NetSure 701 A41 NetSure 501 A41 NetSure 501 A91 1 PDF

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91
Subrack Power system User Manual
Version V1.0
Revision date October 24, 2012
BOM 31012653
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright 2012 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Safety Precautions
To reduce the chance of accident, please read the safety precautions very carefully before operation. The
"Caution, Notice, Warning, Danger" in this book do not represent all the safety points to be observed, and are
only supplement to various safety points. Therefore, the installation and operation personnel must be strictly
trained and master the correct operations and all the safety points before actual operation.
When operating Emerson products, the safety rules in the industry, the general safety points and special safety
instructions specified in this book must be strictly observed.
Electrical Safety
I. Hazardous voltage
Danger
Some components of the power system carry hazardous voltage in operation. Direct contact or indirect contact through
moist objects with these components will result in fatal injury.
Safety rules in the industry must be observed when installing the power system. The installation personnel must
be licensed to operate high voltage and AC power.
In operation, the installation personnel are not allowed to wear conductive objects such as watches, bracelets,
bangles, rings.
When water or moisture is found on the Subrack, turn off the power immediately. In moist environment,
precautions must be taken to keep moisture out of the power system.
"Prohibit" warning label must be attached to the switches and buttons that are not permitted to operate during
installation.
Danger
High voltage operation may cause fire and electric shock. The connection and wiring of AC cables must be in compliance
with the local rules and regulations. Only those who are licensed to operate high voltage and AC power can perform high
voltage operations.
II. Tools
Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be used.
III. Thunderstorm
Danger
Never operate on high voltage, AC, iron tower or mast in the thunderstorm.
In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be
well earthed in time to avoid damage by lightning strikes.
IV. ESD
Notice
The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale
ICs. Before touching any plug-in board, PCB or IC chip, ESD wrist strap must be worn to prevent body static from
damaging the sensitive components. The other end of the ESD wrist strap must be well earthed.
V. Short circuit
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the system or the non-grounding
pole and the earth. The power system is a constant voltage DC power equipment, short circuit will result in equipment
burning and endanger human safety.
Check carefully the polarity of the cable and connection terminal when performing DC live operations.
As the operation space in the DC distribution unit is very tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free movement of
the human body and tool is reduced to a minimum.
VI. Dangerous energy
Warning
240VA, hazardous energy, keep off, no bridge connection. This converter contains outputs exceed 240VA, when installing
into end system care must be taken that the output and appropriate wire may not be touched.
Battery
Danger
Before any operation on battery, read carefully the safety precautions for battery transportation and the correct battery
connection method.
Non-standard operation on the battery will cause danger. In operation, precautions should be taken to prevent
battery short circuit and overflow of electrolyte. The overflow of electrolyte will erode the metal objects and PCBs,
thus causing equipment damage and short circuit of PCBs.
Before any operation on battery, pay attention to the following points:
Remove the watch, bracelet, bangle, ring, and other metal objects on the wrist.
Use special insulated tools.
Use eye protection device, and take preventive measures.
Wear rubber gloves and apron to guard against electrolyte overflow.
In battery transportation, the electrode of the battery should always be kept facing upward. Never put the battery
upside down or slanted.
BLVD
The system has battery low voltage disconnection (BLVD) function. BLVD means when the mains fail and
batteries supply power, the controller cuts the load off when the battery voltage drops down to below 43.2V to
prevent over-discharge. The BLVD voltage is settable. Refer to ACU+ User Manual for setting method.
The factory setting is enabling BLVD, which means that if power outage lasts for a long time or the power system
fails, there might be BLVD. Users should classify the loads and connect the priority loads to BLVD routes. For
vital loads, users can disable BLVD of these loads to insure reliability of the power supply.
The method of disabling BLVD is:
Set BLVD Enable item of the controller to N. Refer to ACU+ User Manual for setting method.
Notice
The advantage of enabling BLVD is protecting the batteries from over-discharge when the battery voltage is low. The
disadvantage of enabling BLVD is that when the battery voltage drops down to a certain value, all the loads (including
non-priority loads and priority loads) will be cut off due to battery disconnection.
The advantage of software disabling BLVD is prolonging the power supply of priority loads. The disadvantage is that
software disabling cannot prevent unwanted power failure due to misoperation or power system failure.
Others
I. Sharp object
Warning
When moving equipment by hand, protective gloves should be worn to avoid injury by sharp object.
II. Cable connection
Notice
Please verify the compliance of the cable and cable label with the actual installation prior to cable connection.
III. Binding the signal lines
Notice
The signal lines should be bound separately from heavy current and high voltage lines, with binding interval of at least
150mm.
Contents
Chapter 1 Overview ............................................................................................................................................................ 1
1.1 Model Information ................................................................................................................................................. 1
1.2 Composition And Configuration ............................................................................................................................ 1
1.3 Features ................................................................................................................................................................ 4
Chapter 2 Installation Instruction ......................................................................................................................................... 5
2.1 Safety Regulations ................................................................................................................................................ 5
2.2 Preparation ........................................................................................................................................................... 5
2.3 Mechanical Installation.......................................................................................................................................... 6
2.4 Electrical Installation ............................................................................................................................................. 9

2.4.1 Power System Cabling Method ................................................................................................................. 9
2.4.2 Connecting AC Input Cables ................................................................................................................... 10
2.4.3 Connecting Load Cables ......................................................................................................................... 11
2.4.4 Connecting Battery Cables ...................................................................................................................... 11
2.4.5 Connecting Signal Cables ....................................................................................................................... 12
Chapter 3 Installation Testing............................................................................................................................................ 16
3.1 Installation Check And Startup ............................................................................................................................ 16
3.2 Basic Settings ..................................................................................................................................................... 16
3.3 Alarm Check And System Operation Status Check ............................................................................................ 17
3.4 Final Steps .......................................................................................................................................................... 18
Chapter 4 Use Of Controller .............................................................................................................................................. 19
4.1 Control Keypad And Indicator ............................................................................................................................. 19

