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Fire Protection
Boeing 737-600/700/800/900
Fire Protection
Training manual
trainingservices@sabenatechnics.com
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Table of Contents
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1. INTRODUCTION.
The fire protection systems monitor the airplane for these conditions :
- Fire,
- Smoke,
- Overheat,
- Pneumatic duct leaks.
Fire/Overheat Detection.
The airplane has these fire/overheat detection systems.
Extinguishing.
The airplane has these fire extinguishing systems :
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The engine fire detection system uses dual overheat/fire detector loops.
The loops are identified as loop A and loop B.
The detector loops on the engine supply overheat and fire signals to the
engine and APU fire detection control module. This module uses the signals to
set the related alarm indications in the flight compartment.
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- Overheat pressure switch, The overheat and fire signals go to the engine and APU fire detection
- Fire pressure switch, control module. This module supplies overheat or fire indication in the flight
- Fault pressure switch, compartment.
- Resistors,
- Terminal stud, If the pressure in the sense tube decreases, the FAULT switch opens.
- A stainless steel, gas charged tube. This causes a large change in resistance which sends the fault signal to the
engine and APU fire detection control module. This module sets the fault
Location. condition and the related FAULT AREA light comes on.
These are the locations of the engine detector elements :
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Physical Description.
There are five amber FAULT AREA lights on the front of the unit.
Engine 1 has a light for each detector loop. Engine 2 also has a light for each
detector loop. The APU has one Light for its detector loop.
Three red FAULT DISPLAY lights are below the FAULT AREA lights.
These are light emitting diodes (LEDs).
Location.
The engine and APU fire detection control module is in the electronic
equipment compartment rack E2-2.
Operation.
Under normal conditions, all front panel lights are off. When a fault condition
occurs, the related FAULT AREA comes on. The FAULT DISPLAY lights show a
fault code.
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2.4. Engine & Apu Fire Detection Control Module. Fault Condition.
Fault conditions automatically show on the front panel of the engine and APU
Loop Select. fire detection control unit. The FAULT AREA lights show what loop causes the
The overheat detector (OVHT DET) switch on the overheat/fire protection failure. The FAULT DISPLAY lights show what section of that loop failed.
panel lets the crew select the mode of operation. Each switch has these
positions : The OVHT/FIRE test informs the flight crew of fault conditions detected by the
engine and APU fire detection control module.
- NORMAL, loop select logic makes loop A and loop B agree before the
alarm condition operates (AND logic). If the OVHT DET switch is in the NORMAL position, the two loops on one
- A, Loop select logic makes loop A the only sense authority (OR logic). engine must have a fault condition before the P8 FAULT light comes on.
- B, loop select logic makes loop B the only sense authority (OR logic).
System Test.
Overheat Condition. The two tests you can do on the engine fire protection system are OVHT/FIRE
At the overheat temperature set point, the gas expands in the detector and FAULT/INOP. The OVHT/FIRE test does a check of the engine and APU fire
component and closes the OVERHEAT pressure switch. This decreases the detection control module operations and flight compartment indications.
resistance of the detector component. The engine and APU fire detection The FAULT/INOP does a check of the engine and APU fire detection control
control module uses this decrease in resistance to set the overheat condition. modules fault detection circuits and related flight compartment indications.
These are the results of an overheat condition :
You can do each test from the flight compartment. You can also do the FAULT/
- Related P8 engine fire handle unlocks, INOP TEST at the engine and APU fire detection control module.
- P8 ENG OVHT light comes on,
- P7 MASTER CAUTION lights come on, The FAULT/INOP test simulates a dual loop fault condition in the engine and
- P7 OVHT/DET annunciator comes on. APU fire detection control module. These are the indications of a good FAULT/
INOP TEST :
Fire Condition.
At the fire temperature set point, the gas expands more to close the FIRE - All fault area lights on the engine and APU fire detection control
pressure switch in the detector. This reduces the resistance further. module come on,
The engine and APU fire detection control module uses this signal to set the - The engine and APU fire detection control module fault display lights
fire condition. These are the results of a fire condition : come on after 5 seconds,
- The P7 master caution and OVHT/DET annunicator lights come on,
- Related P8 engine fire handle comes on, - P8 fault light comes on,
- P7 FIRE WARN lights come on, - P8 APU DET INOP light comes on.
