Sectos Presentation en 120110 CNABB

ABB Xiamen Electrical Controlgear CO., Ltd.
Sectos SF6 Load Break Switch
ABB Group
February 3, 2012 | Slide 1
Sectos Load Break Switch
Content
ABB Overview
Sectos Load Breaking Switch
Main Components of Sectos
Installation and Operation
Feeder Automation
Quality Control
Summary
ABB Group
ABB Xiamen Electrical Controlgear Co., Ltd.
JV Contact Signing Date: Sep. 9, 2001

CNXEC Total Investment: 8.6MUSD
Shareholders:
ABB (China) Limited 80%
Xiamen Mechanical & Electrical Group Co., LTD. 20%
ABB Group
ABB local companies stand for quality in China
Heilongjiang
Jilin
Liaoning
Gansu Neimenggu
Xinjiang
Beijing
Hebei
Qinghai Ningxia Tianjin
Shanxi
Shanxi
Shandong
Henan
Xizang
Jiangsu
Sichuan Anhui
Hubei
Chongqing Shanghai
Zhejiang
Jiangxi
Hunan
Guizhou
Fujian
Yunn
an
Guangxi Guangdong Taiwan
Hong Kong
Hainan
ABB Group
Advanced Production Line
ABB Group
All Series of MV Outdoor Products
Outdoor product groups Quality/Certificates

Sectos SF6 load break switch ISO 9001:2000
PVB vacuum circuit breaker OHSAS18001
OHB SF6 circuit breaker Xiamen New Hi-Tech Enterprise
Fuse cutout Xiamen Leading Industrial
Enterprise
NPS switch-disconnector
DCD disconnector
Distribution automation
ABB Group
Content
ABB Overview
Feeder Automation
Quality Control
Summary
ABB Group
Application
Type ABB Offering Open & close Open & close Close a Open a fault
a feeder under load fault
Air break switch NPS Yes Yes Yes No
SF6 Load break switch / Sectos Yes Yes Yes No

sectionalizer
Recloser OVR Yes Yes Yes Yes
ABB Group
Overview
Sectos load breaking switch offers the following features:

Complete sealed stainless steel tank
2-position(ON - OFF) or 3-position(ON - OFF - EARTH)
Reliable spiral spring operation mechanism with light
reflecting and clear position indicator
Stable gas density switch with a temperature
compensated gauge
Mechanical manual locking device or low gas locking
device
Multiple mounting modes
Complete feeder automation ready solution
Easily upgraded from manual to motor operation
ABB controls with communication capabilities
ABB Group
Installed in more than 40 countries
Finland
Norway Sweden
United Lithuania
Kingdom Poland
USA France Hungary China
Spain Croatia Slovenia
Greece
Morocco Iran Thailand
Egypt Vietnam
Algeria Israel Jordan
Honduras Saudi
Tunisia India
Senegal Philippines
Arabia
Ecuador Malaysia
Brazil
Peru Indonesia
Bolivia Tanzania
Chile
Australia
Argentina South Africa
New Zealand
ABB Group
NXB and NXBD
NXB NXBD
Two-way load break switch Three-way load break switch
Three-position: ON / OFF /EARTH Three-position: ON / OFF /EARTH
ABB Group
NXB and NXBD
NXB NXBD
Rated voltage 12-24 kV 12-24 kV
Rated current 630 A 630 A
Number of breaking operation C - O 400 400
Short time withstand current (4 sec) 20 kA 20 kA
Peak withstand current 50 kA 50 kA
Making current (kA / operations) 50kA / 5 31.5kA / 10 50kA / 5 31.5kA / 10
Mechanical endurance C-O

Main switch 5000 5000
Earthing switch 2000 2000
Creepage distance 620/960 mm 620/960 mm
Two-way load break switch Yes -
Three-way load break switch - Yes
ABB Group
NXBD
NXBD: double NXB

3-way switch disconnector
Has all the features and functions of NXB
Especial useful for loop power supply
1 input + 2 outputs or 2 inputs + 1 output
switched switched switched switched

way no.1 way no.2 way no.1 2 way no.2
1 2 1
3 3
tapped way tapped way
Two-position 3-way Three-position 3-way

switch types NXBD__A_ switch types NXBD__C_
ABB Group
NXBD
Before After
NXBD application cases: Tlby station outside Vaasa,

Finland
All 4 motors of the two NXBD are all controlled from the
same RTU (REC523 in the control box).
ABB Group
NXA
Hook stick lever