4.1.1 Front Panel .............................................................................................................................................. 19
4.1.2 Indicator Function .................................................................................................................................... 19
4.1.3 Control Keypad Function ......................................................................................................................... 19
4.2 LCD Menu Tree .................................................................................................................................................. 20

4.2.1 Status ...................................................................................................................................................... 20
4.2.2 Settings.................................................................................................................................................... 21
4.2.3 Manual ..................................................................................................................................................... 28
4.2.4 ECO ......................................................................................................................................................... 28
4.2.5 Quick Setting ........................................................................................................................................... 28
4.2.6 Controller Setting ..................................................................................................................................... 29
4.3 WEB Interface Operation .................................................................................................................................... 30

4.3.1 Setting Up The Internet Explorer Web Browser ....................................................................................... 30
4.3.2 Logging Into The Controller ..................................................................................................................... 31
4.3.3 Homepage Introduction ........................................................................................................................... 32
4.4 WEB Bootloader Interface Operation .................................................................................................................. 36
4.5 Serial Bootloader Interface Operation ................................................................................................................. 37
Chapter 5 Alarm Handling ................................................................................................................................................. 41
5.1 Handling Alarms.................................................................................................................................................. 41
5.2 Handling Rectifier Fault....................................................................................................................................... 42
Appendix 1 Technical And Engineering Data .................................................................................................................... 44
Appendix 2 Installation Instruction Of Battery Rack .......................................................................................................... 48
1. Installation Instruction Of Two-Layer And Four-Layer Battery Rack ..................................................................... 48
2. Installation Instruction Of Three-Layer Battery Rack............................................................................................. 50
3. Fixing The Battery Rack........................................................................................................................................ 51
Appendix 3 Wiring Diagram............................................................................................................................................... 52
Appendix 4 Shematic Diagram .......................................................................................................................................... 60
Appendix 5 Glossary ......................................................................................................................................................... 68

Chapter 1 Overview 1
Chapter 1 Overview
This chapter introduces model description, composition and configuration, and features.
The power system in this manual refers to the NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 series 19
inch subrack power system.
1.1 Model Information

Take NetSure 501 A41-S1 power system as an example, the model description is given in Figure 1-1.
NetSure 501 A 4 1 S 1
Cabinet configuration
Cabinet type: Subrack
Version
The number of the rectifier in the typical power supply
system: 4, If the number ranges between 0 ~ 9, the character
is represented by a number, If the number is larger than 9,
the character isrepresented by a letter, for example: A
represents the number 10, B represents the number 11, and
so on
Region A : Asia- Pacific region
Output power of the rectifier. 501: 1740W ~2000W. 701: 2900W ~5000 W
Brand name of the power supply system
Figure 1-1 Model information
1.2 Composition And Configuration

System composition
The system consists of power distribution parts, rectifiers and controller. The internal structures of the systems
are shown in Figure 1-2 to Figure 1-6.
Figure 1-2 NetSure 501 A41- S1/S2 system structure
NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual
2 Chapter 1 Overview
Positive terminals
Battery MCB
AC input MCB
Load MCB
Rectifier
Monitoring module
Controller
Dummy panel
Figure 1-3 NetSure 501 A91-S1 system structure
Figure 1-4 NetSure 701 A41 S2/S4 system structure
Figure 1-5 NetSure 701 A41-S1/S3/S5 system structure
Figure 1-6 NetSure 701 A41-S5 system structure
System configuration
The configurations of the power system are described in Table 1-1.
Chapter 1 Overview 3
Table 1-1 Configuration of fixed- configuration system

