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J Polym Res (2013) 20:61

DOI 10.1007/s10965-012-0061-9

ORIGINAL PAPER

Effects of polymers as direct CO2 thickeners on the mutual


interactions between a light crude oil and CO2
Yongan Gu & Shiyang Zhang & Yuehui She

Received: 11 September 2012 / Accepted: 19 December 2012 / Published online: 6 January 2013
# Springer Science+Business Media Dordrecht 2013

Abstract In this paper, two commercial polymers with Introduction


relatively low molecular weights, poly vinyl ethyl ether
(PVEE) and poly 1-decene (P-1-D), are tested as direct In the past five decades, carbon dioxide (CO2) enhanced oil
thickeners for CO2 and their detailed effects on the mutual recovery (EOR) has become increasingly important to the
interactions between a light crude oil and polymer-thickened petroleum industry. After the primary and secondary oil re-
CO2 are experimentally studied under different reservoir covery processes, a typical residual oil saturation in a light or
pressures. More specifically, the polymer cloud-point pres- medium oil reservoir is still in the range of 5060 % of the
sures are measured at different known polymer solubilities original-oil-in-place (OOIP) [1]. For example, the total vol-
in supercritical CO2. The equilibrium interfacial tensions ume of unrecovered oil in the existing oil reservoirs in Canada
(IFTs) and onset pressures of quick polymer dissolution into is approximately five billion cubic meters [2]. Therefore,
CO2 are measured for the polymerpure CO2 systems. The different EOR techniques are used to recover the remaining
polymer-swelling effect due to pure CO2 dissolution is oil in the oil reservoirs after water flooding is applied. Among
observed and examined. To study the mutual interactions all the EOR methods developed for the light and/or medium
between the light crude oil and polymer-thickened CO2, oil reservoirs, CO2 flooding has been successful to a large
their equilibrium IFTs are measured and their so-called extent under some favourable reservoir conditions [3]. The
minimum miscibility pressures (MMPs) and onset pressures major oil recovery mechanisms for CO2 flooding include the
of the initial quick light-hydrocarbons extraction by CO2 are oil viscosity reduction due to sufficient CO2 dissolution and
determined. The oil-swelling effect due to polymer- possible asphaltene precipitation, light-hydrocarbons extrac-
thickened CO2 dissolution is also visualized and analyzed. tion by CO2, oil-swelling effect, interfacial-tension (IFT) re-
All the experimental data for polymer-thickened CO2 are duction, and immiscible or miscible displacement [4].
compared with those for pure CO2. Because CO2 flooding can not only effectively enhance oil
recovery but also considerably reduce greenhouse gas emis-
Keywords Polymer thickeners for CO2 . CO2 enhanced oil sions [5], the oil industry plans to recover abundant residual
recovery (EOR) . Polymer cloud-point pressure . Equilibrium oil from its light or medium oil reservoirs through an immis-
interfacial tension (IFT)Polymer swelling . Polymer cible, near-miscible or miscible CO2 flood.
dissolution in CO2 However, one of the major technical challenges related to
CO2 flooding is its mobility control due to CO2 low dynam-
ic viscosity and high effective permeability under the actual
reservoir conditions, which lead to an early CO2 break-
Y. Gu (*) : S. Zhang
through. In the past, some research work has mainly focused
Petroleum Technology Research Centre (PTRC), Petroleum Sys-
tems Engineering, Faculty of Engineering and Applied Science, on thickening CO2 by using a polymer as a direct thickener.
University of Regina, Regina, Saskatchewan S4S 0A2, Canada Heller and co-workers measured the solubilities of 53 com-
e-mail: Peter.Gu@Uregina.Ca mercially available polymers in CO2 and identified a total of
17 polymers that are soluble in CO2 [6]. In particular, poly
Y. She
College of Chemical and Environmental Engineering, Yangtze 1-decene (P-1-D) with a relatively low molecular weight has
University, Jingzhou, Hubei 434023, Peoples Republic of China the highest solubility in CO2 and thus can be used as an
61, Page 2 of 13 J Polym Res (2013) 20:61

