FLOATING & SUBMARINE HOSES

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Contents
Offspring International ...................................................................................... 04
EMSTEC .............................................................................................................. 06
Hoses Product Range.......................................................................................... 08
Double Carcass Floating Hose ........................................................................ 09
Double Carcass Submarine Hose.................................................................... 10
Double Carcass Submarine Hose (with Collars) ............................................ 11
Double Carcass Catenary Hose........................................................................ 12
Single Carcass Floating Hose .......................................................................... 13
Single Carcass Submarine Hose...................................................................... 14
FLOATING & SUBMARINE HOSES WWW.OFFSPRINGINTERNATIONAL.COM
Single Carcass Submarine Hose (with Collars) .............................................. 15
Single Carcass Catenary Hose ........................................................................ 16
Storage and Handling.................................................................................... 17
Ancillary Items.................................................................................................. 18
Oiltech Surge Protector .................................................................................... 20
Oiltech Winker Light ........................................................................................ 21
EMSTEC Leak Detection System........................................................................ 22
04 | 05

Offspring International
Offspring International Limited (OIL) is a leading supplier of single point mooring systems, marine and
submarine offloading hoses, surge protection systems and navigational moorings.

Based in Dudley near Birmingham, UK, and with a subsidiary office in Laguna Hills,
California, OIL is a dedicated team of mooring professionals, bringing over 100 years
experience in offshore mooring systems. OIL is an active member of the Oil Companies
International Marine Forum (OCIMF) where it has contributed to Single Point Mooring
(SPM) best practice.
OIL supplies a range of SPM and tandem offtake mooring systems following the
OCIMF 2007 "Recommendations for Equipment Employed in the Bow Mooring of
Conventional Tankers at Single Point Moorings", including single or dual hawser
configuration, single leg-type mooring hawser and grommet-type mooring hawser
manufactured and supplied in strict accordance with the OCIMF 2000 Guidelines for
the Purchasing and Testing of SPM Hawsers.
Integrated SPM supply
OIL offers a complete service for Single Point Mooring systems, from design and supply
of the entire offtake system, to replacement of mooring hawsers, hoses and associated
hardware. Our approach is based on experience of providing SPM systems across the
globe; we take a systematic approach to assessing the offshore environment, hawser
and hose design, testing, and installation conditions.
All OIL SPM systems and products offer outstanding operational performance,
reliability and safety, and include chafe chains, mooring hawsers, pick-up and
messenger ropes, support buoys, shackles, associated fittings and load-monitoring
equipment. In addition, OIL is able to supply floating, submarine and catenary hoses
in accordance with GMPHOM 2009.

