Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 SECTION 230130.51 - HVAC AIR-DISTRIBUTION SYSTEM CLEANING PART 1- GENERAL 14 A 1.2 13 15 RELATED DOCUMENTS. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section SUMMARY Section includes cleaning HVAC air-distribution equipment, ducts, plenums, and system components. DEFINITIONS ASCS: Air systems cleaning specialist NADCA: National Air Duct Cleaners Association. CODES AND STANDARDS Comply with all applicable codes and standards including, but not limited to those listed within this section Saudi Aramco Engineering Standards (SAES): 1, SAES-K-001, Design and Installation of Heating, Ventilation and Air Conditioning Systems. National Air Duct Cleaners Association (NADCA) 1. NADCA ACR 2006, The NADCA Standard for Assessment, Cleaning & Restoring of HVAC Systems INFORMATIONAL SUBMITTALS. Qualification Data: For an ASCS. Strategies and procedures plan Cleanliness verification report. HVAC AIR-DISTRIBUTION SYSTEM CLEANING 230130.51 -Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 1.6 QUALITY ASSURANCE A. ASCS Qualifications: A certified member of NADCA. 1. Certification: Employ an ASCS certified by NADCA on a full-time basis. 2 Supervisor Qualifications: Certified as an ASCS by NADCA. B. UL Compliance: Comply with UL 181 and UL 181A for fibrous-glass ducts. C. Cleaning Conference: Conduct conference at Project site. 1, Review methods and procedures related to HVAC ait-distribution system cleaning including, but not limited to, review of the cleaning strategies and procedures plan. PART 2 - PRODUCTS (Not Used) PART 3 - EXECUTION 3.1. APPROVED CONTRACTORS A. Engage a specialist contractor to carry out cleaning services in accordance with this section. The services shall be provided one of the following: Saudi Euro Register. Titus, Hart and Cooley. Golden Star. Ruskin, Danya Air Control System PSeONS 3.2 EXAMINATION A. Examine HVAC air-distribution equipment, ducts, plenums, and system components to determine appropriate methods, tools, and equipment required for performance of the Work. B. Perform "Project Evaluation and Recommendation" according to NADCA ACR 2006. C. Prepare written report listing conditions detrimental to performance of the Work. D. Proceed with work only after unsatisfactory conditions have been corrected. HVAC AIR-DISTRIBUTION SYSTEM CLEANING 230130.51 - 2Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 3.3 PREPARATION ‘A. Prepare a written plan that includes strategies and step-by-step procedures. At a 34 minimum, include the following Supervisor contact information. ‘Work schedule including location, times, and impact on occupied areas Methods and materials planned for each HVAC component type. Required support from other trades. Equipment and material storage requirements. Exhaust equipment setup locations. OAkeNa Use the existing service openings, as required for proper cleaning, at various points of the HVAC system for physical and mechanical entry and for inspection. Comply with NADCA ACR 2006, "Guidelines for Constructing Service Openings in HVAC Systems" Section. CLEANING Comply with NADCA ACR 2006 Remove visible surface contaminants and deposits from within the HVAC system. Systems and Components to Be Cleaned 1. Air devices for supply and return air. 2. Airterminal units. 3. Ductwork: a. Supply-air ducts, including turing vanes and reheat coils, to the air- handling unit. b. — Return-air ducts to the air-hanaling unit. c. — Exhaust-air ducts. 4. AirHandling Units a. _ Interior surfaces of the unit casing b. Coil surfaces compartment. ©. Condensate drain pans. d. Fans, fan blades, and fan housings. 5. _ Filters and filter housings. Collect debris removed during cleaning. Ensure that debris is not dispersed outside the HVAC system during the cleaning process. Particulate Collection: HVAC AIR-DISTRIBUTION SYSTEM CLEANING 230130.51 - 3Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 1. For particulate collection equipment, include adequate filtration to contain debris removed, Locate equipment downwind and away from alll air intakes and other points of entry into the building 2. HEPA filtration with 99.97 percent collection efficiency for particles sized 0.3 micrometer or larger shall be used where the particulate collection equipment is exhausting inside the building, F. Control odors and mist vapors during the cleaning and restoration process. G. Mark the position of manual volume dampers and air-directional mechanical devices inside the system prior to cleaning. Restore them to their marked position on completion of cleaning. H. System components shall be cleaned so that all HVAC system components are visibly clean, On completion, all components must be retumed to those settings recorded just prior to cleaning operations. | Clean all air-distribution devices, registers, grilles, and diffusers. J. Clean visible surface contamination deposits according to NADCA ACR 2006 and the following: 1, Clean air-handling units, airstream surfaces, components, condensate collectors, and drains. 2. Ensure that a suitable operative drainage system is in place prior to beginning wash-down procedures. 3. Clean evaporator coils, reheat coils, and other airstream components. K. Duet Systems: 1, Create service openings in the HVAC system as necessary to accommodate cleaning 2. Mechanically clean duct systems specified to remove all visible contaminants so that the systems are capable of passing the HVAC System Cleanliness Tests (see NADCA ACR 2006) L. Debris removed from the HVAC system shall be disposed of according to applicable Federal, state, and local requirements. M. Mechanical Cleaning Methodology: 1. Source-Removal Cleaning Methods: The HVAC system shall be cleaned using source-removal mechanical cleaning methods designed to extract contaminants from within the HVAC system and to safely remove these contaminants from the facility. No cleaning method, or combination of methods, shall be used that could potentially damage components of the HVAC system or negatively alter the integrity of the system. HVAC AIR-DISTRIBUTION SYSTEM CLEANING 230130.51- 4Saudi Aramco Fadhili Natural BI-10-01900-01 Gas Plant - Industrial Support Facility 005, Issued For 90% Review September 20 2 16 a, Use continuously operating vacuum-collection devices to keep each section being cleaned under negative pressure. b. Cleaning methods that require mechanical agitation devices to dislodge debris that is adhered to interior surfaces of HVAC system components shall be equipped to safely remove these devices. Cleaning methods shall not damage the integrity of HVAC system components or damage porous surface materials such as duct and plenum liners. Cleaning Mineral-Fiber Insulation Components: a. Fibrous-glass thermal or acoustical insulation elements present in equipment or ductwork shall be thoroughly cleaned with HEPA vacuuming equipment while the HVAC system is under constant negative pressure and shall not be permitted to get wet according to NADCA ACR 2006. b, Cleaning methods used shall not cause damage to fibrous-glass components and will render the system capable of passing the HVAC System Cleanliness Tests (see NADCA ACR 2006) ©. Fibrous materials that become wet shall be discarded and replaced N. Coll Cleaning: 6 ©. Antimi 1 Measure static-pressure differential across each coil. See NADCA ACR 2006, "Coil Surface Cleaning" Section. Type 1, or Type 1 and Type 2, cleaning methods shall be used to render the coil visibly clean and capable of passing Coil Cleaning Verification (see applicable NADCA ACR 2006). Coll drain pans shall be subject to NADCA ACR 2006, *Non-Porous Surfaces Cleaning Verification.” Ensure that condensate drain pans are operational Electric-resistance coils shall be de-energized, locked out, and tagged before cleaning Cleaning methods shall not cause any appreciable damage to, cause displacement of, inhibit heat transfer, or cause erosion of the coil surface or fins, and shall comply with coil manufacturer's written recommendations when available. Rinse thoroughly with clean water to remove any latent residues. icrobial Agents and Coatings: Apply antimicrobial agents and coatings if active fungal growth is reasonably suspected or where unacceptable levels of fungal contamination have been verified. Apply antimicrobial agents and coatings according to manufacturer's, written recommendations and EPA registration listing after the removal of surface deposits and debris, When used, antimicrobial treatments and coatings shall be applied after the system is rendered clean. Apply antimicrobial agents and coatings directly onto surfaces of interior ductwork. Sanitizing agent products shall be registered by the EPA as specifically intended for use in HVAC systems and ductwork. HVAC AIR-DISTRIBUTION SYSTEM CLEANING 230130.51 -5Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 3.5 CLEANLINESS VERIFICATION ‘A. Verify cleanliness according to NADCA ACR 2006, “Verification of HVAC System Cleanliness" Section B. Verify HVAC system cleanliness after mechanical cleaning and before applying any treatment or introducing any treatment-related substance to the HVAC system, including biocidal agents and coatings. C. Perform visual inspection for cleanliness. If no contaminants are evident through visual inspection, the HVAC system shall be considered clean. If visible contaminants are evident through visual inspection, those portions of the system where contaminants are visible shall be re-cleaned and subjected to re-inspection for cleanliness. D. Additional Verification: 1. Perform surface comparison testing or NADCA vacuum test. 2, Conduct NADCA vacuum gravimetric test analysis for nonporous surfaces. E. Verification of Coil Cleaning: 1. Measure static-pressure differential across each coil 2 Coil will be considered clean if cleaning restored the coil static-pressure differential within 10 percent of 1.0 inches wg. (the differential measured when the coil was first installed, 3. Coll will be considered clean if the coil is free of foreign matter and chemical residue, based on a thorough visual inspection. F. Prepare a written cleanliness verification report. At a minimum, include the following: 1. Written documentation of the success of the cleaning. 2, — Site inspection reports, initialed by supervisor, including notation on areas of inspection, as verified through visual inspection 3. Surface comparison test results if required 4. Gravimetric analysis (nonporous surfaces only). 5. _ System areas found to be damaged G. Photographic Documentation: Comply with requirements in Section 013233 "Photographic Documentation.” 36 RESTORATION A. Restore and repair HVAC air-distribution equipment, ducts, plenums, and components, according to NADCA ACR 2006, "Restoration and Repair of Mechanical Systems” Section. HVAC AIR-DISTRIBUTION SYSTEM CLEANING 230130.51 - 6Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 B. Restore service openings capable of future reopening. Comply with requirements in Section 233113 "Metal Ducts." Include location of service openings in Project closeout report Replace fibrous-glass materials that cannot be restored by cleaning or resurfacing Comply with requirements in Section 233113 "Metal Ducts’ and Section 233116 "Nonmetal Ducts.” Replace damaged insulation according to Section 230713 "Duct Insulation.” Ensure that closures do not hinder or alter airflow. New closure materials, including insulation, shall match opened materials and shall have removable closure panels fitted with gaskets and fasteners. Reseal fibrous-glass ducts. Comply with requirements in Section 233116 "Nonmetal Duets.” END OF SECTION 230130.51 HVAC AIR-DISTRIBUTION SYSTEM CLEANING 230130.51 -7Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 SECTION 230513 - COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT PART 1- GENERAL 1.1 RELATED DOCUMENTS. A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section 1.2. SUMMARY ‘A. Section includes general requirements for single-phase and polyphase, general purpose, horizontal, small and medium, squirrel-cage induction motors for use on ac power systems up to 600 V and installed at equipment manufacturer's factory or shipped separately by equipment manufacturer for field installation 1.3 COORDINATION ‘A. Coordinate features of motors, installed units, and accessory devices to be compatible with the following: Motor controllers. Torque, speed, and horsepower requirements of the load. Ratings and characteristics of supply circuit and required control sequence. ‘Ambient and environmental conditions of installation location. BeNe 1.4 CODES AND STANDARDS A. Comply with applicable codes and standards including, but not limited to those listed within this section B. Saudi Aramco Engineering Standards (SAES): 1, SAES-K-001, Design and Installation of Heating, Ventilation and Air Conditioning Systems. 2. SAES+ 113, Motors and Generators. COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT 230813 - 1Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 PART 2 - PRODUCTS 24 A B. 22 2.3 po D> GENERAL MOTOR REQUIREMENTS Comply with NEMA MG 1 unless otherwise indicated. Comply with IEEE 841 for severe-duty motors. MOTOR CHARACTERISTICS Duty: Continuous duty at ambient temperature of 40 deg C and at altitude of 3300 feet (1000 m) above sea level. Capacity and Torque Characteristics: Sufficient to start, accelerate, and operate connected loads at designated speeds, at installed altitude and environment, with indicated operating sequence, and without exceeding nameplate ratings or considering service factor. POLYPHASE MOTORS Description: NEMA MG 1, Design B, medium induction motor. Efficiency: Energy efficient, as defined in NEMA MG 1 Service Factor: 1.15. Multispeed Motors: Variable torque 1, For motors with 2:1 speed ratio, consequent pole, single winding. 2. For motors with other than 2:1 speed ratio, separate winding for each speed. Multispeed Motors: Separate winding for each speed. Rotor: Random-wound, squirrel cage Bearings: Regreasable, shielded, antifriction ball bearings suitable for radial and thrust loading Temperature Rise: Match insulation rating, Insulation: Class F. 1. Motors 15 HP and Larger: NEMA starting Code F or Code G. 2. Motors Smalller than 15 HP: Manufacturer's standard starting characteristic. COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT 230513 - 2Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 K. Enclosure Material: Cast iron for motor frame sizes 324T and larger; rolled steel for motor frame sizes smaller than 324T. 24 POLYPHASE MOTORS WITH ADDITIONAL REQUIREMENTS, A. Motors Used with Reduced-Voltage and Multispeed Controllers: Match wiring connection requirements for controller with required motor leads. Provide terminals in motor terminal box, suited to control method. B. Motors Used with Variable Frequency Controllers: Ratings, characteristics, and features coordinated with and approved by controller manufacturer. 1. Windings: Copper magnet wire with moisture-resistant insulation varnish, designed and tested to resist transient spikes, high frequencies, and short time rise pulses produced by pulse-width modulated inverters. 2, Energy- and Premium-Efficient Motors: Class B temperature rise; Class F insulation. 3. __ Inverter-Duty Motors: Class F temperature rise; Class H insulation 4 Thermal Protection: Comply with NEMAMG 1 requirements for thermally protected motors. C. — Severe-Duty Motors: Comply with IEEE 841, with 1.15 minimum service factor. 2.5 SINGLE-PHASE MOTORS ‘A. Motors larger than 1/20 hp shall be one of the following, to suit starting torque and requirements of specific motor application Permanent-split capacitor. Split phase. Capacitor start, inductor run Capacitor start, capacitor run. Pepe B. — Multispeed Motors: Variable-torque, permanent-split-capacitor type. C. Bearings: Prelubricated, antifriction ball bearings or sleeve bearings suitable for radial and thrust loading D. Motors 1/20 HP and Smaller: Shaded-pole type. E. Thermal Protection: internal protection to automatically open power supply circuit to motor when winding temperature exceeds a safe value calibrated to temperature rating of motor insulation. Thermal-protection device shall automatically reset when motor temperature returns to normal range. COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT 230513 - 3Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 PART 3 - EXECUTION (Not Applicable) END OF SECTION 230513 COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT 230513 - 4Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 SECTION 230517 - SLEEVES AND SLEEVE SEALS FOR HVAC PIPING PART 1- GENERAL 1.1 RELATED DOCUMENTS. A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section 1.2. SUMMARY A. Section includes: Sleeves Stack-sleeve fittings. Sleeve-seal systems, Sleeve-seal fittings. Grout. Beene 1.3 CODES AND STANDARDS A. Comply with all applicable codes and standards including, but not limited to those listed within this section B. Saudi Aramco Engineering Standards (SAES): 1. SAES+ Systems. 001, Design and Installation of Heating, Ventilation and Air Conditioning 1.4 ACTION SUBMITTALS ‘A. Product Data: For each type of product indicated. PART 2 - PRODUCTS 2.1 SLEEVES ‘A. Cast-Iron Wall Pipes: Cast or fabricated of cast or ductile iron and equivalent to ductile- iron pressure pipe, with plain ends and integral waterstop unless otherwise indicated. SLEEVES AND SLEEVE SEALS FOR HVAC PIPING 230817 - 1Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 B. Galvanized-Steel Wall Pipes: ASTM A 53/A 53M, Schedule 40, with plain ends and C. Galvanized-Stee/-Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B, Schedule 40, zine coated, with plain ends. D. _PVC-Pipe Sleeves: ASTM D 1785, Schedule 40. E. Galvanized-Steel-Sheet Sleeves: 0.0239-inch (0.6-mm) minimum thickness; round tube closed with welded longitudinal joint, F, Molded-PE or -PP Sleeves: Removable, tapered-cup shaped, and smooth outer surface with nailing flange for attaching to wooden forms. G. Molded-PVC Sleeves: With nailing flange for attaching to wooden forms. 22 STACK-SLEEVE FITTINGS ‘A. Description: Manufactured, cast-iron sleeve with integral clamping flange. Include clamping ring, bolts, and nuts for membrane flashing, 1. Underdeck Clamp: Clamping ring with setscrews. 23 SLEEVE-SEAL SYSTEMS ‘A. Description: Modular sealing-element unit, designed for field assembly, for filing annular space between piping and sleeve. 1. Sealing Elements: EPDM-rubber or NBR interlocking links shaped to fit surface of pipe. Include type and number required for pipe material and size of pipe. 2. Pressure Plates: Carbon steel. 3. Connecting Bolts and Nuts: Carbon steel, with corrosion-resistant coating, of length required to secure pressure plates to sealing elements. 2.4 SLEEVE-SEAL FITTINGS ‘A. Description: Manufactured plastic, sleeve-type, waterstop assembly made for imbedding in concrete slab or wall. Unit has plastic or rubber waterstop collar with center opening to match piping OD. 25 GROUT A. Standard: ASTM C 1107/C 1107M, Grade B, postchardening and volume-adjusting, dry, hydraulic-cement grout B. Characteristics: Nonshrink; recommended for interior and exterior applications. SLEEVES AND SLEEVE SEALS FOR HVAC PIPING 230817 - 2Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 c D. Design Mix: 5000-psi (34.5-MPa), 28-day compressive strength Packaging: Premixed and factory packaged, PART 3 - EXECUTION 34 A 32 SLEEVE INSTALLATION Install sleeves for piping passing through penetrations in floors, partitions, roofs, and walls. For sleeves that will have sleeve-seal system installed, select sleeves of size large enough to provide 1-inch (25-mm) annular clear space between piping and concrete slabs and walls. 1. Sleeves are not required for core-drilled holes. Install sleeves in concrete floors, concrete roof slabs, and concrete walls as new slabs and walls are constructed. 1, Permanent sleeves are not required for holes in slabs formed by molded-PE or - PP sleeves 2. Cut sleeves to length for mou 9 flush with both surfaces. a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas 2 inches (50 mm) above finished floor level. 3. Using grout, seal the space outside of sleeves in slabs and walls without sleeve- seal system Install sleeves for pipes passing through interior partitions. Cut sleeves to length for mounting flush with both surfaces. 2, Install sleeves that are large enough to provide 1/4-inch (6.4-mm) annular clear space between sleeve and pipe or pipe insulation, 3. Seal annular space between sleeve and piping or piping insulation; use joint sealants appropriate for size, depth, and location of joint. Comply with requirements for sealants specified in Section 079200 "Joint Sealants." Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at pipe penetrations, Seal pipe penetrations with firestop materials. Comply with requirements for firestopping specified in Section 078413 "Penetration Firestopping.” STACK-SLEEVE-FITTING INSTALLATION Install stack-sleeve fittings in new slabs as slabs are constructed SLEEVES AND SLEEVE SEALS FOR HVAC PIPING 230817 - 3Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 1. Install fittings that are large enough to provide 1/4-inch (6.4-mm) annular clear space between sleeve and pipe or pipe insulation, 2. Secure flashing between clamping flanges for pipes penetrating floors with membrane waterproofing. Comply with requirements for flashing specified in Section 076200 "Sheet Metal Flashing and Trim.” 3. Install section of cast-iron soil pipe to extend sleeve to 2 inches (50 mm) above finished floor level. 4, Extend cast-iron sleeve fittings below floor slab as required to secure clamping ring if ring is specified 5. Using grout, seal the space around outside of stack-sleeve fittings. B. _Fire-Barrier Penetrations: Maintain indicated fire rating of floors at pipe penetrations, Seal pipe penetrations with firestop materials. Comply with requirements for firestopping specified in Section 078413 "Penetration Firestopping.” 3.3. SLEEVE-SEAL-SYSTEM INSTALLATION A. Install sleeve-seal systems in sleeves in exterior concrete walls and slabs-on-grade at service piping entries into building B. Select type, size, and number of sealing elements required for piping material and size and for sleeve ID or hole size. Position piping in center of sleeve. Center piping in penetration, assemble sleeve-seal system components, and install in annular space between piping and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make a watertight seal 3.4 SLEEVE-SEAL-FITTING INSTALLATION A. Install sleeve-seal fittings in new walls and slabs as they are constructed, B. Assemble fitting components of length to be flush with both surfaces of concrete slabs and walls. Position waterstop flange to be centered in concrete slab or wall C. Secure nailing flanges to concrete forms. D. Using grout, seal the space around outside of sleeve-seal fittings. 3.5 SLEEVE AND SLEEVE-SEAL SCHEDULE ‘A. _ Use sleeves and sleeve seals for the following piping-penetration applications: 1. Exterior Concrete Walls above Grade: a. Piping Smaller Than NPS6 (DN 150): Cast-iron wall sleeves or Galvanized-steel-pipe sleeves. b, Piping NPS 6 (DN 150) and Larger: Galvanized-steelpipe sleeves. SLEEVES AND SLEEVE SEALS FOR HVAC PIPING 230817 - 4Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 2, _ Exterior Concrete Walls below Grade: a. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel wall sleeves with sleeve-seal system or Sleeve-seal fittings. 1) Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system. b. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-pipe sleeves with sleeve-seal system. 1) Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system. 3. Concrete Slabs-on-Grade: a. Piping Smaller than NPS 6 (DN 150): Galvanized-steel-pipe sleeves with sleeve-seal system or Sleeve-seal fitings. 1) Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system. b. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-pipe sleeves with sleeve-seal system. 1) Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system. 4. Concrete Slabs above Grade: a b, Interior Partitions: a b Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-pipe sleeves Piping NPS 6 (DN 150) and Larger: Galvanized-steeL-pipe sleeves. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-pipe sleeves. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-sheet sleeves. END OF SECTION 230517 SLEEVES AND SLEEVE SEALS FOR HVAC PIPING 230817 -5Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 SECTION 230548, 13 - VIBRATION CONTROLS FOR HVAC. PART 1- GENERAL 1.1 RELATED DOCUMENTS. A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section 1.2. SUMMARY A. Section includes: Elastomeric isolation pads. Open-spring isolators. Restrained-spring isolators. Elastomeric hangers. Spring hangers. Vibration isolation equipment bases. Restrained isolation roof-ourb rails, NOMSEN= B. Related Requirements: 1, Section 21054813 "Vibration Controls for Fire Suppression” for devices for fire- suppression equipment and systems. 2. Section 220548.13 "Vibration Controls for Plumbing" for devices for plumbing equipment and systems. 