effective and direct thickener for thickening CO2. Bae and polymer thickener into CO2 affects the mutual interactions
Irani found that supercritical CO2 could also be substantially between a light crude oil and polymer-thickened CO2. Two
thickened or viscosified by using some silicon-based poly- commercially available liquid polymers with low molecular
mers together with an organic co-solvent [7]. McHugh and weights, PVEE and P-1-D, are tested as direct thickeners for
co-workers reported that many fluorinated polymers are CO2. Their cloud-point pressures are measured at different
highly CO 2 -philic under high-temperature and high- known polymer solubilities in supercritical CO2. In addi-
pressure conditions [8]. Furthermore, a research team led tion, the equilibrium IFTs of the polymerpure CO2 systems
by Drs. Enick and Beckman at the University of Pittsburgh and light crude oilpure/polymer-thickened CO2 systems
studied styrenefluoroacrylate copolymers and showed that are measured and analyzed. During the IFT measurements,
they have adequate solubilities in pure CO2 and can increase several important mass-transfer processes are observed. Fur-
its viscosity by 68 times [9, 10]. The molecular design of thermore, their detailed effects are studied and their onset
nonfluorous polymers for thickening CO2 was initiated in pressures are determined accordingly.
1999 by the same research team. It was found that addition
of a side chain with oxygen-containing groups (e.g., the
carbonyl group) can increase the solubility of certain sili- Experimental
cone oligomers in CO2 [11]. A series of poly (ether-carbon-
ate) copolymers synthesized by using propylene and CO2 Materials
can readily dissolve into CO2 at relatively low pressures
[12]. Other oxygen-containing polymers with CO2-philic In this study, two liquid polymers with low molecular
compounds, such as poly vinyl ethyl ether (PVEE) [13], weights were purchased from SigmaAldrich Corporation
poly vinyl acetate (PVAc) [14], and amorphous poly lactic (USA): poly vinyl ethyl ether (PVEE), [CH2CH(OC2H5)]n,
acid (PLA) [15], were also developed to greatly increase Mw =3,800 g/mol and =0.968 g/cm3 at 25 C; and poly 1-
polymer solubility in dense CO2 and CO2 viscosity as well. decene (P-1-D), [CH2CH[(CH2)7CH3]]n, Mw =910 g/mol
Recently, it has been experimentally proven that either and =0.833 g/cm3 at 25 C. They were used as direct
PVEE or P-1-D can adequately dissolve into supercritical thickeners to thicken or viscosify pure CO2. The purity of
CO2 as its direct thickener to substantially enhance its CO2 (Praxair, Canada) used in this study was 99.998 mol.%.
viscosity and EOR performance during a miscible CO2 The CMG WinProp module (Version 2008.10, Computer
flood [16]. Modelling Group Limited, Canada) was used to predict the
It is well known that successful CO2 flooding is largely
controlled by the mutual interactions, e.g., the equilibrium
Table 1 Compositional Analysis Result of the Original Joffre Viking
interfacial tension and interfacial mass transfer, between the Light Crude Oil with Asphaltene Content of wasp =0.10 wt.% (n-Pen-
reservoir crude oil and injected CO2. These mutual interactions tane Insoluble)
determine the overall performance of a given CO2 EOR pro-
Carbon wt.% Carbon wt.% Carbon wt.%
cess. For example, when CO2 is injected into an oil reservoir at number number number
a high reservoir pressure, the interfacial tension of the crude
oilCO2 system is significantly reduced [17, 18]. In addition, C1 0.00 C18 3.00 C35 1.01
CO2 is usually not miscible with a crude oil at the first contact C2 0.00 C19 2.33 C36 0.77
but can gradually develop the so-called dynamic miscibility C3 0.00 C20 2.00 C37 0.77
with it through multiple contacts [5], which is also referred to C4 0.00 C21 2.31 C38 0.55
as the multi-contact miscibility. In the latter case, mutual mis- C5 1.10 C22 1.47 C39 0.81
cibility is achieved through the two-way interfacial mass- C6 1.90 C23 1.89 C40 0.56
transfer processes between the crude oil and CO2 [19]. This C7 6.33 C24 1.43 C41 0.56
fact indicates that the two-way interfacial mass transfer signif- C8 6.67 C25 1.71 C42 0.56
icantly changes the compositions of the crude oil and CO2 C9 5.50 C26 1.46 C43 0.63
phases and plays an important role in developing the dynamic C10 6.00 C27 1.41 C44 0.41
miscibility. In the literature, nevertheless, no experimental tests C11 4.83 C28 1.41 C45 0.41
are conducted to study the effect of a polymer as a direct C12 4.33 C29 1.20 C46 0.41
thickener on the mutual interactions between a crude oil and C13 4.08 C30 1.05 C47 0.37
polymer-thickened CO2 under the actual reservoir conditions. C14 3.58 C31 1.16 C48 0.37
This paper has the following two research objectives: C15 3.83 C32 1.05 C49 0.37
first, achieving a better understanding of how a polymer C16 3.00 C33 0.73 C50+ 11.08
thickener dissolves into CO2 at different pressures; and C17 2.83 C34 0.77 Total 100.00
second, ascertaining whether and how dissolution of a
J Polym Res (2013) 20:61 Page 3 of 13, 61

densities of pure CO2 with PengRobinson equation of state polymer solubility in pure CO2. A schematic diagram of the
(EOS) [20] at different reservoir pressures and a constant experimental setup is shown in Fig. 1. The major component
reservoir temperature of interest. of this setup was a see-through windowed high-pressure cell
The original light crude oil sample was collected from the (IFT-10, Temco, USA) with a net volume of 49.5 cm3, which
Joffre Viking Pool in Alberta, Canada, with the reservoir is shown in Fig. 1a for the polymer cloud-point pressure
temperature of Tres =56.0C and cleaned by applying the measurement. This pressure cell can sustain pressures up to
centrifugal separation method. The density of the cleaned 68 MPa and its maximum working temperature is equal to
dead light crude oil sample was oil =0.815 g/cm3, the oil 177 C. A light source and a glass diffuser (240341, Dyna
viscosity was oil =1.0 mPas at the atmospheric pressure Lume, USA) were used to provide sufficient and uniform
and 56.0C, and its asphaltene content (n-pentane insoluble) illumination for polymer-thickened CO2 or CO2 solution in-
was wasp =0.10 wt.%. The compositional analysis result of the side the pressure cell. A monochrome microscope camera
cleaned dead light crude oil sample was obtained by using the (MZ6, Leica, Germany) with a resolution of 640 480 pixels
standard ASTM D86 method [21] and is given in Table 1. It was used to capture the digital image of CO2 solution at any
can be seen from the table that there are no hydrocarbons time. The high-pressure cell was positioned between the light
under C4 and that the weight percentage of the heavy hydro- source and microscope camera, all of which were placed on a
carbons (i.e., C50+) is equal to w(C50+)=11.08 wt.%. vibration-free table (RS4000, Newport, USA). The digital
image of CO2 solution at each equilibrium pressure was
Polymer cloud-point pressure measurement acquired in tagged image file (TIF) format by applying a
digital frame grabber (Ultra II, Coreco Imaging, Canada)
In this study, a visual method was applied to measure the and stored in a personal computer. A numeric reading of the
cloud-point pressure of either liquid polymer at a known transmitted light intensity ranging from 0 (black) to 255
Fig. 1 Schematic diagram of
the experimental setup used for Hydraulic oil
measuring a The polymer
cloud-point pressure in pure Positive displacement pump
CO2; and b The equilibrium
interfacial tension (IFT) be-
tween a pendant liquid (poly-
mer or oil) drop and pure/
polymer-thickened CO2 by ap-
plying the axisymmetric drop
Crude oil
CO2

shape analysis (ADSA) tech-


nique for the pendant drop case Temperature controller

Syringe pump
P

Pressure cell

Light source Microscope camera

Personal computer

Vibration-free table

Pure CO2 at P, T
Liquid polymer Pendant liquid drop

Pure/thickened CO2 at P, T
Glass plate
a b
61, Page 4 of 13 J Polym Res (2013) 20:61