OIL IS A DEDICATED TEAM OF MOORING PROFESSIONALS,

BRINGING OVER 100 YEARS EXPERIENCE IN OFFSHORE
MOORING LINES AND SYSTEMS.
OIL is also the exclusive worldwide agent for Lankhorst Ropes Offshore Division
(part of the WireCo WorldGroup), and the international agent for EMSTEC GmbH
floating and submarine offloading hoses.
Oiltech - Operation Enhancing Technology
Oiltech is a brand of Offspring International offering technology systems to enhance
loading and offloading operations. The Oiltech surge protector provides remote and
continuous monitoring of loading hose pressure. Once pressure exceeds a pre-set
threshold, the Oiltech system will automatically shut down loading operations
preventing damage to hoses, buoy, pipeline end manifold (PLEM) and pipeline.
Navigational Moorings
Offspring International has supplied navigation buoy moorings for over 20 years.
It offers the complete mooring assembly, comprising: sinkers, shackles, swivels,
FLOATING & SUBMARINE HOSES WWW.OFFSPRINGINTERNATIONAL.COM
bridles and pendant chain. Mooring Buoys are available in several designs: inflatable,
rotationally moulded, PU elastomer coated foam filled, modular and steel.
Offspring International - Strength and Depth
OIL has a worldwide customer base together with a comprehensive international
network of agents. For all your Single Point Mooring requirements, OIL has the
experience and know-how to design, supply and install offshore mooring and
offloading systems that are fully optimised and compliant with industry standards
and best working practice.
OIL values long-term, customer relationships and so a commitment to excellence in
customer service is one of our key strengths. We go beyond the normal pre-sales
technical advice and project management expected when delivering SPM systems
on-time and within budget. Our service also includes post-installation reviews and
through-life support.
06 | 07
EMSTEC
Established in 1998, EMSTEC supplies a wide range of components to
the offshore oil industry as well as the dredging industry and ship builders.
The company provides a range of high quality, high performance elastomer
reinforced, smooth bore, oil suction and discharge hoses, extensively used at
offshore moorings throughout the world.
The EMSTEC product range includes:
rubber products such as rubber hoses, rubber profiles, fender systems and
moulded rubber products
piping components for the dredging industry
steel constructions like turn key modules, machines and so on
castings / forgings to clients specifications
oil transfer hoses in accordance to OCIMF requirements
hose handling equipment for the offshore industry
ships deck equipment like chocks, fairleaders, bollards and so on.
The EMSTEC headquarters are located in Oststeinbek, a suburb of Hamburg,
Germany.
EMSTEC is engaged in the rubber business in cooperation with the China based
Jiangsu Pacific Rubber Co. Ltd, as worldwide distributor and technical advisor.
The factory is producing under European production - and quality - management.
There are 670 employees engaged in the manufacturing of big bore rubber hoses.
Quality and OCIMF
EMSTEC loading and discharge hoses fully comply with the requirements of the
"OCIMF Guide to Manufacturing and Purchasing Hoses for Offshore Moorings,
5th Edition (2009) (GMPHOM 2009 compliant).
All EMSTEC hoses are designed and manufactured under a quality system in
accordance with ISO 9001, and is in compliance with Pressure Equipment
Directive (PED) 97/23/EC module H (hoses carry CE marking as required).
Prototype Hose manufacture and testing witnessed and verified by DNV
(Certifying Authority) and GDC International (Industry Consultant).
FLOATING & SUBMARINE HOSES WWW.OFFSPRINGINTERNATIONAL.COM
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Hoses Product Range

The GMPHOM 2009 compliant hose range includes Single Carcass and Double Carcass hose
construction for submarine, catenary and floating applications.

Single Carcass Double Carcass

The Single Carcass hose construction consists of three main The Double Carcass hoses incorporate an additional
elements: second carcass designed to contain any product
i) smooth bore elastomeric lining resistant to a variety of escaping from the standard carcass as a result of a slow
hydrocarbons leak or sudden failure. An effective, robust and reliable,
ii) a standard elastomer reinforced carcass with multi-layers integrated leak detection and indication system is provided.
of high tensile textile cords and embedded steel wire
helix
iii) a fibre reinforced smooth elastomer cover, resistant to
ageing, abrasion, weathering, sunlight, tearing oil
and seawater penetration.
Double Carcass Floating Hose
The EMSTEC Double Carcass Floating hoses are used in high integrity surface installations such as EPS,
SBM, CALM, SALM offloading in addition to FPSO, FSO Tandem offloading configurations.
In addition to the standard hose carcass (commonly The EMSTEC Double Carcass Floating hoses designed for The additional buoyancy within the special FPSO end
termed primary carcass), EMSTEC Double Carcass special end connection applications are utilized in high hose will support the ERC on the surface of the sea, if
Floating hoses incorporate an additional second carcass integrity surface installations such as FPSO, FSO released in an emergency. The Shuttle Tanker end hose
designed to contain any product escaping from the Tandem offloading configurations offshore Brazil. The will support the HEV on the surface of the sea, during
standard carcass as a result of a slow leak or sudden special hoses are installed at the ends of the floating hose transfer and/or emergency release.
failure. An effective, robust and reliable leak detection hose string, connected to the FPSO/FSO hang-off
and indication system is provided. Emergency Release Coupling (ERC) and the Shuttle
Tanker bow loading system Hose End Valve (HEV).

Double Carcass Hose Performance Characteristics & Construction

Nominal Bore (mm): 150 (6), 200 (8), 250 (10), 300 (12), 400 (16), 500 (20), 600 (24).
Standard Length: 9.1M (30), 10.7M (35) & 12.2M (40) (non-standard less than 12.2M also available).
Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60% Primary Carcass - Elastomer reinforced with
multi-layers of high tensile textile cords and embedded steel wire helix. Secondary Carcass - Elastomer reinforced with multi-layers of high
tensile textile cords Floatation Material (Floating Hoses only) - Closed cell foam Outer Cover - Fibre reinforced smooth elastomer cover,
resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).
Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on
request).
Pressure Rating: Primary Carcass - 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).
Minimum Burst Pressure: Primary Carcass - 75 BAR, 95 BAR, 105 BAR.
Secondary Carcass - 30 BAR, 38 BAR, 42 BAR.
Flow Velocity: Maximum of 21m/s.
Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).
Temperature Range: Fluid Temperature from -20C to 82C.
Ambient Temperature from -29C to 52C.
Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.
Floating Hose - 6 x hose Nominal Bore Diameter.
Electrical Continuity: Electrically Continuous or Discontinuous as required.
Leak Detection: Pressure compensated leak detection system for Floating, Submarine & Catenary applications.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Double Carcass Hoses range includes:

22110 FDC - End Reinforced Half Floating 22140 FDC - Main Line Half Floating 22170 FDC - Tanker Rail Floating
(ie. First off Buoy)

22150 FDC - Reducing Floating 22180 FDC - FPSO - End Reinforced High Buoyancy
22120 FDC - Controlled Buoyancy Floating (ie. First off FPSO to support ERC)*

22160 FDC - Tail Floating

22130 FDC - Main Line Floating
22190 FDC - ST End Reinforced High Buoyancy
Floating (ie. Shuttle Tanker connection to support HEV)*

FLOATING & SUBMARINE HOSES WWW.OFFSPRINGINTERNATIONAL.COM

10 | 11

Double Carcass Submarine Hose

The EMSTEC Double Carcass Submarine hoses are used in high integrity sub-sea installations such as
MBM, CALM, SALM configurations (i.e. Steep S, Lazy S, Chinese Lantern).
In addition to standard hose carcass (commonly termed primary carcass), EMSTEC Double Carcass Submarine hoses incorporate an additional second carcass designed to
contain any product escape from the standard carcass as a result of a slow leak or sudden failure. Effective, robust and reliable leak detection and indication system is provided.

Double Carcass Hose Performance Characteristics & Construction

Nominal Bore (mm): 150 (6), 200 (8), 250 (10), 300 (12), 400 (16), 500 (20), 600 (24).
Standard Length: 9.1M (30), 10.7M (35) & 12.2M (40) (non-standard less than 12.2M also available).
Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60% Primary Carcass - Elastomer reinforced with
multi-layers of high tensile textile cords and embedded steel wire helix. Secondary Carcass - Elastomer reinforced with multi-layers of high
tensile textile cords Floatation Material (Floating Hoses only) - Closed cell foam Outer Cover - Fibre reinforced smooth elastomer cover,
resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).
Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on
request).
Pressure Rating: Primary Carcass - 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).
Minimum Burst Pressure: Primary Carcass - 75 BAR, 95 BAR, 105 BAR.
Secondary Carcass - 30 BAR, 38 BAR, 42 BAR.
Flow Velocity: Maximum of 21m/s.
Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).
Temperature Range: Fluid Temperature from -20C to 82C.
Ambient Temperature from -29C to 52C.
Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.
Floating Hose - 6 x hose Nominal Bore Diameter.
Electrical Continuity: Electrically Continuous or Discontinuous as required.
Leak Detection: Pressure compensated leak detection system for Floating, Submarine & Catenary applications.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Double Carcass Submarine Hoses range includes:

22210 SDC - End Reinforced without float collars 22230 SDC - End Reinforced without float collars 22250 DSC - Reducing Hose without float collars
(i.e. under Buoy) (i.e. off PLEM)

22260 DSC - Tail Hose without float collars

22220 SDC - Main Line without float collars 22240 DSC - Both Ends Reinforced without float collars
Double Carcass Submarine Hose
(with Collars)
The EMSTEC Double Carcass Submarine hoses are utilized in high integrity sub-sea installations such as
MBM, CALM, SALM configurations (i.e. Steep S, Lazy S, Chinese Lantern).
In addition to standard hose carcass (commonly termed primary carcass), EMSTEC Double Carcass Submarine hoses incorporate an additional second carcass designed to
contain any product escape from the standard carcass as a result of a slow leak or sudden failure. Effective, robust and reliable leak detection and indication system is provided.
*Note: Number and distribution of float collars can be adjusted to suit client specific requirements.