1.3 CODES AND STANDARDS ‘A. Comply with applicable codes and standards including, but not limited to those listed within this section, B. Saudi Aramco Engineering Standards (SAES): 1. SAES-K-001, Design and Installation of Heating, Ventilation and Air Con: Systems 1.4 ACTION SUBMITTALS A. Product Data: For each type of product. VIBRATION CONTROLS FOR HVAC 230548.13 - 1Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 1, Include rated load, rated deflection, and overload capacity for each vibration isolation device. 2. illustrate and indicate style, material, strength, fastening provision, and finish for each type and size of vibration isolation device type required. B. Shop Drawings: 1. Detail fabrication and assembly of equipment bases. Detail fabrication including anchorages and attachments to structure and to supported equipment. Include adjustable motor bases, rails, and frames for equipment mounting, 2. Vibration Isolation Base Details: Detail fabrication including anchorages and attachments to structure and to supported equipment. Include adjustable motor bases, rails, and frames for equipment mounting Delegated-Design Submittal: For each vibration isolation device. 1, Include design calculations for selecting vibration isolators and for designing vibration isolation bases. 1.5 INFORMATIONAL SUBMITTALS A. Coordination Drawings: Show coordination of vibration isolation device installation for HVAC piping and equipment with other systems and equipment in the vicinity, including other supports and restraints, if any. B. Qualification Data: For testing agency C. Welding certificates. 1.6 QUALITY ASSURANCE ‘A. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural Welding Code - Steel.” PART 2 - PRODUCTS 2.1 ELASTOMERIC ISOLATION PADS A. Elastomeric Isolation Pads: 1, Fabrication: Single or multiple layers of sufficient durometer stiffness for uniform loading over pad area. 2. Size: Factory or field cut to match requirements of supported equipment 3. Pad Material: Oil and water resistant with elastomeric properties. VIBRATION CONTROLS FOR HVAC 230548.13 - 2Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 4, Surface Pattern: Waffle pattern. 5, __ Infused nonwoven cotton or synthetic fibers, 6. Load-bearing metal piates adhered to pads. 7. Sandwich-Core Material: Resilient and elastomeric. a. Surface Pattern: Smooth pattern b. Infused nonwoven cotton or synthetic fibers, 2.2 OPEN-SPRING ISOLATORS A. Freestanding, Laterally Stable, Open-Spring Isolators: 1. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load. 2. Minimum Additional Travel: 50 percent of the required deflection at rated load. 3. Lateral Stiffness: More than 80 percent of rated vertical stiffness. 4, Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure. 5. Baseplates: Factory-drilled steel plate for bolting to structure with an elastomeric isolator pad attached to the underside. Baseplates shall limit floor load to 500 psig (3447 kPa). 6. Top Plate and Adjustment Bolt: Threaded top plate with adjustment bolt and cap screw to fasten and level equipment 2.3 RESTRAINED-SPRING ISOLATORS A. Freestanding, Laterally Stable, Open-Spring Isolators with Vertical-Limit Stop Restraint: 1, Housing: Stee! housing with vertical-limit stops to prevent spring extension due to weight being removed. a. Base with holes for bolting to structure with an elastomeric isolator pad attached to the underside. Bases shall limit floor load to 500 psig (3447 kPa). b. Top plate with threaded mounting holes. ¢. Internal leveling bolt that acts as blocking during installation. Restraint: Limit stop as required for equipment and authorities having jurisdiction. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load. Minimum Additional Travel: 50 percent of the required deflection at rated load. Lateral Stiffness: More than 80 percent of rated vertical stiffness, Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure. oe VIBRATION CONTROLS FOR HVAC 230548.13 - 3Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 ELASTOMERIC HANGERS 24 A 25 2.6 Elastomeric Mount in a Steel Frame with Upper and Lower Steel Hanger Rods: 1 2. Frame: Steel, fabricated with a connection for an upper threaded hanger rod and an opening on the underside to allow for a maximum of 30 degrees of angular lower hanger-rod misalignment without binding or reducing isolation efficiency. Dampening Element: Molded, oil-resistant rubber, neoprene, or other elastomeric material with a projecting bushing for the underside opening preventing steel to steel contact SPRING HANGERS Combination Coil-Spring and Elastomeric-Insert Hanger with Spring and Insert in Compression: 1 Frame: Steel, fabricated for connection to threaded hanger rods and to allow for a maximum of 30 degrees of angular hanger-rod misalignment without binding or reducing isolation efficiency. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load. Minimum Additional Travel: 50 percent of the required deflection at rated load. Lateral Stiffness: More than 80 percent of rated vertical stiffness. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure. Elastomeric Element: Molded, oilresistant rubber or neoprene. Steel-washer- reinforced cup to support spring and bushing projecting through bottom of frame, Adjustable Vertical Stop: Steel washer with neoprene washer "up-stop" on lower threaded rod Self-centering hanger rod cap to ensure concenttricity between hanger rod and support spring coil VIBRATION ISOLATION EQUIPMENT BASES Steel Rails: Factory-fabricated, welded, structura-steel rails, 1 Design Requirements: Lowest possible mounting height with not less than 1-inch (25-mm) clearance above the floor. Include equipment anchor bolts and auxiliary motor slide rails. a. Include supports for suction and discharge elbows for pumps. Structural Steet Steel shapes, plates, and bars complying with ASTMA 36/A 36M. Rails shall have shape to accommodate supported equipment. Support Brackets: Factory-welded steel brackets on frame for outrigger isolation mountings and to provide for anchor bolts and equipment support. VIBRATION CONTROLS FOR HVAC 230548.13 - 4Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 B. 27 Steel Bases: Factory-fabricated, welded, structural-steel bases and rails. 1, Design Requirements: Lowest possible mounting height with not less than 1-inch (25-mm) clearance above the floor. Include equipment anchor bolts and auxiliary motor slide bases or rails, a. __ Include supports for suction and discharge elbows for pumps. 2 Structural Steel: Steel shapes, plates, and bars complying with ASTMA 36/A 36M. Bases shall have shape to accommodate supported equipment. 3. Support Brackets: Factory-welded steel brackets on frame for outrigger isolation mountings and to provide for anchor bolts and equipment support. RESTRAINED ISOLATION ROOF-CURB RAILS. Description: Factory-assembled, fully enclosed, insulated, air- and watertight curb rail designed to resiliently support equipment. Upper Frame: Upper frame shall provide continuous and captive support for equipment. Lower Support Assembly: The lower support assembly shall be formed sheet metal section containing adjustable and removable steel springs that support upper frame. The lower support assembly shall have a means for attaching to building structure and a wood nailer for attaching roof materials and shall be insulated with a minimum of 2 inches (50 mm) of rigid glass-fiber insulation on inside of assembly. Adjustable, restrained-spring isolators shall be mounted on elastomeric vibration isolation pads and shall have access ports, for level adjustment, with removable waterproof covers at all isolator locations. Isolators shall be located so they are accessible for adjustment at any time during the life of the installation without interfering with the integrity of the roof Snubber Bushings: All-directional, elastomeric snubber bushings at least 1/4 inch (6 mm) thick. Water Seal: Galvanized sheet metal with EPDM seals at corners, attached to upper support frame, extending down past wood nailer of lower support assembly, and counter-flashed over roof materials. PART 3 - EXECUTION 34 A EXAMINATION Examine areas and equipment to receive vibration isolation control devices for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. VIBRATION CONTROLS FOR HVAC 230548.13 -5Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 B. Examine roughing-in of reinforcement and cast-in-place anchors to verify actual locations before installation. C. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 VIBRATION CONTROL DEVICE INSTALLATION A. Coordinate the location of embedded connection hardware with supported equipment attachment and mounting points and with requirements for concrete reinforcement and formwork specified in Section 033000 "Cast-in-Place Concrete.” and Section 033053, "Miscellaneous Cast-in-Place Concrete. B. __ Installation of vibration isolators must not cause any change of position of equipment, piping, or ductwork resulting in stresses or misalignment. 3.3. VIBRATION ISOLATION EQUIPMENT BASES INSTALLATION A. Coordinate the location of embedded connection hardware with supported equipment attachment and mounting points and with requirements for concrete reinforcement and formwork specified in Section 033000 "Cast-in-Place Concrete.” and Section 033053 "Miscellaneous Cast-in-Place Concrete." END OF SECTION 230548.13 VIBRATION CONTROLS FOR HVAC 230548.13 - 6Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 SECTION 230553 - IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT PART 1- GENERAL 14 A 1.2 13 14 RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section SUMMARY Section Includes: Equipment labels. ‘Warning signs and labels. Pipe labels. Duct labels. Stencils. Valve tags. Warning tags. NOMSEN= CODES AND STANDARDS Comply with applicable codes and standards including, but not limited to those listed within this section, Saudi Aramco Engineering Standards (SAES): 1. SAES-K-001, Design and Installation of Heating, Ventilation and Air Con: Systems ACTION SUBMITTALS Product Data: For each type of product. Samples: For color, letter style, and graphic representation required for each identification material and device. Equipment Label Schedule: Include a listing of all equipment to be labeled with the proposed content for each label. Valve numbering scheme. IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 230553 - 1Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 Valve Schedules: For each piping system to include in maintenance manuals. E. PART 2 - PRODUCTS 24 A EQUIPMENT LABELS Metal Labels for Equipment: 1 2, 3, 4 Material and Thickness: Brass, 0.032-inch (0.8mm) minimum thickness, and having predrilled or stamped holes for attachment hardware. Letter Color: White. Background Color: Black, Minimum Label Size: Length and width vary for required label content, but not less than 2-1/2 by 3/4 inch (64 by 19 mm). Minimum Letter Size: 1/4 inch (6.4 mm) for name of units if viewing distance is less than 24 inches (600 mm), 1/2 inch (13 mm) for viewing distances up to 72 inches (1830 mm), and proportionately larger lettering for greater viewing distances. Include secondary lettering two-thirds to three-quarters the size of principal lettering, Fasteners: Stainless-steel rivets or self-tapping screws. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate, Label Content: Include equipment's Drawing designation or unique equipment number, Drawing numbers where equipment is indicated (plans, details, and schedules), and the Specification Section number and title where equipment is specified. Saudi Aramco Label Content: Include the Saudi Aramco Fixed Asset Number with purchase order number and unique equipment number. Manufacturer Data Plate content: Include the following information as a minimum: BseONa Electrical Rating Manufacturer. PartiModel Number. Serial Number. Date of Manufacture. Equipment Label Schedule: For each item of equipment to be labeled, on 8-1/2-by-11- inch (A4) bond paper. Tabulate equipment identification number, and identify Drawing Aumbers where equipment is indicated (plans, details, and schedules) and the Specification Section number and title where equipment is specified. Equipment schedule shall be included in operation and maintenance data. IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 230553 - 2Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 22 moo @ 2.3 WARNING SIGNS AND LABELS Material and Thickness: Multilayer, multicolor, plastic labels for mechanical engraving, 4/16 inch (1.6 mm) thick, and having predrilled holes for attachment hardware. Letter Color: Red. Background Color: White. Maximum Temperature: Able to withstand temperatures up to 160 deg F (71 deg C). Minimum Label Size: Length and width vary for required label content, but not less than 2-1/2 by 3/4 inch (64 by 19 mm). Minimum Letter Size: 1/4 inch (6.4 mm) for name of units if viewing distance is less than 24 inches (600 mm), 1/2 inch (13 mm) for viewing distances up to 72 inches (1830 mm), and proportionately larger lettering for greater viewing distances. Include secondary lettering two-thirds to three-quarters the size of principal lettering, Fasteners: Stainless-steel rivets or self-tapping screws. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate. Label Content: Include caution and warning information plus emergency notification instructions. PIPE LABELS General Requirements for Manufactured Pipe Labels: Preprinted, color-coded, with lettering indicating service, and showing flow direction according to ASME A13.1 Pretensioned Pipe Labels: Precoiled, semirigid plastic formed to partially cover circumference of pipe and to attach to pipe without fasteners or adhesive. Self-Adhesive Pipe Labels: Printed plastic with contact-type, permanent-adhesive backing, Pipe Label Contents: Include identification of piping service using same designations or abbreviations as used on Drawings; also include pipe size and an arrow indicating flow direction, 1, Flow-Direction Arrows: Integral with piping system service lettering to accommodate both directions or as separate unit on each pipe label to indicate flow direction. 2. Lettering Size: At least 1/2 inch (13 mm) for viewing distances up to 72 inches (1830 mm) and proportionately larger lettering for greater viewing distances. IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 230553 - 3Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 24 DUCT LABELS ‘A. Material and Thickness: Multilayer, multicolor, plastic labels for mechanical engraving, 4/16 inch (1.6 mm) thick, and having predrilled holes for attachment hardware. B. Letter Color: White. C. Background Color: Black. D. Maximum Temperature: Able to withstand temperatures up to 160 deg F (71 deg C). E, Minimum Label Size: Length and width vary for required label content, but not less than 2-1/2 by 3/4 inch (64 by 19 mm). F. Minimum Letter Size: 1/4 inch (6.4 mm) for name of units if viewing distance is less than 24 inches (600 mm), 1/2 inch (13 mm) for viewing distances up to 72 inches (1830 mm), and proportionately larger lettering for greater viewing distances. Include secondary lettering two-thirds to three-quarters the size of principal lettering, G. Fasteners: Stainless-stee! rivets or self-tapping screws, H. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate. 1. Duct Label Contents: Include identification of duct service using same designations or abbreviations as used on Drawings; also include duet size and an arrow indicating flow direction. 1. Flow-Direction Arrows: Integral with duct system service lettering to accommodate both directions or as separate unit on each duct label to indicate flow direction. 25 STENCILS ‘A. Stencils for Piping: 1. Lettering Size: At least 1/2 inch (13 mm) for viewing distances up to 72 inches (1830 mm) and proportionately larger lettering for greater viewing distances. 2. Stencil Material: Brass. 3. Stencil Paint: Exterior, gloss, acrylic enamel in colors complying with recommendations in ASME 13.1 uniess otherwise indicated. Paint may be in pressurized spray-can form. 4. Identification Paint: Exterior, acrylic enamel in colors according to ASME A13.1 unless otherwise indicated. Paint may be in pressurized spray-can form: B. Stencils for Ducts: IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 230553 - 4Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 26 27 1. Lettering Size: Minimum letter height of 1-1/4 inches (32 mm) for viewing distances up to 15 feet (4-1/2 m) and proportionately larger lettering for greater viewing distances. 2 Stencil Material: Brass 3. Stencil Paint: Exterior, gloss, acrylic enamel. Paint may be in pressurized spray- can form. 4, Identification Paint: Exterior, acrylic enamel. Paint may be in pressurized spray- can form. Stencils for Access Panels and Door Labels, Equipment Labels, and Similar Operational Instructions’ 1. Lettering Size: Minimum letter height of 1/2 inch (13 mm) for viewing distances Up to 72 inches (1830 mm) and proportionately larger lettering for greater viewing distances. 2. Stencil Material: Brass 3. Stencil Paint: Exterior, gloss, acrylic enamel. Paint may be in pressurized spray- can form. 4, Identification Paint: Exterior, acrylic enamel. Paint may be in pressurized spray- can form VALVE TAGS Description: Stamped or engraved with 1/4-inch (6.4-mm) letters for piping system abbreviation and 1/2-inch (13-mm) numbers. 1, Tag Material: Brass, 0.032-inch (0.8-mm) minimum thickness, and having predrilled or stamped holes for attachment hardware. 2. Fasteners: Brass wire-link chain or beaded chain or S-hook. Valve Schedules: For each piping system, on 8-1/2-by-11-inch (Ad) bond paper. Tabulate valve number, piping system, system abbreviation (as shown on valve tag), location of valve (room or space), normal-operating position (open, closed, or modulating), and variations for identification. Mark valves for emergency shutoff and r special uses. 1. Valve-tag schedule shall be included in operation and maintenance data WARNING TAGS Description: Preprinted or partially preprinted accident-prevention tags of plasticized card stock with matte finish suitable for writing 1. Size: 3 by 5-1/4 inches (75 by 133 mm) minimum. 2. Fasteners: Brass grommet and wire. IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 230553 - 5Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 3, Nomenclature: Large-size primary caption such as "DANGER," “CAUTION,” or "DO NOT OPERATE.’ 4. Color: Safety-yellow background with black lettering PART 3 - EXECUTION 3.1 PREPARATION A. Clean piping and equipment surfaces of substances that could impair bond of identification devices, including dirt, oll, grease, release agents, and incompatible primers, paints, and encapsulants. 3.2 GENERAL INSTALLATION REQUIREMENTS ‘A. Coordinate installation of identifying devices with completion of covering and painting of surfaces where devices are to be applied B. Coordinate installation of identifying devices with locations of access panels and doors. C. Install identifying devices before installing acoustical ceilings and similar concealment, 3.3 EQUIPMENT LABEL INSTALLATION ‘A. Install or permanently fasten labels on each major item of mechanical equipment. B. _ Locate equipment labels where accessible and visible. 3.4 PIPE LABEL INSTALLATION ‘A. _ Piping Color Coding: Painting of piping shall follow ARAMCO color standard, B. _ Stenciled Pipe Label Option: Stenciled labels may be provided instead of manufactured pipe labels, at Installer's option. Install stenciled pipe labels, complying with ASME A13.1, with painted, color-coded bands or rectangles on each piping system. 1, Identification Paint: Use for contrasting background. 2. Stencil Paint: Use for pipe marking. C. _ Pipe Label Locations: Locate pipe labels where piping is exposed or above accessible ceilings in finished spaces; machine rooms; accessible maintenance spaces such as shafts, tunnels, and plenums; and exterior exposed locations as follows: 1. Near each valve and control device. 2, Near each branch connection, excluding short takeoffs for fixtures and terminal units. Where flow pattern is not obvious, mark each pipe at branch. IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 230553 - 6Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 3, Near penetrations and on both sides of through walls, floors, ceilings, and inaccessible enclosures. 4. At access doors, manholes, and similar access points that permit view of concealed piping Near major equipment items and other paints of origination and termination. Spaced at maximum intervals of 50 feet (15 m) along each run. Reduce intervals to 25 feet (7.6 m) in areas of congested piping and equipment. 7. Pipe label locations within mechanical equipment rooms and exposed inside and outside of the building: 5. 6 a. Chilled-Water piping: Full extent of pipe colored with dark blue color with white label and directional flow arrow spaced not more than 10 feet (3 m) apart b, Condenser-Water piping: Full extent of pipe colored with Dark green color with white label and directional flow arrow spaced not more than 10 feet (3m) apart 8. Pipe label locations in concealed areas: a, Above ceiling Chilled and Condenser-Water piping: Identification markings and directional flow arrows not more than 10 feet (3 m) apart. b. Underground Chilled and Condenser-Water piping: Identification markings and directional flow arrows spaced not more than 3 feet (1m) apart. 9. On piping above removable acoustical ceilings. Omit intermediately spaced labels. D. Directional Flow Arrows: Arrows shall be used to indicate direction of flow in pipes, including pipes where flow is allowed in both directions. E. Pipe Label Lettering Size Schedule: 1. Outside diameter of pipe or covering: 1/2 to 1-1/4 inches (15 to 32mm): a. Minimum length of directions arrow: 8 inches (200 mm) b, Minimum size of letters: 1/2 inch (12.7 mm). 2. Outside diameter of pipe or covering: 1-1/2 to 2 inches (40 to 50mm): a. Minimum length of directions arrow: 8 inches (200 mm) b. Minimum size of letters: 3/4 inch (19.1 mm). 3. Outside diameter of pipe or covering: 2-1/2 to 6 inches (65 to 150mm): a, Minimum length of directions arrow: 12 inches (300 mm). b. Minimum size of letters: 1-1/4 inch (32 mm), 4. Outside diameter of pipe or covering: 8 to 10 inches (200 to 250mm): a. Minimum length of directions arrow: 24 inches (600 mm). IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 230553 - 7Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 35 36 b. Minimum size of letters: 2-1/2 inch (65 mm). 5, Outside diameter of pipe or covering: Above 10 inches (250mm): a. Minimum length of directions arrow: 32 inches (800 mm) b. Minimum size of letters: 3-1/2 inch (90 mm). Pipe Label Color Schedule: 1. Chilled-Water Piping: White letters on a safety-green background. 2, Condenser-Water Piping: White letters on a safely-green background. 3, Heating Water Piping: White letters on a safety-green background, 4. Refrigerant Piping: Black letters on a safety-orange background DUCT LABEL INSTALLATION Install plastic-laminated self-adhesive duct labels with permanent adhesive on air ducts in the following color codes: 1, Green: For exhaust-, outside-, relief-, return-, and mixed-air ducts, Stenciled Duct Label Option: Stenciled labels showing service and flow direction may be provided instead of plastic-laminated duct labels, at Installer's option. Locate labels near points where ducts enter into and exit from concealed spaces and at maximum intervals of 50 feet (15m) in each space where ducts are exposed or concealed by removable ceiling system. External Duct Insulation Identification: Provide legible printed labels or identification on external duct insulation and factory-insulated flexible duct at intervals not greater than 36 inches (914mm) apart. Include the manufacturer, thermal resistance R-value, installed thickness, and the flame spread and smoke developed indexes of the composite materials. VALVE-TAG INSTALLATION Install tags on valves and control devices in piping systems, except check valves, valves within factory-fabricated equipment units, shutoff valves, faucets, convenience and lawn-watering hose connections, and HVAC terminal devices and similar roughing- in connections of end-use fixtures and units, List tagged valves in a valve schedule. Valve-Tag Application Schedule: Tag valves according to size, shape, and color scheme and with captions similar to those indicated in the following subparagraphs: 1. Valve-Tag Size and Shape: a. Chilled Water: 2 inches (50 mm), round. IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 230553 - 8Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 b, Condenser Water: 2 inches (50 mm), round. ©. Refrigerant: 2 inches (50 mm), round, d. Hot Water: 2 inches (50 mm), round. 