inspection / Characteristics/ Properties

ITEM
Inspection Activity to check.
1.0 DOCUMENTS
1.1 Quality Assurance Plan QAP As per Doc No: QAP Rev0
a. Welding Procedures, W.R.T.

1.2 WPS & PQR
Approved Drawing.
2.0 DOCUMENT CONTROL
2.1 Receive Documents from Client
3.0 MATERIAL CONTROL
3.1 Plates -Material Receiving Inspection
a) Check Packing Condition for damage
b) Check Material Physical condition a. Visual & Dimensional.

b. Verification of Mill Test Report &
c) Check Quantity correlation with Heat Marks &
stamping, if available OR Check Test
d) Attach Material Traceability Identification for Physical & Chem. Prop
e) Unpacking Inspection
3.2 Flanges -Material Receiving Inspection
FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
Fabrication Site

ITEM
b) Check Material Physical condition

a. Visual & Dimensional.
b. Verification of Manufacturer Test
c) Check Quantity
certificate & correlation with Heat
Marks & stamping
d) Attach Material Traceability Identification
3.3 Nozzle Pipes -Material Receiving Inspection
b) Check Material Physical condition a. Visual & Dimensional.

b. Verification of Manufacturers T.C.
c) Check Quantity Correlation with Heat Marks &
Stamping / Check Test for Physical &
d) Attach Material Traceability Identification Chem. Prop
3.4 Fasteners -Material Receiving Inspection

b. Verification of Manufacturer Test FM-QAS-62 (Rev.0, 05/17/2010)
Client
Project
Fabrication Site

ITEM

b. Verification of Manufacturer Test
c) Check Quantity
Certificate & correlation with Heat
Marks & stamping
3.5 Gaskets -Material Receiving Inspection

c) Check Quantity b. Verification of Manufacturers TC
Approved
FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
Fabrication Site a. Visual & Dimensional.

b. Verification of Manufacturers TC
Approved

ITEM
3.6 Supports -Material Receiving Inspection

c) Check Quantity
b. Chemical Analysis.
4.0 FABRICATION STAGES
4.1 Dishend forming a. Visual & Dimensional Insp.

b. D.P. Tets on Knuckle & S.F.
c. Minimum Thickness.
4.2 Shell long seam setup a. V-groove Dimensional & Joint alignment
b. Curvature / Ovality
c. Circumference & other Dimensions.
4.3 Long seam back chip

a. D.P. Test
FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
Fabrication Site

ITEM
Circumseam setup of
4.4 main shell a. V-groove Dimensional, Joint
alignment & shell alignment
b. Straightness
4.5 Circumseam backchip of main shell

a. D.P.Test.
4.6 Nozzle to Shell/. Dishend Setup a. Nozzle Size & Flange dimensions
b. V-groove Dimensions
c. Orientation, Projection & Elevation
4.7 Backchip of Nozzle to Shell /Dishend

a. D.P.Test.
4.8 Circumference Setup of Shell to Dishend a. V-groove Dimensional & Joint

alignment
b. Straightness
4.9 Circumference Back chip of Shell to Dishend

a. D.P.Test.
4.10 Radiography (Spot = .T joints)

a. Weld Defects
4.11 Shell to Skirt Setup

a. V-groove Dimensional & Joint alignment
b. Straightness
FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
Fabrication Site

ITEM
a. V-groove Dimensional & Joint alignment
b. Straightness
5.0 FINAL INSPECTION
5.1 Visual & Dimensional before Hydro Test

a. Visual & Dimension Check
5.2 Hydraulic test - shell side a. Leakage

b.Pressure Guage Test Certificate
c. Hold Time 1 Hr. Min
FM-QAS-62 (Rev.0, 05/17/2010)

Client
Project
Fabrication Site

ITEM
6.0 SURFACE TREATMENT & FINAL PAINTING
Sand Blasting /Mechanical cleaning

6.1 a. Inspection of Surface cleaning before painting
finish & Painting
b. Check humidity condition
c. Check curing time
a. DFT Check 25 Micros DFT
7.0 FINAL STAMPING ON EQUIPMENT
a. Name Plate Data

b. Rub Off Marking
c. Spares & loose items bolted on job
FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No: Documen
TAG No: Rev
Drawing No: Date
INSPECTION AND TEST PLAN

Surveillance
Project Specification Acceptance Verifying
Record/Form Manufacturer
Procedure/ Document Reference Criteria Document)
As per ASME, Sec- VIII DIV-1,

Approved DrAWINg Control Sheet P
Edition 2013
As per ASME, Sec- IX, Edition 2013 As per ASME, Sec- IX, Edition 2013 WPS & PQR Checklist WPS & PQR P
Distribution Matrix H
Material Receiving Inspection

Approved Drawing ASME Sec-II PO Pack H
Reports
Check Test
Material Control Procedure Part A and
Certificate
Material Receive List
Equipment Drawing
FM-QAS-62 (Rev.0, 05/17/2010)

TAG No: Rev
Drawing No: Date

Surveillance

Approved Drawing ASME Sec-II PO Pack W
Reports
Equipment Drawing

Approved Drawing ASME Sec-II PO Pack H
Reports
Equipment Drawing
FM-QAS-62 (Rev.0, 05/17/2010)