- Aural warning unit gives the bell sound,
- The overheat indications stay on.
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If there is a fault condition when you start the FAULT/INOP TEST, the fault
display lights on the engine and APU fire detection control module shows you
a fault code.
The OVHT/FIRE test simulates a ovht/fire condition. These are the indications of
a good OVHT/FIRE test:
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Fire Indication. The FAULT/INOP does a check of the engine and APU fire detection control
The fire detection temperature level is more than the overheat level. module fault detection circuits. These are the indications of a FAULT/INOP test
When the engine and APU fire detection control module detects an engine that passed :
fire condition, the overheat signal and its flight compartment indications stay
active. - All fault area lights on the engine and APU fire detection control
module come on,
For an engine fire, you get all overheat condition indications. You also get - The engine and APU fire detection control module fault display lights
these indications : come on after 5 seconds,
- The P7 master caution and OVHT/DET annunicator Lights come on
- The P8-1 fire light comes on, - P8 fault light comes on,
- P7 fire warn light comes on, - P8 APU DET INOP light comes on.
- Aural warning unit gives a bell sound.
Single Loop Operation.
To stop the bell sound, push the P8 panel BELL CUTOUT switch. If an engine detector element fails to operate, the engine and APU fire
You can also push one of two FIRE WARN switches on the P7 panel. detection and control module changes to single loop operation. In single loop
mode, only one loop must detect an overheat or fire condition for the engine
and APU fire detection control module to give the alarm condition.
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The indications are on the glareshield P7 panel and on the engine and APU
firecontrol panel on the P8. A bell also operates in the flight compartment. A
horn and a red light operate in the right main wheel well.
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The APU detection system monitors for fire conditions, only. If the system
senses a fire condition, the signal goes to the engine and APU fire detection
control module. This module sends the fire alarm to the flight compartment
and, APU ground control panel in the main wheel well. This module also
supplies a signal to stop the APU.
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Physical Description.
The detector loop has three sense elements.
Each element has these pressure components :
Location.
These are the locations of the three APU sense elements :
Operation.
There two pressure switches for each element. One switch senses for fire.
The other switch senses for a FAULT (loss of gas pressure) condition.
Gas pressure in the tube holds the pressure switch in the close position.
The FIRE pressure switch closes when the gas pressure increase because of a
fire condition.
The fire signal goes to the engine and APU fire detection control module
which provides the fire indications in the flight compartment. Loss of pressure
in the tube causes the FAULT switch to open. This causes a large change in
resistance. This supplies a fault signal to the engine and APU fire detection
control module.
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3.3. Engine & APU Fire Detection Control Module. The FAULT/INOP test simulates a dual loop fault condition in the engine and
APU fire detection control module. These are the indications of a good FAULT/
Fire Condition. INOP test :
At the fire temperature set point, the gas expands to close the FIRE pressure
switch in the detector element. This decreases the resistance of the detector - All fault area lights on the engine and APU fire detection control
element. The control module uses this change in resistance to set the fire module come on,
condition. These are the results of a fire condition : - The engine and APU fire detection control module fault display lights
come on after 5 seconds,
- APU fire handle lights come on, - The P7 master caution and OVHT/DET annunicator lights come on
- APU fire handle unlocks, - P8 fault light comes on,
- P7 FIRE WARN lights come on, - P8 APU DET INOP light comes on.
- Aural Warning Unit gives the bell sound,
- APU automatic shutdown, The OVHT/FIRE test simulates a fire condition. These are the indications of a
- APU remote horn and Light operate. good OVHT/FIRE test :
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immediat
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The APU ground control panel supplies the external indications of an APU fire.
A horn and a red light operate on the APU ground control panel.
The horn sound and the red light operate alternately at a one time per second
rate.
To stop the horn and bell sound and cause the light to operate continuously,
push one of these switches :
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light
son
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4. FIRE EXTINGUISHING.