(white) was made available at each pixel of such an acquired


monochrome digital image of polymer-thickened CO2. Also
the corresponding digital photograph was taken by using a
Nikon digital camera (Coolpix 5700, Nikon, Japan) to depict
the appearance of the entire high-pressure cell filled with
polymer-thickened CO2.
Prior to each polymer cloud-point pressure measurement,
the see-through windowed high-pressure cell shown in Fig. 1a
was cleaned with kerosene and then dried with nitrogen. First,
a small known amount of either liquid polymer (PVEE or P-1-
D) was slowly poured and gently placed onto a small glass
plate, which was positioned horizontally inside the high-
pressure cell. Then the pressure cell was closed, sealed, and
flushed with pure CO2 for several times. A heating tape
(HT955041, Electrothermal, USA) was wrapped around
the pressure cell to heat it and its temperature was controlled
and maintained at the actual reservoir temperature of Tres =
56.0C by using a stepless temperature controller (3PN1010B,
Staco, USA) with the accuracy of 0.1C. A digital high-
precision pressure gauge (Type 2089, Ashcroft, USA) with
the accuracy of 0.05 % was used to measure the equilibrium
pressure inside the pressure cell. Afterwards, pure CO2 was
slowly introduced into the high-pressure cell to increase its
pressure by 0.2 MPa in each step at a time interval of 20 min.
It was found by trial and error that after each pressure change
of 0.2 MPa, this time interval was long enough for the CO2
polymer system to reach a new equilibrium state, which was
indicated by a new equilibrium pressure. This pressurization
process was continued until the liquid polymer on the glass
plate completely dissolved into CO2 at a sufficiently high Fig. 2 Digital photographs of P-1-D-thickened CO2 phase or CO2
equilibrium pressure. In this case, the supercritical CO2pol- solution a When it was a clear and transparent phase at Peq =
ymer mixture became a clear and transparent phase. For 20.9 MPa and Tres = 56.0C; and b When it was in the so-called
polymer cloud-point state at Pcp =20.1 MPa and Tres =56.0C
example, a transparent P-1-D-thickened CO2 phase was
formed inside the high-pressure cell at Peq =20.9 MPa and
Tres =56.0C and its digital photograph is shown in Fig. 2a. An cloud-point pressure was measured twice and found to be
average value of the numeric readings of the transmitted light within 0.2 MPa. The above-described polymer cloud-point
intensities at 25 representative pixels (i.e., 5 rows5 columns) pressure measurement procedure was repeated with a different
of the acquired digital image of P-1-D-thickened CO2 was known amount of the same liquid polymer at the beginning
equal to 250, which was used as a maximum reference value. until a total of five polymer cloud-point pressure versus solu-
Finally, the test pressure was reduced by 0.2 MPa in each bility data points at Tres =56.0 C were obtained.
step at the same time interval until polymer-thickened CO2
became cloudy and the so-called polymer cloud-point state Equilibrium IFT measurement
was reached. The corresponding test pressure was termed the
polymer cloud-point pressure (Pcp) at the known polymer In this study, the same experimental setup shown in Fig. 1
solubility in pure CO2 and actual reservoir temperature. For for measuring the polymer cloud-point pressure in pure CO2
instance, Fig. 2b shows the digital photograph of the polymer was also used to measure the equilibrium IFT between a
cloud-point state at Pcp =20.1 MPa and Tres =56.0C for P-1- polymer and pure CO2 or between a light crude oil and pure/
D-thickened CO2. In this state, an average value of the nu- polymer-thickened CO 2 at each equilibrium pressure.
meric readings of the transmitted light intensities at the same Figure 1b shows a schematic diagram of the see-through
25 representative pixels of the acquired digital image of P-1- windowed high-pressure cell used to measure the equilibri-
D-thickened CO2 was equal to 150, which was 40 % lower um IFT by applying the axisymmetric drop shape analysis
than the maximum reference value of 250 at Peq =20.9 MPa (ADSA) technique for the pendant drop case. Prior to each
and Tres =56.0C. For each CO2polymer system, the polymer IFT test, the high-pressure cell and fluids handling system
J Polym Res (2013) 20:61 Page 5 of 13, 61