TAG No: Rev
Drawing No: Date

Surveillance
Approved Drawing ASME Sec-II PO Pack R
Reports
Equipment Drawing

Approved Drawing MOC : As per Approved Drawing PO Pack R
Reports
Material Control Procedure and
Equipment Drawing
FM-QAS-62 (Rev.0, 05/17/2010)

TAG No: Rev
Drawing No: Date

Surveillance

Approved Drawing MOC: PO Pack H
Reports
Material Control Procedure and
Equipment Drawing
Approved Drawing Inspection Report

As per ASME, Sec- VIII DIV-1, Edition 2013 H

ASME, Sec- V, Edition 2013 Inspection Report

As per ASME, Sec- V, Edition 2013 H
FM-QAS-62 (Rev.0, 05/17/2010)

TAG No: Rev
Drawing No: Date

Surveillance




As per ASME, Sec- V, Edition 2013 H


Approved Drawing & Inspection Report

ASME, Sec- V, Edition 2013

FM-QAS-62 (Rev.0, 05/17/2010)

TAG No: Rev
Drawing No: Date

Surveillance


As per ASME, Sec- VIII DIV-1, Edition 2013.
H
(No leakage)
FM-QAS-62 (Rev.0, 05/17/2010)

TAG No: Rev
Drawing No: Date

Surveillance
Manufacturer Specification Equipment Drawing Painting Inspection Report

W
As per Drawing (Painting
Approved Drawing Specification) / ASME, Sec- VIII DIV- and Manual
1, Edition 2013.
Approved Drawing As per Drawing Rub off

H
FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:
Surveillance Inspection
QA
Remarks
(Consultant)
A Existing relevant WPS/PQR, will be reviewed In case

any new WPS/PQR
R/W required, it will be done under QA (Consultant)
FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:
QA
Remarks
(Consultant)
FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:
QA
Remarks
(Consultant)
FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:
QA
Remarks
(Consultant)
RN
RN
FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:
QA
Remarks
(Consultant)
RN
RN
RN
RN
RN
RN
RN
FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:
QA
Remarks
(Consultant)
W
FM-QAS-62 (Rev.0, 05/17/2010)

Document No.
Rev:
Date:
QA
Remarks
(Consultant)
FM-QAS-62 (Rev.0, 05/17/2010)

Pressure Vessel ITP Rev 0

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Client

Test Plan PRESSURE VESSEL

Stages of Inspection / Characteristics/ Properties

a. Welding Procedures, W.R.T.

2.0 DOCUMENT CONTROL

2.1 Receive Documents from Client

3.0 MATERIAL CONTROL

3.1 Plates -Material Receiving Inspection

a) Check Packing Condition for damage

b) Check Material Physical condition a. Visual & Dimensional.

3.2 Flanges -Material Receiving Inspection

FM-QAS-62 (Rev.0, 05/17/2010)

Test Plan PRESSURE VESSEL

Stages of Inspection / Characteristics/ Properties

a) Check Packing Condition for damage

b) Check Material Physical condition

3.3 Nozzle Pipes -Material Receiving Inspection

a) Check Packing Condition for damage

b) Check Material Physical condition a. Visual & Dimensional.

3.4 Fasteners -Material Receiving Inspection

a) Check Packing Condition for damage

a. Visual & Dimensional.

Test Plan PRESSURE VESSEL

Stages of Inspection / Characteristics/ Properties

b) Check Material Physical condition

3.5 Gaskets -Material Receiving Inspection

a) Check Packing Condition for damage

b) Check Material Physical condition

FM-QAS-62 (Rev.0, 05/17/2010)

Test Plan PRESSURE VESSEL

Fabrication Site a. Visual & Dimensional.

Stages of Inspection / Characteristics/ Properties

3.6 Supports -Material Receiving Inspection

a) Check Packing Condition for damage

b) Check Material Physical condition

a. Visual & Dimensional.

d) Attach Material Traceability Identification

4.0 FABRICATION STAGES

4.1 Dishend forming a. Visual & Dimensional Insp.

4.3 Long seam back chip

FM-QAS-62 (Rev.0, 05/17/2010)

Test Plan PRESSURE VESSEL

Stages of Inspection / Characteristics/ Properties

4.5 Circumseam backchip of main shell

4.7 Backchip of Nozzle to Shell /Dishend

4.8 Circumference Setup of Shell to Dishend a. V-groove Dimensional & Joint

4.9 Circumference Back chip of Shell to Dishend

4.10 Radiography (Spot = .T joints)

4.11 Shell to Skirt Setup

FM-QAS-62 (Rev.0, 05/17/2010)

Test Plan PRESSURE VESSEL

Stages of Inspection / Characteristics/ Properties

5.0 FINAL INSPECTION

5.1 Visual & Dimensional before Hydro Test

5.2 Hydraulic test - shell side a. Leakage

FM-QAS-62 (Rev.0, 05/17/2010)

Test Plan PRESSURE VESSEL

Stages of Inspection / Characteristics/ Properties

6.0 SURFACE TREATMENT & FINAL PAINTING

Sand Blasting /Mechanical cleaning

b. Check humidity condition

c. Check curing time