Item NetSure 501 A41-S1 NetSure 501 A41-S2 NetSure 501 A91-S1 NetSure 701 A41-S1 NetSure 701 A41-S2 NetSure 701 A41-S3 NetSure 701 A41-S4 NetSure 701 A41-S5
Model Model Model Model Model Model Model Model
Contorller
M221S/M222S M820B M221S/M222S M221S/M222S M221S/M222S M221S/M222S M820B M221S/M222S
Model Model Model Model Model Model Model Model
R48-1800A/R48-2000/ R48-1800A/R48-2000/ R48-1800A/R48-2000 R48-2900U/R48-320 R48-2900U/ R48-2900U/ R48-2900U/ R48-2900U/
R48-2000e R48-2000e /R48-2000e 0e/R48-3200/R48-35 R48-3200e R48-3200e R48-3200e R48-3200e
Standard Standard Standard 00e/R48-4000e R48- 3200 R48- 3200 R48- 3200 R48- 3200
Rectifier configuration4 pieces configuration4 pieces configuration9 Standard R48-3500e R48-3500e R48-3500e R48-3500e
pieces configuration3 R48-4000e R48-4000e R48-4000e R48-4000e
pieces Standard Standard Standard Standard
configuration4 configuration4 configuration4 configuration5
pieces pieces pieces pieces
AC power LNPE/ 220Vac LNPE/220Vac 3PNPE/380Vac 3PNPE/380Vac 3PNPE/ 220Vac LNPE/380Vac 3PNPE/ 380Vac LNPE/ 220Vac
distribution
BLVD load route BLVD load route BLVD load route BLVD load route BLVD load route BLVD load route BLVD load route BLVD load route
1 100A/1P; 2 10A/1P, 5 63A/1P, 1 10A/1P 4 63A/1P, 2 32A/1P, 2 63A/1P 2 32A/1P,
1 16A/1P, 2 32A/1PMCB 5 32A/1P, MCB 6 32A/1P, 2 16A/1P 4 32A/1P, 2 16A/1P
MCB LLVD load route 8 10A/1P LLVD load route 2 10A/1P MCB 4 10A/1P MCB
DC power
LLVD load route 2 63A/1P, MCB 4 40A/1P MCB LLVD load route MCB LLVD load route
distribution
1 100A/1P, 2 32A/1P LLVD load route MCB LLVD load route 2 63A/1P, LLVD load route 2 63A/1P, 4
1 63A/1P, 2 MCB Not configured Not configured 4 32A/1P, 2 100A/1P 32A/1P MCB
32A/1P MCB 2 16A/1P MCB 2 63A/1P,
2 32A/1P MCB
AC output MCB 1 16A/1P Optional Optional Optional Optional 1 16A/1P Optional 1 16A/1P
Battery MCB 2 63A/1P 2 125A/1P 2 125A/1P 2 125A/1P 2 125A/1P 2 125A/1P 2 125A/1P 2 125A/1P
AC SPD 1 piece Optional Optional Optional Optional 1 piece Optional 1 piece
DC SPD 1 piece Optional Optional Optional Optional 1 piece Optional 1 piece
Top cover Optional Optional Optional Optional Optional Optional Optional Optional
Size (mm) 483 360 222 483 360 222 483 360 445 483 360 267 483 360 267 483 360 267 483 360 400 483 360 267
BLVD contorller Contorller power-off Contorller power-on Contorller power-on Contorller power-on Contorller power-on Contorller power-off Contorller power-on Contorller power-off
mode
Weight (without the 25kg 25kg 25kg 25kg 25kg 25kg 25kg 25kg
rectifier and
controller)
Notes:
1. Temperature sensor and connected cables, remote monitoring unit, battery rack.
2. Battery MCB: The default system configuration is two sets of batteries, if not, please readjust the battery MCB configuration according to actual situation.
3. The way of outage for control is cutting off the battery, disconnecting the monitor and storage battery, monitor dropping out and communication broken up
4 Chapter 1 Overview
1.3 Features
The rectifier uses the active Power Factor Compensation (PFC) technology, raising the power factor to 0.99.
Wide AC input voltage range: 85V ~ 290V (NetSure 701 A41) or 85Vac ~ 300Vac (NetSure 501 A41 & NetSure
501 A91).
The rectifier uses soft switching technology, raising the system rated efficiency to 91%.
Ultra-low radiation. With advanced EMC design, the rectifier meets international standards such as CE and
NEBS. Both the conducted and radiated interference reach Class B.
The rectifier safety design complies with UL, CE and NEBS standards.
High power density.
Rectifiers are hot pluggable. It takes less than 1min to replace a rectifier.
Two over-voltage protection methods are optional: hardware protection and software protection. The latter one
also has two optional modes: lock-out at the first over-voltage and lock-out at the second over-voltage.
Perfect battery management: The management functions include the LLVD (optional), BLVD, temperature
compensation, auto voltage regulation, stepless current limiting, battery capacity calculation and on-line battery
test, etc.
M221S and M222S support historical alarm record up to 200 and historical record up to 1000. And M820B
supports historical alarm record up to 3000 and historical record up to 60000
10 sets of battery test data records.
Network design: Providing multiple communication ports (such as RS232, modem and dry contacts), which
enables flexible networking and remote monitoring. M820B support the USB communication interface.
Perfect lightning protection at AC side and DC side.
Complete fault protection and fault alarm functions.
NetSure 701 A41-S3, NetSure 701 A41-S5 and NetSure 501 A41-S1 adopt the way of outage for control, This
way effectively prevents the storage battery from deeply discharging after system battery protection drops out
and hence prevents the unattended outdoors and indoors server rooms from the damage due to the deep
discharge.
Chapter 2 Installation Instruction 5
Chapter 2 Installation Instruction
2.1 Safety Regulations

Certain components in this power system have hazardous voltage and current. Always follow the instructions below:
1. Only the adequately trained personnel with satisfactory knowledge of the power system can carry out the
installation. The most recent revision of these safety rules and local safety rules in force shall be adhered to during
the installation.
2. All external circuits that are below 48V and connected to the power system must comply with the requirements of
SELV as defined in IEC 60950.
3. Make sure that the power (mains and battery) to the system is cut off before any operations can be carried out
within the system subrack.
4. The power subracks shall be kept locked and placed in a locked room. The key keeper should be the one
responsible for the power system.
5. The wiring of the power distribution cables should be arranged carefully so that the cables are kept away from the
maintenance personnel.
2.2 Preparation
Unpacking inspection
The equipment should be unpacked and inspected after it arrives at the installation site. The inspection shall be done
by representatives of both the user and Emerson Network Power Co., Ltd.To inspect the equipment, you should open
the packing case, take out the packing list and check against the packing list that the equipment is correct and
complete. Make sure that the equipment is delivered intact.
Cables
The cable design should meet relevant industry standards.
It is recommended to use the RVVZ cables as AC cables. The cable should reach at least +70C temperature
durability. With cable length shorter than 30 meters, the Cross-Sectional Area (CSA) calculation should be based on
2
the current density of 3.5A/mm . The suggested CSA value is no less than the Table 2-1.
Table 2-1 Load cable CSA selection
AC MCB rated current Max. battery current Min. cable CSA Max. cable length
125A 105A 35mm2 50mm2
100A 80A 25mm2 50mm2
63A 50A 16mm2 25mm2
The CSA of DC cable depends on the current flowing through the cable and the allowable voltage drop. To select the
battery cable CSA, see Table 2-2. Select the DC load cable CSA according to the Table 2-3.
Table 2-2 Battery cable CSA selection
Battery MCB rated current Max. battery current Min. cable CSA Max. cable length (volt drop: 0.5V, with max. CSA)
125A 105A 35mm2 6m
63A 50A 16 mm2 5m
Note:
1. The specs are applicable at ambient temperature of 25C. If the temperature is higher or lower than this, the CSA of the cable
should be increased.
2. The battery cable should reach at least +90C heat durability. It is recommended to use double-insulated copper-core flame
retardant cable as battery cable
6 Chapter 2 Installation Instruction
Table 2-3 DC load cable selection