were thoroughly cleaned with kerosene and dried with ni- measured from 1.0 to 6.0 MPa at 56.0C in this study. First,
trogen. Then pure or polymer-thickened CO2 was intro- pure CO2 was used to pressurize the high-pressure cell to a
duced into the high-pressure cell from its sample cylinder pre-specified pressure at Tres =56.0 C. After the pressure
to pressurize the high-pressure cell to a pre-specified test and temperature inside the pressure cell reached their stable
pressure. After pure or polymer-thickened CO 2 was values, a polymer sample was introduced from the polymer
injected, it usually took about 30 min for the pressure and source cylinder to form a pendant polymer drop at the tip of
temperature inside the pressure cell to reach their stable the syringe needle. Once a well-shaped pendant polymer
values. A small stainless steel syringe needle was installed drop was formed and surrounded by pure CO2, the sequen-
at the top of the pressure cell. The liquid polymer or light tial digital images of the dynamic pendant polymer drop at
crude oil was introduced from its sample cylinder (500-10- different times were acquired and processed to determine
P-316-2, DBR, Canada) by using a programmable syringe the dynamic and equilibrium IFTs of the polymerpure CO2
pump (100DX, ISCO Inc., USA) to form a pendant liquid system.
drop at the tip of the syringe needle. Once the pendant liquid
drop was formed, its sequential digital images at different Light crude oilpure CO2 system
times were acquired in TIF format by applying the digital
frame grabber and automatically stored in the personal com- To measure the equilibrium IFTs of the light crude oilpure
puter. The time interval for the sequential digital image CO2 system, the pressure cell was pressurized with pure
acquisition was smaller at the beginning and larger when CO2 to a pre-specified pressure at Tres =56.0 C. After the
the pendant liquid drop and surrounding CO2 were close to pressure and temperature inside the pressure cell reached
an equilibrium state. their stable values, the light crude oil was introduced from
For such an acquired digital pendant liquid drop image, a the original oil sample cylinder to the high-pressure cell to
high-precision calibration grid was used to calibrate and form a pendant oil drop at the tip of the syringe needle. Once
correct possible optical distortions. The ADSA program a well-shaped pendant oil drop was formed and surrounded
(LIA Technologies Inc., Canada) for computer image anal- by pure CO2, the sequential digital images of the dynamic
ysis and processing for the pendant drop case was executed pendant oil drop at different times were acquired and pro-
to analyze and process each digital image of the dynamic cessed to determine the dynamic and equilibrium IFTs of the
pendant liquid drop at any time. The required input data light crude oilpure CO2 system.
were the local gravitational acceleration and density differ-
ence between the test liquid drop and surrounding CO2 Light crude oilpolymer-thickened CO2 systems with two
phase. The output data included the dynamic IFT and pen- fixed polymer concentrations
dant liquid drop volume at any time. After all the digital
images of the dynamic pendant liquid drop were processed, Based on the measured polymer cloud-point pressure data,
the experimentally measured dynamic IFTs and pendant PVEE or P-1-D-thickened CO2 with a polymer concentra-
liquid drop volumes at different times were obtained. More- tion of 0.15 or 0.46 wt.% was prepared as a test solvent for
over, the following four important mass-transfer processes each equilibrium IFT test. First, a 500 cc high-pressure
were also observed during the dynamic IFT measurements sample cylinder was cleaned with kerosene and acetone,
and quantified by measuring the dynamic pendent liquid dried with air, and placed inside an air bath. An electric
drop volumes at different times: the polymer-swelling and heater (HZ-315C, Super Electric Co., Canada) and a tem-
oil-swelling effects due to CO2 dissolution, polymer disso- perature controller (Standard-89000-00, ColeParmer, Can-
lution into CO2, and light-hydrocarbons extraction by su- ada) were used to heat the air bath and keep it at a constant
percritical CO 2 . The dynamic IFT measurement was temperature of 56.0C. Second, a known amount of each
repeated for at least three different pendent liquid drops to polymer was accurately measured (e.g., m p = 0.097 or
achieve a satisfactory repeatability of 0.05 mJ/m2 at each 0.589 g for 0.15 or 0.46 wt.% polymer concentration) and
equilibrium pressure and Tres =56.0 C. Only the average placed inside the sample cylinder. Then the sample cylinder
value of the equilibrium IFTs of three repeated equilibrium was capped, sealed, and vacuumed to remove any trapped
IFT measurements at the same equilibrium pressure and Tres air. Third, pure CO2 was injected from the pure CO2 cylin-
=56.0 C was noted and is presented in this paper. der to pressurize the high-pressure sample cylinder by using
the programmable syringe pump. It usually took 30 min for
Polymerpure CO2 systems each polymer to completely dissolve into CO2. Thus an
equilibrium state was reached and indicated by an equilib-
In order to ascertain which polymer (PVEE or P-1-D) can rium pressure (e.g., P eq = 6.0 or 9.0 MPa for 0.15 or
more easily dissolve into pure CO2, the dynamic and equi- 0.46 wt.% polymer concentration). Afterwards, the
librium IFTs of PVEE or P-1-Dpure CO2 system were polymer-thickened CO2 with a fixed polymer concentration
61, Page 6 of 13 J Polym Res (2013) 20:61

was injected into the see-through windowed high-pressure Table 2 Polymer Solubility in CO2, sol, Measured Polymer Cloud-
Point Pressure, Pcp, at Tres =56.0 C
cell to pressurize it to a pre-specified pressure at 56.0C.
Finally, the light crude oil was introduced from the original Polymer sol (wt.%) Pcp (MPa)
oil sample cylinder to the high-pressure cell to form a
pendant oil drop at the tip of the syringe needle. Once a PVEEa 0.67 14.6
well-shaped pendant oil drop was formed and surrounded by 0.69 16.1
polymer-thickened CO2, the sequential digital images of the 0.73 17.1
dynamic pendant oil drop at different times were acquired 0.77 18.3
and processed to determine the dynamic and equilibrium 0.80 19.7
IFTs of each light crude oilpolymer-thickened CO2 system P-1-Db 0.56 14.7
with a fixed polymer concentration. 0.61 15.2
0.66 17.0
0.70 18.5
Results and discussion 0.81 20.1
a
PVEE: poly vinyl ethyl ether
Polymer cloud-point pressures b
P-1-D: poly 1-decene

In this study, the polymer cloud-point pressure in supercrit-


ical CO2 was measured in the following two pressure ranges approximation, Pcp (MPa) is linearly correlated to sol
at Tres =56.0C: Pcp =14.619.7 MPa for PVEE and Pcp = (wt.%) by applying the linear regression:
14.720.1 MPa for P-1-D. These two pressure ranges are
chosen because future CO2 EOR projects in the Joffre Pcp 35:908c sol  9:142 for PVEE 2
Viking Pool are expectedly operated at the reservoir con- 
ditions of Pres =1420 MPa and Tres =56.0C [22]. After the 0:67 wt:%  c sol  0:80wt:%; R 0:976 2

polymer cloud-point pressure is measured, the polymer sol-


ubility in CO2, sol, at the cloud-point state (Pcp and Tres =
56.0C) is determined: Pcp 23:181c sol 1:615 for P1D
 3
mp 0:56 wt:%  c sol  0:81 wt:%; R2 0:958
c sol   1
m
mp CO2 Vcell  p
p