Double Carcass Hose Performance Characteristics & Construction

Nominal Bore (mm): 150 (6), 200 (8), 250 (10), 300 (12), 400 (16), 500 (20), 600 (24).
Standard Length: 9.1M (30), 10.7M (35) & 12.2M (40) (non-standard less than 12.2M also available).
Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60% Primary Carcass - Elastomer reinforced with
multi-layers of high tensile textile cords and embedded steel wire helix. Secondary Carcass - Elastomer reinforced with multi-layers of high
tensile textile cords Floatation Material (Floating Hoses only) - Closed cell foam Outer Cover - Fibre reinforced smooth elastomer cover,
resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).
Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on
request).
Pressure Rating: Primary Carcass - 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).
Minimum Burst Pressure: Primary Carcass - 75 BAR, 95 BAR, 105 BAR.
Secondary Carcass - 30 BAR, 38 BAR, 42 BAR.
Flow Velocity: Maximum of 21m/s.
Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).
Temperature Range: Fluid Temperature from -20C to 82C.
Ambient Temperature from -29C to 52C.
Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.
Floating Hose - 6 x hose Nominal Bore Diameter.
Electrical Continuity: Electrically Continuous or Discontinuous as required.
Leak Detection: Pressure compensated leak detection system for Floating, Submarine & Catenary applications.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Double Carcass Submarine Hoses (with Collars) range includes:

22310 SDCF - End Reinforced with float collars 22330 SDCF - End Reinforced with float collars
(i.e. under Buoy)* (i.e. off PLEM)*

22320 SDCF - Main Line with float collars 22270 DSC - Tanker Rail

FLOATING & SUBMARINE HOSES WWW.OFFSPRINGINTERNATIONAL.COM

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Double Carcass Catenary Hose

The EMSTEC Double Carcass Catenary hoses are used in high integrity floating offloading installations
such as FPSO, FSO tandem offloading to DP Shuttle Tankers (i.e. Reel, Chute, Cantilever hang-off
arrangements).
In addition to the standard hose carcass (commonly termed primary carcass), EMSTEC Double Carcass Catenary hoses incorporate an additional second carcass designed to
contain any product escaping from the standard carcass as a result of a slow leak or sudden failure. Effective, robust and reliable leak detection and indication system is provided.

Double Carcass Hose Performance Characteristics & Construction

Nominal Bore (mm): 150 (6), 200 (8), 250 (10), 300 (12), 400 (16), 500 (20), 600 (24).
Standard Length: 9.1M (30), 10.7M (35) & 12.2M (40) (non-standard less than 12.2M also available).
Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60% Primary Carcass - Elastomer reinforced with
multi-layers of high tensile textile cords and embedded steel wire helix. Secondary Carcass - Elastomer reinforced with multi-layers of high
tensile textile cords Floatation Material (Floating Hoses only) - Closed cell foam Outer Cover - Fibre reinforced smooth elastomer cover,
resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).
Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on
request).
Pressure Rating: Primary Carcass - 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).
Minimum Burst Pressure: Primary Carcass - 75 BAR, 95 BAR, 105 BAR.
Secondary Carcass - 30 BAR, 38 BAR, 42 BAR.
Flow Velocity: Maximum of 21m/s.
Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).
Temperature Range: Fluid Temperature from -20C to 82C.
Ambient Temperature from -29C to 52C.
Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.
Floating Hose - 6 x hose Nominal Bore Diameter.
Electrical Continuity: Electrically Continuous or Discontinuous as required.
Leak Detection: Pressure compensated leak detection system for Floating, Submarine & Catenary applications.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Double Carcass Catenary Hoses range includes:

22410 SCDC - End Reinforced (i.e. FPSO) 22430 SCDC - Main Line - Controlled / Neutral
Buoyancy (for special applications)

22420 SCDC - Main Line

22440 SCDC - End Reinforced (i.e. Shuttle Tanker)
Single Carcass Floating Hose
The EMSTEC Single Carcass Floating hoses are used in high integrity surface installations such as
EPS, SBM, CALM, SALM offloading in addition to FPSO, FSO Tandem offloading configurations.
The EMSTEC Single Carcass Floating reinforced hoses are designed for special end connection applications are utilized in high integrity surface installations such as
FPSO, FSO Tandem offloading configurations offshore Brazil.

The special hoses are installed at the ends of the floating hose string, connected to the FPSO/FSO hang-off Emergency Release Coupling (ERC) and the Shuttle Tanker
bow loading system Hose End Valve (HEV). The additional buoyancy within the special FPSO end hose will support the ERC on the surface of the sea, if released in an
emergency. The Shuttle Tanker end hose will support the HEV on the surface of the sea, during hose transfer and/or emergency release.