2. Valve-Tag Colors: Toxic and Corrosive Fluids: Black letters on a safety-orange background Flammable Fluids: Black letters on a safety-yellow background Combustible Fluids: White letters on a safety-brown background. Potable and Other Water: White letters on a safety-green background. Compressed Air: White letters on a safety-blue background. Defined by User: White letters on a safety-purple background, black letters on a safety-white background, white letters on a safety-gray background, and white letters on a safety-black background, 3,7 WARNING-TAG INSTALLATION A. Write required message on, and attach warning tags to, equipment and other items where required END OF SECTION 230553 IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 230553 - 9Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 SECTION 230593 - TESTING, ADJUSTING, AND BALANCING FOR HVAC PART 1- GENERAL 1.1 RELATED DOCUMENTS. A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2. SUMMARY ‘A. Section Includes: 1. Balancing Air Systems: a. Constant-volume air systems. b. — Variable-air-volume systems. 2. Testing, Adjusting, and Balancing Equipment: a. Heat exchangers. b. Motors. ©. Condensing units. 3. Control system verification. 1.3. DEFINITIONS AABC: Associated Air Balance Council BAS: Building automation systems. NEBB: National Environmental Balancing Bureau. TAB: Testing, adjusting, and balancing. moo m9 > ‘TABB: Testing, Adjusting, and Balancing Bureau. mn G.__TDH: Total dynamic head, TESTING, ADJUSTING, AND BALANCING FOR HVAC TAB Specialist: An independent entity meeting qualifications to perform TAB work. 230593 - 1Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 1.4 PREINSTALLATION MEETINGS ‘A. TAB Conference: If requested by the Owner, conduct a TAB conference at Project site after approval of the TAB strategies and procedures plan to develop a mutual understanding of the details. Provide a minimum of 14 days’ advance notice of scheduled meeting time and location 1. Minimum Agenda Items: The Contract Documents examination report. The TAB plan. Needs for coordination and cooperation of trades and subcontractors. Proposed procedures for documentation and communication flow. 1.5 CODES AND STANDARDS ‘A. Comply with applicable codes and standards including, but not limited to those listed within this section, B. Saudi Aramco Engineering Standards (SAES): 1. SAES-K-001, Design and Installation of Heating, Ventilation and Air Conditioning Systems. 1.6 INFORMATIONAL SUBMITTALS A. Qualification Data: Within 30 days of Contractor's Notice to Proceed, submit documentation that the TAB specialist and this Project's TAB team members meet the qualifications specified in "Quality Assurance" Article. B. Contract Documents Examination Report: Within 30 days of Contractor's Notice to Proceed, submit the Contract Documents review report as specified in Part 3. Strategies and Procedures Plan: Within 60 days of Contractor's Notice to Proceed, submit TAB strategies and step-by-step procedures as specified in "Preparation" Article. D. System Readiness Checklists: Within 30 days of Contractor's Notice to Proceed, submit system readiness checklists as specified in "Preparation" Article. E. Examination Report: Submit a summary report of the examination review required in "Examination" Article. F. Certified TAB reports. G. Sample report forms TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 2Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 H. 17 18 Instrument calibration reports, to include the following: Instrument type and make. Serial number. Application Dates of use. Dates of calibration. ehens QUALITY ASSURANCE TAB Specialists Qualifications: Certified by NEBB. 1. TAB Field Supervisor: Employee of the TAB specialist and certified by NEBB 2. TAB Technician: Employee of the TAB specialist and certified by NEBB TABB as a TAB technician Instrumentation Type, Quantity, Accuracy, and Calibration: Comply with requirements in ASHRAE 111, Section 4, "instrumentation." ASHRAE Compliance: Applicable requirements in ASHRAE 62.1, Section 7.2.2 - "Air Balancing." ASHRAE/IESNA Compliance: Applicable requirements in ASHRAE/IESNA 90.1, Section 6.7.2.3 - "System Balancing. FIELD CONDITIONS Full Owner Occupancy: Owner will occupy the site and existing building during entire TAB period. Cooperate with Owner during TAB operations to minimize conflicts with Owner's operations. Partial Owner Occupancy: Owner may occupy completed areas of building before Substantial Completion. Cooperate with Owner during TAB operations to minimize conflicts with Owner's operations. PART 2 - PRODUCTS (Not Applicable) PART 3 - EXECUTION 34 A TAB SPECIALISTS Subject to compliance with requirements, engage one of the following available TAB specialists that may be engaged include, but are not limited to, the following: 1. Insert TAB specialist's name. TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 3Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 3.2. EXAMINATION ‘A. Examine the Contract Documents to become familiar with Project requirements and to discover conditions in systems designs that may preclude proper TAB of systems and equipment. Examine installed systems for balancing devices, such as test ports, gage cocks, thermometer wells, flow-control devices, balancing valves and fittings, and manual volume dampers. Verify that locations of these balancing devices are applicable for intended purpose and are accessible. Examine the approved submittals for HVAC systems and equipment. Examine design data including HVAC system descriptions, statements of design assumptions for environmental conditions and systems output, and statements of philosophies and assumptions about HVAC system and equipment controls. Examine ceiling plenums and underfloor air plenums used for supply, retum, or relief air to verify that they are properly separated from adjacent areas. Verify that penetrations in plenum walls are sealed and fire-stopped if required. Examine equipment performance data including fan and pump curves. 1, Relate performance data to Project conditions and requirements, including system effects that can create undesired or unpredicted conditions that cause reduced capacities in all or part of a system, 2. Calculate system-effect factors to reduce performance ratings of HVAC equipment when installed under conditions different from the conditions used to rate equipment performance. To calculate system effects for air systems, use tables and charts found in AMCA 201, "Fans and Systems,” or in SMACNA's, "HVAC Systems - Duct Design." Compare results with the design data and installed conditions, Examine system and equipment installations and verify that field quality-control testing, cleaning, and adjusting specified in individual Sections have been performed Examine test reports specified in individual system and equipment Sections. Examine HVAC equipment and verify that bearings are greased, belts are aligned and tight, filters are clean, and equipment with functioning controls is ready for operation. Examine terminal units, such as variable-air-volume boxes, and verify that they are accessible and their controls are connected and functioning, Examine strainers. Verify that starlup screens have been replaced by permanent screens with indicated perforations. Examine control valves for proper installation for their intended function of throttling, diverting, or mixing fluid flows TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 4Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 M, Examine heat-transfer coils for correct piping connections and for clean and straight fins, N. Examine system pumps to ensure absence of entrained air in the suction piping ©. Examine operating safety interlocks and controls on HVAC equipment. P. Report deficiencies discovered before and during performance of TAB procedures. Observe and record system reactions to changes in conditions. Record default set points if different from indicated values. 3.3. PREPARATION A. Prepare a TAB plan that includes the following: 1. Equipment and systems to be tested. 2. Strategies and step-by-step procedures for balancing the systems. 3, Instrumentation to be used. 4, Sample forms with specific identification for all equipment. B. Perform system-readiness checks of HVAC systems and equipment to verify system readiness for TAB work. Include, at a minimum, the following: 1. Airside a, Verify that leakage and pressure tests on air distribution systems have been satisfactorily completed Duct systems are complete with terminals installed. Volume, smoke, and fire dampers are open and functional Clean filters are installed Fans are operating, free of vibration, and rotating in correct direction Variable-frequency controllers’ startup is complete and safeties are verified ‘Automatic temperature-control systems are operational Ceilings are installed. Windows and doors are installed. Suitable access to balancing devices and equipment is provided 2, Hydronics: a. Verify leakage and pressure tests on water distribution systems have been satisfactorily completed Piping is complete with terminals installed. Water treatment is complete. Systems are flushed, filled, and air purged. Strainers are pulled and cleaned Control valves are functioning per the sequence of operation Shutoff and balance valves have been verified to be 100 percent open. Pumps are started and proper rotation is verified TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 5Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 34 35 i. Pump gage connections are installed directly at pump inlet and outlet flanges or in discharge and suction pipe prior to valves or strainers. j. _ Variable-frequency controllers’ startup is complete and safeties are verified k. Suitable access to balancing devices and equipment is provided. GENERAL PROCEDURES FOR TESTING AND BALANCING Perform testing and balancing procedures on each system according to the procedures contained in NEBB's "Procedural Standards for Testing, Adjusting, and Balancing of Environmental Systems", SMACNA’s "HVAC Systems - Testing, Adjusting, and Balancing" and in this Section. Cut insulation, ducts, pipes, and equipment cabinets for installation of test probes to the minimum extent necessary for TAB procedures. 1. After testing and balancing, patch probe holes in ducts with same material and thickness as used to construct ducts. 2. After testing and balancing, install test ports and duct access doors that comply with requirements in Section 233300 "Air Duct Accessories.” 3. Install and join new insulation that matches removed materials. Restore insulation, coverings, vapor barrier, and finish according to Section 230713 "Duct Insulation," Section 230716 "HVAC Equipment Insulation,” and Section 230719 "HVAC Piping Insulation." Mark equipment and balancing devices, including damper-control positions, valve position indicators, fan-speed-control levers, and similar controls and devices, with paint or other suitable, permanent identification material to show final settings. Take and report testing and balancing measurements in inch-pound (IP) and metric (SI) units. GENERAL PROCEDURES FOR BALANCING AIR SYSTEMS Prepare test reports for both fans and outlets. Obtain manufacturer's outlet factors and recommended testing procedures. Cross-check the summation of required outlet volumes with required fan volumes. Prepare schematic diagrams of systems’ “as-built” duct layouts For variable-air-volume systems, develop a plan to simulate diversity. Determine the best locations in main and branch ducts for accurate duct-airflow measurements. Check airflow patterns from the outdoor-air louvers and dampers and the retum- and exhaust-air dampers through the supply-fan discharge and mixing dampers. TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 6Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 F, Locate start-stop and disconnect switches, electrical interlocks, and motor starters, G. Verify that motor starters are equipped with properly sized thermal protection. H. Check dampers for proper position to achieve desired airflow path. 1 Check for airflow blockages. J. Check condensate drains for proper connections and functioning. K. Check for proper sealing of air-handling-unit components, L. Verify that air duct system is sealed as specified in Section 233113 "Metal Ducts.” 3.6 PROCEDURES FOR CONSTANT-VOLUME AIR SYSTEMS ‘A. Adjust fans to deliver total indicated airflows within the maximum allowable fan speed TESTING, ADJUSTING, AND BALANCING FOR HVAC listed by fan manufacturer. 1. Measure total airflow. a, Set outside-air, return-air, and relief-air dampers for proper position that simulates minimum outdoor-air conditions. b. Where duct conditions allow, measure necessary, perform multiple Pitot-tube traverses to obtain total airflow. c. Where duct conditions are not suitable for Pitot-tube traverse measurements, a coil traverse may be acceptable. d. Ifa reliable Pitot-tube traverse or coil traverse is not possible, measure airflow at terminals and calculate the total airflow. 2. Measure fan static pressures as follows: a. Measure static pressure directly at the fan outlet or through the flexible connection. b. Measure static pressure directly at the fan inlet or through the flexible connection. c. Measure static pressure across each component that makes up the air- handling system, d. Report artificial loading of filters at the time static pressures are measured. 3, Review Record Documents to determine variations in design static pressures versus actual static pressures. Calculate actual system-effect factors. Recommend adjustments to accommodate actual conditions. 4. — Obtain approval from Owner for adjustment of fan speed higher or lower than indicated speed. Comply with requirements in HVAC Sections for air-handling units for adjustment of fans, belts, and pulley sizes to achieve indicated air- handiing-unit performance. irflow by Pitot-tube traverse. If 230593 - 7Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 5. Do not make fan-speed adjustments that result in motor overload. Consult equipment manufacturers about fan-speed safety factors. Modulate dampers and measure fan-motor amperage to ensure that no overload occurs. Measure amperage in full-cooling, full-heating, economizer, and any other operating mode to determine the maximum required brake horsepower. B. Adjust volume dampers for main duct, submain ducts, and major branch ducts to indicated airflows. 1, Measure airflow of submain and branch ducts, 2. Adjust submain and branch duct volume dampers for specified airflow. 3. Re-measure each submain and branch duct after all have been adjusted. C. Adjust air inlets and outlets for each space to indicated airflows. 1, Set airflow patterns of adjustable outlets for proper distribution without drafts. 2, — Measure inlets and outlets airflow. 3. Adjust each inlet and outlet for specified airflow. 4, Re-measure each inlet and outlet after they have been adjusted. D. Verify final system conditions, 1, Re-measure and confirm that minimum outdoor, return, and relief airflows are within design. Readjust to design if necessary. Re-measure and confirm that total airflow is within design Re-measure all final fan operating data, rpms, volts, amps, and static profile. Mark all final settings. Test system in economizer mode. Verify proper operation and adjust if necessary. Measure and record all operating data Record final fan-performance data geen 3.7 PROCEDURES FOR VARIABLE-AIR-VOLUME SYSTEMS A. Adjust the variable-air-volume systems as follows: 1. Verify that the system static pressure sensor is located two-thirds of the distance down the duct from the fan discharge. 2. Verify that the system is under static pressure control. 3. Select the terminal unit that is most critical to the supply-fan airflow. Measure inlet static pressure, and adjust system static pressure control set point so the entering static pressure for the critical terminal unit is not less than the sum of the terminal-unit manufacturer's recommended minimum inlet static pressure plus the static pressure needed to overcome terminal-unit discharge system losses. 4. Calibrate and balance each terminal unit for maximum and minimum design airflow as follows: TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 8Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 a Adjust controls so that terminal is calling for maximum airflow. Some controllers require starting with minimum airflow, Verify calibration procedure for specific project. Measure airflow and adjust calibration factor as required for design maximum airflow. Record calibration factor. When maximum airflow is correct, balance the air outlets downstream from terminal units. Adjust controls so that terminal is calling for minimum airflow. Measure airflow and adjust calibration factor as required for design minimum airflow. Record calibration factor. If no minimum calibration is available, note any deviation from design airflow. When in full cooling or full heating, ensure that there is no mixing of hot- deck and cold-deck airstreams unless so designed. On constant volume terminals, in critical areas where room pressure is to be maintained, verify that the airflow remains constant over the full range of {ull cooling to full heating. Note any deviation from design airflow or room pressure. 5. After terminals have been calibrated and balanced, test and adjust system for total airflow. Adjust fans to deliver total des Nn airflows within the maximum allowable fan speed listed by fan manufacturer. a b, Set outside-air, return-air, and relief-air dampers for proper position that simulates minimum outdoor-air conditions. Set terminals for maximum airflow. If system design includes diversity, adjust terminals for maximum and minimum airflow so that connected total matches fan selection and simulates actual load in the building, Where duct conditions allow, measure airflow by Pitot-tube traverse. If necessary, perform multiple Pitot-tube traverses to obtain total airflow. Where duct conditions are not suitable for Pitotlube traverse measurements, a coil traverse may be acceptable. If a reliable Pitot-tube traverse or coil traverse is not possible, measure airflow at terminals and calculate the total airflow. 6. _ Measure fan static pressures as follows: a b, Measure static pressure directly at the fan outlet or through the flexible connection. Measure static pressure directly at the fan inlet or through the flexible connection. Measure static pressure across each component that makes up the air- handling system, Report any artificial loading of filters at the time static pressures are measured 7. _ Set final return and outside airflow to the fan while operating at maximum retum airflow and minimum outdoor airflow. TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 9Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 a, Balance the return-air ducts and inlets the same as described for constant- volume air systems. b. Verify that terminal units are meeting design airflow under system maximum flow. 8. Re measure the inlet static pressure at the most critical terminal unit and adjust the system static pressure set point to the most energy-efficient set point to maintain the optimum system static pressure. Record set point and give to controls contractor. 9. Verify final system conditions as follows: a. Re-measure and confirm that minimum outdoor, return, and relief airflows are within design. Readjust to match design if necessary. Re-measure and confirm that total airflow is within design. Re-measure final fan operating data, rpms, volts, amps, and static profile. Mark final settings. Test system in economizer mode. Verify proper operation and adjust if necessary. Measure and record all operating data Verify tracking between supply and return fans. 3.8 PROCEDURES FOR MOTORS A. Motors 1/2 HP and Larger: Test at final balanced conditions and record the following data: Manufacturer's name, model number, and serial number. Motor horsepower rating. Motor rpm, Phase and hertz. Nameplate and measured voltage, each phase. Nameplate and measured amperage, each phase Starter size and thermal-protection-element rating Service factor and frame size. SNOOseN B. Motors Driven by Variable-Frequency Controllers: Test manual bypass of controller to prove proper operation. 3.9 PROCEDURES FOR CONDENSING UNITS A. Verify proper rotation of fans. B. Measure entering: and leaving-air temperatures. C. Record fan and motor operating data. TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 10Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 3.10 CONTROLS VERIFICATION ‘A. In conjunetion with system balancing, perform the following: 1. Verify temperature control system is operating within the design limitations. 2 Confirm that the sequences of operation are in compliance with Contract Documents. 3. Verify that controllers are calibrated and function as intended. 4, Verify that controller set points are as indicated. 5, Verify the operation of lockout or interlock systems. 6. Verify the operation of valve and damper actuators. 7. Verify that controlled devices are properly installed and connected to correct controller. 8, Verify that controlled devices travel freely and are in position indicated by controller: open, closed, or modulating, 9. Verify location and installation of sensors to ensure that they sense only intended temperature, humidity, or pressure. B. Reporting: Include a summary of verifications performed, remaining deficiencies, and variations from indicated conditions. 3.11 TOLERANCES A. Set HVAC system's airflow rates and water flow rates within the following tolerances: 1. Supply, Return, and Exhaust Fans and Equipment with Fans: Plus or minus 10 percent. 2, Air Outlets and Inlets: Plus or minus 10 percent. B. Maintaining pressure relationships as designed shall have priority over the tolerances specified above 3.12 PROGRESS REPORTING A. Initial Construction-Phase Report: Based on examination of the Contract Documents, as specified in "Examination" Article, prepare a report on the adequacy of design for systems balancing devices, Recommend changes and additions to systems balancing devices to facilitate proper performance measuring and balancing. Recommend changes and additions to HVAC systems and general construction to allow access for performance measuring and balancing devices. B. Status Reports: Prepare weekly progress reports to describe completed procedures, procedures in progress, and scheduled procedures. Include a list of deficiencies and problems found in systems being tested and balanced. Prepare a separate report for each system and each building floor for systems serving multiple floors. TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 11Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 3.13 FINAL REPORT A. General: Prepare a certified written report; tabulate and divide the report into separate sections for tested systems and balanced systems. 1. Include a certification sheet at the front of the report's binder, signed and sealed by the certified testing and balancing engineer. 2. Include a list of instruments used for procedures, along with proof of calibration. 3. Certify validity and accuracy of field data. B. Final Report Contents: In addition to certified field-report data, include the following: 1. Pump curves. 2. Fan curves. 3. Manufacturers’ test data. 4, _ Field test reports prepared by system and equipment installers. 5. Other information relative to equipment performance; do not include Shop Drawings and Product Data. C. General Report Data: In addition to form titles and entries, include the following data: Title page Name and address of the TAB specialist. Project name. Project location. Architect’s name and address Engineer's name and address. Contractor's name and address. Report date. Signature of TAB supervisor who certifies the report. 10. Table of Contents with the total number of pages defined for each section of the report. Number each page in the report. 11. Summary of contents including the following: BORN OnaeNa a, __ Indicated versus final performance. b. Notable characteristics of systems c. Description of system operation sequence if it varies from the Contract Documents. 12. Nomenclature sheets for each item of equipment 13. Data for terminal units, including manufacturer's name, type, size, and fitings, 14. Notes to explain why certain final data in the body of reports vary from indicated values. 15. Test conditions for fans performance forms including the following: a. Settings for outdoor-, retur-, and exhaust-air dampers. b. Conditions of filters. ©. Cooling coil, wet: and dry-bulb conditions. TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 12Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 d, Fan drive settings including settings and percentage of maximum pitch diameter. e. Settings for supply-air, static-pressure controller. 4. Other system operating conditions that affect performance. D. System Diagrams: Include schematic layouts of air and hydronic distribution systems. Present each system with single-line diagram and include the following: Quantities of outdoor, supply, retum, and exhaust airflows. Water and steam flow rates. Duct, outlet, and inlet sizes. Pipe and valve sizes and locations. Terminal units Balancing stations. Position of balancing devices. NOORoNS E. Air Handli | Unit Test Reports: For air-handling units with coils, include the following: 1. Unit Data’ Unit identification. Location. Make and type, Model number and unit size. Manufacturer's serial number. Unit arrangement and class. Discharge arrangement. Sheave make, size in inches (mm), and bore. Center-to-center dimensions of sheave and amount of adjustments in inches (mm) j. Number, make, and size of belts. k. Number, type, and size of filters. 