Load route rated Max. output Min. cable Max. cable length (volt drop: Max. cable length (volt drop:
Max. cable CSA
current current CSA 0.5V, with min. CSA) 0.5V, with max. CSA)
100A 80A 25mm2 14m 50mm2 20m
63A 50A 16mm2 9m 25mm2 14m
32A 25A 10mm2 11m 25mm2 29m
16A 12A 6mm2 14m 25mm2 48m
10A 8A 6mm2 23m 25mm2 98m
Note: The specs are applicable at ambient temperature of 25C. If the temperature is higher than this, the CSA of the cable should
be increased
To prevent the air switching capacity is too large, the load overload does not work. Recommended the capacity of the
air switching is up to 1.5 ~ 2 times of the load peak.
The CSA of the system grounding cables should be consistent with the largest power distribution cables. The CSA
2
value is no less than 25mm .
AC and DC power distribution interface definition see Table 2-4.
Table 2-4 AC and DC power distribution interface definition
Connector name Connector specifications Wiring instructions
H type terminal, max. cable CSA 35mm2 (Single-phase power input)
AC input MCB AC power line
H type terminal, max. cable CSA 25mm2 (Three -phase power input)
AC power
Connected to the
distribution Grounding
One M8 bolt, OT type wiring terminal, max. cable CSA 35mm2 grounding bar of the
busbar
equipment room
Battery output H type terminal, max. cable CSA 25mm2 (63A and below) Connected to the battery
MCB H type terminal, max. cable CSA 50mm2 (capacity above 63A) port
DC power Negative H type terminal, max. cable CSA 25mm2 (63A and below) Connected to the users load
distribution output MCB H type terminal, max. cable CSA 50mm2 (capacity above 63A) port
Positive Connected to the users load
Terminal subrack terminal: cable CSA 50mm2
busbar port
2.3 Mechanical Installation
Note
1. The cabinet or rack the subrack power supply system installed in must provide fireproof and electric protection casing, or
install in cement or other difficult to burn, at the same time and other combustible materials to keep enough distance.
2. For the convenience of maintenance, users should maintain a clearance of 800mm at the front of the power supply system.
3. Subrack cannot be installed against the wall, it must leave enough space for heat dissipation.
Installed on battery bracket

1. Fix the subrack power system to the battery bracket through the connectors with M6 bolts, as shown in Figure 2-1.
Subrack
power system
M6 screw
M6 screw
Connector
Connector
Battery
bracket
Figure 2-1 Cabinet and rack installation
Installed in cabient
Insert the subrack power system to the matching cabinet, as shown in Figure 2-2.
Subrack power

system
Figure 2-2 Installed in the cabinet system
The engineering graphics of the subrack power system as shown in Figure 2-3 to Figure 2-8.
Figure 2-3 Installation size of NetSure 501 A41 (unit: mm)
445
Figure 2-4 Installation size of NetSure 501 A91 (unit: mm)
Figure 2-5 Installation size of NetSure 701 A41-S1 (unit: mm)
Figure 2-6 Installation size of NetSure 701 A41-S2/S3 (unit: mm)
Figure 2-7 Installation size of NetSure 701 A41- S4 (unit: mm)
265.0
438.5
482.6
Figure 2-8 Installation size of NetSure 701 A41-S5 (unit: mm)
Note
1. Tighten the captive screw of the MFU and DU Panel by the cross head screwdriver when there is no operation.
2. Also tighten the handle of the 501 modules by the cross head screwdriver.
3. Please plug in the new modules or installing a new panel after removing the rectifier module.
2.4 Electrical Installation
2.4.1 Power System Cabling Method
Cabling from the top of the power system

DU unit and MFU unit are available for the system top cover cabling.
For DU unit cabling: Cabling from the cable outlet area and then fixed to the cable-bundling plate and the top edge.
As shown in Figure 2-9.
Cable outlet area
Cable-bundling plate
Cable outlet area
Figure 2-9 Cable entry Illustration of the DU unit
The MFU unit cabling is shown in 2-10.
Figure 2-10 Cable entry Illustration of the MFU unit
Cabling from side of the power system

Use a cross head screwdriver to remove two screws which fix the cabling panel at side of cabling area, then the cable
can be led out from the cabling area, as shown in Figure 2-11.

Figure 2-11 Side cable cabling Illustration
2.4.2 Connecting AC Input Cables
Danger
1. Switch off all MCBs before the electrical connection.

2. Only the qualified personnel can do the mains cable connection.
Take the NetSure 701 A41 power supply system as an example, the position of the terminals are shown in
Figure 2-12.
Figure 2-12 Illustration of the connection terminal
Note
If the user selects the subrack with AC input terminal, no overcurrent or short circuit protection function, then configuration of
the overcurrent and grounding protection device is required for the subrack upstream. For selection of the detailed protection
device specification, please contact the Emerson local technical support center.
2.4.3 Connecting Load Cables
Connect the negative cable of the load to the upper terminal of load MCB. Connect the positive cable of the load to
the DC positive busbar, as shown in Figure 2-13.
Figure 2-13 Illustration of the load cable connection terminal
2.4.4 Connecting Battery Cables
Note
1. The batteries may have dangerous current. Before connecting the battery cables, the corresponding battery input MCBs or the
battery cell connector must be disconnected to avoid live state of the power system after installation.
2. Be careful not to reverse connect the battery. Otherwise, both the battery and the power system will be damaged!
1. Connect one end of the negative battery cable to the upper terminal of battery MCBs. Connect one end of the
positive battery cable to the DC positive bus bar.
2. Connect copper lugs to the other end of the battery cables. Bind the connecting parts with insulating tape, and put
them beside the battery. Connect the cables to the battery when the DC distribution unit is to be tested. As shown in
Figure 2-14.
Positive terminal
Battery MCB
Figure 2-14 Illustration of the battery connection terminal
2.4.5 Connecting Signal Cables
There are two user interface board of the power system can optional, respectively the W2453X1 user interface board
and IB2 user interface board. The W2453X1 user interface board is used together with the M221S monitoring unit or
M222S monitoring unit only; and the IB2 user interface board is used together with the M820B monitoring unit only.
W2453X1 user interface board cable connection