Operation housing
IP67
Clear, reflectible
indicator
Gas filling
valve Silicone rubber
insulator
3 mm stainless steel tank NXA
ABB Group
NXA
NXA NXA
Rated voltage 24 kV 36 kV
400 A
Rated current 630 A
630 A
400
Number of breaking operation C - O 400
50
Short time withstand current (3 sec) 16 kA 12.5 kA
Peak withstand current 40 kA 31.5 kA
Making current (kA / operations) 40kA / 5 31.5kA / 3
Mechanical endurance C- O 5000 5000
Creepage distance 960 mm 1440 mm
Two position switch ON / OFF Yes Yes
ABB Group
Content
ABB Overview
Feeder Automation
Quality Control
Summary
ABB Group
Tank
3mm stainless steel

Laser cutting and robot welding
Special fire-proof material at bottom
Silicon rubber insulator
ABB Group
Sectos- Complete sealed stainless steel tank
Sectos
Cost Type Formula Cost
Material Cost of SF6 $0 $0

Refilling Labor Cost $0 $0
Total = $0
Others
Material Cost of SF6 $100.00 $100.00
Refilling Labor Cost 1wokrs*4hours*$80/hour $320.00
Total = $420.00
Value
Complete sealed stainless steel tank, the leakage is 0.15% per year, much lower then the
competitors.
The prediction lifetime of the Sectos is more than 30 years. During 30 years, refilling SF6 is
unneeded.
ABB Group
Contact system
Contact material: copper

with silver-plating.
Short time withstand
current: 20kA / 4 seconds.
Making current: 50kA / 5
times
Effective arc extinction by
cooling plate
Large clearance between
open contact gaps
ABB Group
Earthing Switch
Integrated earthing switch

for NXB & NXBD type
Earthing Switch for safety
maintenance
Close-open-earthing
operations sequence, Only
earthing the switch when
Sectos is opened
Mechanical endurance
2000 CO
Earthing switch is only
operated by manual
operation
ABB Group
Sectos- Integrated earthing switch
Sectos
Material Cost Earthing Switch type NXB_ES* $150.00

Labor Cost No Installation Labor cost $0.00
Total = $150.00
Others
Material Cost Earthing Switch $280.00
Labor Cost 2 workers x 4 hrs x $80 / hour $640.00
Total = $920.00
*Sectos NXB and NXBD available with integrated earthing switch, no need external
earthing switch
Value
labor and time saving
Cost saving for customer
ABB Group
Operation Mechanism
Reliable manual and motor operation mechanism.

Independent spiral spring operation mechanism
Easy to be upgraded from manual operation to motor
operation at site
ABB Group
Sectos- Easily upgrade from manual to motor type
Sectos
Material Cost $400.00 $400.00

Replacement Labor Cost 1 worker*1hour*$80/hour $80.00
Total = $480.00
Others
Material Cost* $2,800.00 $2,800.00
Replacement Labor Cost 2wokrs*4hours*$80/hour $640.00
Total = $3,440.00
* When upgrade from manual to motor operation, no need to change the whole unit
Value
Easily upgrade
Lower cost for customer
ABB Group
Position Indicator
Large position indicator

symbols
Reflective colours
The reliable indication of
the device meets the
design and testing of IEC
129 A2
ABB Group
Gas Pressure Indicators
Temperature compensated gas density switch and gauge

Gas density switch: gas-low alarm will be active and sent
by the relay when the gas pressure is below 1.2bar
Gas gauge: under the tank, with large indication symbols.
ABB Group
Gas Pressure Locking Devices
Optional gas-low locking device and manual locking device.

Gas-low locking device will lockout the switch when gas
pressure is below 1.1bar for the safety consideration
The switch will be completely lockout when manual locking
device is active. Both remote control and local control will
be blocked to prevent the unauthorized operation
ABB Group
Measurement Input Signals
Ring type current transformer

Installed around the bushings for protection and monitoring
Easily to be installed and replaced.
Service conditions: -40...+40 .
Ith/Idyn: 20/50 kA.
Accuracy: IEC Class 0.5 and 10P25.
Traditional VT
12, 24 and 36 kV outdoor
75, 110 and 200 kV BIL
Material: HCEP
ABB Group
Measurement Input Signals
Voltage sensor and Combi sensor

Safe, compact design and wide dynamic range.
With 3 voltage sensors and 3 Combi sensors, we provide 6
voltage inputs and 3 current inputs.
ABB Group
Content
ABB Overview
Feeder Automation
Quality Control
Summary
ABB Group
Installation & Operation
Three Mounting types
Above crossarm
Below crossarm
Mounted on pole directly
ABB Group
Examples
ABB Group
Examples
ABB Group
Examples
ABB Group
Sectos- Easy to install
c
Sectos
Installation Labor Cost 2wokrs*4hours*$80/hour $640.00
Total = $640.00
Others
Installation Labor Cost 2wokrs*8hours*$80/hour $1280.00
Total = $1280.00
Value
NXB manual type with insulator is 82kg.
The competitors are more than 90kg, even 100kg.
ABB Group
Manual Operation
Three-position
Mechanism
Operate by down rod Operate by hook stick
ABB Group
Motor Operation
Motor Up Motor Down