2, — Motor Data: Motor make, and frame type and size. Horsepower and rpm. Volts, phase, and hertz Full-load amperage and service factor. Sheave make, size in inches (mm), and bore. Center-to-center dimensions of sheave and amount of adjustments in inches (mm) 3. Test Data (Indicated and Actual Values): a. Total airflow rate in cfm (Lis). b, Total system static pressure in inches wg (Pa) ©. Fan rpm, d. Discharge static pressure in inches wg (Pa). TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 13Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 e. Filter static-pressure differential in inches wg (Pa). f. _ Preheat-coil static-pressure differential in inches wg (Pa). 9. _Cooling-coil static-pressure differential in inches wg (Pa). h. — Heating-coil static-pressure differential in inches wg (Pa). i. Outdoor airflow in cfm (Lis) i. Return airflow in ofm (Lis). Outdoor-air damper position. |. Retum-air damper position. m. Vortex damper position F. _ Apparatus-Coil Test Reports: 1. Coil Data: ‘System identification. Location. Coil type Number of rows. Fin spacing in fins per inch (mm) o.c. Make and model number. Face area in sq. ft. (sq. m). Tube size in NPS (DN). ‘Tube and fin materials. Circuiting arrangement. 2, Test Data (Indicated and Actual Values): Airflow rate in cfm (Lis). Average face velocity in fpm (m/s) Air pressure drop in inches wg (Pa). Outdoor-air, wet- and dry-bulb temperatures in deg F (deg C). Return-air, wet- and dry-bulb temperatures in deg F (deg C), Entering-air, wel and dry-bulb temperatures in deg F (deg C). Leaving-air, wet- and dry-bulb temperatures in deg F (deg C). Refrigerant expansion valve and refrigerant types. Refrigerant suction pressure in psig (kPa). Refrigerant suction temperature in deg F (deg C). G. _ Electric-Coil Test Reports: For electric furnaces, duct coils, and electric coils installed in central-station air-handling units, include the following 1. Unit Data: System identification Location. Coil identification, Capacity in Btu/h (kW). Number of stages. Connected volts, phase, and hertz. TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 14Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 g. _ Rated amperage. Airflow rate in cfm (Lis). i Face area in sq. ft. (sq. m). j. Minimum face velocity in fpm (m/s) 2. Test Data (Indicated and Actual Values): Heat output in Btu/h (kW). Airflow rate in cfm (Lis). Ai velocity in fpm (m/s). Entering-air temperature in deg F (deg C). Leaving-air temperature in deg F (deg C) Voltage at each connection g. Amperage for each phase. H. Fan Test Reports: For supply, return, and exhaust fans, include the following 1. Fan Data: System identification Location, Make and type, Model number and size. Manufacturer's serial number. Arrangement and class. Sheave make, size in inches (mm), and bore. Center-to-center dimensions of sheave and amount of adjustments in inches (mm), 2. Motor Data: Motor make, and frame type and size. Horsepower and rpm. Volts, phase, and hertz Full-load amperage and service factor. Sheave make, size in inches (mm), and bore. Center-to-center dimensions of sheave, and amount of adjustments in inches (mm) 9g. Number, make, and size of belts. 3, Test Data (Indicated and Actual Values) Total airflow rate in cfm (Lis) Total system static pressure in inches wg (Pa). Fan rpm, Discharge static pressure in inches wg (Pa) Suction static pressure in inches wg (Pa). TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 15Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 1. Round, and Rectangular Duct Traverse Reports: Include a diagram with a grid representing the duct cross-section and record the following 1. Report Data: ‘System and air-handling-unit number. Location and zone. Traverse air temperature in deg F (deg C). Duct static pressure in inches wg (Pa). Duct size in inches (mm). Duct area in sq. ft. (sq. m). Indicated airflow rate in cfm (L/s) Indicated velocity in fpm (mm/s). Actual airflow rate in ofm (Lis). ‘Actual average velocity in fpm (m/s). Barometric pressure in psig (Pa). J. Air-Terminal-Device Reports: 1. Unit Data’ ‘System and air-handling unit identification, Location and zone. Apparatus used for test Area served Make. Number from system diagram. ‘Type and model number. Size Effective area in sq. ft. (sq. m). 2. Test Data (Indicated and Actual Values): Airflow rate in cfm (LIs). Ait velocity in fpm (m/s). Preliminary airflow rate as needed in cfm (Lis). Preliminary velocity as needed in fpm (m/s). Final airflow rate in ofm (L/s) Final velocity in fpm (m/s). g. Space temperature in deg F (deg C). K. Instrument Calibration Reports: 1. Report Data’ Instrument type and make. Serial number. Application, Dates of use. TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 16Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 e, Dates of calibration. 3.14 VERIFICATION OF TAB REPORT ‘A. The TAB specialist's test and balance engineer shall conduct the inspection in the presence of Owner or Owners representative. B. Owner shall randomly select measurements, documented in the final report, to be rechecked. Rechecking shall be limited to either 10 percent of the total measurements recorded or the extent of measurements that can be accomplished in a normal 8-hour business day. C. If rechecks yield measurements that differ from the measurements documented in the final report by more than the tolerances allowed, the measurements shall be noted as "FAILED." D. If the number of "FAILED" measurements is greater than 10 percent of the total measurements checked during the final inspection, the testing and balancing shall be considered incomplete and shall be rejected E. If TAB work fails, proceed as follows: 1. TAB specialists shall recheck all measurements and make adjustments. Revise the final report and balancing device settings to include all changes; resubmit the final report and request a second final inspection. 2. If the second final inspection also fails, Owner may contract the services of another TAB specialist to complete TAB work according to the Contract Documents and deduct the cost of the services from the original TAB specialist's final payment. 3. If the second verification also fails, Owner may contact ABC Headquarters regarding the AABC National Performance Guaranty. F. Prepare test and inspection reports. 3.15 ADDITIONAL TESTS A. Within 90 days of completing TAB, perform additional TAB to verify that balanced conditions are being maintained throughout and to correct unusual conditions, B. Seasonal Periods: If initial TAB procedures were not performed during near-peak summer and winter conditions, perform additional TAB during near-peak summer and winter conditions. END OF SECTION 230593 TESTING, ADJUSTING, AND BALANCING FOR HVAC 230593 - 17Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 SECTION 230713 - DUCT INSULATION PART 1- GENERAL 1.1 RELATED DOCUMENTS. A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section 1.2. SUMMARY ‘A. Section includes insulating the following duct services: Indoor, concealed supply and outdoor air Indoor, exposed supply and outdoor air. Indoor, concealed return located in unconditioned space Indoor, exposed return located in unconditioned space. Indoor, concealed, Type |, commercial, kitchen hood exhaust. Indoor, exposed, Type |, commercial, kitchen hood exhaust. Indoor, concealed oven and warewash exhaust. Indoor, exposed oven and warewash exhaust Indoor, concealed exhaust between isolation damper and penetration of building exterior. 10. Indoor, exposed exhaust between isolation damper and penetration of building exterior. 11. Outdoor, concealed supply and return. 12. Outdoor, exposed supply and return, ©@ENODSONS B, Related Sections: 1. Section 230716 "HVAC Equipment Insulation." 2. Section 230719 "HVAC Piping Insulation.” 3. Section 233113 "Metal Ducts" for duc 1.3. CODES AND STANDARDS A. Comply with applicable codes and standards including, but not limited to those listed within this section. B. Saudi Aramco Engineering Standards (SAES): 1. SAES-K-001, Design and Installation of Heating, Ventilation and Air Conditioning Systems DUCT INSULATION 230713-1Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 1.4 ACTION SUBMITTALS ‘A. Product Data: For each type of product indicated. Include thermal conductivity, water= vapor permeance thickness, and jackets (both factory- and field-applied if any). B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work. 1. Detail application of protective shields, saddles, and inserts at hangers for each type of insulation and hanger. 2, Detail insulation application at elbows, fittings, dampers, specialties and flanges for each type of insulation 3. Detail application of field-applied jackets 4. Detail application at linkages of control devices. C. Samples: For each type of insulation and jacket indicated. Identify each Sample, describing product and intended use. Sample sizes are as follows: 1. Sheet Form Insulation Materials: 12 inches (300 mm) square. 2. — Sheet Jacket Materials: 12 inches (300 mm) square. 3. Manufacturer's Color Charts: For products where color is specified, show the full range of colors available for each type of finish material 1.5. INFORMATIONAL SUBMITTALS A. Qualification Data: For qualified Installer. B. Material Test Reports: From a qualified testing agency acceptable to authorities having jurisdiction indicating, interpreting, and certifying test results for compliance of insulation materials, sealers, attachments, cements, and jackets, with requirements indicated, Include dates of tests and test methods employed, C. Field quality-control reports. 1.6 QUALITY ASSURANCE, A. Installer Qualifications: Skilled mechanics who have successfully completed an apprenticeship program or another craft training program certified by the Department of Labor, Bureau of Apprenticeship and Training, B. _ Surface-Buming Characteristics: For insulation and related materials, as determined by testing identical products according to ASTM E 84, by a testing agency acceptable to authorities having jurisdiction. Factory label insulation and jacket materials and adhesive, mastic, tapes, and cement material containers, with appropriate markings of applicable testing agency. DUCT INSULATION 230713 -2Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 17 18 1, Insulation Installed Indoors: Flame-spread index of 25 or less, and smoke- developed index of 50 or less. 2. Insulation Installed Outdoors: Flame-spread index of 75 or less, and smoke- developed index of 150 or less. Mockups: Before installing insulation, build mockups for each type of insulation and finish listed below to demonstrate quality of insulation application and finishes. Build mockups in the location indicated or, if not indicated, as directed by Architect. Use materials indicated for the completed Work. 1. Ductwork Mockups: a. One 10-foot (3-m) section each of rectangular and round straight duct. b. One each of a 90-degree mitered round and rectangular elbow, and one each of a 90-degree radius round and rectangular elbow. ©. One rectangular branch takeoff and one round branch takeoff from a rectangular duct. One round tee fitting d. One rectangular and round transition fitting e. Four support hangers for round and rectangular ductwork {. Each type of damper and specialty. 2, For each mockup, fabricate cutaway sections to allow observation of application details for insulation materials, adhesives, mastics, attachments, and jackets. 3. Notify Architect seven days in advance of dates and times when mockups will be constructed 4, Obtain Architect's approval of mockups before starting insulation application, 5. Approval of mockups does not constitute approval of deviations from the Contract Documents contained in mockups unless Architect specifically approves such deviations in writing 6. Maintain mockups during construction in an undisturbed condition as a standard for judging the completed Work. 7. Demolish and remove mockups when directed. DELIVERY, STORAGE, AND HANDLING Packaging: Insulation material containers shall be marked by manufacturer with appropriate ASTM standard designation, type and grade, and maximum use temperature. COORDINATION Coordinate sizes and locations of supports, hangers, and insulation shields specified in Section 230529 "Hangers and Supports for HVAC Piping and Equipment.” Coordinate clearance requirements with duct Installer for duct insulation application Before preparing ductwork Shop Drawings, establish and maintain clearance DUCT INSULATION 230713 -3Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 c. 19 requirements for installation of insulation and field-applied jackets and finishes and for space required for maintenance. Coordinate installation and testing of heat tracing. ‘SCHEDULING Schedule insulation application after pressure testing systems and, where required, after installing and testing heat tracing. Insulation application may begin on segments that have satisfactory test results, Complete installation and concealment of plastic materials as rapidly as possible in each area of construction PART 2 - PRODUCTS 24 A INSULATION MATERIALS Comply with requirements in "Duct Insulation Schedule, General,” "Indoor Duct and Plenum Insulation Schedule,” and "Aboveground, Outdoor Duct and Plenum Insulation Schedule" articles for where insulating materials shall be applied. Products shall not contain asbestos, lead, mercury, or mercury compounds. Products that come in contact with stainless steel shall have a leachable chloride content of less than 50 ppm when tested according to ASTM C 871 Insulation materials for use on austenitic stainless steel shall be qualified as acceptable according to ASTM C 795. Foam insulation materials shall not use CFC or HCFC blowing agents in the manufacturing process. Mineral-Fiber Blanket Insulation: Mineral or glass fibers bonded with a thermosetting resin, Comply with ASTM C 553, Type Il and ASTM C 1290, Type Ill with factory- applied FSP jacket. Factory-applied jacket requirements are specified in "Factory- Applied Jackets” Article. Mineral-Fiber Board Insulation: Mineral or glass fibers bonded with a thermosetting resin. Comply with ASTMC612, Type lA or Type|B. For duct and plenum applications, provide insulation with factory-applied ASJ. Factory-applied jacket requirements are specified in "Factory-Applied Jackets" Article DUCT INSULATION 230713 -4Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 22 A 23 24 FIRE-RATED INSULATION SYSTEMS. Fire-Rated Blanket: High-temperature, flexible, blanket insulation with FSK jacket that is tested and certified to provide a 2-hour fire rating by an NRTL acceptable to authorities having jurisdiction. ADHESIVES Materials shall be compatible with insulation materials, jackets, and substrates and for bonding insulation to itself and to surfaces to be insulated unless otherwise indicated, Mineral-Fiber Adhesive: Comply with MIL-A-3316C, Class 2, Grade A. 1. For indoor applications, adhesive shall have a VOC content of 80 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), 2. Adhesive shall comply with the testing and product requirements of the California Department of Health Services’ "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." ASJ Adhesive, and FSK Jacket Adhesive: Comply with MIL-A-3316C, Class 2, Grade A for bonding insulation jacket lap seams and joints. 1, For indoor applications, adhesive shall have a VOC content of 50 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), 2. Adhesive shall comply with the testing and product requirements of the California Department of Health Services’ "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers.” PVC Jacket Adhesive: Compatible with PVC jacket. 1. For indoor applications, adhesive shall have a VOC content of 50 g/L. or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), 2. Adhesive shall comply with the testing and product requirements of the California Department of Health Services’ "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." MASTICS. Materials shall be compatible with insulation materials, jackets, and substrates; comply with MIL-PRF-19565C, Type Il 1, For indoor applications, use mastics that have a VOC content of 50 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24) DUCT INSULATION 230713-5Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 B. — Vapor-Barrier Mastic: Water based; suitable for indoor use on below ambient services. 1, Water-Vapor Permeance: ASTM E 96/E 96M, Procedure B, 0.013 perm (0,009 metric perm) at 43-mil (1.09-mm) dry film thickness. 2. Service Temperature Range: Minus 20 to plus 180 deg F (Minus 29 to plus 82 deg C) 3. Solids Content: ASTM D 1644, 58 percent by volume and 70 percent by weight. 4, Color: White. 2.5 LAGGING ADHESIVES A. Description: Comply with MIL-A-3316C, Class I, Grade A and shall be compatible with insulation materials, jackets, and substrates. 1. For indoor applications, use lagging adhesives that have a VOC content of 50 g/l. or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24). 2, Fire-resistant, water-based lagging adhesive and coating for use indoors to adhere fire-resistant lagging cloths over duct insulation. 3. Service Temperature Range: 0 to plus 180 deg F (Minus 18 to plus 82 deg C). 4. Color: White. 2.6 SEALANTS A. FSK and Metal Jacket Flashing Sealants: Materials shall be compatible with insulation materials, jackets, and substrates. Fire- and water-resistant, flexible, elastomeric sealant. Service Temperature Range: Minus 40 to plus 250 deg F (Minus 40 to plus 121 deg C), Color: Aluminum For indoor applications, sealants shall have a VOC content of 420 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), 6. Sealants shall comply with the testing and product requirements of the California Department of Health Services’ "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." os B. _ASJ Flashing Sealants, and Vinyl and PVC Jacket Flashing Sealants: Materials shall be compatible with insulation materials, jackets, and substrates. 2. Fire- and water-resistant, flexible, elastomeric sealant 3. Service Temperature Range: Minus 40 to plus 250 deg F (Minus 40 to plus 121 deg C) 4. Color: White. DUCT INSULATION 230713 -6Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 27 28 2.9 2.10 B. 5. For indoor applications, sealants shall have a VOC content of 420 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), 6. Sealants shall comply with the testing and product requirements of the California Department of Health Services’ "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers.” FACTORY-APPLIED JACKETS. Insulation system schedules indicate factory-applied jackets on various applications. ‘When factory-applied jackets are indicated, comply with the following: 1. ASJ: White, kraft-paper, fiberglass-reinforced scrim with aluminum-foil backing; complying with ASTM C 1136, Type | 2, ASJ-SSL: ASJ with self-sealing, pressure-sensitive, acrylic-based adhesive covered by a removable protective strip; complying with ASTM C 1136, Type |. 3. FSK Jacket: Aluminum-foil, fiberglass-reinforced scrim with kraft-paper backing; complying with ASTM C 1136, Type Il 4. FSP Jacket: Aluminum-foil, fberglass-reinforced scrim with polyethylene backing; complying with ASTM C 1136, Type Il 5. Vinyl Jacket: White vinyl with a permeance of 1.3 perms (0.86 metric perm) when tested according to ASTME96/E 96M, Procedure A, and complying with NFPA 90A and NFPA 90B, FIELD-APPLIED FABRIC-REINFORCING MESH Woven Glass-Fiber Fabric: Approximately 6 0z./sq. yd. (203 g/sq. m) with a thread count of 5 strands by 5 strands/sq, in. (2 strands by 2 strands/sq. mm) for covering duets. ‘Woven Polyester Fabric: Approximately 1 0z/sq. yd. (34 g/sq. m) with a thread count of 10 strands by 10 strands/sq. in. (4 strands by 4 strands/sq. mm), in a Leno weave, for ducts. FIELD-APPLIED CLOTHS Woven Glass-Fiber Fabric: Comply with MIL-C-20079H, Type |, plain weave, and presized a minimum of 8 02./sq. yd. (271 g/sq. m). FIELD-APPLIED JACKETS Field-applied jackets shall comply with ASTMC 921, Type, unless otherwise indicated. FSK Jacket: Aluminum-foil-face, fiberglass-reinforced scrim with kraft-paper backing DUCT INSULATION 230713 -7Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 c 2.44 PVC Jacket: High-impact-resistant, UV-resistant PVC complying with ASTM D 1784, Class 16354-C; thickness as scheduled; roll stock ready for shop oF field cutting and forming. Thickness is indicated in field-applied jacket schedules. 1. Adhesive: As recommended by jacket material manufacturer. 2. Color: White Metal Jacket: 1, Aluminum Jacket: Comply with ASTM B 209 (ASTM B 209M), Alloy 3003, 3005, 3105, or 5005, Temper H-14. a. Sheet and roll stock ready for shop or field sizing. b. Finish and thickness are indicated in field-applied jacket schedules. ©. Moisture Barrier for Indoor Applications: 1-mil- (0.025-mm-) thick, heat- bonded polyethylene and kraft paper. d. Moisture Barrier for Outdoor Applications: 3-mi bonded polyethylene and kraft paper. (0.075-mm-) thick, heat- 2. Stainless-Steel Jacket: ASTM A 167 or ASTM A 240/A 240M. a, Sheet and roll stock ready for shop or field sizing or Factory cut and rolled to size. b. Material, finish, and schedules. ©. Moisture Barrier for Indoor Applications: 1-mil- (0.025-mm-) thick, heat- bonded polyethylene and kraft paper. d. Moisture Barrier for Outdoor Applications: 3-mil- (0.075-mm-) thick, heat- bonded polyethylene and kraft paper. ness are indicated in field-applied jacket Self-Adhesive Outdoor Jacket: 60-mil- (1.5-mm-) thick, laminated vapor barrier and waterproofing membrane for installation over insulation located aboveground outdoors; consisting of a rubberized bituminous resin on a crossiaminated polyethylene film covered with white aluminum-foil facing TAPES ASJ Tape: White vapor-retarder tape matching factory-applied jacket with acrylic adhesive, complying with ASTM C 1136. Width: 3 inches (75 mm). Thickness: 11.5 mils (0.29 mm). ‘Adhesion: 90 ounces force/inch (1.0 Nimm) in width Elongation: 2 percent. Tensile Strength: 40 Ibffinch (7.2 N/mm) in width ASJ Tape Disks and Squares: Precut disks or squares of ASJ tape. oahens DUCT INSULATION 230713-8Saudi Aramco Natural Gas Plant - industrial Support Facility Fadl Bi-10-01900-0005 Issued For 90% Review September 2016 FSK Tape: Foll-face, vapor-retarder tape matching factory-applied jacket with acrylic adhesive; complying with ASTM C 1136. B. 2.12 PAboNna Width: 3 inches (75 mm). Thickness: 6.5 mils (0.16 mm) ‘Adhesion: 90 ounces force/inch (1.0 N/mm) in width. Elongation: 2 percent. Tensile Strength: 40 Ibffinch (7.2 N/mm) in width. FSK Tape Disks and Squares: Precut disks or squares of FSK tape. PVC Tape: White vapor-retarder tape matching field-applied PVC jacket with acrylic adhesive; suitable for indoor and outdoor applications. @hens Width: 2 inches (50 mm), Thickness: 6 mils (0.15 mm). ‘Adhesion: 64 ounces force/inch (0.7 N/mm) in width. Elongation: 500 percent Tensile Strength: 18 Ibffinch (3.3 Nimm) in width, Aluminum-Foil Tape: Vapor-retarder tape with acrylic adhesive. 1, Width: 2 inches (50 mm). 2. Thickness: 3.7 mils (0.093 mm). 3. Adhesion: 100 ounces forcelinch (1.1 Nimm) in width. 