PROCESS DESIGN ENGINEERING

OIL & GAS

www.smartbrains.in
 PROCESS DESIGN ENGINEERING
OIL & GAS

ABOUT SMARTBRAINS
SmartBrains is the global market leader in providing high-level training services to the energy sector (Oil and
Gas, Petrochemical, Refinery, LNG, Power Plants, Fiscal, Contracts, Strategy & Finance and Leadership &
Management). Operating nation wise over the last 8 years, our courses are widely acknowledged within the
energy community for quality and up-to-date information. Our success and distinguished reputation is down
to our commitment to the industry, a high-level of expertise, sector knowledge, cultural diversity and
experience that comes from organising many courses.
SmartBrains Institute provides premium training courses for energy industry executives and fresh engineering
graduates. Programs are designed by experienced high level Engineers/Managers and professionals as an
option to broaden their skill sets to include management tools and techniques that are applicable to various
profiles in renewable energy industries. Our success and distinguished reputation is thanks to our
commitment to provide first-class programmes to our clients. Combining leading professionals from across
the industry as lecturers and an interactive, practical format, the lessons learnt in a SmartBrains for energy
course are directly transferable back to the workplace.

WHY SMARTBRAINS OUR STRATEGIC OBJECTIVES

SmartBrains is the ultimate choice for all the working and To be recognized by industry and employers as
a highly reputable training organization.
non working engineers in energy sector training
Provide dynamic leadership, sound
requirements. Our extensive portfolios of training courses management and excellence in training.
are: Continue to improve our services through
100% focused on Process Plant Engineering. quality management processes. Invest in and
Guided by industry renowned professionals with value our people through professional
unprecedented knowledge of process plant industry development activities, Grow our business
through innovation and to continue to be
High interactive program with practical and relevant
financially secure. Be influential in the
case studies. economic development of the industries we
Training by extensively researched self developed serve nation wise.
cutting edge techniques.
Skill development techniques with comprehensive set of
documentation, practical skills and tools used in the
industry.
Perfect opportunity to develop network and
experiences with knowledge sharing.
Internationally acclaimed engineering qualification.
Designed for both fresh engineers and working
professionals to attain growth in process plant industry
One of the finest international faculties.
Interactive, interesting and motivational training
sessions.
Access to enormous reference books and research
materials. sessions.
 PROCESS DESIGN ENGINEERING
OIL & GAS

ACCREDITATION & AFFILIATION

Smartbrains Engineers & Technologist Pvt Ltd. has received recognition, endorsement and affiliation
from National Skill Development Corporation of India (NSDC) and various Skill Sector Councils as an
authorized training provider under various trades. SmartBrains provide skill based training for
engineering/non-engineering candidates as per their interest. As a training institute we will provide
complete practical knowledge based skill training, recognition & certification from NSDC & Sector
Skill Councils. Students who successfully complete their certification from SmartBrains may be able to
apply for recognition of their qualification within the local education system. Trainees will be awarded
by a National level certification approved & provided by National Skill Development Corporation of
India (A PPP promoted by Ministry of Skill Development & Entrepreneurship, Govt. of India) which is
broadly accepted & recognized across the globe.

WHAT YOU WILL GAIN: PURPOSE

u Introduction to Plant Engineering.
u Electrical Equipments Technology &
Protections.
Our extensive portfolios of training courses are:
100% focused on Process design
engineering Oil & gas.
Guided by industry renowned professionals

u Electrical Drawing and Documentation. with unprecedented knowledge of process

u Cable Selection, Sizing, Standards &
Accessories.
u Illumination Design.
u Power System Protection.
u Earthing And Lightning/surge Protection.
u Testing, Troubleshooting and Maintenance
of Electrical Equipments.
u System Studies and Calculations.
plant industry.
High interactive program with practical and
relevant case studies.
Training by extensively researched self
developed cutting edge techniques.
Perfect opportunity to develop network and
experiences with knowledge sharing.
Designed for both fresh engineers and
working professionals to attain growth in
process plant industry.
Interactive, interesting and motivational
training sessions.
Access to enormous reference books and
research materials sessions.