ABB Group
Content
ABB Overview
Feeder Automation
Quality Control
Summary
ABB Group
Feeder Automation
Drivers
Request for improvement of the quality of the power supply

less and shorter outages and improved voltage quality
Need to improve the operational efficiency through
improved tools for the network operators and the field crews
Need to utilize the distribution network / improve the economy
utilize the network more efficiently (transfer of active power)/
minimize the network losses
minimize the amount of energy not supplied
Provide improved safety for the utility personnel
less need to travel to places difficult to reach
less need to work in dangerous environments
Normally a combination of the above
ABB Group
Feeder Automation
Current-Count-OVR+A2.exe
Automatic sectionalizer - example
Permanent fault, needs 3 reclosing shots
Sectionalizer settings: Counts to trip = 2
FAULT TRIP
1ST RECLOSE 2ND RECLOSE 3RD RECLOSE
TRIP TRIP
Current
Shot 1 Shot 2 Shot 3

Circuit CLOSE
Breaker OPEN
Position
(Recloser)
CLOSE
Disconnector OPEN
Position time
(Sectionalizer)
COUNT TO TRIP = 1 COUNT TO TRIP = 0
FAULT DISAPPEARS
ABB Group
DURING 3RD SHOT
Feeder Automation
Categories
Local Feeder Automation

the operation of the field device is initiated locally, based
on measurements at the point of the field device.
Distributed Feeder Automation FTU or substation
centered
the field devices along the feeder are cooperating to locate
and isolate the fault (FTU centered) or the operation of the
field devices are controlled from the substation (substation
centered)
Centralized Feeder Automation
the field devices are communicating with the overall
SCADA and DMS system. Operation of the field devices
are initiated from the central system.
Various combinations of Centralized, Distributed and
Local
ABB Group
Feeder Automation
Control Options: REC 501 and REC 523
REC 501
FA schemes where measurements are not needed
Control one or two objects
Integrated temperature compensated battery charger
REC 501 Control and
Monitoring Terminal Condition monitoring: SF6 pressure, battery condition,
operation counter, internal self-supervision, etc.
REC 523
Remote Monitoring and Control unit for advanced FA
schemes including measurements and control
Capable of controlling several objects in the same
REC 523 Control and
Monitoring Unit
network node.
ABB Group
Feeder Automation
Control Options: REC 523
Measurement Condition monitoring

phase currents and phase control circuit supervision
tophasevoltages circuit breaker / disconnector condition
REC523
residual current and voltage monitoring
active and reactive power SF6 pressure of primary equipment
active and reactive energy battery condition monitoring
demand values of current battery deep discharge protection
and power operation counter for primary equipment
frequency internal selfsupervision of the unit
power factor
harmonics
Network
Control
Center
temperature Control
battery voltage two to four objects
disturbance and event external heater
recording integrated temperaturecompensated
charger
Communication protocols
SPA
LON
IEC870-5-101
Modbus
DNP 3.0
ABB Group
Feeder Automation
Control Options: REC 523 (continued)
Network
Protection and fault indication capabilities
Control
Center
Auto-reclose function (5 shots)
Phase discontinuity protection
Directional earth-fault protection; two stages
(low-set and high set)
Three-phase directional overcurrent
REC 523
protection, two stages (low-set and high-set)
Three-phase transformer inrush and motor
start-up current detector
Non-directional earth-fault protection; two
stages (low-set and high-set)
Three-phase non-directional overcurrent
protection, two stages (low-set and high-set)
Three-phase undervoltage protection; two
stages (low-set and high-set)
Circuit breaker failure protection
ABB Group
Feeder Automation
REC 523 binary inputs and outputs
Digital inputs
15 pieces
wide input range 18265 Vdc
Digital outputs
9 pieces
included two power outputs
Analog inputs
9 sensors
CTs and VTs
Other integrated functions
temperature compensated
battery charger
+12V outlet for communication
device
Built-in thermostat
IRF relay
ABB Group
Feeder Automation
REC523 - LED display
21 freely configurable LED

Switching states
Fault Indicating
Alarms
etc.
4 different states:
blank
slow blinking
fast blinking
continuously on
Based on IEC 61131-3