Equilibrium IFTs of polymerpure CO2 systems


where, mp and p are the known mass and density of
polymer to dissolve into CO2; CO2 is pure CO2 density at The equilibrium IFTs of each polymerpure CO2 system
Pcp and Tres =56.0C, which is predicted by using the CMG were measured at Tres =56.0 C in the equilibrium pressure
WinProp module; and Vcell is the volume of the see-through
windowed high-pressure cell, which is equal to 49.5 cm3. 21
The measured cloud-point pressures of two respective
Measured polymer cloud-point pressure Pcp (MPa)

polymers in supercritical CO2 at different known polymer 20

solubilities and Tres =56.0C are given in Table 2 and further II


19
plotted in Fig. 3. These measured polymer cloud-point pres-
sure versus solubility data show that both polymers can
18
adequately dissolve into CO2 at their cloud-point pressures
tested and Tres =56.0C. In general, PVEE has a much higher 17 I
solubility than P-1-D at the same and low polymer cloud-
point pressure. This is because PVEE has an oxygen- 16

containing ether group in the backbone of its molecular


15 Poly 1-decene
structure, whereas P-1-D is a typical hydrocarbon polymer
Poly vinyl ethyl ether
with no oxygen component. It has already been proven that
14
the oxygen-containing ether group is CO2-philic and thus 0.50 0.60 0.70 0.80 0.90 1.00
enhances the solubility of a hydrocarbon polymer in dense Polymer solubility in pure CO2 sol (wt.%)

CO2 if the ether group is attached to its backbone, such as


Fig. 3 Measured polymer cloud-point pressures, Pcp, at different poly-
PVEE [14]. With the measured polymer cloud-point pres- mer solubilities, sol, in pure CO2 and Tres =56.0 C. Line I is Eq. (2);
sure versus solubility data (symbols) in Fig. 3, as a first and line II is Eq. (3)
J Polym Res (2013) 20:61 Page 7 of 13, 61

1.4
range of Peq =1.06.0 MPa in this study. The measured
equilibrium IFTs of two polymerCO2 systems at different 1.2
equilibrium pressures and Tres =56.0 C are plotted and

Relative drop volume Vt / V0


compared in Fig. 4. This figure shows that the equilibrium 1.0

IFTs of PVEECO2 system are lower than those for P-1-D


0.8
CO2 system. Therefore, PVEE and pure CO2 are more
similar in comparison with P-1-D and pure CO2 and PVEE 0.6
can more easily dissolve into pure CO2 than P-1-D.
0.4

Polymer-swelling effect and quick polymer dissolution Poly 1-decene


0.2
into CO2 Poly vinyl ethyl ether
0.0
In the equilibrium IFT measurements for each polymer 0 1 2 3 4 5 6 7
Equilibrium pressure Peq (MPa)
pure CO2 system at different equilibrium pressures, it
was observed that after the pendant polymer drop was Fig. 5 Measured relative pendant polymer drop volumes in pure CO2
formed and surrounded by pure CO2 inside the high- at different equilibrium pressures and Tres =56.0C. Here, the relative
pressure cell, its volume and shape were changed continu- polymer drop volume at each equilibrium pressure is defined as the
ratio (Vt/V0) of the actual pendant polymer drop volume Vt at the end of
ously within a period of 20 min. Figure 5 shows the relative t=1,200 s to its initial volume V0 at the beginning of t=0 s
pendant polymer drop volumes at different equilibrium
pressures. Here, the relative polymer drop volume at each
equilibrium pressure is defined as the ratio (Vt/V0) of the swells and its volume is increased gradually due to the
actual pendant polymer drop volume Vt at the end of t= polymer-swelling effect, which is caused by CO2 gradual
1,200 s to its initial volume V0 at the beginning of t=0 s. It is dissolution.
seen from this figure that there is an onset pressure (Psol) for At a high equilibrium pressure (Peq Psol), however, the
each polymerpure CO2 system, at which the polymer starts pendant polymer drop shrinks quickly and begins to dissolve
to quickly dissolve into CO2. The onset pressures of quick into CO2 as its direct thickener. The pendant polymer drop
polymer dissolution into CO2 are found to be Psol =2.3 MPa volume is reduced by as much as 50 % because of polymer
for PVEE and Psol =5.5 MPa for P-1-D, respectively. dissolution into CO2 and finally CO2 is completely saturated
At a low equilibrium pressure (Peq <Psol), the pendant with the polymer. The sequential digital images of the dynam-
polymer drop swells and its volume is increased by as much ic pendant polymer drop and its volumes for PVEE and P-1-D
as 2030% till t= 20 min due to CO2 dissolution. The at Peq =5.5 MPa and Tres =56.0C are shown in Fig. 6b at four
sequential digital images of the dynamic pendant polymer different times, t=0, 30, 100, and 1,200 s. This figure clearly
drop and its volumes for PVEE and P-1-D at Peq =2.0 MPa shows that if Peq is higher than Psol, polymer quickly dissolves
and Tres =56.0C are shown in Fig. 6a at four different times, into CO2, especially at the beginning (t30 s). The subsequent
t=0, 30, 100, and 1,200 s. This figure clearly indicates that slow polymer dissolution into CO2 occurs and continues till t
if Peq is lower than Psol, the dynamic pendant polymer drop =1,200 s. The pendant polymer drop volume finally reaches a
constant value and there is no further polymer dissolution into
24 CO2 at t>1,200 s.
22 Poly 1-decene
(mJ/m2)