Fire extinguishers extinguish fires around the engines and APU, in lavatories,
and in the passenger cabin. These are the fire extinguishing systems on the
airplane :
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FIRE EXTINGUISHING
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4.1. Introduction.
The engine fire extinguishing system extinguishes fires in the engine
compartment.
General Description.
The engine fire extinguishing system floods the engine compartments with
halon gas to extinguish the fire. Two fire extinguisher bottles supply the agent
to either engine.
Physical Description.
These are the components of the engine fire extinguishing system :
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EXTINGUISHER BOTTLE
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Physical Description.
The squib is an explosive device that operates electrically. It is adjacent
to a bottle diaphragm that can break. The diaphragm normally seals the
pressurized bottle.
Location.
The squibs are in the discharge assembly at the bottom of the extinguisher
bottles.
Functional Description.
A squib operates when you turn a fire warning switch. The explosion breaks
open the diaphragm. The nitrogen pressure in the bottle pushes the halon
through the discharge port.
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When you turn the engine 1 fire warning switch clockwise, 28v dc goes to the
R bottles squib 1. There is an explosion of the squib. Halon gas goes from the
bottle to engine 1. If you turn the same engine fire warning switch counter-
clockwise, 28v dc goes to the L bottles squib 1. This causes an explosion of
the squib and sends halon gas to engine 1. When an engine fire extinguisher
bottle empties, the related BOTTLE DISCHARGE light on the overheat/fire
protection panel comes on.
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4.7. Engine and APU Fire Extinguisher Test. NOTE : You test the same APU bottle squib with the switch in the 1 or 2
position. The green test lights have a push to test function.
The engine and APU fire extinguisher test does a check for fire extinguisher
bottle squib continuity. This test makes sure squib servicing is not necessary.
Physical Description.
The engine and APU fire extinguisher test has these components :
Location.
The engine and APU fire extinguisher test switch is on the overheat/fire
protection panel.
Operation.
When you set the EXT TEST switch to the 1 position, a test of these squibs
occurs :
When you set the EXT TEST switch to the 2 position, a test of these squibs are
occurs :
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Functional Description.
When you set the EXT TEST switch to the 1 position, power goes to the
voltage regulator in the overheat/fire protection panel. The voltage regulator
decreases the voltage to a level that will not cause a squib explosion.
The signal from the voltage regulator closes all four switches and arms the
control circuit. When the switches close the low voltage from the regulator
goes to the bottle squibs. If the signal finds continuity, the control circuit
causes the related bottle test light come on.
NOTE : You do a test of the APU fire extinguisher bottle squibs from both
position 1 or 2.
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General Description.
When you operate the APU fire extinguishing system, it fills the APU
compartment with halon gas to extinguish the fire.
Physical Description.
The APU fire extinguishing system has these components :
Location.
The APU fire extinguisher bottle is in the section 48 horizontal stabilizer
accessory compartment.
The APU ground control panel is in the right main wheel well, on the aft
bulkhead.
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Operation.
When there is a fire condition, the APU fire warning switch unlocks.
You can also use the warning switch override under the handle to unlock the
switch. When you pull the APU fire warning switch up, the APU systems are
shutdown and isolated.
Turn the APU fire warning switch clockwise or counterclockwise. This causes
the APU fire extinguisher bottle to discharge halon gas. You can also use the
APU ground control panel to operate the APU fire extinguisher bottle.
When the APU fire extinguisher bottle is empty, the APU BOTTLE DISCHARGED
light on the overheat/fire protection panel comes on.
The APU DET INOP light and MASTER CAUTION lights come on if the APU fire
detection circuits do not operate.
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Physical Description.
The APU extinguisher bottle is spherical in shape. The bottle contains halon
under a nitrogen pressure of 800 psi at a temperature of 70F (21C).
These are the components of APU fire extinguisher bottle :
Location.
The APU fire extinguisher bottle is in the section 48 horizontal stabilizer
accessory compartment.
Operation.