programming
ABB Group
Feeder Automation
REC523 - Communication possibilities
Power and
distribution line
carrier
DLM100 DLM100
REC 523
Network Radio
Radio systems modem
Control
Centre GSM/GPRS
Electrical telecommunication
Cables (PSTN, Leased Line)
A
Fibre optic cables
Radio link systems
ABB Group
Feeder Automation
Features of control cabinet
Remote monitoring and control of
Ring Main Units (RMUs) and Pole
mounted switches
Control unit REC 523
IP55 stainless steel enclosure
Remote monitoring and control
Fault indication and information
Communication
Contactor logic and local control push-
buttons
Batteries
Temperature compensated battery
charger
Outlet +12 Vdc for communication
device
Heater or dryer resistor
MCBs
AC outlet
Overvoltage protection
ABB Group
Feeder Automation
Sectos Solution
Suitable for many feeder automation
applications for MV overhead lines
Remote monitoring and control of
pole-mounted switches and
disconnectors
Remotely controllable air
insulated switches and
disconnectors Remote monitoring
and control of Ring Main Units
(RMUs) and Pole mounted
switches
Current based sectionalizer
Current and voltage based
sectionalizer
Closed ring protection scheme
for distribution networks
Current based sectionalizer Engineering documentation supplied
Application description
Principle connection diagram
Configurations downloaded in factory
ABB Group
Feeder Automation
Sectos Solution
Solution: current-count
Location: Blida - Algeria
Product: NXA36
Order: 355 units
Commissioning: April 2002
Solution: voltage-time
Location: Guizhou, China
Product: NXB12
Order: 50 units
Commissioning: July 2005
ABB Group
Feeder Automation
Conclusion
There is an urgent need for Feeder Automation

Increased demands on the utilities (Power Quality)
Less resources available
Increasing efficiency demands
The payback time is short
The deregulation schemes start to stipulate fines for interruptions
Packaged solutions a benefit
Defined and tested functionality
Short installation and commissioning time
Feeder Automation provide a great possibility for the
utilities to improve customer service and efficiency
ABB Group
Content
ABB Overview
Feeder Automation
Quality Control
Summary
ABB Group
Quality Control
Sectos
Partial Discharges Test
Robot Welding
Sandblasting
ABB Group
Quality Control
Sectos
Gas Leakage Detection

Helium gas leakage detection (the
molecular weight of Helium is
1/36.5 of SF6).
SF6 leakage rate: <0.15% per year.
Final Test
ABB Group
Sectos- Less maintenance
c
Sectos
Material Cost $0 $0
Maintenance Labor Cost $0 $0
Total = $0
Other air switch every 5 years

Material Cost Air switch $1,400.00
Maintenance Labor Cost 2wokrs*8hours*$80/hour $1,280.00
Total = $2,680.00
Value
Almost Free maintain
For long term, air switch needs to be replace every 5 years. Sectos SF6 load break switch
can last 30~40 years
ABB Group
Summary
Completely sealed stainless steel tank (Leakage<0.15% per year)

ABB patent spiral spring operation mechanism with clear indicator
Reliable, stable gas density switch and gauge with temperature
compensation
Gas-low locking device or manual locking device as options
Easily upgrading from manual to motor operation
Safe, compact design and wide dynamic range of the sensor
solution
Powerful relay REC523 with strongly logic function
Full options for Sectionalizer: Current-count and Voltage-time
ABB Group
ABB Group

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ABB Xiamen Electrical Controlgear CO., Ltd.

Sectos SF6 Load Break Switch

JV Contact Signing Date: Sep. 9, 2001

Outdoor product groups Quality/Certificates

Air break switch NPS Yes Yes Yes No

SF6 Load break switch / Sectos Yes Yes Yes No

Sectos load breaking switch offers the following features:

Making current (kA / operations) 50kA / 5 31.5kA / 10 50kA / 5 31.5kA / 10

Mechanical endurance C-O

NXBD: double NXB

switched switched switched switched

Two-position 3-way Three-position 3-way

NXBD application cases: Tlby station outside Vaasa,

Hook stick lever

3 mm stainless steel tank NXA

Short time withstand current (3 sec) 16 kA 12.5 kA

Peak withstand current 40 kA 31.5 kA

Making current (kA / operations) 40kA / 5 31.5kA / 3

Mechanical endurance C- O 5000 5000

Creepage distance 960 mm 1440 mm

Two position switch ON / OFF Yes Yes

3mm stainless steel

Material Cost of SF6 $0 $0

Contact material: copper

Integrated earthing switch

Material Cost Earthing Switch type NXB_ES* $150.00

Material Cost Earthing Switch $280.00

Labor Cost 2 workers x 4 hrs x $80 / hour $640.00

Reliable manual and motor operation mechanism.

Material Cost $400.00 $400.00

Large position indicator

Temperature compensated gas density switch and gauge

Optional gas-low locking device and manual locking device.

Ring type current transformer

Voltage sensor and Combi sensor

Mounted on pole directly

Motor Up Motor Down

Request for improvement of the quality of the power supply

Shot 1 Shot 2 Shot 3

Local Feeder Automation

Measurement Condition monitoring

21 freely configurable LED

Based on IEC 61131-3

Radio link systems

There is an urgent need for Feeder Automation

Partial Discharges Test

Gas Leakage Detection

Other air switch every 5 years

Completely sealed stainless steel tank (Leakage<0.15% per year)

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