Take the NetSure 501 A41 power supply system as an example, the position of the user connector board (W2453X1)
is shown in Figure 2-15.
Figure 2-15 W2453X1 user interface board Illustration
At most two user connector boards are allowed in the power supply system. Standard cabinet is only configured with
one user connector board.
With one user connector board configured, the power supply system provides three external digital signal input
interfaces: DI2, DI3, DI4 (DI1 is used for DC SPD alarm. If no DC SPD is configured in the power supply system, DI1
is available) and four dry contact alarm output interfaces: DO1, DO2, DO3, DO4. With two user connector boards
configured, the power supply system provides additional four dry contact alarm output interfaces: DO5, DO6, DO7,
and DO8.
The functions of the interfaces are shown in Table 2-5.

Table 2-5 nterface functions
Type Default alarm Description
Dry contact 1 AC power failure /
Dry contact 2 DC overvoltage or DC undervoltage Four-level DC voltage alarms
Dry contact 3 Rectifier alarm Except rectifier lost and multi-rectifier alarm
Dry contact 4 Priority LLVD /
Dry contact 5 Non-priority LLVD /
Dry contact 6 / /
Dry contact 7 / /
Dry contact 8 / /
With default settings, when the preceding alarms are generated, the contactors of the corresponding dry contacts
should change their status, that is, the normally-open contactors close, and the normally-closed contactors open. All
the status changes should be verified by a multimeter. After the alarms are removed, the dry contacts should resume.
The default settings of the dry contact alarms can be changed through the controller. The interfaces of the user
connector board are shown in Figure 2-16.
Figure 2-16 W2453X1 user connector board interface
IB2 user interface board

The external input and output signals are all connected to the IB2 user interface board. For the ports on the IB2 user
interface board, see Figure 2-17.
Figure 2-17 IB2 user interface board definition
Note
1. J11 and J12 are temperature sensor ports. They are not used here.
2. J2 is I2C interface, and provides the power.
See Table 2-6 for the dry contact terminal definition.

Table 2-6 Dry contact terminal definition
Name of double-layer port Pin No. Pin name Definition
1 DI1- Digital input 1-
2 DI1+ Digital input 1+
J3
J4
J5
5 NA /
6 NA /
1 DO1_NC NC contact of relay 1
3 DO1_COM Common contact of relay 1
J6
5 DO1_NO NO contact of relay 1
J7 2 DO4_NC NC contact of relay 4
Name of double-layer port Pin No. Pin name Definition

J7 5 DO3_NO NO contact of relay 3
J8
J9
The definition of dry contact function can be set through controller or WEB browser.
The specifications of the dry contact ports are as follows:
Digital inputs: 8-route, opto-isolation, the alarm and high/low level are definable (high level: 20V ~ 60V, low level: less
than 1V).
Digital output: 8-route, relay isolation, maximum: 30Vdc 1A, 125Vac 0.5A; 60W; minimum: 10uA @ 10Vdc, alarm is
definable.
Connecting Communication Signal Cable

The communication port of the M221S controller is shown in Figure 2-18. The M222S only provides the RS232
communication serial port, whereas the Ethernet port is not provided.
Figure 2-18 M221S controller communication port
The communication port of the M820B controller is shown in Figure 2-19.
Figure 2-19 M820B controller communication port
16 Chapter 3 Installation Testing
Chapter 3 Installation Testing
This chapter introduces procedures of installation testing. The corresponding safety rules shall be adhered to in the
test.
3.1 Installation Check And Startup

Before the test, inform the chief manufacturer representative. Only trained electrical engineer can maintain and
operate this equipment. In operation, the installation personnel are not allowed to wear conductive objects such as
watches, bracelets, bangles and rings.
During operation, parts of this equipment carry hazardous voltage. Misoperation can result in severe or fatal injuries
and property damage. Before the test, check the equipment to ensure the proper earthing. Installation check must be
done before testing. Then the batteries can be charged for the first time.
Make sure that the AC input MCBs, battery MCBs and load MCBs are switched off. Make sure that all the devices are
properly installed.
Installation check
OK Comments
Check all the MCBs and cables. Are their models correct?
Check the bus bar connections, input and output cable connection, and connection between the power

system and the system grounding.
Check the if the number and connections of the batteris are correct. Check the polarity of the battery string

with a voltmeter.
Make sure all the cable connections are firm and reliable.
Startup preparations
OK Comments
Make sure that all the MCB are switched off.
Measure the AC input voltage. Make sure the input voltage is within the allowable range. Umin=___V
Check that the communication and alarm cables are connected to the signal transfer board.
Check that the temperature sensor, if any, has been installed.
Check that the battery string circuit is not closed.
Connect the disconnected batteries to the battery string circuit
Switch off unconnected battery MCBs. Check that the battery signal cables are connected to battery
MCBs reliably, not loosened or suspended
Measure with a voltmeter across the connection points of each battery and make sure that the polarity is Umin=___V
right. For a lead-acid battery with 24 cells, the voltmeter should read 2.0-2.1V/cell or 48-51V/battery. If the
voltage of certain cell is lower than 2.0V, that cell must be replaced.
Check with an ohmmeter that there is no short circuit between the positive & negative distribution bus
bars, or between the positive & negative battery poles
(Note: Pull out all modules before the check and restore them after the check)
Startup
OK Comments
Switch on the system AC input MCB. The green LED on the rectifier will be on and the fan will start
running after a certain delay. The controller will show that the power supply voltage is 53.5V.
Check the system voltage and busbar polarity with a voltmeter. The voltage difference between the
measured value and displayed value should be less than 0.2V.
Start and stop each rectifier of the system by unplugging and inserting each rectifier. Check their output
voltages.
3.2 Basic Settings

When the system is put into service for the first time, the parameters of controller must be set based on the actual
system configuration, such as battery number, capacity, users charge current limit and other functional requirements.
Only after that can the controller display system operation information and control the output.
Chapter 3 Installation Testing 17
OK Comments
The system model has been set correctly in factory before delivery, check that the setting agrees with
the actual system:
NetSure 701 A41-S148V/SETSet the battery shunt coefficient for175A/25mV
NetSure 701 A41-S2S548V/SETSet the battery shunt coefficient for300A/25mV
The DC over-voltage alarm point has been set correctly in factory before delivery, check that the
setting agrees with the actual system:
Set DC over-voltage alarm: 58V
Check that the parameter SettingAlarm SettingsAlarm mode, check that the mode is set to High
The battery string number set at the controller should be the same as the number actually connected.