The bottle releases halon when you pull up and turn the APU fire warning
switch in any direction. There is a squib explosion, which breaks open
a diaphragm on the bottle. The halon gas flows from the bottle to the
APU compartment. If the bottle temperature increases to 266F (130C) or
approximately 1800 psi, the safety relief port breaks open. This blows out the
disc and discharges the halon gas into the accessory compartment.
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Physical Description.
The squib is an explosive device that operates electrically. It is adjacent
to a bottle diaphragm that can break. The diaphragm normally seals the
pressurized bottle.
Location.
The squib is in the discharge assembly at the bottom of the fire bottles.
Functional Description.
Electrical power goes to the squib during the fire extinguisher operation.
An explosion of the squib opens the diaphragm. Nitrogen pressure in the
bottle pushes the halon through the discharge port.
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Physical Description.
The APU ground control panel has these components :
Operation.
When there is a fire in the APU, the horn and light operate alternately and the
APU stops. The horn does not operate in flight.
When you push the horn cutout button the horn sound stops and the red
light stays on continuously, as long as the APU is on fire.
When you pull the APU fire control handle, the APU system stops and isolates
from other systems.
When you pull down the APU fire control handle, you also arm the bottle
discharge toggle switch. You push the toggle switch to cause the APU bottle
squib explosion.
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When you turn the fire warning handle switch right or left, 28v dc goes to
the APU extinguisher bottle. This causes the APU fire extinguisher bottle squib
explosion to release the halon gas.
You get the same results when you use the P28 APU ground control panel.
When you pull the fire handle switch on the P28 panel, a signal goes to these
components :
The bottle discharge switch sends 28v dc to the APU extinguisher bottle.
This causes the APU extinguisher bottle squib to release the halon gas.
When the APU fire extinguisher bottle is empty, the pressure switch makes the
APU BOTTLE DISCHARGED light on the P8 panel come on.
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One smoke detector cargo electronics unit is in the ceiling of each cargo
compartment inboard of the cargo door.
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Component Location.
These are the components in the flight deck that have an interface with the
lower cargo compartment smoke detection system :
Functional Description.
These are the functions of the lower cargo compartment smoke detection
components on the cargo smoke detection and fire suppression module :
Smoke detection in the forward or aft cargo compartment puts on the two
fire lights on the P7 panel and operates the fire bell in the aural warning unit.
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TESTER LE DETECTEOR A or B
+
SI J'AI DETECTOR FAULT
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Interface.
The lower cargo compartment smoke detection system has these interfaces :
General Operation.
If there is smoke in the lower cargo compartment, the smoke detector
electronics unit causes a cargo fire warning alarm. The fire warning bell
operates and the fire lights come on. The FWD or AFT cargo fire warning light
on the cargo smoke detection and fire suppression module come on.
System Tests.
The smoke detector electronics unit has built-in test equipment (BITE).
The BITE does power-up and periodic tests of the system.
You can also use the cargo fire test switch to do a test of the system.
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Physical Description.
The forward and aft lower cargo smoke detectors are identical.
The smoke detectors have these components :
Location.
The smoke detectors are in pans in the ceiling of the forward lower cargo
compartment and in the aft lower cargo compartment.
The forward lower cargo smoke detectors and the aft lower cargo smoke
detectors are interchangeable. Four bolts attach the smoke detector to the
structure.
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SMOKE DETECTOR
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Physical Description.
The forward and aft cargo electronic units are identical. The cargo electronic
units have these components :
Location.
The cargo electronic units are in the ceiling of the forward lower cargo
compartment and in the aft lower cargo compartment.
The forward lower cargo electronic unit and the aft lower cargo electronic unit
are interchangeable. Six bolts attach the unit to the structure.
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General Operation.
If smoke is detected in the cargo compartment, the detector sends an alarm
signal to the CEU. The CEU sends the alarm signal to the cargo smoke
detection and fire suppression panel.
If the detector does not operate, the CEU sends the fault signal to the cargo
smoke detection and fire suppression panel.
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- Cargo smoke detection and fire suppression module, P8-75, - TEST, 2 EXT FWD, AFT green lights come on
- Two cargo electronic units (CEU), - FWD and AFT red switch lights come on
- Smoke detectors. - DISCH amber light comes on
- FIRE red lights come on and bell rings.
