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Which one of the following materials will require the largest size of riser for the same
size of casting?
(a) Aluminium
(b) Cast iron
(c) Steel
(d) Copper. C
Which of the following materials requires the largest shrinkage allowance, while
making a pattern for casting?
(a) Aluminium
(b) Brass
(c) Cast Iron
(d) Plain Carbon Steel D
In solidification of metal during casting, compensation for solid contraction
is
(a) Provided by the oversize pattern
(b) Achieved by properly placed risers
(c) Obtained by promoting directional solidification
(d) Made by providing chills A
Shrinkage allowance is made by
(a) Adding to external and internal dimensions
(b) Subtracting from external and internal dimensions
(c) Subtracting from external dimensions and adding to internal dimensions
(d) Adding to external dimensions and subtracting from internal dimensions A
Shrinkage allowance on pattern is provided to compensate for shrinkage when
(a) The temperature of liquid metal drops from pouring to freezing
temperature
(b) The metal changes from liquid to solid state at freezing temperature
(c) The temperature of solid phase drops from freezing to room
temperature
(d) The temperature of metal drops from pouring to room temperature C
While cooling, a cubical casting of side 40 mm undergoes 3%, 4% and 5% volume
shrinkage during the liquid state, phase transition and solid state, respectively. The
volume of metal compensated from the riser is
(a) 2% (b) 7% (c) 8% (d) 9% B
While cooling, a cubical casting of side 40 mm undergoes 3%, 4% and 5% volume
shrinkage during the liquid state, phase transition and solid state, respectively. The
volume of metal compensated from the riser is
(a) 2% (b) 7% (c) 8% (d) 9% B
A cubic casting of 50 mm side undergoes volumetric solidification shrinkage and
volumetric solid contraction of 4% and 6% respectively. No riser is used. Assume
uniform cooling in all directions. The side of the cube after solidification and
contraction is
(a) 48.32 mm
(b) 49.90 mm
(c) 49.94 mm
(d) 49.96 mm A
Match List I (Material to be cast) with List II (Shrinkage Allowance in mm/m)
and select the correct answer using the codes given below the lists:
List-I List-II
(Material to Cast) (Shrinkage Allowance in mm/m)
(A) Grey cast iron 1. 7 - 10
(B) Brass 2. 15
(C) Steel 3. 20
(D) Zinc 4. 24 A
Codes:A B C D A B C D
(a) 1 2 3 4 (b) 3 4 1 2
(c) 1 4 3 2 (d) 3 2 1 4
Which of the following materials can be used for making patterns?
1. Aluminium 2. Wax 3. Mercury 4. Lead
Select the correct answer using the codes given below:
Codes: D
(a) 1,3 and 4 (b) 2,3 and 4 (c) 1, 2 and 4 (d) 1, 2 and 3
Disposable patterns are made of
(a) Wood
(b) Rubber
(c) Metal
(d) Polystyrene D
The pattern adopted for those castings where there are some portions which are
structurally weak and are likely to break by the force of ramming are called:
(a) Loose piece pattern
(b) Follow board pattern
(c) Skelton pattern
(d) Single piece pattern B
In sand casting, fluidity of the molten metal increases with
(A) increase in degree of superheat
(B) decrease in pouring rate
(C) increase in thermal conductivity of the mould
(D) increase in sand grain size A
Fluidity in casting (CI) operation is greatly influenced by
a) Melting temperature of molten metal
b) Pouring temperature of molten metal
c) Finish of the mould
d) Carbon content of molten metal B
Small amount of carbonaceous material sprinkled on the inner surface of mould cavity
is called
(a) Backing sand
(b) Facing sand
(c) Green sand
(d) Dry sand B
In the grain -size determination using standard charts, the relation
between the given size number n and the average number of grains 'N' per
square inch at a magnification of 100 X is IES-2002
(a) N = 2n
(b) N = 2n-l
(c) N = 2n + 1
(d) N = 2n + 1 B
In light metal casting, runner should be so designed that: IES2011
1. It avoids aspiration
2. It avoids turbulence
3. The path of runner is reduced in area so that unequal volume of flow
through each gate
takes place
(a) 1 and 2 only (b) 1 and 3 only
(c) 2 and 3 only (d) 1, 2 and 3 C
In light metal casting, runner should be so designed that: IES2011
1. It avoids aspiration
2. It avoids turbulence
3. The path of runner is reduced in area so that unequal
volume of flow through each gate
takes place
(a) 1 and 2 only (b) 1 and 3 only
(c) 2 and 3 only (d) 1, 2 and 3 C
During the filling process of a given sand mould cavity by molten metal through a
horizontal runner of circular cross-section the frictional head loss of the molten metal
in the runner will increase with the GATE2010
(a) increase in runner diameter
(b) decrease in internal surface roughness of runner
(c) decrease in length of runner
(d) increase in average velocity of molten metal D
The primary purpose of a sprue in a casting mould is to GATE2002
(a)Feed the casting at a rate consistent with the rate of solidification
(b)Act as a reservoir for molten metal
(c)Feed molten metal from the pouring basin to the gate
(d)Help feed the casting until all solidification takes place C
Where K is a constant D
According to Chvorinov's equation, the solidification time of a casting is proportional
to: IES 2006
(a) v2
(b) v
(c) 1/v
(d) 1/v2
Where, v = volume of casting A
3 6 2 2 3 2 4
4 r 4 r 4 r 4 r
a
b l
c
d
6 l 6 6 l 6 l
D
In a sand casting process, a sphere and a cylinder of equal volumes are separately
cast from the same molten metal under identical conditions. The height and diameter
of the cylinder are equal. The ratio of the solidification time of the sphere to that of
the cylinder is
(a) 1.14
(b) 0.87
(c) 1.31
(d) 0.76 C
A solid cylinder of diameter D and height equal to D, and a solid cube of side L are
being sand cast by using the same material. Assuming there is no superheat in both
the cases, the ratio of solidification time of the cylinder to the solidification time of the
cube is
(a) (L/D)2
(b) (2L/D)2
(c) (2D/L)2
(d) (D/L)2 D