(By default: 2)
Set the battery capacity according to the actual capacity of the battery connected to the system.

Default: 300Ah
Configure the temperature coefficient according to the battery manufacturers requirement. Setting
range: 0-500mV/C. By default: 72mV/C. (if no temperature sensor is installed, do not set this
parameter)
Set the charge current limit according to your needs. Setting range: 0.1~0.25C10. (By default: 0.1C10)
Set the controller according to the voltage suggested by the battery supplier.
Floating Charge (FC) voltage range: 42V ~ Boost Charge (BC) voltage. Default: 53.5V.

BC voltage range: FC voltage ~ 58V. By default: 56.4V.
For batteries that do not need BC, set the BC voltage to FC voltage plus 0.1V
Put through the battery MCBs and connect the batteries
3.3 Alarm Check And System Operation Status Check

Alarm check
Check that all functional units can trigger alarms that can be displayed on the controller.
OK Comments
Pull out one rectifier. The Rect N Com Failure alarm should be triggered. Insert the rectifier in. The
alarm should disappear. Repeat the same procedures on other rectifiers.
Remove battery MCB 1. The Batt1 Failure alarm should be triggered. Put on the MCB. The alarm
should be cleared. Repeat the same on battery MCB 2.
Switch off a load MCB connected to a load route. The alarm Load N Failure should be triggered.
Switch on the MCB, and the alarm should be cleared. Repeat the same on the other load MCBs.
Remove all the battery input MCBs. Keep only one rectifier in operation. Through the controller,
adjust the rectifier FC voltage to make it lower than the alarm point. The alarm DC Voltage Low
should be triggered.
Keep the rectifiers in operation. Set through the controller the battery management parameter to
Manual. Enter the maintenance menu at the controller. Select Disconnect and confirm it. The
battery protection contactor should be open, and the BLVD alarm should be displayed at the
controller.
Note: when the preceding alarms are generated, the controller will give alarms after approximately 3s.
System operation status check

There should be no alarms during normal system operation. The system operation status check can be conducted
through the controller.
OK Comments
Check that the system type agrees with the actual system when the system operates
The controller should display the correct AC voltage.
The controller should be able to display the DC voltage. The difference between the displayed voltage
and that measured at the bus bar should be less than 1%.
The controller should display the battery current. The difference between the displayed and measured
battery current should be less than 1%.
Check the number of the rectifier through the controller. The number should be consistent with the
actual number.
Check the voltage, current, current limiting point of rectifiers through the controller. They should agree
18 Chapter 3 Installation Testing
OK Comments
with the actual parameters.
For the system configured with temperature sensor, the controller should be able to display the battery
ambient temperature. Hold the probe of the temperature sensor with hand and watch the controller,
which should diplay the change of temperature.
3.4 Final Steps

OK Comments
Disconnect all test equipment from the system and make sure that materials irrelevant to the equipment
have been all removed.
Restore the equipment to its original condition and close the cabinet door.
Check and handover the equipment that the user has purchased.
Note down all the operations taken, including time of the operation and name of the operator.
If any defect is found in this equipment, inform the personnel responsible for the contract.
If repairing is needed, please fill in the FAILURE REPORT and send the report together with the defective unit to the
repairing center for fault analysis.
Chapter 4 Use Of Controller 19
Chapter 4 Use Of Controller
The controller modules of this power system are M221S, M222S and M820B. The M820B control module for details
please refer to the ACU+ User Manual. This chapter introduces the front panel and functional keys briefly, and
expounds screen contents, access method, system controlling, information querying and parameter setting.
After the controller is powered on, the language selection screen will pop up, and the controller is initialized. The
default language is Chinese. After the initialization, the first system information page will appear.
4.1 Control Keypad And Indicator
4.1.1 Front Panel
There are backlit LCD display, functional keypad, indicators and positioning pin on the front panel of M500D controller,
as shown in figure 4-1.
Figure 4-1 Front panel of M500D controller
4.1.2 Indicator Function
The function of the indicators is shown in table 4-1.

Table 4-1 Functions of Indicators
Indicator Normal State Fault State Fault Cause
Status (green) On Off If this LED is on, this means the system is operating normally
Observation Alarm The power system has one or more active observation alarms.
Off On
(yellow) Alarm conditions are programmable. Refer to Table 3-3 for defaults
The power system has one or more active major alarms (Major and
Major Alarm (red)* Off On Critical Alarms). Alarm conditions are programmable. Refer to
Table 3-3 for defaults
Note: A Major Alarm initiates an alarm report if alarm report is enabled
4.1.3 Control Keypad Function
The function of the control keypad is shown in table 4-2.

