PUSAT PEMBANGUNAN USAHAWAN & KEMAHIRAN PERAK

PERAK ENTREPRENEUR & SKILLS DEVELOPMENT CENTRE

COURSE OUTLINE FOR TOOLING DESIGNER ( PLASTIC MOULD )

PROPOSED DURATION :
7 months total duration
3 month in PESDC
1 month designing process with SIRIM
3 months Industrial Training

PROPOSED CANDIDATES :
Degree mechanical engineering.
Diploma mechanical engineering.

TEACHING METHODOLOGY :
In house lecture
Case study
Lecture / talk by outside trainer
Practical ( PESDC )
Factory visit
Industrial training
 COURSE OUTLINE :
MODULE S
Theory of Polymer and
Tooling Material.
Tooling design ( Plastic
Mould ) with CAD.
Tooling fabrication
method with
Conventional machining
such as Milling,Lathe,
grinding, drilling and tool
& cutter grinde.
Machine programming
and operation for tooling
fabrication.
( Cnc lathe )
Machine programming
and operation for tooling
fabrication.
( Cnc milling )
Core and Cavity
manufacturing method.
SUB MODULES OBJECTIVES DURATION TEACHING
METHODE/
ASSESSMENT
Polymer and tooling material. Knowing all the thing In house lecture, case
that important for study, assignment.
design requirement 18 hrs
Designing of Two Plate Mould Producing the In house lecture, case
assembly and detail with fabrication Plastidc Mould study, assignment.
planning. Design with industrial 120 hrs
requirement
Engineering safety Knowledge the In house lecture, case
Machine maintenance machine handling study, assignment.
Workpiece setup, machine handling which required for
and machine operation. the designer. 30 hrs
Machining methode
QC.
Engineering safety Manual In house lecture, case
G code and M code. programming. study, assignment.
Machine inspection Workpiece setup.
Machine operating
Workpiece setup .
30 hrs.
Cutting tool Knowledge that
Machine operation important for
designer
G code and M code. Manual programming In house lecture, case
Machine inspection CAM programming. study, assignment.
Workpiece setup . Workpiece setup.
30 hrs
Cutting tool Machine operating
Machine operation
2D programming
Core machining Core and cavity In house lecture, case
Cavity machining fabrication method study, assignment.
Machining the core and cavity Concept machining 24 hrs
that important for
 3D programming setup designer.
Methode of machining

Mould fabrication and Design mould with CAD/CAM Knowledge that In house lecture, case
assembly Planning important to the study, assignment.
Time scheduling designer.
Purchasing ( mould base & raw Willing to design the
mould without 120 hrs
mat. )
Machining core and cavity mistake.
Assembly

Mould Trail and product Raw material In house lecture, case

defect. Moulding machine 30 hrs study, assignment.
Product defect correction
Mould repairing methode Planning In house lecture, case
Repairing method 36 hrs study, assignment.
Trail
ASSESMENT
12 hrs

TOTAL 480 hrs ( 4 mths )