OIL AND GAS FUNDAMENTALS
General Industry Overview And Basic
Concepts
Meaning of petroleum.
Typical oil & gas company objectives.
Typical oil & gas company activities.
Industry streams.
Typical organisation chart.
Company structures.
Oil & Gas Prospecting (exploration)
Geological prospecting.
Geophysical prospecting:
P Seismic (2D and 3D) acquisition.
PSeismic processing.
PSeismic interpretation.
Offshore and onshore seismic data acquisition.
The seismic section.
Stratigraphical cross sections.
Reservoir mapping.
Oil & Gas Production Facilities
Typical oil production facilities.
Artificial lift systems.
Crude treatment and processing.
Natural gas processing.
Typical LNG value chain.
Gas added value products.
Offshore facilities.
Crude Oil Renery Products And Processes
Refinery configuration.
Crude oil refining process.
Refinery yields by crude type.
Refinery margins.
Factors affecting refinery margins.
Refinery margin calculations.
PROCESS DESIGN ENGINEERING
OIL & GAS
ENGINEERING, PROCUREMENT &
CONSTRUCTION CONTRACTS IN OIL & GAS
What Is An EPC Contract?
How does the risk allocation on an EPC
contract compare to other construction contracts?
To what extent does an EPC contract guarantee
the project essentials: a fixed price, time and
quality?
Why would you choose an EPC contract as
opposed to other forms of contract?
Will the use of an EPC contract mean that the
works cost more?
The bankability of an EPC contract
The EPC contract within the overall structure of a
project: the various entities and the other project
documents.
Split EPCs: Onshore/ Offshore.
Different models for contract risk allocation.
Contract jargon: Lump sum, turn-key, EPCM,
EPCC. cost-plus, reimbursable.
The Tender & Procurement Process
The procurement time-line: From inception to
contract finalisation.
Procurement options: e.g. one or two stage
tendering, preferred bidders.
The way in which procurement regulations can
restrict and limit tendering options.
Design development in the context of
procurement: Incorporating a Front End
Engineering and Design (FEED) stage.
Transparency and comparison between tender
figures.
Structuring the contract price: lump sum stage
payments and milestones.
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The Scope Of Works Process equipment.
Ensuring that the scope of works achieves the Resources/Tools.
owner's objectives. process work flow.
The reasons why changes are required to the Process calculations:
scope of works and what can be done to ensure PRigorous.
that the contractor takes the risk of the additional PEmpirical.
costs. PShort-cuts.
Risks associated with the transition from the PSimulation software.
design to on-site construction. Engineering flow diagrams:
The impact of unexpected site conditions on the PBlock Flow Diagram.
contractor's ability to construct the scope. PPFD.
How should the contractor's design responsibilities PP&ID.
be defined? PProcess control diagram.
The need for the owner to approve the contractor's PSystem distribution diagram.
designs and the degree to which this will lessen the PPlot plan and elevation drawings.
contractor's single point responsibility.
What is the appropriate level of construction and Hydrocarbon Properties
design risk for the contractor to take? Hydrocarbon mixtures.
Hydrocarbon types.
Monitoring Quality & Testing Hydrocarbon characterization.
Ensuring that quality standards are achieved Properties and definitions.
during the course of the project. Property estimation methods.
Licensed technology and intellectual property Laboratory distillations.
issues. Pseudo-components.
Responsibility for specified specialist subcontract Combustion properties.
technology. Properties of materials.
Testing and commissioning regimes. PCorrosion.
Risks associated with the provision of feedstock PHydrogen induced attack.
and consumables during testing. PCorrosion monitoring and control techniques.
Managing the interface with the off-taker. PCoatings.
The contractor's liability for performance PElectrochemical techniques.
shortfalls with the work.
Fluid Flow and Heat Transfer
PROCESS DESIGN ENGINEERING Fluid flow in piping:
Introduction to Process Engineering PFluid flow basics.
Process engineering. PIncompressible flow.
Refining overview. PCompressible flow.
Hydrocarbon process examples. PTwo-phase flow.
Typical refinery block diagram. Line sizing criteria.
Typical refinery processes. Heat transfer:
Process engineering. PConduction.
Nature of design. Thermal conductivity.
Process engineering applications: Two-dimensional steady state.
P Design Transient.
P Operation PConvection.
PNew Plant Internal flow.
PRevamp Condensation
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OIL & GAS
Two-phase flow. L/D ratio, connections, separation, settling,
Boiling. liquid surge, sizing, internals.
Radiation. Fractionators - types, equilibrium stages, reflux
ratio, key components, relative volatility, minimum
Pumps and Pumping Systems number of stages:
Types of pumps: PCrude distillation examples.
P Reciprocating. PFractionator Internals.
PRotary. Tray types.
PCentrifugal. Tray selection criteria.
Performance characteristics - curves, system Packing.
hydraulics, affinity laws, capacity, turndown, Liquid and vapor distributors.
sparing. PVacuum towers.
Key design parameters - capacity factors, PTrayed towers.
properties, head, npsh, horsepower. P Reboilers.
Calculation methods and examples. Reactors:
Impellor. PCommon reactor types: fixed-bed, axial flow,
radial flow.
Compressors PDesign considerations.
Compressor categories and types: PCatalyst requirements.
P Positive displacement - reciprocating, rotary PPressure drop considerations.
screw. PReactor internals.
PDynamic - centrifugal, axial. PFixed-bed reactor.
Compression process - adiabatic, isothermal,
polytropic. Heat Exchangers
Compressor characteristics - performance, Basic principles of heat exchanger design:
terminology, system curves. PFactors that affect heat transfer.
Key compressor parameters - capacity, gas PFouling factors.
properties, head, compression exponent, PWeighted MTD calculations.
temperature rise, efficiency, power requirements, PPredicting heat exchanger performance.
affinity laws. Shell and tube heat exchangers:
Compressor control. PMechanical design.
Surge. PTEMA classifications.
Staging. PTubes.
Drivers. POther exchanger components.
Design Issues. PFactors that affect heat transfer.
Performance. PHeat exchanger operating parameters and
Specification. problems.
Rotary compressors. PEnergy conservation overview and methods.
Selection of heat exchanger type:
Process Vessels PShell and tube.
Mechanical design: PPlate and frame.
PCode safety factors. PSpiral.
PDesign pressure and temperature, MAWP. Air Coolers:
PCodes, laws, standards and practices. PTypes.
Simple calculations. PMain components.
Types and functions. PHeader options.
PDrums - design considerations, orientation, Reviewing vendor options:
 PROCESS DESIGN ENGINEERING
OIL & GAS