Single Carcass Hose Performance Characteristics & Construction

Nominal Bore (mm): 150 (6), 200 (8), 250 (10), 300 (12), 400 (16), 500 (20), 600 (24).
Standard Length: 9.1M (30), 10.7M (35) & 12.2M (40) (non-standard less than 12.2M also available).
Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60%. Main Carcass - Elastomer reinforced with
multi-layers of high tensile textile cords and embedded steel wire helix. Floatation Material (Floating Hoses only) - Closed Cell Foam
Outer Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and
seawater penetration. (Polyurethane coating available on request).
Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available
on request).
Pressure Rating: 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).
Minimum Burst Pressure: 75 BAR, 95 BAR, 105 BAR.
Flow Velocity: Maximum of 21m/s.
Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).
Temperature Range: Fluid Temperature from -20C to 82C.
Ambient Temperature from -29C to 52C.
Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.
Floating Hose - 6 x hose Nominal Bore Diameter.
Electrical Continuity: Electrically Continuous or Discontinuous as required.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Single Carcass Hoses range includes:

21110 FSC - End Reinforced Half Floating 21140 FSC - Main Line Half Floating 21170 FSC - Tanker Rail Floating

21120 FSC - Controlled Buoyancy 21150 FSC - Reducing Floating

21180 FSC - FPSO - End Reinforced High Buoyancy
Floating (ie. First off FPSO to support ERC)*

21130 FSC - Main Line Floating 21160 FSC - Tail Floating

21190 FSC - ST End Reinforced High Buoyancy Floating

(ie. Shuttle Tanker connection to support HEV)*

FLOATING & SUBMARINE HOSES WWW.OFFSPRINGINTERNATIONAL.COM

14 | 15

Single Carcass Submarine Hose

The EMSTEC Single Carcass Submarine hoses are used in high integrity sub-sea installations such as
MBM, CALM, SALM configurations (i.e. Steep S, Lazy S, Chinese Lantern).
Single Carcass Hose Performance Characteristics & Construction
Nominal Bore (mm): 150 (6), 200 (8), 250 (10), 300 (12), 400 (16), 500 (20), 600 (24).
Standard Length: 9.1M (30), 10.7M (35) & 12.2M (40) (non-standard less than 12.2M also available).
Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60%. Main Carcass - Elastomer reinforced with
multi-layers of high tensile textile cords and embedded steel wire helix. Floatation Material (Floating Hoses only) - Closed Cell Foam Outer
Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater
penetration. (Polyurethane coating available on request).
Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on
request).
Pressure Rating: 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).
Minimum Burst Pressure: 75 BAR, 95 BAR, 105 BAR.
Flow Velocity: Maximum of 21m/s.
Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).
Temperature Range: Fluid Temperature from -20C to 82C.
Ambient Temperature from -29C to 52C.
Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.
Floating Hose - 6 x hose Nominal Bore Diameter.
Electrical Continuity: Electrically Continuous or Discontinuous as required.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Single Carcass Submarine Hoses range includes:

21210 SSC - End Reinforced without float collars 21240 SSC - Both Ends Reinforced without float collars
(i.e. under Buoy)

21250 SSC - Reducing Hose without float collars

21220 SSC - Main Line without float collars

21260 SSC - Tail Hose without float collars

21230 SSC - End Reinforced without float collars
(i.e. off PLEM)
Single Carcass Submarine Hose
(with Collars)
The EMSTEC Single Carcass Submarine hoses with collars are used in high integrity sub-sea
installations such as MBM, CALM, SALM configurations (i.e. Steep S, Lazy S, Chinese Lantern).
The number and distribution of float collars can be adjusted to suit client specific requirements.
Single Carcass Hose Performance Characteristics & Construction
Nominal Bore (mm): 150 (6), 200 (8), 250 (10), 300 (12), 400 (16), 500 (20), 600 (24).
Standard Length: 9.1M (30), 10.7M (35) & 12.2M (40) (non-standard less than 12.2M also available).
Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60%. Main Carcass - Elastomer reinforced with
multi-layers of high tensile textile cords and embedded steel wire helix. Floatation Material (Floating Hoses only) - Closed Cell Foam Outer.
Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration.
(Polyurethane coating available on request).
Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on
request).
Pressure Rating: 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).
Minimum Burst Pressure: 75 BAR, 95 BAR, 105 BAR.
Flow Velocity: Maximum of 21m/s.
Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).
Temperature Range: Fluid Temperature from -20C to 82C.
Ambient Temperature from -29C to 52C.
Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.
Floating Hose - 6 x hose Nominal Bore Diameter.
Electrical Continuity: Electrically Continuous or Discontinuous as required.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Single Carcass Submarine Hoses (with collars) range includes:

21310 SSCF - End Reinforced with float collars 21330 SSCF - End Reinforced with float collars
(i.e. under Buoy) (i.e. off PLEM)

21320 SSCF - Main Line with float collars 21270 SSC - Tanker Rail

FLOATING & SUBMARINE HOSES WWW.OFFSPRINGINTERNATIONAL.COM

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Single Carcass Catenary Hose

The EMSTEC Single Carcass Catenary hoses are used in high integrity floating offloading installations
such as FPSO, FSO tandem offloading to DP Shuttle Tankers (i.e. Reel, Chute, Cantilever hang-off
arrangements).
Single Carcass Hose Performance Characteristics & Construction
Nominal Bore (mm): 150 (6), 200 (8), 250 (10), 300 (12), 400 (16), 500 (20), 600 (24).
Standard Length: 9.1M (30), 10.7M (35) & 12.2M (40) (non-standard less than 12.2M also available).
Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60%. Main Carcass - Elastomer reinforced with
multi-layers of high tensile textile cords and embedded steel wire helix. Floatation Material (Floating Hoses only) - Closed Cell Foam Outer
Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater
penetration. (Polyurethane coating available on request).
Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on
request).
Pressure Rating: 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).
Minimum Burst Pressure: 75 BAR, 95 BAR, 105 BAR.
Flow Velocity: Maximum of 21m/s.
Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).
Temperature Range: Fluid Temperature from -20C to 82C.
Ambient Temperature from -29C to 52C.
Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.
Floating Hose - 6 x hose Nominal Bore Diameter.
Electrical Continuity: Electrically Continuous or Discontinuous as required.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Single Carcass Catenary Hoses range includes:

21410 SCSC - End Reinforced (i.e. FPSO) 21430 SCSC - Main Line - Controlled / Neutral
Buoyancy (for special applications)

21420 SCSC - Main Line

21440 SCSC - End Reinforced (i.e. Shuttle Tanker)
Storage and Handling
EMSTEC hoses are designed to be robust under the harsh conditions of the marine environment,
however, they can be damaged from improper handling on land or sea. When handling hoses
adequate support is key to preventing over-bending (kinking), which can lead to damage and
premature hose retirement.

Lifting
The recommended method of lifting a single hose section is to use a spreader bar and lifting straps and then set down the hose on adequate
supports. The spreader bar provides a three point lift with a strap over the nipple area at each end and additional strapping, as appropriate,
spaced equally between the end straps on hoses up to 12.2 metres long.

Lifting straps should be flat nylon or equivalent reinforced cloth bands, and at least 150mm wide to prevent localised damage and chafing of the
hose cover. Wire ropes are completely unsuitable for use as lifting straps.

Hose Storage
During storage, a hose may be affected by temperature, humidity, ozone, sunlight, oils, solvents, corrosive liquids and vapours, insects and
rodents. Ideally hoses should be stored in cool, dark, dry areas on steel framed pallets in accordance with the OCIMF Guide to Purchasing,
Manufacturing and Testing of Loading and Discharge Hoses for Offshore Moorings. These pallets prevent damage or distortion to hoses, which
may occur if stored directly on the ground. Storage on pallets also facilitates examination and makes the hose markings easily accessible.

For locations where extreme temperatures apply, especially very cold locations, additional measures may be necessary such as storing the hoses
in a climatically controlled warehouse.

During storage the ends of the hoses should be covered with wooden blanks with 4 x 15mm diameter holes in the centre secured with heavy
duty electrical ties, to allow for air circulation and to prevent internal attack by rodents. Nuts and bolts are not recommended as they can become
corroded and seized and, therefore, difficult to remove after periods of long term storage.

Hose lengths should always be laid out straight, with wide supports on level ground. Such supports will provide easy access for the insertion of
hose lifting slings under and around the hose.

The hose lengths are marked with serial number, month and year of manufacture. These details are vulcanised into the hose outer cover and also
welded onto the flange rims offset by 180. They should be carefully recorded to ensure that the oldest hose is issued first and that a rotational
system of deployment is employed.