Table 4-2 Function of Keys on the Panel
Key Symbol Key Name Function
ENT Enter Confirm or Execute
Up Move Up Cursor or Select the Previous Screen
Down Move Down Cursor or Select the Next Screen
ESC Escape Escape or Cancel
20 Chapter 4 Use Of Controller
4.2 LCD Menu Tree

The overall menu structure is shown in Figure 3-5.
09:20:20 ENT MAIN MENU STATUS

Float Status ENT Active Alarm
53.4V 404A Settings Rectifiers
Manual Normal Manual History Alarm
ECO
Quick Settings
08 -11 - 03
Float SETTINGS
53.4V 404A Alarm
Manual Normal Battery
AC
DC
Rectifier
Controller
Communication
MANUAL
Sys Mode: Auto
In Manual
ECO
Disable
CycPeriod: 168h
RectWork: 80%
Rect Limit: 1
System Type:
48V / set
Capacity: 300Ah
LCD Rotation: On
Figure 4-2 Main menu screen
4.2.1 Status
In the screen of MAINMENU, when cursor is at Status, press ENT to go to the status screen:
Status ALARM: 1/2 ALARM: 2/2

Active Alarm ENT Batt Discharge ENT Batt Volt Low
Rectifiers Observation Alarm Critical Alarm
History Alarm Start Time: Start Time:
081104 15:52:53 081104 15:52:55
RECTIFIER 1/3
ID: 02070801232
R48800B00
DC Volt: 53.4V
DC Curr : 0.0A
Curr Limit: 109%
AC Volt: 201V
AC Status: On
DC Status: On
AC Derated : N
Temp Derated : N
ALARM 001 ALARM 002

SPD Fault ENT
DC Volt Low
08- 07 -10 11:35:22 08 - 07-10 11:35:25
08- 07 - 10 12:35:22 08 - 07-10 12:35:25
Figure 4-3 Status screen
In the status screen, you can move the cursor to Active Alarm, Rectifiers, and History Alarm respectively and press
ENT to check the information of active alarm, rectifiers, and history alarm. The rectifier screen shows the information
of first rectifier, if you want see the information of next rectifier, just press ENT. In screen of Active Alarm, Alarm
1/2, 1/2 means there are 2 active alarms and this screen is displaying the first active alarm. The alarm level and
alarm start time are displayed in the screen
In the screen of History Alarm, the ALARM 001 means this screen is displaying the first history alarm. The alarm
start time and end time are displayed in the screen.
4.2.2 Settings
In the Main Menu screen, move the cursor to the item of Setting and press ENT to enter the Setting menus. Before
you access the Setting menu, the system will require you to enter the password first. Method of entering password:
For example, to enter the password of 640275: Press ENT, and the bit will be highlighted, now you can press or
continuously to enter the numbers from 0 to 9, or enter the letters from a to z or from capital letter A to Z. After
entering 6, press ENT and the cursor will move to the next bit, and in the same way, press or continuously to
enter 4, and you can enter the rest bits 0275 in the same way.
ALARM
Alarm Level
Alarm Control BATTERY
DI Setting Basic
LVD
Charge
AC Test
Over Volt: 280V Temp Comp
Under Volt: 180V
PH Fail: 80V DC
AC Input: N Over Volt2: 58.2V
AC PH: 3-PH Over Volt1: 58.5V
Under V1: 45.0V
Under V2: 45.0V
Amb High: 40C
Amb Low: - 5C
RECTIFIER
Position: Disabl
R -Posi: 1-1
SETTINGS
HVSD: 59.0V
Alarm
Default V: 53.5V
Battery
Walk-in On: N
AC
Walk-in T: 8s
DC
Interval T: 0s
Rectifier
Controller AC OverV On: N
Communication ACCurrLim : 30A
CONTROLLER
Lang: English
Tzone: GMT + 08:00
Date: 2009-03 -23
Time: 22:17:18 COMMUNICATION
System Type: Address: 1
48V/1000A CommMode : RS232
DownloadMode:N Protocol: YDN23
Reset PWD: N BaudRate: 9600
Reset Para: N IP/Subnet/Gate:
Oper1PWD: ****** 10.163.210.91
Oper2PWD: ****** 255.255.255.0
AdminPWD: ****** 10.163.210.1
CallbackTime: 3
PhoneNumber:
86010677
86010808
Figure 4-4 Settings screen
In the Setting menu, there are 7 items that are Alarm, Rectifier, LVD, AC, DC, Controller and Communication
respectively.
Move the cursor to Rectifier and press ENT, you can configure the following rectifier parameters:
Position: Enable or disable the shelf setting.
R-Posi: rectifier position in shelf.
HVSD: high voltage shut down, rectifier will shut down when its output voltage exceeds this HVSD point.
Default V: rectifier default output voltage.
Walk-in ON: rectifier walk-in function (soft start) is enabled.
Walk-in T: rectifier walk-in time (soft start time).
Interval T: rectifier sequential startup interval.
AC OverV on: rectifier will shutdown when AC input exceeds AC over voltage point.
ACCurrLim: rectifier current limiting value during startup process.
Move the cursor to AC and press ENT, you can configure the following AC parameters:
Over Volt: set the over voltage protection point.
Under Volt: set the under voltage protection point.
PH Fail: set the phase failure voltage point.
AC PH: can set the AC input to 3-phase or single phase (1-PH).
Move the cursor to DC and press ENT, you can configure the following DC parameters:
Over Volt2: set the over voltage protection point2.
Over Volt1: set the over voltage protection point1.
Under V1: set the DC output under voltage point 1.
Under V2: set the DC output under voltage point 2.
AmbHigh: set the high ambient temperature.
AmbLow: set the low ambient temperature.
Move the cursor to Controller and press ENT, you can configure the following controller parameters:
Lang: set the display language of LCD, you can select English or your local language.
Tzone: set the time zone.
Date: set the current date.
Time: set the current time.
System Type: set the system type.
DownloadMode: enter the download mode through serial port.
Reset PWD: Reset the password to default.
Reset Para: Reset parameters to default.
Oper1PWD: set the password of operator 1.
Oper2PWD: set the password of operator 2.
AdminPWD: set the password of administrator.
There are three levels password. Default passwords: 1 for operator1, 2 for operator2, and 640275 for administrator.
Only administrator can transfer to serial and web download mode and reset the password. Operator2 can change the
system type and reset the parameters.
Move the cursor to Alarm and press ENT, you can enter the alarm menus:
Alarm ENT ALARM LEVEL ENT ALARM LEVEL ENT ALARM LEVEL
Alarm Level Alarm Block SPD fault LFuse Alarm
Alarm Control Severity: Severity: Severity:
DI Setting Observation Alarm Major Alarm Critical Alarm
Out Relay: 0 Out Relay: 0 Out Relay: 6
ALARM CONTROL
Alm Voice: Open
Clear: History
DI SETTINGS
DI NO.: 1
Digital1 Alarm
Active: High
Figure 4-5 Alarm screen
Alarm level setting