4. Elongation: 5 percent 5. Tensile Strength: 34 Ibffinch (6.2 Nimm) in width, SECUREMENTS Bands: 1. Stainless Steel: ASTM A 167 or ASTM A 240/A 240M, Type 304; 0.015 inch (0.38 mm) thick, 1/2 inch (13 mm) wide with wing seal or closed seal 2. Aluminum: ASTM B 209 (ASTM B 209M), Alloy 3003, 3005, 3105, or 5005; Temper H-14, 0.020 inch (0.51 mm) thick, 1/2 inch (13 mm) wide with wing seal or closed seal 3. Springs: Twin spring set constructed of stainless steel with ends flat and slotted to accept metal bands. Spring size determined by manufacturer for application. Insulation Pins and Hangers: 1 Capacitor-Discharge-Weld Pins: Copper- or zino-coated steel pin, fully annealed for capacitor-discharge welding, 0.106-inch- (2,6-mme) diameter shank, length to suit depth of insulation indicated Cupped-Head, Capacitor-Discharge-Weld Pins: Copper- or zinc-coated steel pin, fully annealed for capacitor-discharge welding, 0.106-inch- (2.6-mm-) diameter DUCT INSULATION 230713-9Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-01 005, Issued For 90% Review September 2016 shank, length to suit depth of insulation indicated with integral 1-1/2-inch (38-mm) galvanized carbon-steel washer. Metal, Adhesively Attached, Perforated-Base Insulation Hangers: Baseplate welded to projecting spindle that is capable of holding insulation, of thickness indicated, and securely in position indicated when self-locking washer is in place. Comply with the following requirements: a, Baseplate: Perforated, galvanized carbon-stee! sheet, 0.030 inch (0.76 mm) thick by 2 inches (50 mm) square. b. Spindle: Copper or zinc-coated, low-carbon steel, Aluminum or Stainless steel, fully annealed, 0.106-inch- (2.6-mm-) diameter shank, length to suit depth of insulation indicated. ©. Adhesive: Recommended by hanger manufacturer. Product with demonstrated capability to bond insulation hanger securely to substrates indicated without damaging insulation, hangers, and substrates. Nonmetal, Adhesively Attached, Perforated-Base Insulation Hangers: Baseplate fastened to projecting spindle that is capable of holding insulation, of thickness indicated, and securely in position indicated when self-locking washer is in place. Comply with the following requirements: a. Baseplate: Perforated, nylon sheet, 0.030 inch (0.76 mm) thick by 1-1/2 inches (38 mm) in diameter. b. Spindle: Nylon, 0.106-inch- (2.6-mm-) diameter shank, length to suit depth of insulation indicated, up to 2-1/2 inches (63 mm). ©. Adhesive: Recommended by hanger manufacturer. Product with demonstrated capability to bond insulation hanger securely to substrates indicated without damaging insulation, hangers, and substrates. Self-Sticking-Base Insulation Hangers: Baseplate welded to projecting spindle that is capable of holding insulation, of thickness indicated, securely in position indicated when self-locking washer is in place. Comply with the following requirements: a. Baseplate: Galvanized carbon-steel sheet, 0.030 inch (0.76 mm) thick by 2 inches (50 mm) square. b. Spindle: Copper- or zinc-coated, low-carbon steel, Aluminum or Stainless steel, fully annealed, 0,106-inch- (2.6-mm-) diameter shank, length to suit depth of insulation indicated. c. _ Adhesive-backed base with a peeloff protective cover. Insulation-Retaining Washers: Self-locking washers formed from 0.016-inch- (0.41-mm-) thick, galvanized-steel, aluminum or stainless-steel sheet, with beveled edge sized as required to hold insulation securely in place but not less than 1-1/2 inches (38 mm) in diameter. a. Protect ends with capped self-locking washers incorporating a spring steel insert to ensure permanent retention of cap in exposed locations. DUCT INSULATION 230713 - 10Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 2.13 7. Nonmetal Insulation-Retaining Washers: Self-locking washers formed from 0.016-inch- (0.41-mm-) thick nylon sheet, with beveled edge sized as required to hold insulation securely in place but not less than 1-1/2 inches (38 mm) in diameter. Staples: Outward-clinching insulation staples, nominal 3/4-inch- (19-mm-) wide, stainless steel or Monel Wire: 0.080-inch (2.0-mm) nickel-copper alloy, 0.062-inch (1.6-mm) soft-annealed, stainless steel or 0.062-inch (1.6-mm) soft-annealed, galvanized steel. CORNER ANGLES PVC Comer Angles: 30 mils (0.8 mm) t according to ASTM D 1784, Class 16354- surface. 3k, minimum 1 by 1 inch (25 by 25 mm), PVC. White or color-coded to match adjacent Aluminum Corer Angles: 0.040 inch (1.0 mm) thick, minimum 1 by 1 inch (25 by 25 mm), aluminum according to ASTM B 209 (ASTM B 209M), Alloy 3003, 3005, 3105, or 5005; Temper H-14. Stainless-Steel Comer Angles: 0.024 inch (0.61 mm) thick, minimum 1 by 1 inch (25 by 25 mm), stainless steel according to ASTMA 167 or ASTMA 240/A 240M, Type 304, PART 3 - EXECUTION 34 A 32 EXAMINATION Examine substrates and conditions for compliance with requirements for installation tolerances and other conditions affecting performance of insulation application. 1, Verify that systems to be insulated have been tested and are free of defects. 2. Verify that surfaces to be insulated are clean and dry. Proceed with installation only after unsatisfactory conditions have been corrected. PREPARATION Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials that will adversely affect insulation application. DUCT INSULATION 230713 - 11Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 3.3. GENERAL INSTALLATION REQUIREMENTS ‘A. Install insulation materials, accessories, and finishes with smooth, straight, and even surfaces; free of voids throughout the length of ducts and fitings. B. Install insulation materials, vapor barriers or retarders, jackets, and thicknesses required for each item of duct system as specified in insulation system schedules. C. Install accessories compatible with insulation materials and suitable for the service. Install accessories that do not corrode, soften, or otherwise attack insulation or jacket in either wet or dry state. D. Install insulation with longitudinal seams at top and bottom of horizontal runs. E. __ Install multiple layers of insulation with longitudinal and end seams staggered. F. Keep insulation materials dry during application and finishing, G. Install insulation with tight longitudinal seams and end joints. Bond seams and joints with adhesive recommended by insulation material manufacturer. H. Install insulation with least number of joints practical |. Where vapor barrier is indicated, seal joints, seams, and penetrations in insulation at hangers, supports, anchors, and other projections with vapor-barrier mastic. 1, Install insulation continuously through hangers and around anchor attachments. 2. For insulation application where vapor barriers are indicated, extend insulation on anchor legs from point of attachment to supported item to point of attachment to structure. Taper and seal ends at attachment to structure with vapor-barrier mastic. 3, Install insert materials and install insulation to tightly join the insert, Seal insulation to insulation inserts with adhesive or sealing compound recommended by insulation material manufacturer. J. Apply adhesives, mastics, and sealants at manufacturer's recommended coverage rate and wet and dry film thicknesses. K. __ Install insulation with factory-applied jackets as follows: 1, Draw jacket tight and smooth. 2. Cover circumferential joints with 3-inch- (75-mm-) wide strips, of same material as insulation jacket. Secure strips with adhesive and outward clinching staples along both edges of strip, spaced 4 inches (100 mm) o.c. 3. Overlap jacket longitudinal seams at least 1-1/2 inches (38 mm). Clean and dry surface to receive self-sealing lap. Staple laps with outward clinching staples along edge at 2 inches (50 mm) o.c a. For below ambient services, apply vapor-barrier mastic over staples. DUCT INSULATION 230713 - 12Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 34 4, Cover joints and seams with tape, according to insulation material manufacturer's, written instructions, to maintain vapor seal. 5. Where vapor barriers are indicated, apply vapor-barrier mastic on seams and joints and at ends adjacent to duct flanges and fittings. Cut insulation in a manner to avoid compressing insulation more than 75 percent of its nominal thickness, Finish installation with systems at operating conditions. Repair joint separations and cracking due to thermal movement. Repair damaged insulation facings by applying same facing material over damaged areas. Extend patches at least 4 inches (100 mm) beyond damaged areas. Adhere, staple, and seal patches similar to butt joints. PENETRATIONS, Insulation Installation at Roof Penetrations: Install insulation continuously through roof penetrations. 1. Seal penetrations with flashing sealant. 2. For applications requiring only indoor insulation, terminate insulation above roof surface and seal with joint sealant. For applications requiring indoor and outdoor insulation, install insulation for outdoor applications tightly joined to indoor insulation ends. Seal joint with joint sealant 3. Extend jacket of outdoor insulation outside roof flashing at least 2 inches (50 mm) below top of roof flashing 4, Seal jacket to roof flashing with flashing sealant, Insulation Installation at Aboveground Exterior Wall Penetrations: Install insulation continuously through wall penetrations. 1. Seal penetrations with flashing sealant. 2. For applications requiring only indoor insulation, terminate insulation inside wall surface and seal with joint sealant. For applications requiring indoor and outdoor insulation, install insulation for outdoor applications tighlly joined to indoor insulation ends. Seal joint with joint seatant. 3. Extend jacket of outdoor insulation outside wall flashing and overlap wall flashing at least 2 inches (50 mm). 4, Seal jacket to wall flashing with flashing sealant. Insulation Installation at Interior Wall and Partition Penetrations (That Are Not Fire Rated): Install insulation continuously through walls and partitions. Insulation Installation at Fire-Rated Wall and Partition Penetrations: Terminate insulation at fire damper sleeves for fire-rated wall and partition penetrations. Externally insulate damper sleeves to match adjacent insulation and overlap duct insulation at least 2 inches (50 mm). DUCT INSULATION 230713 - 13Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 35 36 1. Comply with requirements in Section 078413_—"Penetration Firestopping'irestopping and fire-resistive joint sealers, Insulation Installation at Floor Penetrations: 1. Duct: For penetrations through fire-rated assemblies, terminate insulation at fire damper sleeves and externally insulate damper sleeve beyond floor to match adjacent duct insulation. Overlap damper sleeve and duct insulation at least 2 inches (50 mm). 2, Seal penetrations through fire-rated assemblies. Comply with requirements in Section 078413 "Penetration Firestopping.” INSTALLATION OF FLEXIBLE ELASTOMERIC INSULATION Seal longitudinal seams and end joints with manufacturer's recommended adhesive to eliminate openings in insulation that allow passage of air to surface being insulated, INSTALLATION OF MINERAL-FIBER INSULATION Blanket Insulation Installation on Ducts and Plenums: Secure with adhesive and insulation pins. 1. Apply adhesives according to manufacturer's recommended coverage rates per Unit area, for 100 percent coverage of duct and plenum surfaces. 2. Apply adhesive to entire circumference of ducts and to all surfaces of fittings and transitions 3. Install either capacitor-discharge-weld pins and speed washers or cupped-head, capacitor-discharge-weld pins on sides and bottom of horizontal ducts and sides of vertical ducts as follows: a, On duct sides with dimensions 18 inches (450 mm) and smaller, place pins along longitudinal centerline of duct. Space 3 inches (75 mm) maximum from insulation end joints, and 16 inches (400 mm) o.c. b. On duct sides with dimensions larger than 18 inches (450 mm), place pins 16 inches (400 mm) 0.c. each way, and 3 inches (75 mm) maximum from insulation joints. Install additional pins to hold insulation tightly against surface at cross bracing ©. Pins may be omitted from top surface of horizontal, rectangular ducts and plenums. d. Do not overcompress insulation during installation. e. _ Impale insulation over pins and attach speed washers. Cut excess portion of pins extending beyond speed washers or bend parallel with insulation surface. Cover exposed pins and washers with tape matching insulation facing 4. For ducts and plenums with surface temperatures below ambient, install a continuous unbroken vapor barrier. Create a facing lap for longitudinal seams DUCT INSULATION 230713 - 14Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 and end joints with insulation by removing 2 inches (50 mm) from one edge and one end of insulation segment. Secure laps to adjacent insulation section with 4/2:inch (13-mm) outward-clinching staples, 1 inch (25 mm) o.c. Install vapor barrier consisting of factory- or field-applied jacket, adhesive, vapor-barrier mastic, and sealant at joints, seams, and protrusions. a. Repair punctures, tears, and penetrations with tape or mastic to maintain vapor-barrier seal b. Install vapor stops for ductwork and plenums operating below 50 deg F (10 deg C) at 18-foot (5.5-m) intervals. Vapor stops shall consist of vapor- barrier mastic applied in a Z-shaped pattern over insulation face, along butt end of insulation, and over the surface. Cover insulation face and surface to be insulated a width equal to two times the insulation thickness, but not less than 3 inches (75 mm). 5. Overlap unfaced blankets a minimum of 2 inches (50 mm) on longitudinal seams and end joints. At end joints, secure with steel bands spaced a maximum of 18 inches (450 mm) o.c. 6. __ Install insulation on rectangular duct elbows and transitions with a full insulation section for each surface. Install insulation on round and fiat-oval duct elbows with individually mitered gores cut to fit the elbow. 7. Insulate duct stiffeners, hangers, and flanges that protrude beyond insulation surface with 6-inch- (150-mm-) wide strips of same material used to insulate duct. Secure on alternating sides of stiffener, hanger, and flange with pins spaced 6 inches (150 mm) 0.c. 8B. Board Insulation installation on Ducts and Plenums: Secure with adhesive and insulation pins. 1. Apply adhesives according to manufacturer's recommended coverage rates per unit area, for 100 percent coverage of duct and plenum surfaces. 2. Apply adhesive to entire circumference of ducts and to all surfaces of fittings and transitions 3. Install either capacitor-discharge-weld pins and speed washers or cupped-head, capacitor-discharge-weld pins on sides and bottom of horizontal ducts and sides of vertical ducts as follows: a, On duct sides with dimensions 18 inches (450 mm) and smaller, place pins along longitudinal centerline of duct. Space 3 inches (75 mm) maximum from insulation end joints, and 16 inches (400 mm) o.c. b. On duct sides with dimensions larger than 18 inches (450 mm), space pins 16 inches (400 mm) 0.c. each way, and 3 inches (75 mm) maximum from insulation joints. Install additional pins to hold insulation tightly against surface at cross bracing. c. Pins may be omitted from top surface of horizontal, rectangular ducts and plenums. d. Do not overcompress insulation during installation. DUCT INSULATION 230713 - 15Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 37 e. Cut excess portion of pins extending beyond speed washers or bend parallel with insulation surface. Cover exposed pins and washers with tape matching insulation facing For ducts and plenums with surface temperatures below ambient, install a continuous unbroken vapor barrier. Create a facing lap for longitudinal seams and end joints with insulation by removing 2 inches (50 mm) from one edge and one end of insulation segment. Secure laps to adjacent insulation section with 1/2:inch (13mm) outward-clinching staples, 1 inch (25 mm) o.c, Install vapor barrier consisting of factory- or field-applied jacket, adhesive, vapor-barrier mastic, and sealant at joints, seams, and protrusions. a. Repair punctures, tears, and penetrations with tape or mastic to maintain vapor-barrier seal b. Install vapor stops for ductwork and plenums operating below 50 deg F (10 deg C) at 18-foot (5.5-m) intervals. Vapor stops shall consist of vapor- barrier mastic applied in a Z-shaped pattern over insulation face, along butt end of insulation, and over the surface. Cover insulation face and surface to be insulated a width equal to two times the insulation thickness, but not less than 3 inches (75 mm). Install insulation on rectangular duct elbows and transitions with a full insulation section for each surface. Groove and score insulation to fit as closely as possible to outside and inside radius of elbows. Install insulation on round and flat-oval duct elbows with individually mitered gores cut to fit the elbow. Insulate duct stiffeners, hangers, and flanges that protrude beyond insulation surface with 6-inch- (150-mm-) wide strips of same material used to insulate duct. Secure on alternating sides of stiffener, hanger, and flange with pins spaced 6 inches (150 mm) 0.c. FIELD-APPLIED JACKET INSTALLATION Where glass-cloth jackets are indicated, install directly over bare insulation or insulation with factory-applied jackets. 1 2 3 Draw jacket smooth and tight to surface with 2-inch (50-mm) overlap at seams and joints. Embed glass cloth between two 0.062-inch- (1.6-mm-) thick coats of lagging adhesive. Completely encapsulate insulation with coating, leaving no exposed insulation Where FSK jackets are indicated, install as follows: Bene Draw jacket material smooth and tight Install lap or joint strips with same material as jacket Secure jacket to insulation with manufacturer's recommended adhesive, Install jacket with 1-1/2-inch (38-mm) laps at longitudinal seams and 3-inch- (75+ mm-) wide joint strips at end joints DUCT INSULATION 230713 - 16Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 38 39 D. 5. Seal openings, punctures, and breaks in vapor-retarder jackets and exposed insulation with vapor-barrier mastic, Where PVC jackets are indicated, install with 1-inch (25-mm) overlap at longitudinal seams and end joints; for horizontal applications, install with longitudinal seams along top and bottom of tanks and vessels. Seal with manufacturers recommended adhesive. 1, Apply two continuous beads of adhesive to seams and joints, one bead under lap and the finish bead along seam and joint edge. Where metal jackets are indicated, install with 2-inch (50-mm) overlap at longitudinal seams and end joints. Overlap longitudinal seams arranged to shed water. Seal end joints with weatherproof sealant recommended by insulation manufacturer. Secure jacket with stainless-steel bands 12 inches (300 mm) o.c. and at end joints. FIRE-RATED INSULATION SYSTEM INSTALLATION Where fire-rated insulation system is indicated, secure system to ducts and duct hangers and supports to maintain a continuous fire rating Insulate duct access panels and doors to achieve same fire rating as duct. Install irestopping at penetrations through fire-rated assemblies. Fire-stop systems are specified in Section 078413 "Penetration Firestopping." FINISHES Insulation with ASJ, Glass-Cloth, or Other Paintable Jacket Material: Paint jacket with paint system identified below and as specified in Section 099113 "Exterior Painting” and Section 099123 "Interior Painting." 1, Flat Acrylic Finish: Two finish coats over a primer that is compatible with jacket material and finish coat paint. Add fungicidal agent to render fabric mildew proof. a. Finish Coat Material: Interior, flat, latex-emulsion size. Flexible Elastomeric Thermal Insulation: After adhesive has fully cured, apply two coats of insulation manufacturer's recommended protective coating Color: Final color as selected by Architect. Vary first and second coats to allow visual inspection of the completed Work. Do not field paint aluminum or stainless-steel jackets. DUCT INSULATION 230713 - 17Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 3.10 FIELD QUALITY CONTROL ‘A. Testing Agency: Engage a qualified testing agency to perform tests and inspections. B. Perform tests and inspections. C. Tests and Inspections: 1. Inspect ductwork, randomly selected by Architect, by removing field-applied jacket and insulation in layers in reverse order of their installation. Extent of inspection shall be limited to one location(s) for each duct system defined in the "Duet Insulation Schedule, General" Article. D. All insulation applications will be considered defective Work if sample inspection reveals noncompliance with requirements. 3.11 DUCT INSULATION SCHEDULE, GENERAL A. Plenums and Ducts Requiring Insulation: 1, Indoor, concealed supply and outdoor air 2. Indoor, exposed supply and outdoor air. 3. Indoor, concealed return located in unconditioned space 4, Indoor, exposed return located in unconditioned space. 5, Indoor, concealed, Type I, commercial, kitchen hood exhaust. 6, Indoor, exposed, Type |, commercial, kitchen hood exhaust. 7. _ Indoor, concealed oven and warewash exhaust. 8. Indoor, exposed oven and warewash exhaust 9. Indoor, concealed exhaust between isolation damper and penetration of building exterior. 10. Indoor, exposed exhaust between isolation damper and penetration of building exterior. 11. Outdoor, concealed supply and return. 12. Outdoor, exposed supply and return, B. _ Items Not Insulated Fibrous-glass ducts, Metal ducts with duct liner of sufficient thickness to comply with energy code and ASHRAE/IESNA 90.1 Factory-insulated flexible ducts Factory-insulated plenums and casings. Flexible connectors. Vibration-control devices. Factory-insulated access panels and doors. NOSE DUCT INSULATION 230713 - 18Pant Natural fing CABTESTE 02 dale reer latonblesness 0 Fadhili Natural Gas Plant - Industrial Support Facility dg CA-816472-002 detll na, 3 Pretrinsuain bickness Bi-10-01900-0005 \which wil help in lssering the duct clashes aurng caercination Issued For 90% Review Ot MEP senices September 2016 3.12 INDOOR DUCT AND PLENUM INSULATION SCHEDULE ‘A. Concealed, round and flat-oval, supply-air duct insulation shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3tb/cu. ft. (48-kg/cu. m) nominal density. B. Concealed, round and flat-oval, return-air duct insulation shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-Ib/cu. ft. (48-kg/cu. m) nominal density. C. Concealed, round and flat-oval, outdoor-air duct insulation shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-lb/cu. ft. (48-kg/cu. m) nominal density. D. Concealed, round and flat-oval, exhaust-air duct insulation shall be the following: 1, Mineral-Fiber Blanket: 2 inches (50 mm) thick and 1.5-Ib/ou. ft. (24-kg/cu. m) nominal density, E. Concealed, rectangular, supply-air duct insulation shall be the following 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-Ib/cu. ft. (48-kg/cu. m) nominal density. F, Concealed, rectangular, retur-air duct insulation shall be the following: 1, Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-lb/cu. ft. (48-kg/cu. m) nominal density. G. Concealed, rectangular, outdoor-air duct insulation shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-Ib/cu. ft. (48-kg/cu. m) nominal density. H. Concealed, rectangular, exhaust-air duct insulation between isolation damper and penetration of building exterior shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 1.5-Ib/cu. ft. (24-kg/cu. m) nominal density. 1. Concealed, Type I, Commercial, Kitchen Hood Exhaust Duct and Plenum Insulation: Fire-rated blanket or board; thickness as required to achieve 2-hour fire rating, J. Concealed, supply-air plenum insulation shall be the following 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3b/cu. ft. (48-kg/cu. m) nominal density. DUCT INSULATION 230713 - 19Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 kK. Concealed, return-air plenum insulation shall be the following: 1, Mineral-Fiber Blanket: 2 inches (50 mm) thick and 34Ib/cu. ft. (48-kg/cu. m) nominal density. Concealed, outdoor-air plenum insulation shall be the following 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-Ib/cu. ft. (48-kg/cu. m) nominal density. Concealed, exhaust-air plenum insulation shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 1.5-Ib/cu. ft. (24-kg/eu. m) nominal density. Exposed, round and flat-oval, supply-air duct insulation shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-tb/cu. ft. (48-kg/cu. m) nominal density. Exposed, round and flat-oval, return-air duct insulation shall be the following 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-lb/cu. ft. (48-kg/cu. m) nominal density. Exposed, round and flat-oval, outdoor-air duct insulation shall be the following: 1, Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-tb/cu. ft. (48-kg/cu. m) nominal density, Exposed, round and flat-oval, exhaust-air duct insulation shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 1.5-Ib/cu. ft. (24-kg/cu. m) nominal density. Exposed, rectangular, supply-air duct insulation shall be the following 1, Mineral-Fiber Blanket: 2 inches (50 mm) thick and 34Ib/cu. ft. (48-kg/cu. m) nominal density. Exposed, rectangular, return-air duct insulation shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-lb/ou. ft. (48-kg/cu. m) nominal density. Exposed, rectangular, outdoor-air duct insulation shall be the following: 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-tb/cu. ft. (48-kg/cu. m) nominal density. DUCT INSULATION 230713 - 20Saudi Aramco Fadl Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 u. 3.13 Exposed, rectangular, exhaust-air duct insulation shall be the following: 1, Mineral-Fiber Blanket: 2 inches (50 mm) thick and 34b/cu. ft. (48-kg/cu. m) nominal density. Exposed, Type |, Commercial, Kitchen Hood Exhaust Duct and Plenum Insulation Fire-rated bianket or board; thickness as required to achieve 2-hour fire rating. Exposed, supply-air plenum insulation shall be the following 1, Mineral-Fiber Blanket: 2 inches (50 mm) thick and 34b/cu. ft. (48-kg/cu. m) nominal density, Exposed, return-air plenum insulation shall be the following} 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-Ib/cu. ft. (48-kg/cu. m) nominal density. Exposed, outdoor-air plenum insulation shall be the following: 1, Mineral-Fiber Blanket: 2 inches (50 mm) thick and 3-Ib/cu. ft. (48-kg/cu. m) nominal density. Exposed, exhaust-air plenum insulation shall be the following 1. Mineral-Fiber Blanket: 2 inches (50 mm) thick and 1.5-Ib/ou. ft. (24-kg/cu. m) nominal density. ABOVEGROUND, OUTDOOR DUCT AND PLENUM INSULATION SCHEDULE. Insulation materials and thidknesses are identified below. If more than one material is listed for a duct system, selection from materials listed is Contractor's option Exposed, rectangular, supply-ait\quct insulation shall be the following: 1, Mineral-Fiber Board: 3 inches (75 mm) thick and 6-lb/cu. ft. (96-kg/cu. m) nominal density, Exposed, rectangular, retur-air duct ins\lation shall be the following: 1. Mineral-Fiber Board: 3 inches (75 mm) hick and 6-lb/cu. ft. (96-kg/cu. m) nominal density. Exposed, supply-air plenum insulation shall be the following 1. Mineral-Fiber Board: 3 inches (75 mm) nominal density. ick and 6-Ib/cu. ft. (96-kg/cu. m) Details ate net matching with the insulation schedule provided in dug CA-816472-002 deta ro. 3. DUCT INSULATION 230713 - 21Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 E. Exposed, return-air plenum insulation shall be the following: 1, Mineral-Fiber Board: 3 inches (75 mm) thick and 6-lb/cu. ft. (96-kg/cu. m) nominal density. 