After being used a hose should be drained and flushed out with water and then returned to a suitable storage environment.

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Ancillary Items
Offspring International supplies a range of ancillary items enabling the safe installation and operation
of offloading hoses.
Hose Pick-up and Hang-off Chains
Used to lift and secure the Floating Hose oil transfer system in place, the Hose
Pick-Up and Hang-Off chain can be configured to accommodate both standard and
project specific loading hose sizes. The galvanised chains are resistant to seawater
corrosion.
Hose Floats
Manufactured from polyethylene foam covered with a seamless polyurethane
elastomer skin, the hose floats are resistant to impact, abrasion, UV degradation and
chemical attack - making them extremely durable in service. Designed for ease of
deployment and installation, the floats can be customised for both surface and
subsea applications.
Spool Pieces
Spool Pieces are manufactured from galvanised steel and suitable for Class 150 ANSI,
Class 300 ANSI, and other flange types. Comprising two WNF Flanges, the spool
pieces are supplied with or without lifting lugs.
Camlock Couplings
The Camlock Coupling flanges are designed to enable automatic location of the hose
flange within the cam blocks, enabling a quick swift and hazard-free connection and
disconnection. It is suitable for Class 150 ANSI flanges, Class 300 ANSI, DIN and other
flange types.
Existing flange or pipe arrangements can be used with the Camlock Coupling. The
Camlock Coupling is constructed from nickel-plated and painted carbon steel or
stainless steel; other materials are available to special order. The flanges O ring face
seal provides a leak resistant connection and is available in a range of elastomeric
rubber materials dependent on the product in transfer.
Locking, tightening and releasing the coupling is simplicity itself - a round steel
bar, or optional locking wrench, is all thats needed. The Camlock Couplings include
optional cam guards, lifting lugs and special paint finishes.
Butterfly Valves
Rubber Lined, Type ITS (Wafer Type) Butterfly Valves are available for Class 150 ANSI,
Class 300 ANSI, DIN and other flange types. These can be supplied in a range of sizes
to suit specific project requirements, together with elastomeric rubber seals resistant
to the product in transfer.
Blind Flanges
Blind Flanges in aluminium and galvanised steel to protect the hose when not in
service, can be supplied. Designed for Class 150 ANSI, although Class 300 ANSI, DIN
and many other flange types, the flanges prevent seawater entering the hose.
Hose Repair Kit
Inevitably hoses will incur some damage during service. Major damage, such as
kinking, broken helix wires collapsed linings, for example, should be cause for
immediate retirement of the hose. However, minor damage to the outer cover can
be successfully repaired, often with the hose in-situ on the hose reel, using a variety
of hose repair techniques.
The hose repair kit used to repair areas of minor outer cover damage includes::
Belzona 2311 SR Elastomer
Belzona 2911 / 2921 GP Conditioner
Belzona 9111 Cleaner / Degreaser
Belzona 9341 Reinforcing Tape
Steel Wire Brush
Belzona Mixing Spatula
Small Disposable Working Surface
Small Short-bristle Brush.
FLOATING & SUBMARINE HOSES WWW.OFFSPRINGINTERNATIONAL.COM
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Oiltech Surge Protector

Unexpected pressure surges during moored buoy loading operations
can pose a significant risk to crew, the environment and loading hoses
and pipelines. The Surge Protector from single point mooring technology
company, Oiltech, is designed to protect export terminal hoses, pipeline
and buoy from the effects of pressure surges.
Single Carcass Hose Performance Characteristics & Construction
Until now, surge protection has either been monitored on board the single point moored (SPM) buoy, or even worse at the
shore pumping station. By the time the Surge event is detected and the shore pumps stopped, its often too late to prevent
damage to subsea hoses and pipeline. The Oiltech Surge Protector (patent pending) offers a smarter and more sensitive
way of detecting and automatically responding to pressure surges.

The Oiltech Surge Protector comprises a portable, self-contained Manifold Pressure Monitoring System (MPMS) deployed to
the tanker, and linked remotely via VHF / UHF, to a terminal-based control station connected to the pumping station. Attached to
the tanker hoses camlocks, the pressure sensor unit monitors hose pressure, continuously sending pressure data to the control station.

If the hose line pressure increases above a pre-set threshold, this is detected by the control station, which automatically shuts down the terminal transfer pumps.

