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InnovativePipeConveyors:Effective,Efficient,andEnvironmentallyFriendly

InnovativePipeConveyors:Effective,Efficient,andEnvironmentallyFriendly
04/01/2015|JosefStaribacher

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SavetomyPOWER

Therearesafetydevicesthatprotecttheconveyingsystemagainstdamage.Oneofthemisthefirstpanelafterthebeltformingstation.Thesesecuritypanelsare
designedtobeseparable.

Thepipeconveyorisavolumetricconveyor,thatis,asystemwithalimitedvolumeflowrate.Thismeansthattheloadneedstobelimited.Iftoomuchmaterial,oversized
particles,orforeignmaterialisfed,thesecuritypanelsopenandreleasethebelt.Thispreventsbeltdamage.Theopeningofthebeltactivatessafetyswitches,andthe
pipeconveyorisimmediatelystopped.

ProjectDesign

Toplanandestablishdimensionsforthepipeconveyorlayout,thesystemparametersaswellasthecorecomponentshavetobedeterminedandspecified.Theprocess-
oroperation-relatedrequirementsserveasentrydata.Functionalandoperationalreliabilityaretheprimaryobjectiveswhenplanningasystem.

Inordertoassessthecapitalcost,decision-makersmustconsidernotonlytheconveyoritself,butalsoalloftheothercostfactorsthataredetermined,oratleast
influenced,bythedesignofthesystem.Thisincludesthesteelstructure,thenecessaryreconstructionmeasuresonthefacilitysuchasonsystems,buildings,ortraffic
routesandearthworks.Theoperationalcostsnotonlyincludethesystemoperation,maintenance,andwearparts,butalsoenergycostsandsystemavailability.Useof
standardcomponentscanminimizetheprojectexpenditureandrisks.

Efficientwastedisposalisamajorconcerntoday.Highquantitiesofwasteareaccruedclosetobigcities.Atthesametime,thesecitiesrequirepowerandheatingsupply.
Thecombinationofwastecombustionforpowergenerationclosetobigcitiesisanidealsolution,whichiswhythesecombinedheatandpowerplantsareoftensituated
closetotheirconsumers.

Pipeconveyors,however,arenotusedonlyforalternativefueltransport.Theyarealsobeinginstalledforremovalofcombustionresidues,suchasflyashorstabilized
ashbothbeinggeneratedincaloricpowerplantsaswellasfluegasdesulfurizationgypsum.Sothepipeconveyorapplicationfitsintovariouspowergeneration
processes.Additionally,thewaste-to-energyprocessisnotonlyusedinthepowerbusinessbutalsoinotherindustrieswherecheapfuelisrequiredfortheproduction
process,suchasthecementindustry.

ProvenSystemAvailability

LinzAGhasbeenusingapipeconveyorwithacenterdistanceof475meters(m)forthelastfouryears.Itconveysupto40metrictonsofmaterialperhour.Thesystemis
runningaroundtheclock,sevendaysaweek.Duetothesystemdesignandtherequiredcapacity,thepipeconveyorhasadiameterof300mm.Thedifferenceinheight
betweenthefeedinganddischargingpointis24m.

Abigadvantageofthepipeconveyoristhereducednoiseemissionthatthesystemprovides.Thisisachievedbyusingspecialidlers,low-noisebearings,andthecorrect
conveyingspeed.Thisimprovesthequalityofemployeesday-to-dayworkenvironmentandensuresthatpeoplelivingneartheconveyorlinearenotdisturbedbythe
noise.

Whileconveyingwastecanbeamessybusiness,usingapipeconveyorsystemhasproducedsomepositiveresultsforLenzAGnomaterialloss,nounpleasantsmell,
andmostimportantly,nopollutiontotheenvironment.

Josef Staribacheris managing director at BEUMER Group Austria GmbH.


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