3.14 INDOOR, FIELD-APPLIED JACKET SCHEDULE ‘A. Install jacket over insulation material. For insulation with factory-applied jacket, install the field-applied jacket over the factory-applied jacket. B, _ If more than one material is listed, selection from materials listed is Contractor's option. C. Ducts and Plenums, Exposed: 1. Aluminum, Smooth: 0.020 inch (0.51 mm) thick. 2. Painted Aluminum, Smooth: 0.020 inch (0.51 mm) thick. 3.15 OUTDOOR, FIELD-APPLIED JACKET SCHEDULE ‘A. Install jacket over insulation material. For insulation with factory-applied jacket, install the field-applied jacket over the factory-applied jacket. B. If more than one material is listed, selection from materials listed is Contractor's option. C. Duets and Plenums, Exposed, up to 48 Inches (1200 mm) in Diameter or with Flat Surfaces up to 72 Inches (1800 mm): 1, Painted Aluminum, Smooth: 0.024 inch (0.61 mm) thick. D. Duets and Plenums, Exposed, Larger Than 48 Inches (1200 mm) in Diameter or with Flat Surfaces Larger Than 72 Inches (1800 mm): 1. Painted Aluminum, Smooth with: 0.032 inch (0.81 mm) thick END OF SECTION 230713 DUCT INSULATION 230713 - 22Saudi Aramco Fadi Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 SECTION 230719 - HVAC PIPING INSULATION PART 1- GENERAL 14 A 1.2 13 14 RELATED DOCUMENTS. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section SUMMARY Section includes insulating the following HVAC piping systems: 1. Condensate drains piping, indoors and outdoors. 2. Refrigerant suction and hot-gas piping, indoors and outdoors. Related Sections: 1. Section 230713 "Duct Insulation." CODES AND STANDARDS Comply with applicable codes and standards including, but not limited to those listed within this section. Saudi Aramco Engineering Standards (SAES): 1. SAES-K-001, Design and Installation of Heating, Ventilation and Air Conditioning Systems. ACTION SUBMITTALS Product Data: For each type of product indicated. Include thermal conductivity, water- vapor permeance thickness, and jackets (both factory and field applied if any). Shop Drawings: Include plans, elevations, sections, details, and attachments to other work. 1. Detail application of protective shields, saddles, and inserts at hangers for each type of insulation and hanger. 2. Detail attachment and covering of heat tracing inside insulation. 3. Detail insulation application at pipe expansion joints for each type of insulation HVAC PIPING INSULATION 230719 -1Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 15 16 4, Detail insulation application at elbows, fittings, flanges, valves, and specialties for each type of insulation. 5, Detail removable insulation at piping specialties. 6. Detail application of field-applied jackets 7. Detail application at linkages of control devices. Samples: For each type of insulation and jacket indicated. Identify each Sample, describing product and intended use. Preformed Pipe Insulation Materials: 12 inches (300 mm) long by NPS 2 (DN 50). Sheet Form insulation Materials: 12 inches (300 mm) square. Jacket Materials for Pipe: 12 inches (300 mm) long by NPS 2 (DN 50) Sheet Jacket Materials: 12 inches (300 mm) square. Manufacturer's Color Charts: For products where color is specified, show the full range of colors available for each type of finish material. @heNs INFORMATIONAL SUBMITTALS, Qualification Data: For qualified Installer. Material Test Reports: From a qualified testing agency acceptable to authorities having jurisdiction indicating, interpreting, and certifying test results for compliance of insulation materials, sealers, attachments, cements, and jackets, with requirements indicated, Include dates of tests and test methods employed, Field quality-control reports. QUALITY ASSURANCE Installer Qualifications: Skilled mechanics who have successfully completed an apprenticeship program or another craft training program certified by the Department of Labor, Bureau of Apprenticeship and Training Surface-Buming Characteristics: For insulation and related materials, as determined by testing identical products according to ASTM E 84, by a testing and inspecting agency acceptable to authorities having jurisdiction. Factory label insulation and jacket materials and adhesive, mastic, tapes, and cement material containers, with appropriate markings of applicable testing agency. 1, Insulation Installed Indoors: Flame-spread index of 25 or less, and smoke- developed index of 50 or less. 2. — Insulation Installed Outdoors: Flame-spread index of 75 or less, and smoke- developed index of 150 or less. Mockups: Before installing insulation, build mockups for each type of insulation and finish listed below to demonstrate quality of insulation application and finishes. Build HVAC PIPING INSULATION 230719 -2Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 17 18 mockups in the location indicated or, if not indicated, as directed by Architect. Use materials indicated for the completed Work. 1. Piping Mockups: One 10-foot (3-m) section of NPS 2 (DN 50) straight pipe (One each of a 90-degree threaded, welded, and flanged elbow. One each of a threaded, welded, and flanged tee fitting One NPS 2 (DN 50) or smaller valve, and one NPS 2-1/2 (DN 65) ot larger valve. Four support hangers including hanger shield and insert. One threaded strainer and one flanged strainer with removable portion of insulation. g. One threaded reducer and one welded reducer. h, One pressure temperature tap, i. One mechanical coupling 2. For each mockup, fabricate cutaway sections to allow observation of application details for insulation materials, adhesives, mastics, attachments, and jackets 3. Notify Architect seven days in advance of dates and times when mockups will be constructed. 4. Obtain Owner's approval of mockups before starting insulation application. 5. Approval of mockups does not constitute approval of deviations from the Contract Documents contained in mockups unless Architect specifically approves such deviations in writing, 6. Maintain mockups during construction in an undisturbed condition as a standard for judging the completed Work. 7. Demolish and remove mockups when directed. DELIVERY, STORAGE, AND HANDLING Packaging: Insulation material containers shall be marked by manufacturer with appropriate ASTM standard designation, type and grade, and maximum use temperature, COORDINATION Coordinate sizes and locations of supports, hangers, and insulation shields specified in Section 230529 "Hangers and Supports for HVAC Piping and Equipment.” Coordinate clearance requirements with piping Installer for piping insulation application, Before preparing piping Shop Drawings, establish and maintain clearance requirements for installation of insulation and field-applied jackets and finishes and for ‘space required for maintenance. HVAC PIPING INSULATION 230719 -3Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 1.9 SCHEDULING ‘A. Schedule insulation application after pressure testing systems and, where required, after installing and testing heat tracing, Insulation application may begin on segments that have satisfactory test results. Complete installation and concealment of plastic materials as rapidly as possible in each area of construction PART 2- PRODUCTS 24 A 22 INSULATION MATERIALS Comply with requirements in "Piping Insulation Schedule, General," “indoor Piping Insulation Schedule," "Outdoor, Aboveground Piping Insulation Schedule," and "Outdoor, Underground Piping Insulation Schedule" articles for where insulating materials shall be applied. Products shall not contain asbestos, lead, mercury, or mercury compounds, Foam insulation materials shall not use CFC or HCFC blowing agents in the manufacturing process. Flexible Elastomeric Insulation: Closed-cell, sponge- or expanded-rubber materials. Comply with ASTM C 534, Type | for tubular materials. Phenolic: 1. Preformed pipe insulation of rigid, expanded, closed-cell structure. Comply with ASTM C 1126, Type Ill, Grade 1 2. Block insulation of rigid, expanded, closed-cell structure. Comply with ASTM C 1126, Type Il, Grade 1 3, Factory fabricate shapes according to ASTM C 450 and ASTM C 585, 4. Factory-Applied Jacket: Requirements are specified in "Factory-Applied Jackets” Article’ ADHESIVES Materials shall be compatible with insulation materials, jackets, and substrates and for bonding insulation to itself and to surfaces to be insulated unless otherwise indicated, Phenolic and Polyisocyanurate Adhesive: Solvent-based resin adhesive, with a service temperature range of minus 75 to plus 300 deg F (minus 59 to plus 149 deg C) HVAC PIPING INSULATION 230719 -4Saudi Aramco Fadi Natural Gas Plant - industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 23 24 1, For indoor applications, adhesive shall have a VOC content of 50 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), 2. Adhesive shall comply with the testing and product requirements of the California Department of Health Services’ "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers.” Flexible Elastomeric and Polyolefin Adhesive: Comply with MIL-A-24179A, Type Il, Class | 1. For indoor applications, adhesive shall have a VOC content of 50 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), 2. Adhesive shall comply with the testing and product requirements of the California Department of Health Services’ "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." MASTICS, Materials shall be compatible with insulation materials, jackets, and substrates; comply with MIL-PRF-19565C, Type Il 1, For indoor applications, use mastics that have a VOC content of 50 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), \Vapor-Barrier Mastic: Water based; suitable for indoor use on below-ambient services. 1, Water-Vapor Permeance: ASTM E 96/E 96M, Procedure B, 0.013 perm (0.009 metric perm) at 43-mil (1.09-mm) dry film thickness. 2, Service Temperature Range: Minus 20 to plus 180 deg F (Minus 29 to plus 82 deg C), 3. Solids Content: ASTM D 1644, 58 percent by volume and 70 percent by weight. 4. Color: White LAGGING ADHESIVES Description: Comply with MIL-A-3316C, Class |, Grade A and shall be compatible with insulation materials, jackets, and substrates. 1. For indoor applications, use lagging adhesives that have a VOC content of 50 g/L. or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24). 2. Fire-resistant, water-based lagging adhesive and coating for use indoors to adhere fire-resistant lagging cloths over pipe insulation. 3, Service Temperature Range: 0 to plus 180 deg F (Minus 18 to plus 82 deg C).. 4 Color: White. HVAC PIPING INSULATION 230719 -5Saudi Aramco Fadi Natural Gas Plant - industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 25 SEALANTS A. Joint Sealants: 26 27 28 1, Materials shall be compatible with insulation materials, jackets, and substrates, 2. Permanently flexible, elastomeric sealant. 3. Service Temperature Range: Minus 100 to plus 300 deg F (Minus 73 to plus 149 deg C) Color: White or gray. For indoor applications, sealants shall have a VOC content of 420 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24), 6. Sealants shall comply with the testing and product requirements of the California Department of Health Services’ "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." os FIELD-APPLIED JACKETS Field-applied jackets shall comply with ASTMC 921, Type, unless otherwise indicated. FSK Jacket: Aluminum-foil-face, fibergiass-reinforced scrim with kraft-paper backing TAPES FSK Tape: Foll-face, vapor-retarder tape matching factory-applied jacket with acrylic adhesive; complying with ASTM C 1136. Width: 3 inches (75 mm). Thickness: 6.5 mils (0.16 mm). ‘Adhesion: 90 ounces force/inch (1.0 Nimm) in width. Elongation: 2 percent. Tensile Strength: 40 Ibffinch (7.2 N/mm) in width FSK Tape Disks and Squares: Precut disks or squares of FSK tape Oahens SECUREMENTS Bands: 1, Stainless Steel: ASTM A 167 or ASTM A 240/A 240M, Type 304 or Type 316; 0.015 inch (0.38 mm) thick, 1/2 inch (13 mm) wide with wing seal or closed seal. 2. Aluminum: ASTM B 209 (ASTM B 209M), Alloy 3003, 3005, 3105, or 5005; Temper H-14, 0.020 inch (0.51 mm) thick, 1/2 inch (13 mm) wide with wing seal or closed seal. HVAC PIPING INSULATION 230719 -6Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 3. Springs: Twin spring set constructed of stainless steel with ends flat and slotted to accept metal bands, Spring size determined by manufacturer for application, Staples: Outward-clinching insulation staples, nominal 3/4-inch- (19-mm-) wide, stainless steel or Monel. Wire: 0.080-inch (2.0-mm) nickel-copper alloy, 0.062-inch (1.6-mm) soft-annealed, stainless steel or 0.062-inch (1.6-mm) soft-annealed, galvanized steel PART 3 - EXECUTION 34 A 32 33 EXAMINATION Examine substrates and conditions for compliance with requirements for installation tolerances and other conditions affecting performance of insulation application. 1. Verify that systems to be insulated have been tested and are free of defects. 2. Verify that surfaces to be insulated are clean and dry. 3, Proceed with installation only after unsatisfactory conditions have been corrected. PREPARATION Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials that will adversely affect insulation application. Surface Preparation: Clean and prepare surfaces to be insulated. Coordinate insulation installation with the trade installing heat tracing. Comply with requirements for heat tracing that apply to insulation. Mix insulating cements with clean potable water; if insulating cements are to be in contact with stainless-steel surfaces, use demineralized water. GENERAL INSTALLATION REQUIREMENTS Install insulation materials, accessories, and finishes with smooth, straight, and even surfaces; free of voids throughout the length of piping including fittings, valves, and specialties. Install insulation materials, forms, vapor barriers or retarders, jackets, and thicknesses required for each item of pipe system as specified in insulation system schedules. Install accessories compatible with insulation materials and suitable for the service. Install accessories that do not corrode, soften, or otherwise attack insulation or jacket in either wet or dry state. HVAC PIPING INSULATION 230719 -7Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 D. Install insulation with longitudinal seams at top and bottom of horizontal runs. E. __ Install multiple layers of insulation with longitudinal and end seams staggered. F, Do not weld brackets, clips, or other attachment devices to piping, fittings, and specialties. G.__ Keep insulation materials dry during application and finishing. H. Install insulation with tight longitudinal seams and end joints. Bond seams and joints with adhesive recommended by insulation material manufacturer. |. Install insulation with least number of joints practical, J. Where vapor barrier is indicated, seal joints, seams, and penetrations in insulation at hangers, supports, anchors, and other projections with vapor-barrier mastic. 1. Install insulation continuously through hangers and around anchor attachments. 2. For insulation application where vapor barriers are indicated, extend insulation on anchor legs from point of attachment to supported item to point of attachment to structure. Taper and seal ends at attachment to structure with vapor-barrier mastic. 3. Install insert materials and install insulation to tightly join the insert. Seal insulation to insulation inserts with adhesive or sealing compound recommended by insulation material manufacturer. 4, Cover inserts with jacket material matching adjacent pipe insulation. Install shields over jacket, arranged to protect jacket from tear or puncture by hanger, support, and shield K. Apply adhesives, mastics, and sealants at manufacturer's recommended coverage rate and wet and dry film thicknesses. L. Cut insulation in a manner to avoid compressing insulation more than 75 percent of its nominal thickness. M. Finish installation with systems at operating conditions. Repair joint separations and cracking due to thermal movement. N. Repair damaged insulation facings by applying same facing material over damaged areas. Extend patches at least 4 inches (100 mm) beyond damaged areas. Adhere, staple, and seal patches similar to butt joints. ©. For above-ambient services, do not install insulation to the following: Vibration-control devices. Testing agency labels and stamps. Nameplates and data plates. Manholes. Handholes. @RONS HVAC PIPING INSULATION 230719-8Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 34 6. Cleanouts. PENETRATIONS, Insulation Installation at Roof Penetrations: Install insulation continuously through roof penetrations. 1. _ Seal penetrations with flashing sealant. 2. For applications requiring only indoor insulation, terminate insulation above roof surface and seal with joint sealant. For applications requiring indoor and outdoor insulation, install insulation for outdoor applications tightly joined to indoor insulation ends. Seal joint with joint seatant 3. Extend jacket of outdoor insulation outside roof flashing at least 2 mm) below top of roof flashing 4, Seal jacket to roof flashing with flashing sealant inches (50 Insulation Installation at Underground Exterior Wall Penetrations: Terminate insulation flush with sleeve seal. Seal terminations with flashing sealant. Insulation Installation at Aboveground Exterior Wall Penetrations: Install insulation continuously through wall penetrations. 1. _ Seal penetrations with flashing sealant. 2, For applications requiring only indoor insulation, terminate insulation inside wall surface and seal with joint sealant, For applications requiring indoor and outdoor insulation, install insulation for outdoor applications tightly joined to indoor insulation ends. Seal joint with joint sealant 3. Extend jacket of outdoor insulation outside wall flashing and overlap wall flashing at least 2 inches (50 mm). 4, Seal jacket to wall flashing with flashing sealant. Insulation installation at Interior Wall and Partition Penetrations (That Are Not Fire Rated): Install insulation continuously through walls and partitions. Insulation Installation at Fire-Rated Wall and Partition Penetrations: Install insulation continuously through penetrations of fire-rated walls and partitions. 1. Comply with requirements in Section 078413 "Penetration Firestopping* for firestopping and fire-resistive joint sealers. Insulation Installation at Floor Penetrations: 1. Pipe: Install insulation continuously through floor penetrations. 2. Seal penetrations through fire-rated assemblies. Comply with requirements in Section 078413 "Penetration Firestopping.” HVAC PIPING INSULATION 230719 -9Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-01 005, Issued For 90% Review September 2016 3.5 GENERAL PIPE INSULATION INSTALLATION ‘A. Requirements in this article generally apply to all insulation materials except where more specific requirements are specified in various pipe insulation material installation articles. B. _ Insulation Installation on Fittings, Valves, Strainers, Flanges, and Unions: 1 Install insulation over fittings, valves, strainers, flanges, unions, and other specialties with continuous thermal and vapor-retarder integrity unless otherwise indicated, Insulate pipe elbows using preformed fitting insulation or mitered fittings made from same material and density as adjacent pipe insulation. Each piece shall be butted tightly against adjoining piece and bonded with adhesive. Fill joints, seams, voids, and irregular surfaces with insulating cement finished to a smooth, hard, and uniform contour that is uniform with adjoining pipe insulation. Insulate tee fittings with preformed fitting insulation or sectional pipe insulation of same material and thickness as used for adjacent pipe. Cut sectional pipe insulation to fit, Butt each section closely to the next and hold in place with tie wire. Bond pieces with adhesive Insulate valves using preformed fitting insulation or sectional pipe insulation of same material, density, and thickness as used for adjacent pipe. Overlap adjoining pipe insulation by not less than two times the thickness of pipe insulation, or one pipe diameter, whichever is thicker. For valves, insulate up to and including the bonnets, valve stuffing-box studs, bolts, and nuts. Fill joints, seams, and irregular surfaces with insulating cement. Insulate strainers using preformed fitting insulation or sectional pipe insulation of same material, density, and thickness as used for adjacent pipe. Overlap adjoining pipe insulation by not less than two times the thickness of pipe insulation, or one pipe diameter, whichever is thicker. Fill joints, seams, and imegular surfaces with insulating cement, Insulate strainers so strainer basket flange or plug can be easily removed and replaced without damaging the insulation and jacket, Provide a removable reusable insulation cover. For below- ambient services, provide a design that maintains vapor barrier. Insulate flanges and unions using a section of oversized preformed pipe insulation. Overlap adjoining pipe insulation by not less than two times the thickness of pipe insulation, or one pipe diameter, whichever is thicker. Cover segmented insulated surfaces with a layer of finishing cement and coat with a mastic. Install vapor-barrier mastic for below-ambient services and a breather mastic for above-ambient services. Reinforce the mastic with fabric- reinforcing mesh. Trowel the mastic to a smooth and well-shaped contour. For services not specified to receive a field-applied jacket except for flexible elastomeric and polyolefin, install fitted PVC cover over elbows, tees, strainers, valves, flanges, and unions. Terminate ends with PVC end caps. Tape PVC. covers to adjoining insulation facing using PVC tape. Stencil or label the outside insulation jacket of each union with the word “union.” Match size and color of pipe labels. HVAC PIPING INSULATION 230719 - 10Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 c 3.6 37 Insulate instrument connections for thermometers, pressure gages, pressure temperature taps, test connections, flow meters, sensors, switches, and transmitters on insulated pipes. Shape insulation at these connections by tapering it to and around the connection with insulating cement and finish with finishing cement, mastic, and flashing sealant Install removable insulation covers at locations indicated. Installation shall conform to the following: 1, Make removable flange and union insulation from sectional pipe insulation of same thickness as that on adjoining pipe. Install same insulation jacket as adjoining pipe insulation. 2. When flange and union covers are made from sectional pipe insulation, extend insulation from flanges or union long at least two times the insulation thickness over adjacent pipe insulation on each side of flange or union. Secure flange cover in place with stainless-steel! or aluminum bands. Select band material compatible with insulation and jacket. 3. Construct removable valve insulation covers in same manner as for flanges, except divide the two-part section on the vertical center line of valve body 4, When covers are made from block insulation, make two halves, each consisting of mitered blocks wired to stainless-steel fabric. Secure this wire frame, with its attached insulation, to flanges with tie wire. Extend insulation at least 2 inches (50 mm) over adjacent pipe insulation on each side of valve. Fill space between flange or union cover and pipe insulation with insulating cement. Finish cover assembly with insulating cement applied in two coats. After first coat is dry, apply and trowel second coat to a smooth finish. 5. Unless a PVC jacket is indicated in field-applied jacket schedules, finish exposed surfaces with a metal jacket. INSTALLATION OF FLEXIBLE ELASTOMERIC INSULATION Seal longitudinal seams and end joints with manufacturer's recommended adhesive to. eliminate openings in insulation that allow passage of air to surface being insulated. Insulation Installation on Pipe Fittings and Elbows: 1. Install mitered sections of pipe insulation. 2. Secure insulation materials and seal seams with manufacturer's recommended adhesive to eliminate openings in insulation that allow passage of air to surface being insulated, INSTALLATION OF PHENOLIC INSULATION General Installation Requirements: 1. Secure single-layer insulation with stainless-steel bands at 12-inch (300-mm) intervals and tighten bands without deforming insulation materials. HVAC PIPING INSULATION 230719 - 11Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 3.8 39 2. Install 2-layer insulation with joints tightly butted and staggered at least 3 inches (75 mm). Secure inner layer with 0.062-inch (1.6-mm) wire spaced at 12-inch (300-mm) intervals. Secure outer layer with stainless-stee! bands at 12-inch (300-mm) intervals. Insulation Installation on Straight Pipes and Tubes: 1. Secure each layer of insulation to pipe with wire or bands and tighten bands without deforming insulation materials. 