20 Poly vinyl ethyl ether Equilibrium IFTs of the light crude oilpure/polymer-thickened
18 CO2 systems
eq

16
Equilibrium interfacial tension

14
Light crude oilpure CO2 system
12

10
In this study, the equilibrium IFTs of the light crude oilpure
8

6
CO2 system at Tres =56.0 C in the equilibrium pressure
4
range of Peq =6.014.0 MPa were measured and are plotted
2
in Fig. 7. It should be noted that once the equilibrium
0 pressure was higher than a certain pressure (e.g., 14 MPa),
0 1 2 3 4 5 6 7 it became increasingly difficult to keep the dynamic pendant
Equilibrium pressure Peq (MPa)
oil drop at the tip of the syringe needle long enough for one
Fig. 4 Measured equilibrium interfacial tensions, eq, of each polymer equilibrium IFT measurement to be completed. This was
pure CO2 system at different equilibrium pressures, Peq, and Tres =56.0 C because of the initial quick and subsequent slow light-
61, Page 8 of 13 J Polym Res (2013) 20:61

a b
Poly vinyl ethyl ether Poly 1-decene Poly vinyl ethyl ether Poly 1-decene

t = 0 s V0 = 6.210 mm3 t = 0 s V0 = 6.337 mm3 t = 0 s V0 = 6.511 mm3 t = 0 s V0 = 7.217 mm3

t = 30 s Vt = 6.220 mm3 t = 30 s Vt = 6.337 mm3 t = 30 s Vt = 6.389 mm3 t = 30 s Vt = 6.764 mm3

t = 100 s Vt = 7.313 mm3 t = 100 s Vt = 7.313 mm3 t = 100 s Vt = 4.858 mm3 t = 100 s Vt = 5.112 mm3

t = 1,200 s Vt = 7.793 mm3 t = 1,200 s Vt = 7.525 mm3 t = 1,200 s Vt = 3.377 mm3 t = 1,200 s Vt = 3.653 mm3

Fig. 6 a Sequential digital images of the dynamic pendant polymer dynamic pendant polymer drop surrounded by pure CO2 at Peq =
drop surrounded by pure CO2 at Peq =2.0 MPa, Tres =56.0C, and t=0, 5.5 MPa, Tres =56.0C, and t=0, 30, 100, 1,200 s, respectively
30, 100, 1,200 s, respectively. b Sequential digital images of the

hydrocarbons extraction by CO2 and quickly reduced dy- is correlated to the equilibrium pressure Peq (MPa) by ap-
namic IFT at a high equilibrium pressure. In this case, one plying the linear regression in the two pressure ranges:
has to continuously introduce the light crude oil for a long
g eq 1:709Peq 24:784 4
time (e.g., 2030 min) so that eventually a small pendent oil 
drop is formed at the tip of the syringe needle. Also a small 6:0 MPa  Peq  10:7 MPa; R2 0:947
pendant oil drop can stay long (e.g., about 20 min) so that
the measured dynamic IFT at the end can be considered as
the equilibrium IFT. g eq 0:422Peq 11:087 5

It is found that the measured equilibrium IFT is reduced 10:7 MPa  Peq  14:0 MPa; R 0:949
2

almost linearly in the two distinct pressure ranges of 6.0


10.7 MPa and 10.714.0 MPa. Based on the measured For the light crude oilpure CO2 system, the linear regres-
data (symbols) in Fig. 7, the equilibrium IFT eq (mJ/m2) sion equation of the measured equilibrium IFT versus pressure
J Polym Res (2013) 20:61 Page 9 of 13, 61

16
It is found from Fig. 8a for the light crude oilPVEE-
(mJ/m2)

14 thickened CO2 system that the measured equilibrium IFT is


12
reduced almost linearly with the equilibrium pressure in two
eq

different pressure ranges: Peq =6.011.0 MPa and Peq =


Equilibrium interfacial tension

10 11.014.0 MPa. Based on the measured data (symbols) in


8
Fig. 8a, the equilibrium IFT eq (mJ/m2) is correlated to the
equilibrium pressure Peq (MPa) by applying the linear re-
6 gression in the two pressure ranges:
4
g eq 1:527Peq 20:881 7
Pmax = 26.3 MPa 
2 MMP = 14.5 MPa
6:0 MPa  Peq  11:0 MPa; R 0:995 2

0
5 10 15 20 25 30
Equilibrium pressure Peq (MPa) g eq 0:524Peq 9:909 8

Fig. 7 Measured equilibrium interfacial tensions, eq, of the light 11:0 MPa  Peq  14:0 MPa; R2 0:991
crude oilpure CO2 system at different equilibrium pressures, Peq,
and Tres =56.0 C

data for the first pressure range intersects with the abscissa a 16

(i.e., eq =0) at Peq =14.5 MPa at Tres =56.0C. Therefore, the


(mJ/m2)
14
minimum miscibility pressure (MMP) of the light crude oil
pure CO2 system is determined to be MMP=14.5 MPa by 12
eq

applying the vanishing interfacial tension (VIT) technique


Equilibrium interfacial tension

10
[23, 24]. In addition, the miscibility pressure for the heavy
hydrocarbons of the original light crude oil and pure CO2 to 8

become miscible is found to be Pmax =26.3 MPa from the 6


intersection of the linear regression equation for the second
pressure range with the abscissa (i.e., eq =0), which is close to 4

the so-called first-contact miscibility pressure. 2 MMP = 13.7 MPa


Pmax = 18.9 MPa

0
Light crude oilpolymer-thickened CO2 systems with two 5 10 15 20 25 30
fixed polymer concentrations Equilibrium pressure Peq (MPa)

b 16
PVEE and P-1-D are typical hydrocarbon polymers. Thus it
(mJ/m2)