In the forward cargo compartment with four smoke detectors (2 loop A and 2
loop B), only lights 1A, 1B, 2A and 2B connect to the smoke detectors. At the same time, on the CEU, all 16 red lights come on.
The other lights are active and connect externally by a jumper cable Loop.
If the FWD or AFT red switch light does not come on, select A or B on DET
In the aft cargo compartment with six smoke detectors (3 loop A and 3 loop SELECT switch and do the test again. A red Light on the CEU not on shows
B), only lights 1A, 1B, 2A, 2B, 3A and 3B connect to the smoke detectors. The you which detector is failed or a problem with the external jumper loop.
other lights are active and connect externally by a jumper cable loop. During these tests, you can see the red lights on CEU through the fiberglass
cover.
Smoke Detection Test (CEU).
Before you do the smoke detection test with the CEU, remove the fiberglass
cover. These are the results of the test :
- LAMP TEST, if any of the 16 red lights do not come on, change the
CEU,
- PRESS TO TEST, all 16 red lights come on, test passed.
If during test, the red light does not come on, change smoke detector or
check jumper cable. At the same time, on p8-75, the DETECTOR FAULT amber
light is on.
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General Description.
The Lower cargo fire extinguishing system has these components :
The fire extinguishing bottle contains halon 1301 fire extinguishing agent
pressurized with nitrogen. Tubing connects the bottle to the discharge nozzles
in the cargo compartment ceilings.
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The bottle has two discharge assemblies (squibs) connected to the discharge
tubing. The discharge tubing sends extinguisher to the forward and aft cargo
compartments.
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Physical Description.
The bottle contains halon fire extinguishing agent pressurized with nitrogen.
The bottle weighs approximately 33lb (15 kg).
Functional Description.
The discharge assembly has an explosive squib which releases the halon
through the discharge port.
The pressure switch monitors the pressure in the bottle. When the bottle
pressure decreases to less than 250 psi, the switch sends a signal to the flight
compartment for indication.
The pressure switch test is by a push of the test button on the switch.
This simulates low pressure and sends a signal to the flight compartment for
indication.
The safety relief and fill port is a single fitting on the bottle. The safety relief
opens to make sure the bottle does not break if internal pressure is too high.
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- ARMED white indication is on after you push the FWD or AFT red cargo
fire warning switch light,
- Guarded DISCH amber switch light to discharge extinguisher bottle and
bottle discharge indication,
- TEST pushbutton switch, does a test of the extinguishing system and
cargo smoke detectors,
- FWD, AFT green EXT Lights are on during the extinguisher test.
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Discharge Indication.
When pressure inside a bottle decreases, the bottle pressure switch closes and
makes a ground. The amber DISCH light comes on.
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General Operation.
When you push the test switch, 28v dc from the hot battery bus goes through
the transistor switch to connect ground to the DISCH light and the light
comes on. Also, 28v dc goes to logic circuits for the squibs. If the squibs have
continuity, the two EXT FWD and AFT green lights come on. If the light does
not come on during the test, do a check of the circuit or change the bottle.
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Physical Description.
The smoke detector assembly has these components :
- Alarm horn,
- Alarm indicator,
- Electrical connector,
- Power indicator,
- Interrupt switch,
- Self test switch,
- Smoke sensor.
The sensor unit has a red alarm indicator. It supplies a visual indication when
the unit detects smoke.
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7.2. Interface.
The smoke detectors are modular units. There is a detector in each lavatory.
Interface - Power.
The smoke detector requires 28v dc from the P18 panel for system operation.
Smoke Detector.
A green indicator light comes on when a smoke detector has power.
When there is smoke in the lavatory, the detector red alarm indicator light
comes on and the detector horn sounds.
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Detector elements in the main wheel well supply the wheel well fire detection
signal. The signal goes to the compartment overheat detection control
module. This module sends the fire alarm signal to the flight compartment.