2. Where vapor barriers are indicated, seal longitudinal seams, end joints, and protrusions with vapor-barrier mastic and joint sealant. 3. For insulation with factory-applied jackets on above-ambient ser laps with outward-clinched staples at 6 inches (150 mm) 0. 4, For insulation with factory-applied jackets with vapor retarders on below-ambient services, do not staple longitudinal tabs. Instead, secure tabs with additional adhesive as recommended by insulation material manufacturer and seal with vapor-barrier mastic and flashing sealant es, secure FIELD-APPLIED JACKET INSTALLATION Where FSK jackets are indicated, install as follows: Draw jacket material smooth and tight. Install lap or joint strips with same material as jacket. Secure jacket to insulation with manufacturer's recommended adhesive Install jacket with 1-1/2-inch (38-mm) laps at longitudinal seams and 3-inch- (75- mm-) wide joint strips at end joints 5. Seal openings, punctures, and breaks in vapor-retarder jackets and exposed insulation with vapor-barrier mastic, Peps FINISHES. Pipe Insulation with Paintable Jacket Material: Paint jacket with paint system identified below and as specified in Section 099113 "Exterior Painting’ and Section 099123 “Interior Painting.” 1, Flat Acrylic Finish: Two finish coats over a primer that is compatible with jacket material and finish coat paint. Add fungicidal agent to render fabric mildew proof. a. Finish Coat Material: Interior, flat, latex-emulsion size. Flexible Elastomeric Thermal insulation: After adhesive has fully cured, apply two coats of insulation manufacturer's recommended protective coating Color: Final color as selected by Architect. Vary first and second coats to allow visual inspection of the completed Work, HVAC PIPING INSULATION 230719 - 12Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 D. Do not field paint aluminum or stainless-steel jackets. 3.10 FIELD QUALITY CONTROL ‘A. Perform tests and inspections. B. All insulation applications will be considered defective Work if sample inspection reveals noncompliance with requirements. 3.11 PIPING INSULATION SCHEDULE, GENERAL ‘A. Acceptable preformed pipe and tubular insulation materials and thicknesses are identified for each piping system and pipe size range. If more than one material is listed for a piping system, selection from materials listed is Contractor's option B. Items Not Insulated: Unless otherwise indicated, do not install insulation on the following: 1. Drainage piping located in crawl spaces. 2, Underground piping. 3. Chrome-plated pipes and fittings unless there is a potential for personnel injury. 3.12 INDOOR PIPING INSULATION SCHEDULE. A. Condensate and Equipment Drain Water below 60 Deg F (16 Deg C): 1. All Pipe Sizes: Insulation shall be one of the following: a, Flexible Elastomeric: 1 inch (25 mm) thick b. Phenolic: 1 inch (25 mm) thick. B. _ Refrigerant Suction and Hot-Gas Piping 1. All Pipe Sizes: Insulation shall be one of the following: a, Flexible Elastomeric: 1 inch (25 mm) thick b. Phenolic: 1 inch (25 mm) thick C. Refrigerant Suction and Hot-Gas Flexible Tubing: 1. All Pipe Sizes: Insulation shall be one of the following: a. Flexible Elastomeric: 1 inch (25 mm) thick b, —Polyolefin: 1 inch (25 mm) thick. HVAC PIPING INSULATION 230719 - 13Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 206 3,13 OUTDOOR, ABOVEGROUND PIPING INSULATION SCHEDULE ‘A. _ Refrigerant Suction and Hot-Gas Piping: 1. All Pipe Sizes: Insulation shall be the following: a. Flexible Elastomeric: 2 inches (50 mm) thick. b. Phenolic: 2 inches (50 mm) thick. B. _ Refrigerant Suction and Hot-Gas Flexible Tubing: 1. All Pipe Sizes: Insulation shall be one of the following: a. Flexible Elastomeric: 2 inches (50 mm) thick. b. — Polyolefin: 2 inches (50 mm) thick. END OF SECTION 230719 HVAC PIPING INSULATION 230719 - 14Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 SECTION 230923 - BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC PART 1- GENERAL 14 A 1.2 13 RELATED DOCUMENTS. Drawings and general provisions of the Contract, including General and Supplementary Conditions apply to this Section SUMMARY Section Includes: 1, Stand along DDC system (Building Management System) for monitoring and controlling of HVAC systems. 2. Delivery of selected control devices to equipment and systems manufacturers for factory installation and to HVAC systems installers for field installation. DEFINITIONS Algorithm: A logical procedure for solving a recurrent mathematical problem. A prescribed set of well-defined rules or processes for solving a problem in a finite number of steps. Analog: A continuously varying signal value, such as current, flow, pressure, or temperature, BACnet Specific Definitions: 1. BACnet: Building Automation Control Network Protocol, ASHRAE 135. A communications protocol allowing devices to communicate data over and services over a network. 2, BACnet Interoperability Building Blocks (BIBBs): BIBB defines a small portion of BACnet functionality that is needed to perform a particular task. BIBBs are combined to build the BACnet functional requirements for a device. 3. BACnet/IP: Defines and allows using a reserved UDP socket to transmit BACnet messages over IP networks. A BACnet/IP network is a collection of one or more IP subnetworks that share the same BACnet network number. 4, BACnet Testing Laboratories (BTL): Organization responsible for testing products for compliance with ASHRAE 135, operated under direction of BACnet International 5. _ PICS (Protocol Implementation Conformance Statement): Written document that identifies the particular options specified by BACnet that are implemented in a device, BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 1Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 D. Binary or Digital: Two-state signal where a high signal level represents ON" or "OPEN" condition and a low signal level represents "OFF" or "CLOSED" condition. “Digital” is sometimes used interchangeably with "Binary" to indicate a two-state signal Controller: Generic term for any standalone, microprocessor-based, digital controller residing on a network, used for local or global control. Three types of controllers are indicated: Network Controller, Programmable Application Controller, and Application- Specific Controller. Control System Integrator: An entity that assists in expansion of existing enterprise system and support of additional operator interfaces to I/O being added to existing enterprise system. COV: Changes of value. DDC System Provider: Authorized representative of, and trained by, DDC system manufacturer and responsible for execution of DDC system Work indicated Distributed Control: Processing of system data is decentralized and control decisions are made at subsystem level. System operational programs and information are provided to remote subsystems and status is reported back. On loss of communication, subsystems shall be capable of operating in a standalone mode using the last best available data. DOCSIS: Data-Over Cable Service Interface Specifications. Gateway: Bidirectional protocol translator that connects control systems that use different communication protocols. HLC: Heavy load conditions. VO: System through which information is received and transmitted, /O refers to analog input (Al), binary input (BI), analog output (AO) and binary output (BO). Analog signals are continuous and represent control influences such as flow, level, moisture, pressure, and temperature. Binary signals convert electronic signals to digital pulses (values) and generally represent two-position operating and alarm status. "Digital," (DI and (DO), is, sometimes used interchangeably with "Binary,” (BI) and (BO), respectively. UP: Current to pneumatic. LAN: Local area network. Low Voltage: As defined in NFPA 70 for circuits and equipment operating at less than 50 V or for remote-control, signaling power-limited circuits Modbus TCP/IP: An open protocol for exchange of process data. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 2Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 R. MS/TP: Master-slave/token-passing, IEE 8802-3. Datalink protocol LAN option that Uses twisted-pair wire for low-speed communication. S. MTBF: Mean time between failures. T. Network Controller: Digital controller, which supports a family of programmable application controllers and application-specific controllers, that communicates on peer- to-peer network for transmission of global data U. Network Repeater: Device that receives data packet from one network and rebroadcasts it to another network. No routing information is added to protocol, V. PDA: Personal digital assistant. W. Peer to Peer: Networking architecture that treats all network stations as equal partners. X. POT: Portable operator's terminal Y. _ PUE: Performance usage effectiveness. Z. RAM: Random access memory. ‘AA. RF: Radio frequency. BB. Router: Device connecting two or more networks at network layer. CC. Server: Computer used to maintain system configuration, historical and programming database. DD, TCP/IP: Transport control protocol/internet protocol incorporated into Microsoft Windows EE. UPS: Uninterruptible power supply. FF. USB: Universal Serial Bus. GG. User Datagram Protocol (UDP): This protocol assumes that the IP is used as the underlying protocol. HH. VAV: Variable air volume Il WLED: White light emitting diode 1.4 PREINSTALLATION MEETINGS A. Preinstallation Conference: Conduct conference at Project site. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 3Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 CODES AND STANDARDS 18 A 16 Comply with all applicable codes and standards including, but not limited to those listed within this section. Saudi Aramco Engineering Standards (SAES) and Saudi Aramco Material System Specification (SAMSS): 1 2, 3, SAES-K-011, Building Management System. 34-SAMSS-820, Instrument Controls Cabinets — Indoor. 34-SAMSS-821, Instrument Controls Cabinets ~ Outdoor, ACTION SUBMITTALS Multiple Submissions: 1 3, If multiple submissions are required to execute work within schedule, first submit a coordinated schedule clearly defining intent of multiple submissions. Include a proposed date of each submission with a detailed description of submittal content to be included in each submission. fentify each submittal requirement indicated and in which submission the information will be provided Include an updated schedule in each subsequent submission with changes highlighted to easily track the changes made to previous submitted schedule, Product Data: For each type of product include the following: 1 2 Construction details, material descriptions, dimensions of individual components and profiles, and finishes. Operating characteristics, electrical characteristics, and furnished accessories indicating process operating range, accuracy over range, control signal over range, default control signal with loss of power, calibration data specific to each unique application, electrical power requirements, and limitations of ambient operating environment, including temperature and humidity. Product description with complete technical data, performance curves, and product specification sheets. Installation, operation and maintenance instructions including factors effecting performance. DDC controllers. Enclosures. Electrical power devices. UPS. Accessories, Instruments. Control dampers and actuators. Control vaives and actuators. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 4Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-01 005, Issued For 90% Review September 2016 5, 6 When manufacturer's product datasheets apply to a product series rather than a specific product model, clearly indicate and highlight only applicable information. Each submitted piece of product literature shall clearly cross. reference specification and drawings that submittal is to cover. C. Software Submittal: D. Shop 1 en Cross-referenced listing of software to be loaded on each DDC controller. Description and technical data of all software provided, and cross-referenced to products in which software will be installed Operating system software, DDC controller software, maintenance management software, and third-party software. Include a flow diagram and an outline of each subroutine that indicates each program variable name and units of measure, Listing and description of each engineering equation used with reference source. Listing and description of each constant used in engineering equations and a reference source to prove origin of each constant. Description of each application program and device drivers to be generated, including control strategies showing their relationship to system timing, speed, processing burden and system throughout. Controlled Systems: instrumentation list with element name, type of device, manufacturer, model number, and product data. Include written description of sequence of operation including schematic diagram. Drawings: General Requirements: a. Include cover drawing with Project name, location, Owner, Architect, Contractor and issue date with each Shop Drawings submission. b. Include a drawing index sheet listing each drawing number and title that matches information in each title block. ©. Prepare Drawings using CAD. d. Drawings Size: A-size. Include plans, elevations, sections, and mounting details where applicable. Include details of product assemblies. Indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection. Plan Drawings indicating the following: a. Screened backgrounds of walls, structural grid lines, HVAC equipment, ductwork and piping b. Room names and numbers with coordinated placement to avoid interference with control products indicated. ©. Each DDC controller, control panel instrument connecting to DDC controller, and damper and valve connecting to DDC controller. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 5Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 d e f Exact placement of products in rooms, ducts, and piping to reflect proposed installed condition Information, drawn to scale, of 1:50. Proposed routing of wiring, cabling, conduit, and tubing, coordinated with building services for review before installation. 5. Schematic drawings for each controlled HVAC system indicating the following a 9 VO points labeled with point names shown. Indicate instrument range, normal operating set points, and alarm set points, Indicate fail position of each damper and valve, if included in Project VO listed in table format showing point name, type of device, manufacturer, model number, and cross-reference to product data sheet number. A graphic showing location of control I/O in proper relationship to HVAC system. Wiring diagram with each /O point having a unique identification and indicating labels for all wiring terminals Unique identification of each V/O that shall be consistently used between different drawings showing same point. Elementary wiring diagrams of controls for HVAC equipment motor circuits including interlocks, switches, relays and interface to DDC controllers. Narrative sequence of operation 6. Control panel drawings indicating the following: b. c. q Panel dimensions, materials, size, and location of field cable, raceways, and tubing connections. Interior subpane! layout, drawn to scale and showing all internal components, cabling and wiring raceways, nameplates and allocated spare space Front, rear, and side elevations and nameplate legend. Unique drawing for each panel. 7. DDC system electrical power riser diagram indicating the following: a b, ©. d Each point of connection to field power with requirements (volts/phase//hertzlamperes/connection type) listed for each. Each control power supply including, as applicable, transformers, power- line conditioners, transient voltage suppression and high filler noise units, DC power supplies, and UPS units with unique identification for each Each product. requiring power = with = req (volts/phase//hertzlamperes/connection type) listed for each. Power wiring type and size, race type, and size for each. ments 8, Monitoring and control signal diagrams indicating the following a b. Control signal cable and wiring between controllers and 1/0. Point-to-point schematic wiring diagrams for each product. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 6Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 E, System Description: 1, Full description of DDC system. 2. System under each potential failure condition including, but not limited to, the following Loss of power. Loss of controller signals to inputs and outpoints. Controller failure. Instrument failure. Control damper and valve actuator failure. 3. Complete bibliography of documentation and media to be delivered to Owner. 4. Description of testing plans and procedures. 5. Description of Owner training F, Delegated-Design Submittal: For DDC system products and installation indicated as being delegated. 1. Supporting documentation showing DDC system design complies with performance requirements indicated, including calculations and other documentation necessary to prove compliance, 2, Schedule and design calculations for control dampers and actuators. Flow at Project design and Face velocity at Project design and minimum airflow conditions. ©. Pressure drop across damper at Project design and minimum airflow conditions. d, AMCA500-D damper installation arrangement used to calculate and schedule pressure drop, as applicable to installation e. Maximum close-off pressure. Leakage airflow at maximum system pressure differential (fan close-off pressure). Torque required at worst case condition for sizing actuator. Actuator selection indicating torque provided ‘Type of actuator and damper (on, close or modulate). Actuator position on loss of power. Actuator position on loss of control signal 1.7 INFORMATIONAL SUBMITTALS A. Coordination Drawings: 1. Plan drawings and corresponding product installation details, drawn to scale, on which the following items are shown and coordinated with each other, using input from installers of the items involved: BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 -7Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 a, Product installation location shown in relationship to room, duct, pipe and equipment. b. Structural members to which products will be attached. ©. Wallmounted instruments located in finished space showing relationship to light switches, fire-alarm devices and other installed devices. d. Size and location of wall access panels for products installed behind walls and requiring access. B. Qualification Data 1. Systems Provider Qualification Data: Resume of project manager assigned to Project. Resumes of application engineering staff assigned to Project. Resumes of installation and programming technicians assigned to Project. Resumes of service technicians assigned to Project. Brief description of past project including physical address, floor area, number of floors, building system cooling and heating capacity and building's primary function. {. Description of past project DDC system, noting similarities to Project scope and complexity indicated, g. Names of staff assigned to past project that will also be assigned to execute work of this Project. h. Owner contact information for past project including name, phone number, and e-mail address. i. Contractor contact information for past project including name, phone number, and e-mail address. Manufacturer's qualification data. Testing agency's qualifications data 2 3 C. Welding certificates. D. Product Certificates: 1. Data Communications Protocol Certificates: Certifying that each proposed DDC system component complies with ASHRAE 135. E. Product Test Reports: For each product that requires testing to be performed by manufacturer and witnessed by a qualified testing agency. Preconstruction Test Reports: For each separate test performed. Source quality-control reports. rom Field quality-control reports. | Sample Warranty: For manufacturer's warranty BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC 230923 - 8Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 1.8 CLOSEOUT SUBMITTALS ‘A. Operation and Maintenance Data: For DDC system to include in emergeney, operation 19 c and maintenance manuals. 1. Include the following a. Project Record Drawings of as-built versions of submittal Shop Drawings provided in electronic PDF format. b, Testing and commissioning reports and checklists of completed final versions of reports, checklists, and trend logs. c. _As-built versions of submittal Product Data, d. Names, addresses, e-mail addresses and 24-hour telephone numbers of Installer and service representatives for DDC system and products, e. Operator's manual with procedures for operating control systems including logging on and off, handling alarms, producing point reports, trending data, overriding computer control and changing set points and variables. 4. Engineering, installation, and maintenance manuals that explain how to: 1) Design and install new points, panels, and other hardware. 2) Perform preventive maintenance and calibration, 3) Debug hardware problems. 4) Repair or replace hardware 9. _ List of recommended spare parts with part numbers and suppliers. h. Complete original-issue documentation, installation, and maintenance information for furnished third-party hardware including computer equipment and sensors. i. Complete originat-issue copies of furnished software, including operating systems, custom programming language, operator workstation software, and graphics software. i. Licenses, guarantees, and warranty documents k. Recommended preventive maintenance procedures for _ system components, including schedule of tasks such as inspection, cleaning, and calibration; time between tasks; and task descriptions. (Owner training materials. MAINTENANCE MATERIAL SUBMITTALS Furnish extra materials and parts that match products installed and that are packaged with protective covering for storage and identified with labels describing contents. Include product manufacturers’ recommended parts lists for proper product operation over four-year period following warranty period. Parts list shall be indicated for each year. Furnish parts, as indicated by manufacturer's recommended parts list, for product operation during one-year period following warranty period. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 9Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 D. Furnish quantity indicated of matching product(s) in Project inventory for each unique size and type of following: Programmable Application Controller: One. Application-Specific Controller: One. Room Temperature Sensor and Transmitter: One General-Purpose Relay: One Current-Sensing Relay: One. Combination On-Off Status Sensor and On-Off Relay: One. Transformer: One DC Power Supply: One. PNODREN= 1.10 QUALITY ASSURANCE A. DDC System Manufacturer Qualifications: 1. World recognized manufacturer of DDC systems and products. 2. DDC systems with similar requirements to those indicated for a cot period of five years within time of bid 3. DDC systems and products that have been successfully tested and in use on at least three past projects. 4, Having complete published catalog literature, installation, operation and maintenance manuals for all products intended for use. 5. Having full-time in-house employees for the following uous Product research and development. Product and application engineering. Product manufacturing, testing and quality control. Technical support for DDC system installation training, commissioning and troubleshooting of installations. e. Owner operator training. B. DDC System Provider Qualifications: 1. Authorized representative of, and trained by, DDC system manufacturer. 2. Demonstrated past experience with installation of DDC system products being installed for period within three consecutive years before time of bid. 3. Demonstrated past experience on five projects of similar complexity, scope and value. 4, Each person assigned to Project shall have demonstrated past experience. 5. Staffing resources of competent and experienced full-time employees that are assigned to execute work according to schedule 6 Service and maintenance staff assigned to support Project during warranty Period 7. Product parts inventory to support on-going DDC system operation for a period of not less than 5 years after Substantial Completion. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 10Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 c. D. 114 A 8, DDC system manufacturer's backing to take over execution of Work if necessary to comply with requirements indicated. Include Project-specific written letter, signed by manufacturer's corporate officer, if requested. Testing Agency Qualifications: Member company of NETA or an NRTL. 1. Testing Agency's Field Supervisor: Certified by NETA to supervise on-site testing Welding Qualifications: Qualify procedures and personnel according to the following 1, AWS D1.1/01.1M, 2. AWSD1.2/D1.2M, 3. AWS D1.3/D1.3M, "Structural Welding Code - Steel." "Structural Welding Code - Aluminum." "Structural Welding Code - Sheet Steel." WARRANTY Manufacturer's Warranty: Manufacturer and Installer agree to repair or replace products that fail in materials or workmanship within specified warranty period. 