As the Oiltech Surge Protector is portable and deployed at the ships manifold, the unit is ideally suited for use at CBM or MBM systems as well as at SPM terminals to provide a
higher degree of safety for all loading operations.

Oiltech Surge Protection system offers:

Fast response - detection of overpressure to shutdown - less than 2 seconds
Pressure monitoring at the hose manifolds provides a wider dynamic range and fast detection
Encrypted data transmission telemetry via VHF / UHF radio depending on local conditions for continuous pressure monitoring and ESD (Emergency Shut Down) initiation
Standalone MPMS unit or can be readily integrated into buoy monitoring system.
ENCRYPTED DATA
TRANSMISSION MANIFOLD
WITH SURGE
PROTECTION
UNIT

SPM
CONTROL HOSES
UNIT &
SCREEN HANDHELD
PIPELINE CONTROLLER FOR
PLEM MOORING MASTER
Oiltech Winker Light
Marine floating hoses form a critical part of many oil and gas installations. However, collisions with
marine craft are a major danger to these hoses. Brightly coloured marine hoses attract attention
during daylight hours but at night they can be invisible to the naked eye.
Single Carcass Hose Performance Characteristics & Construction
Oiltechs state-of-the-art LED Floating Hose Lights at intervals along the length of the hose provide a flashing warning light alerting vessels of the floating hose. Mounted on top
of the composite body, the hose light is fully submersible and the internal solar power generator provides 1-3nm output for up to 5 years maintenance free operation.
The composite body, with stainless steel cage and fasteners, is also maintenance free. The Oiltech hose light is easy to install, as there are no heavy steel parts other than the
mounting bracket that is bolted to the flange during hose assembly.

Specification:
Light
1-3nm (2-4km) LED IALA Lantern - white or yellow
Solar charging of internal battery for continuous 5 year operation - subject to insolation levels
Automatic daytime charge / night operation
LED life - > 100,000 hours
IP68 - capable of prolonged immersion
Selectable flash patterns
Temperature range -40C to 80C
UV stabilised Polycarbonate lens.

Construction
Standard body height - 450mm
Body material - composite
Cage and fasteners - 316 stainless steel
Mounting bracket - Galvanised steel 20mm thick, sized to suit specific hose flanges.

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EMSTEC Double Carcass

Hose Leak Detection System
In accordance with the OCIMF Guide to Manufacturing and Purchasing Hoses for Offshore Moorings,
(GMPHOM) 5th ed, 2009, all EMSTEC double carcass hoses include a leak detection system allowing
the operator to determine when there has been a leak from the primary carcass of a double carcass
hose.
Single Carcass Hose Performance Characteristics & Construction
The EMSTEC leak detection system is a pressure compensated, stainless steel visual leak detection indicator located at each end of the hose section. The system is seawater
resistant, functional at low pressure, maintenance-free and proven to be very reliable.

EMSTEC can also provide double carcass hoses with their patented remote monitoring system, allowing the operator to be alerted to a hose failure both locally and remotely.

This system incorporates a detection device at each hose end connected by a pressurized line, helically wound along the hose length and embedded within the hose outer cover
so as to become integral to the hose. Each detection device is connected to its corresponding hose end. The monitoring unit on the hose flange is connected via a jumper hose
to an alarm box / bleed unit. This unit provides a pressurized supply of luminous fluid to the detection device / indicator line.

If a monitoring unit is activated it will discharge luminous fluid at 5 bar, providing visual warning of a hose failure. In addition, a pressure switch within the alarm box will
activate an audible / visual alarm and send a signal to initiate a cargo pump shutdown.
FLOATING & SUBMARINE HOSES WWW.OFFSPRINGINTERNATIONAL.COM
For more information on Offspring International
Single Point Mooring and Offloading Systems
call +44 (0)1384 453880
email: mail@offspringinternational.com
or visit www.offspringinternational.com

Unit 8, Castle Court 2 26941 Cabot Road

Castlegate Way Suite 105
Dudley, West Midlands Laguna Hills
DY1 4RH. UK CA 92653 USA
Switchboard: +44 (0)1384 453880 Switchboard: +1 949 916 8282
Fax: +44 (0)1384 453888 Fax: +1 949 916 8383

mail@offspringinternational.com STRAR OF
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UNITED R

STEMS

www.offspringinternational.com

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O 9001

URS is a member of Registrar of Standards (Holdings) Ltd.

FLOATING & SUBMARINE HOSES

2014/REV1