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Physical Description. Detector elements are in clamps with color-coded bushings. The detector
The detector element has a single strand of nickel wire embedded in end brackets have collars that prevent the detector from twisting when the
insulation. The insulation is impregnated with a salt compound and is in a electrical connectors are put on.
tube. The detector elements have these components :
CAUTION : DO NOT MAKE THE PERMITTED DENTS OR KINKS STRAIGHT.
- Nickel wire, DAMAGE TO THE TUBING CAN OCCUR.
- Insulation,
- Electrical connector, NOTE : Smooth dents and kinks that do not decrease the diameter of the
- Tube. tubing are permitted.
The detector element attaches to the ceiling of the wheel well by quick-release NOTE : Make sure there is at least 0.50 inch (1.5 cm) between the element
fasteners. and the structure except at the mounting clips.
Operation.
The detector element is a thermistor type with resistance inversely proportional
to temperature. As the element temperature rises, its resistance is lowered.
If any portion of the sensing element is heated above alarm temperature,
the element resistance drops sharply. The single wire in the center of the core
is the power lead and the outside tube is electrically grounded. The insulating
resistance of the core material decreases suddenly at the alarm temperature.
Current flows through the core material to ground when alarm temperature is
sensed.
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Location.
The compartment overheat detection control module is in the electronic
equipment compartment on the E1-4 rack.
Operation.
For normal conditions, the MAINT ADV light is off. When the MAINT ADV
light comes on, it shows there is fault data stored in memory. The light stays
on until you correct the problem and clear the memory. Use the BITE functions
to find the fault or alarm condition. These are the functions of the BITE control
switches :
Operation.
The compartment overheat detection control module supplies power to the
detector elements. The microprocessor monitors the wheel well detector
elements for alarm conditions.
If the microprocessor senses a wheel well fire, it keeps the alarm in memory
and sets the fire condition. These are the indications of a wheel well fire :
Push the P7 FIRE WARN lighted push-button switch or the P8 BELL CUTOUT
switch to stop the bell sound and turn off the P7 FIRE WARN lights.
The P8 WHEEL WELL light stays on until the alarm condition goes off.
Push the OVHT/FIRE test switch to start a test of the wheel well fire detection
system. The test alarm inputs are not kept in memory.
If you have a wheel well fire alarm, the MAINT ADV light on the compartment
overheat detection control module comes on.
- Wing/body overheat detector elements, NOTE : Make sure there is at least 0.50 inch (1.5 cm) between the element
- Compartment overheat detection control module. and the structure except at the mounting clip.
The construction and operation of the wing/body overheat elements are CAUTION : DO NOT MAKE THE PERMITTED DENTS OR KINKS STRAIGHT.
the similar to the wheel well elements. The alarm temperature setpoints are DAMAGE TO THE TUBING CAN OCCUR.
different for the wing and body overheat detection sense elements.
Elements actuate at approximately 255F (124C) for these areas of NOTE : Smooth dents and kinks that do not decrease the diameter of the
the airplane : tubing are permitted.
Physical Description.
The control circuits for the wheel well fire detection and the wing and body
overheat detection are in the module. The front panel has these components:
Location.
The compartment overheat detection control module is in the electronic
equipment compartment on the E1-4 rack.
Operation.
For normal conditions, the MAINT ADV light is off. When the MAINT ADV light
comes on, it shows there is a fault or an alarm condition. You then use the
BITE functions to find the fault or alarm condition. These are the functions of
the BITE control switches :
Push and hold the P5 OVHT TEST switch for 5 seconds to start a test of the
wing and body overheat detection system. If the test is successful, the two P5
wing-body lights and the P7 master caution lights come on.
These are the flight compartment indications for a wing and body overheat
condition :
Physical Description.
The lavatory extinguishing system has these components :
Location.
The lavatory fire extinguishing systems are in the lavatories under the wash
basin.
Operation.
The extinguisher bottle has two discharge ports. The ports have eutectic plugs.
These plugs melt at high temperatures. When there is an overheat or fire
condition, this occurs :
Physical Description.
- Pressure gage
- Halon cylinder
- Trigger
- Discharge nozzle
- Handle lock pin
- Handle.