PProcess and overall performance. PDetailed quotes.

PMechanical details. Estimate types and accuracy.
PVibration analysis. Equipment installation cost factors.
PData sheets. Contingency allowances.
PDrawings. Cost escalation.

Fired Heaters and Heat Recovery Process Design Specications

Types. Purpose of specification package.
Combustion basics. Types of specification packages.
Efficiency. Specification package contents.
Heat transfer - basics.
Operational issues - air leaks, burner problems, Process Simulation
instrumentation, flooding, etc. Butane, LPC Column simulation.
Design and operation. Light Neptha, CO2 Absorber.
Fired heater duties. Striper design.
Selection and design issues.
Special units.

Ancillary Equipment
Steam surface condensers.
Steam Jet Ejectors:
PComponents.
PAdvantages and limitations.
Pressure relief:
POverpressure Causes
PRelief Load Calculation
PPressure Relief Devices
PASME Section VIII Requirements

Control Valves
Purpose.
Flow characteristics - vortices, separation.
Pressure to flow relationships.
Choked flow conditions (critical flow).
Cavitation.
Flashing.
Typical control valve applications.
Flow resistance model diagram.
Design requirements.
Flow characteristics.
Design equations.
Examples.

Cost Estimating
Cost estimating methods:
PCapacity/scale ratio.
PEquipment/modular factors.