14
is expected that dissolution of either polymer into pure CO2
can reduce the equilibrium IFTs between the light crude oil 12
eq

and polymer-thickened CO2, which means that the two


Equilibrium interfacial tension

10
phases can more easily become miscible and have a lower
MMP due to polymer-induced IFT reduction. In this study, 8
the equilibrium IFTs between the light crude oil and each
6
polymer-thickened CO2 with a fixed polymer concentration
of 0.15 wt.% were measured at different equilibrium pres- 4

sures of Peq =6.014.0 MPa and Tres =56.0C. It should be Pmax = 18.7 MPa
2 MMP = 14.3 MPa
noted that 6.0 MPa was chosen to be the lower limit of the
equilibrium pressure tested because it was the lowest equi- 0
5 10 15 20 25 30
librium pressure for 0.15 wt.% P-1-D to completely dissolve
Equilibrium pressure Peq (MPa)
into CO2, whereas PVEE can easily reach 0.15 wt.% in CO2
at Peq =6.0 MPa. In addition, the polymer-thickened CO2 Fig. 8 a Measured equilibrium interfacial tensions, eq, of the light
density, sol, can be calculated from: crude oilPVEE-thickened CO2 system with a fixed PVEE concentra-
tion of 0.15 wt.% at different equilibrium pressures, Peq, and Tres =
  56.0 C. b Measured equilibrium interfacial tensions, eq, of the light
m
mp CO2 Vcell  p crude oilP-1-D-thickened CO2 system with a fixed P-1-D concentra-
sol 6
p
tion of 0.15 wt.% at different equilibrium pressures, Peq, and Tres =
Vcell 56.0 C
61, Page 10 of 13 J Polym Res (2013) 20:61

16
The MMP of the light crude oilPVEE-thickened CO2
0.15 wt.% P-1-D

(mJ/m2)
system is determined by applying the VIT technique to be 14
0.15 wt.% PVEE
MMP=13.7 MPa. Moreover, the miscibility pressure be- 0.46 wt.% P-1-D
12
0.46 wt.% PVEE

eq
tween the heavy hydrocarbons of the original light crude

Equilibrium interfacial tension


oil and PVEE-thickened CO 2 is found to be P max = 10

18.9 MPa. 8
Similarly, Fig. 8b shows that there are two different
pressure ranges, P eq = 6.012.0 MPa and P eq = 12.0 6

14.0 MPa, for the measured equilibrium IFTs of the light 4


crude oilP-1-D-thickened CO2 system. Based on the mea-
sured data (symbols) in Fig. 8b, the equilibrium IFT eq 2

(mJ/m2) is correlated to the equilibrium pressure Peq (MPa) 0


by applying the linear regression in the two pressure ranges: 5 10 15 20 25 30
Equilibrium pressure Peq (MPa)
g eq 1:470Peq 21:041 9
 Fig. 9 Measured equilibrium interfacial tensions, eq, of the light
6:0 MPa  Peq  12:0 MPa; R2 0:997 crude oilpolymer-thickened CO2 systems with two fixed polymer
concentrations of 0.15 and 0.46 wt.% at different equilibrium pres-
sures, Peq, and Tres =56.0 C
g eq 0:555Peq 10:358 10

12:0 MPa  Peq  14:0 MPa; R2 0:998 or P-1-D) into CO2 is very similar to addition of an inter-
mediate hydrocarbon (e.g., C3H8 or n-C4H10) into CO2, both
The MMP of the light crude oilP-1-D-thickened CO2 of which can lower the MMP of the light crude oilmodified
system is determined by applying the VIT technique to be CO2 system. Furthermore, addition of the intermediate hy-
MMP=14.3 MPa. In addition, the miscibility pressure be- drocarbon into CO2 can far more considerably lower the
tween the heavy hydrocarbons of the original light crude oil MMP. More importantly, this second option is much easier
and P-1-D-thickened CO2 is found to be Pmax =18.7 MPa. and cheaper to implement in practice.
In this study, the equilibrium IFTs between the light crude
oil and each polymer-thickened CO2 with the polymer con- Oil-swelling effect and light-hydrocarbons extraction
centration of 0.46 wt.% at Tres =56.0 C were also measured by CO2
in the equilibrium pressure range of Peq =9.013.0 MPa. It
should be noted that 9.0 MPa was chosen to be the lower It was observed in the equilibrium IFT measurements that
limit of the equilibrium pressure tested as it was the lowest after the pendant oil drop was formed and surrounded by
equilibrium pressure for 0.46 wt.% P-1-D to completely either pure or polymer-thickened CO2 inside the high-
dissolve into CO2, while PVEE can reach over 0.46 wt.% pressure cell, its volume and shape were changed continu-
in CO2 at Peq =9.0 MPa. In order to more accurately com- ously. It was also observed that some light hydrocarbons
pare the effects of each polymer and its concentration on the were quickly extracted from the light crude oil to CO2 at the
equilibrium IFT of each light crude oilpolymer-thickened beginning if the equilibrium pressure tested was higher than
CO2 system, the measured equilibrium IFTs between the a certain pressure. This threshold pressure is termed the
light crude oil and each polymerthickened CO2 with two onset pressure (Pext) of the initial quick light-hydrocarbons
fixed polymer concentrations of 0.15 and 0.46 wt.% are extraction by CO2 [25, 26]. In this study, it was observed
plotted in Fig. 9. It is found that at the same equilibrium that the initial quick light-hydrocarbons extraction by CO2
pressure, the measured equilibrium IFT of the light crude occurred at Pext =8.8, 9.0, and 9.2 MPa for the light crude oil
oilPVEE-thickened CO2 system is lower than that for the pure CO2, PVEE- and P-1-D-thickened CO2 systems with
light crude oilP-1-D-thickened CO2 system. Accordingly, the polymer concentration of 0.15 wt.% at Tres =56.0C.
the miscibility of the light crude oilPVEE-thickened CO2 Dissolution of a hydrocarbon polymer (e.g., PVEE or P-1-
system is achieved at a relatively lower MMP. It is also D) into supercritical CO2 slightly reduces its ability to
found that the measured equilibrium IFTs at the polymer extract the light hydrocarbons from the light crude oil. Thus
concentration of 0.46 wt.% are lower than those at the the initial quick light-hydrocarbons extraction by polymer-
polymer concentration of 0.15 wt.%. Therefore, more dis- thickened CO2 occurs at a slightly higher onset pressure.
solution of a polymer as a direct thickener into CO2 leads to At a low equilibrium pressure (Peq <Pext), the pendant oil
a lower equilibrium IFT and thus a lower MMP of each light drop first swells slightly due to pure or polymer-thickened CO2
crude oilpolymer-thickened CO2 system. In this regard, dissolution into the crude oil and then shrinks slowly because of
addition of a hydrocarbon polymer thickener (e.g., PVEE the subsequent slow light-hydrocarbons extraction by CO2.
J Polym Res (2013) 20:61 Page 11 of 13, 61

