Xyz COMPANY

METHOD STATEMENT M & E NO.: M & E MST- 031/ REV 0 Page 1 of 3

G. I. DUCT FABRICATION.
TITLE:

G. I. DUCT FABRICATION.

1.0 PURPOSE

The purpose of this procedure is to describe the method for G.I duct fabrication.

2.0 SCOPE

This procedure shall be applicable for the duct system used to transmit air from
the air handling apparatus to the space to be conditioned.

3.0 REFERENCE

3.1 QAP ~ 050 Document & Data Control

3.2 QAP ~ 100 Inspection & Testing

3.3 QAP ~ 040 Design Control.

4.0 DEFINITION

4.1 Company XYZ.

4.2 Quality Engineer Nominated Quality Engineer at Site.

4.3 Discipline Engineer Company designated HVAC Engineer as

decided by the Management and assigned with the
responsibility of managing electrical part of the
Project.

4.4 DW 142 Duct Work Standard

4.5 ASHRAE American Society of Heating, Refrigeration and air-

conditioning Engineering.

M & E MST- 031/ REV 0 Date: January 26, 2001

 Xyz COMPANY
METHOD STATEMENT M & E NO.: M & E MST- 031/ REV 0 Page 2 of 3
G. I. DUCT FABRICATION.
TITLE:

5.0 PROCEDURE

5.1 Responsibility

5.1.1 The responsibility for carrying out this Method Statement shall be that of the
Discipline Engineer/ Foremen, unless otherwise specifically mentioned in this
procedure. The Quality Engineer/ Discipline Engineer/ Foremen shall be
responsible for inspection & testing.

5.2 Preparation

5.2.1 Particular project specification and DW standard should be verified from the
approved shop drawing and Mechanical specification book.

5.2.2 Thickness of acoustic liner and minimum required distance of acoustic liner rom
unit outlet should be verified and accordingly duct sketches shall be made.

5.2.3 In every sketch, thickness (gauge) of the sheet, volume control damper and fire
dampers position in the duct shall be shown in order to fabricate the duct
accordingly.

5.3 Fabrication

5.3.1 All fabrication shall be done according to the DW standard, which is shown in
the approved drawings or in the specification.

5.3.2 During fabrication fabricator should make sure that the wastage should not
exceeds more than 10% of the total fabricated duct area.

5.3.3 According to DW / ASHRAE standard, all duct joining, stiffener shall be

provided in the duct workshop itself.

5.3.4 All G.I. sheets shall be handled in a proper way so that it should not get
damaged during transportation and handling at duct workshop. Supervisor
must make sure that hand gloves are supplied to all workers and all workers
must use during the time of working.

5.3.5 During cutting of G.I. sheet, supervisor must make sure that cut edges are
sharp without any burr, if it is not satisfactory then blade must be sharpened.

5.3.6 Lock former overlap shall be checked and to be verified for the size of standard.

M & E MST- 031/ REV 0 Date: January 26, 2001

 Xyz COMPANY
METHOD STATEMENT M & E NO.: M & E MST- 031/ REV 0 Page 3 of 3
G. I. DUCT FABRICATION.
TITLE:

5.3.7 Duct work shop supervisor should check and verify for any manufacturing
defects and dimensional discrepancy before dispatching all fabricated ducts
to site

5.3.8 Sheet consumption for each project and daily wise shall be recorded in the
workshop material register.

5.3.9 Monthly / Quarterly invoice shall be raised to each project / party

5.3.10 All required check- list shall be checked and verified accordingly before
despatching any fabricated duct to respective sites.

6.0 DOCUMENTATION/ RECORDS

6.1 G. I. Duct works- Inspection report M & E QC~Form- 031-01/ REV. 0.

M & E MST- 031/ REV 0 Date: January 26, 2001