1. _ Failures shall be adjusted, repaired, or replaced at no additional cost or reduction in service to Owner. 2. Include updates or upgrades to software and firmware if necessary to resolve deficiencies. a, Install updates only after receiving Owner's written authorization. 3. Warranty service shall occur during normal business hours and commence within 16 hours of Owner's warranty service request. 4. Warranty Period: Two year(s) from date of Substantial Completion a, For Gateway: Two-year parts and labor warranty for each. PART 2- PRODUCTS 24 A DDC SYSTEM DESCRIPTION Microprocessor-based monitoring and control including analog/digital conversion and program logic. A control loop or subsystem in which digital and analog information is received and processed by a microprocessor, and digital control signals are generated based on control algorithms and transmitted to field devices to achieve a set of predefined conditions. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 11Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA70, by a qualified testing agency, and marked for intended location and application 22. PERFORMANCE REQUIREMENTS A. Delegated Design: Engage a qualified professional engineer to design DDC system to satisfy requirements indicated. B. Delegated Design: Engage a qualified professional to design DDC system to satisfy requirements indicated. 1. System Performance Objectives: a. DDC system shall manage HVAC systems. b. DDC system shall respond to power failures, HVAC equipment failures, and adverse and emergency conditions encountered through connected VO points. c. DDC system shall operate while unattended by an operator and through operator interaction CC. Surface-Buming Characteristics: Products installed in ducts, equipment, and return-air paths shall comply with ASTM E 84; testing by a qualified testing agency. Identify products with appropriate markings of applicable testing agency. 1. Flame-Spread Index: 25 or less. 2. Smoke-Developed Index: 50 or less. D. DDC System Speed: 1, Response Time of Connected I/O: a, Al point values connected to DDC system shall be updated at least every two seconds for use by DDC controllers. Points used globally shall also comply with this requirement b. DI point values connected to DDC system shall be updated at least every two seconds for use by DDC controllers. Points used globally shall also comply with this requirement. ¢. AO points connected to DDC system shall begin to respond to controller output commands within one second. Global commands shall also comply with this requirement. d. DO point values connected to DDC system shall respond to controller output commands within one second, Global commands shall also comply with this requirement. E. Future Expandability BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 12Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 1. DDC system size shall be expandable to an ultimate capacity of at least three times total I/O points indicated, 2. Additional DDC controllers, VO and associated wiring shall be all that is needed to achieve ultimate capacity. F. Precision of I/O Values: I/O Values shall have following precision: 1. Current: a, Milliamperes: Nearest 1/100th of a milliampere, b. Amperes: Nearest 1/10th of an ampere up to 100 A; nearest ampere for 100 A and more. 2 Flow: a. Air: Nearest 1/10th of a cfm through 100 cfm; nearest cim between 100 and 1000 cfm; nearest 10 cfm between 1000 and 10,000 cfm; nearest 100 cfm above 10,000 cfm (Nearest 1/10th of a L/s through 100 L/s; nearest L/s between 100 and 1000 L/s; nearest 10 L/s between 1000 and 10,000 L/s; nearest 100 L/s above 10,000 Lis) 3. Moisture (Relative Humidity): a, _ Relative Humidity (Percentage): Nearest 1 percent. 4, _ Position, Dampers and Valves (Percentage Open): Nearest 1 percent. 5. Pressure: a. Air, Ducts and Equipment: Nearest 1/10th in. w.c. (Nearest Pa up to 1000 Pa; nearest 10 Pa above 1000 Pa). 6. Temperature: a. Air, Ducts and Equipment: Nearest 1/10th of a degree. b. Outdoor: Nearest degree. ©. — Space: Nearest 1/10th of a degree. G. Control Stability: Control variables indicated within the following limits: 1. Flow: a. Air, Ducts and Equipment, except Terminal Units: Within 2 percent of design flow rate. b. Air, Terminal Units: Within 5 percent of design flow rate. 2. Moisture (Relative Humidity): BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 13Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 a, Air: Within 2 percent RH. 3. Pressure: a. Air, Ducts and Equipment: 0.5 percent of instrument range 4. Temperature, Dry Bulb: a. Air: Within 1 degrees F (0.5 degrees C). b. Space: Within 1 degrees F (0.5 degrees C). 5. Temperature, Wet Bulb: a. Air: Within 0.5 degrees F (0.2 degrees C). b. Space: Within 0.5 degrees F (0.2 degrees C). H. Environmental Conditions for Controllers: 1. Products shall operate without performance degradation under ambient environmental temperature, pressure and humidity conditions encountered for installed location a. If product alone cannot comply with requirement, install product in a protective enclosure that is isolated and protected from conditions impacting performance. Enclosure shall be cooled and ventilated as required by product and application. 2. Products shall be protected with enclosures satisfying the following minimum requirements unless more stringent requirements are indicated. Products not available with integral enclosures complying with requirements indicated shall be housed in protective secondary enclosures. Installed location shall dictate the following NEMA 250 enclosure requirements: Outdoors, Protected: Type 2. Outdoors, Unprotected: Type 4X. Indoors, Heated and Air Conditioned: Type 1 Mechanical Equipment Rooms: 1) Air-Moving Equipment Rooms: Type 1 . Within Duct Systems and Air-Moving Equipment Not Exposed to Possible Condensation: Type 2 Within Duct Systems and Air-Moving Equipment Exposed to Possible Condensation: Type 4x. 9. _ Hazardous Locations: Explosion-proof rating for condition. Environmental Conditions for Instruments and Actuators: BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 14Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-01 005, Issued For 90% Review September 20° 1 16 Instruments and actuators shall operate without performance degradation under the ambient environmental temperature, pressure, humidity, and vibration conditions specified and encountered for installed location. a. If instruments and actuators alone cannot comply with requirement, install instruments and actuators in protective enclosures that are isolated and protected from conditions impacting performance. Enclosure shall be internally insulated, electrically heated and ventilated as required by instrument and application, Instruments, actuators and accessories shall be protected with enclosures satisfying the following minimum requirements unless more _ stringent requirements are indicated. Instruments and actuators not available with integral enclosures complying with requirements indicated shall be housed in protective secondary enclosures, Installed location shall dictate the following NEMA 250 enclosure requirements: Outdoors, Protected: Type 2 Outdoors, Unprotected: Type 4X. Indoors, Heated and Air-conditioned: Type 1 Mechanical Equipment Rooms: 1) Ai-Moving Equipment Rooms: Type 1 e. Within Duct Systems and Air-Moving Equipment Not Exposed to Possible Condensation: Type 2 {. Within Duct Systems and Air-Moving Equipment Exposed to Possible Condensation: Type 4x. g. Hazardous Locations: Explosion-proof rating for condition J. DDC System Reliability 1 Design, install and configure DDC controllers, gateways, and routers to yield a MTBF of at least 40,000 hours, based on a confidence level of at least 90 percent. MTBF value shall include any failure for any reason to any part of products indicated. If required to comply with MTBF indicated, include DDC system and product redundancy to maintain DCC system, and associated systems and equipment that are being controlled, operational and under automatic control. Critical systems and equipment that require a higher degree of DDC system redundancy than MTBF indicated shall be indicated on Drawings. K. Electric Power Quality 1 Power-Line Surges: a. Protect DDC system products connected to ac power circuits from power- line surges to comply with requirements of IEEE C62.41. b, Do not use fuses for surge protection. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 15Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 ©. Test protection in the normal mode and in the common mode, using the following two waveforms: 1) 10-by-1000-mic.sec. waveform with a peak voltage of 1500 V and a peak current of 60 A. 2) 8-by-20-mic.sec. waveform with a peak voltage of 1000 V and a peak current of 500 A. 2, Power Conditioning: a, Protect DDC system products connected to ac power circuits from irregularities and noise rejection. Characteristics of power-line conditioner shall be as follows: 1) At 85 percent load, output voltage shall not deviate by more than plus ‘or minus 1 percent of nominal when input voltage fluctuates between minus 20 percent to plus 10 percent of nominal. 2) During load changes from zero to full load, output voltage shall not deviate by more than plus or minus 3 percent of nominal. 3) Accomplish full correction of load switching disturbances within five cycles, and 95 percent correction within two cycles of onset of disturbance. 4) Total harmonic distortion shall not exceed 3-1/2 percent at full load. 3. Ground Fault: Protect products from ground fault by pro Products shall not fail due to ground fault condition. ing suitable grounding. L. Backup Power Source: 1, HVAC systems and equipment served by a backup power source shall have associated DDC system products that control such systems and equipment also served from a backup power source M. UPS: 1. If DDC system products powered by UPS units shall include the following: a, DDC controllers. N. Continuity of Operation after Electric Power Interruption: 1. Equipment and associated factory-installed controls, field-installed controls, electrical equipment, and power supply connected to building normal and backup power systems shall automatically return equipment and associated controls to ‘operating state occurring immediately before loss of normal power, without need for manual intervention by operator when power is restored either through backup power source or through normal power if restored before backup power is brought online. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 16Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 23 PANEL-MOUNTED, MANUAL OVERRIDE SWITCHES ‘A. Manual Override of Control Dampers: 1. _ Include panel-mounted, two-position, selector switch for each automatic control damper being controlled by DDC controller. 2. Label each switch with damper designation served by switch. 3. Label switch positions to indicate either "Manual" or "Auto" control signal to damper. 4, With switch in "Auto" position signal to control damper actuator shall be control loop output signal from DDC controller. 5. With switch in "Manual" position, signal to damper actuator shall be controlled at panel with either an integral or separate switch to include local control a, For Binary Control Dampers: Manual two-position switch shall have "Close" and "Open" switch positions indicated, With switch in "Close" position, damper shall close. With switch in "Open" position, damper shall open. b. For Analog Control Dampers: A gradual switch shall have "Close" and "Open" switch limits indicated. Operator shall be able to rotate switch knob to adjust damper to any position from close to open. 6, DDC controller shall monitor and report position of each manual override selector switch. With switch placed in "manual" position, DDC controller shall signal an override condition to alert operator that damper is under manual, not automatic, control 7. Configure manual override switches to allow operator to manually operate damper while at panel without DDC controller operational. 8. Terminal equipment including VAV units do not require manual override unless otherwise indicated by sequence of operation. 24 SYSTEM ARCHITECTURE A. System design shall eliminate dependence on any single device for system alarm reporting and control execution, Each controller shall operate independently by performing its' own control, alarm management and historical data collection. 25 DDC SYSTEM OPERATOR INTERFACES A. Operator Means of System Access: Operator shall be able to access entire DDC system through any of multiple means, including, but not limited to, the following 1. Portable operator terminal with hardwired connection through the port B. Access to system, regardless of operator means used, shall be transparent to operator. C. Portable Workstations: BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 17Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 26 1, Monitor, program, schedule, adjust set points, and report capabilities of /O connected anywhere in system 2. Have dynamic graphic displays. POT: 1. Connect DDC controller through a communications port local to controller. 2. Able to communicate with any DDC system controller that is directly connected or connected to DDC system, Personal Digital Assistant: 1. Able to communicate with any DDC controller connected to DDC system. Critical Alarm Reporting: 1, Operator-selected critical alarms shall be sent by DDC system to notify operator of critical alarms that require immediate attention. PoT Description: Handheld device with integral keypad or touch screen operator interface. Display: Multiple lines of text display for use in operator interaction with DDC system. Cable: Flexible cable, at least 36 inches (900 mm) long, with a plug-in jack for connection to DDC controllers. POT shall give operator the ability to do the following: 1. Display and monitor BI point status 2, Change BO point set point (on or off, open or closed). 3, Display and monitor analog point values. 4. Change analog control set points. 5. Command a setting of AO point. 6. Display and monitor I/O point in atarm 7. Add a new or delete an existing I/O point. 8, _ Enable and disable I/O points, initiators, and programs. 9. Display and change time and date. 10. Display and change time schedules. 11. Display and change run-time counters and run-time limits. 12. Display and change time and event initiation. 13. Display and change control application and DDC parameters. 14. Display and change programmable offset values. 15. Access DDC controller initialization routines and diagnostics. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 18Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 27 SYSTEM SOFTWARE ‘A. System Software Minimum Requirements: 1 Real-time multitasking and multiuser 32- or 64-bit operating system that allows concurrent multiple operator workstations operating and concurrent execution of multiple real-time programs and custom program development. Operating system shall be capable of operating DOS and Microsoft Windows applications. Database management software shall manage all data on an integrated and non- redundant basis. Additions and deletions to database shall be without detriment to existing data. Include cross linkages so no data required by a program can be deleted by an operator until that data have been deleted from respective programs. Operator interface software shall include day-to-day operator transaction processing, alarm and report handling, operator privilege level and data segregation control, custom programming, and online data modification capability. Scheduling software shall schedule centrally based time and event, temporary, and exception day programs. Standard Trends: 1 one Trend all I/O point present values, set points, and other parameters indicated for trending Trends shall be associated into groups, and a trend report shall be set up for each group. Trends shall be stored within DDC controller. When drive storage memory is full, most recent data shall overwrite oldest data Archived and real-time trend data shall be available for viewing numerically and graphically by operators. Custom Trends: Operator shall be able to define a custom trend log for any I/O point in DDC system. 1 2 3, Each trend shall include interval, start time, and stop time Data shall be sampled and stored on DDC controller, within storage limits of DDC controlfer. Data shall be retrievable for use in spreadsheets and standard database programs, Programming Software: 1 2 3 Include programming software to execute sequences of operation indicated. Include programming routines in simple and easy to follow logic with detailed text comments describing what the logic does and how it corresponds to sequence of operation. Programing software shall be any of the following BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 19Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 28 a, Graphic Based: Programming shall use a library of function blocks made from preprogrammed code designed for DDC control systems. 1) Funetion blocks shall be assembled with interconnection lines that represent to control sequence in a flowchart. 2) Programming tools shall be viewable in real time to show present values and logical results of each function block. b, Menu Based: Programming shall be done by entering parameters, definitions, conditions, requirements and constraints. c. Line by Line and Text Based: Programming shall declare variable types such as local, global, real, integer, and so on, at the beginning of the program. Use descriptive comments frequently to describe programming code. 4, Include means for detecting programming errors and testing software control strategies with a simulation tool before implementing in actual control. Simulation tool may be inherent with programming software or as a separate product DDC CONTROLLERS DDC system shall consist of a combination of programmable application controllers and application-specific controllers to satisfy performance requirements indicated. DDC controllers shall perform monitoring, control and other requirements indicated. DDC controllers shall use a multitasking, multiuser, real-time digital contro! microprocessor. Each DDC controller shall be capable of full and complete operation as a completely independent unit and as a part of a DDC system. Environment Requirements 1. Controller hardware shall be suitable for the anticipated ambient conditions. 2 Controllers located in conditioned space shall be rated for operation at 32 to 120 deg F (Zero to 50 deg C). 3. Controllers located outdoors shall be rated for operation at 40 to 150 deg F (40 to 65 deg C). Power and Noise Immunity: 1. Controller shall operate at 90 to 110 percent of nominal voltage rating and shall perform an orderly shutdown below 80 percent of nominal voltage. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 20Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 2, Operation shall be protected against electrical noise of 5 to 120 Hz and from keyed radios with up to 5 W of power located within 36 inches (900 mm) of enclosure. G. DDC Controller Spare Processing Capacity: 1. Include spare processing memory for each controller. RAM, PROM, or EEPROM will implement requirements indicated with the following spare memory: a, Programmable Application Controllers: Not less than 60 percent. b. Application-Specific Controllers: Not less than 70 percent. 2. Memory shall support DDC controller's operating system and database and shall include the following: Monitoring and control. ‘Alarm management. Historical trend data of all connected /O points. Operator interfaces. Monitoring of manual overrides. H. DDC Controller Spare VO Point Capacity: Include spare /O point capacity for each controller as follows: 1. Programmable Application Controllers: a. 20 percent of each Al, AO, BI, and BO point connected to controller. b. Minimum Spare /O Points per Controller: 1) Als: Three, 2) AOs: Three. 3) Bis: Five. 4) BOs: Five 2. Application-Specific Controllers: a. 10 percent of each Al, AO, BI, and BO point connected to controller. b. — Minimum Spare V/O Points per Controller: 1) Als: Two. 2) AOs: Two. 3) Bis: Two. 4) BOs: Two. |. Maintenance and Support: Include the following features to facilitate maintenance and Support: BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 21Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility BI-10-01900-0005 Issued For 90% Review September 2016 1, Mount microprocessor components on circuit cards for ease of removal and replacement. 2. Means to quickly and easily access connect to field test equipment. 3. Visual indication that controller electric power is on. J. General Requirements for CEA-709.1-C DDC Controllers: 1. Programmable controllers shall conform to LonMark Interoperability Guidelines and have LonMark certification K. Input and Output Point interface: 1. Hardwired input and output points shall connect to programmable application and application-specific controllers. 2. Input and output points shall be protected so shorting of point to itself, to another Point, or to ground will not damage controller. 3, Input and output points shall be protected from voltage up to 24 V of any duration so that contact will not damage controller. 4. Als: b, 6 Bis: a Als shall include monitoring of low-voltage (zero- to 10-V dc), current (4 to 20 mA) and resistance signals from thermistor and RTD sensors. Als shall be compatible with, and field configurable to, sensor and transmitters installed Controller Als shall perform analog-to-digital (A-to-D) conversion with a minimum resolution of 8 bits or better to comply with accuracy requirements indicated. Signal conditioning including transient rejection shall be provided for each Al Capable of being individually calibrated for zero and span. Incorporate common-mode noise rejection of at least 50 dB from zero to 100 Hz for differential inputs, and normal-mode noise rejection of at least 20 dB at 60 Hz from a source impedance of 10000 ohms. Controller AOs shall perform analog-to-digital (A-to-D) conversion with a minimum resolution of 8 bits or better to comply with accuracy requirements indicated Output signals shall have a range of 4 to 20 mA dc or zero- to 10-V de as required to include proper control of output device Capable of being individually calibrated for zero and span. AOs shall not exhibit a drift of greater than 0.4 percent of range per year. Controller Bis shall accept contact closures and shall ignore transients of less than 5-ms duration, BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 22Saudi Aramco Fadhili Natural Gas Plant - Industrial Support Facility Bi-10-01900-0005 Issued For 90% Review September 2016 b, ©. Bos: Isolation and protection against an applied steady-state voltage of up to 180-V ac peak. Bis shall include a wetting current of at least 12 mA to be compatible with commonly available control devices and shall be protected against effects of contact bounce and noise. Bis shall sense "dry contact” closure without external power (other than that provided by the controller) being applied. Pulse accumulation input points shall comply with all requirements of Bis and accept up to 10 pulses per second for pulse accumulation. Buffer shall be provided to totalize pulses. Pulse accumulator shall accept rates of at least 20 pulses per second. The totalized value shall be reset to zero on operator's command. Controller BOs shall include relay contact closures or triac outputs for momentary and maintained operation of output devices. 1) Relay contact closures shall have a minimum duration of 0.1 second. Relays shall include at least 180 V of isolation. Electromagnetic interference suppression shall be provided on all output lines to limit transients to non-damaging levels. Minimum contact rating shall be 1 Aat 24-V ac. 2) Triac outputs shall include at least 180 V of isolation. Minimum contact rating shall be 1 A at 24-V ac. BOs shall include for two-state operation or a pulsed low-voltage signal for pulse-width modulation control BOs shall be selectable for either normally open or normally closed operation. Include tristate outputs (two coordinated BOs) for control of three-point floating-type electronic actuators without feedback. Limit use of three-point floating devices to VAV terminal unit control applications. Control algorithms shall operate actuator to one end of its stroke once every 24 hours for verification of operator tracking, 2.9 PROGRAMMABLE APPLICATION CONTROLLERS A. General Programmable Application Controller Requirements: 1 2 3. 4 Include adequate number of controllers to achieve performance indicated. Controller shall have enough memory to support its operating system, database, and programming requirements. Controllers shall have a real-time clock Controller shall continually check status of its processor and memory circuits. If an abnormal operation is detected, controller shall assume a predetermined failure mode and generate an alarm notification. BUILDING MANAGEMENT SYSTEM (BMS) FOR HVAC. 230923 - 23