The sequential digital images of the dynamic pendant oil drop swelling effect due to CO2 dissolution is more pronounced at
surrounded by polymer-thickened CO2 with a fixed polymer the beginning (t100 s), whereas the oil-shrinking effect due to
concentration of 0.15 wt.% and its volumes at Peq =6.0 MPa the subsequent slow light-hydrocarbons extraction by CO2
and Tres =56.0C are shown in Fig. 10a at four different times, becomes dominant at a large time (t>100 s).
t=0, 30, 100, and 1,200 s. It is clearly seen from this figure that At a high equilibrium pressure (Peq Pext), the initial
the dynamic pendant oil drop volume is increased slightly at the quick light-hydrocarbons extraction by CO2 is observed at
beginning (t100 s) due to the initial oil-swelling effect. After- the beginning and then followed by the subsequent slow
wards, however, the dynamic pendant oil drop volume is light-hydrocarbons extraction by CO2. The sequential digi-
reduced considerably as a result of the subsequent slow light- tal images of the dynamic pendant oil drop surrounded by
hydrocarbons extraction by CO2. This indicates that although polymer-thickened CO2 with a fixed polymer concentration
the two-way mass transfer may occur at all times, the oil- of 0.15 wt.% and its volumes at Peq =10.0 MPa and Tres =

a b
PVEE-thickened CO2 P-1-D-thickened CO2 PVEE-thickened CO2 P-1-D-thickened CO2

t = 0 s V0 = 4.733 mm3 t = 0 s V0 = 4.898 mm3 t = 0 s V0 = 4.695 mm3 t = 0 s V0 = 4.811 mm3

t = 30 s Vt = 4.752 mm3 t = 30 s Vt = 4.934 mm3 t = 30 s Vt = 4.573 mm3 t = 30 s Vt = 4.518 mm3

t = 100 s Vt = 4.965 mm3 t = 100 s Vt = 5.348 mm3 t = 100 s Vt = 4.419 mm3 t = 100 s Vt = 4.249 mm3

t = 1,200 s Vt = 4.436 mm3 t = 1,200 s Vt = 4.528 mm3 t = 1,200 s Vt = 3.358 mm3 t = 1,200 s Vt = 3.109 mm3
Fig. 10 a Sequential digital images of the dynamic pendant oil drop surrounded by polymer-thickened CO2 with a fixed polymer concen-
surrounded by polymer-thickened CO2 with a fixed polymer concen- tration of 0.15 wt.% at Peq =10.0 MPa, Tres =56.0C, and t=0, 30, 100,
tration of 0.15 wt.% at Peq =6.0 MPa, Tres =56.0C, and t=0, 30, 100, 1,200 s
1,200 s. b Sequential digital images of the dynamic pendant oil drop
61, Page 12 of 13 J Polym Res (2013) 20:61

56.0C are shown in Fig. 10b at four different times, t=0, into the crude oil (i.e., condensing) and light-hydrocarbons
30, 100, and 1,200 s. In this case, the light hydrocarbons are extraction by CO2 (i.e., vaporizing), the multi-contact dynamic
rapidly extracted from the oil drop to CO2 at the beginning miscibility between the light crude oil and CO2 can be gradu-
(t30 s). This initial quick light-hydrocarbons extraction ally developed at a higher pressure, i.e., the MMP. Further-
greatly accelerates the mass transfer from the crude oil to more, the miscibility pressure for the heavy hydrocarbons of
CO2. Then the pendant oil drop keeps shrinking slowly due the original light crude oil and CO2 to become miscible can be
to the subsequent slow light-hydrocarbons extraction by ultimately reached at an even higher pressure, which is close to
CO2 at a large time (t>30 s). It should be noted that the the first-contact miscibility pressure.
compositions of the crude oil and gas (CO2) phases are
substantially changed due to the initial quick and subsequent Acknowledgments The authors want to acknowledge the discovery
grant and collaborative research and development (CRD) grant from
slow light-hydrocarbons extraction processes at Peq Pext.
the Natural Sciences and Engineering Research Council (NSERC) of
The two-way interfacial mass-transfer processes are in- Canada and an industrial R&D fund from the PennWest Exploration to
volved: CO2 dissolution into the crude oil (i.e., condensing) Dr. Yongan Gu. The authors want to thank Mr. Andrew Seto and Ms.
and light-hydrocarbons extraction by CO2 (i.e., vaporizing). Suzy Chen from the PennWest Exploration for their technical support.
In this way, the multi-contact dynamic miscibility between
the light crude oil and CO2 can be gradually achieved at a
higher pressure, i.e., the MMP.
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