In the submenu of alarm level setting, move cursor before Alarm Block, press ENT, then you can set the alarm
levels of other alarms such as SPD fault, LFuse Alarm, Digital3 Alarm, etc.
In the submenu of alarm level setting, you can set the alarm level of each alarm to observe alarm, major alarm, or
critical alarm. You can also set the output relay number that outputs the alarm signal.
The characteristics of 4 alarm categories are given in the following table:
Table 4-3 characteristics of 4 alarm categories
Red alarm Yellow alarm
indicator of indicator of
Alarm levels Alarm buzzer Alarm report Remark
controller and controller and
system system
CA (critical Alarm report is
On On Yes
alarm) enabled
MA (major Alarm report is
On On Yes
alarm) enabled
OA (observation
On Off No
alarm)
No alarm Off Off Off No
Note:
1. The alarm levels of temperature sensor disconnected alarm and temperature sensor failure alarm, and the
corresponding relay output cannot be set through the LCD. The alarm levels of these two alarms and the
corresponding relay are the same with those of the high temperature alarm setting.
2. If the analog alarm has two levels of alarm thresholds, and if these two alarm thresholds are set to the same value,
then the second level will be cancelled and the first level of the alarm will be displayed in LCD. For example: If the
alarm threshold of high temperature 1 is set to the same with the threshold of high temperature 2, and if this
threshold is set to 40 deg C, then when the temperature exceeds 40 deg C, the system will only issue high
temperature 1 alarm, and will not issue the high temperature 2 alarm.
In the alarm level setting submenu, you can also set the output relay no. for the corresponding alarm.
Alarm control menu
For the submenu of AlmVoice of alarm control menu, you can set it to Open(audible alarm is enabled) or Close (no
audible alarm), and you can also set the time of audible alarm and the time can be 3min, 10min, 1h and 4h.
For the submenu of Block Alarm, you can set Y or N to select whether the alarm should be blocked or not.
For the submenu of Clear, you can select History, ECOFail, Maintain, ShortTest, TestFail ,Rect Lost Rect
Commb and Rect Not respond to clear corresponding alarm.
DI SETTINGS
All the alarms can be configured with No.1 to No.8 alarm contacts. 0 means no alarm dry contacts. All the alarm dry
contacts provide NC (normally closed) or NO (normally opened) output and the default alarm dry contacts are given in
the following table.
Table 4-4 Default alarm dry contact setting
Dry contact No. Default alarm
Dry contact 1 Mains Failure
Dry contact 2 DC Under Volt or DC Over Volt
Dry contact 3 Rectifier alarm
Dry contact 4 LVD2
Dry contact 5 LVD1
Dry contact 6 None
Dry contact 7 None
Dry contact 8 None
Table 3-5 lists the alarms that you can scroll through in the ALARM SETTINGS/ALARM LEVEL menu, and also
shows their factory default Alarm Level and Mapped Output Relay settings.
Table 4-5 Controller Alarms and Factory Default Settings
Default mapped
Alarm name Alarm description Condition Default alarm level
output relay
Alarm Block Alarm Block Alarms are blocked by the LCU+ Observation
Batt Battery middle voltage out of the range of ( bus
Batt Imbalance Major
Imbalance voltage /2) 0.6
SavePowerF Into and out of save power status for 5 times in one
SavePowerFault Major
ault hour
Save Power Save Power Function System is in save power status Observation
AC High AC Voltage High Input phase voltage higher than AC High point Observation
AC Low AC Voltage Low Input phase voltage lower than AC Low point Observation
AC PH Fail AC Phase Fail Input phase fails Observation
Ambient/ Battery temperature higher than
Temp High2 Temperature High 2 Major
Temperature High 2
Ambient/ Battery temperature higher than normal
Temp High1 Temperature High1 Major
operation range
Ambient/ Battery temperature lower than normal
Temp Low Temperature Low Observation
operation range
Batt Over
Battery Over Charge The charging current over the maximum value Observation
Chg
DC Volt System output voltage much higher than float
DC Voltage High+ Critical 2
High+ charge voltage
System output voltage higher than float charge
DC Volt High DC Voltage High Critical 2
voltage
System output voltage slightly lower than float
DC Volt Low DC Voltage Low Critical 2
charge voltage
System output voltage is much lower than float
DC Volt Low- DC Voltage Low- Critical 2
charge voltage
Rect HVSD Rectifier HVSD Rectifier HVSD circuit activated Major 3
The difference between rectifier output current and
Rect average output current larger than 8A (+/-4A), and
Rectifier LoadShare Observation 3
LoadShare the load of the rectifier greater than 10% of its
capacity
The output power of at least one rectifier is derated
Rect Derated Rectifier Derated Observation 3
because of AC undervoltage or overtemperature
Rect Fan
Rectifier Fan Fails Fan of at least one rectifier fails Major 3
Fails
AC input voltage out of the range of 85Vac to
Rect Protect Rectifier Protect Observation 3
295Vac results in at least one rectifier protected
Default mapped
Alarm name Alarm description Condition Default alarm level
output relay
Serious load sharing alarm (the output current of the
Rect Failure Rectifier Failure rectifier is lower than 1A, and the average load is Critical 3
greater than 10% of the total rectifier capacity)
Rect Rectifier High temperature protection activated in at least one
Major 3
TempHigh Temperature High rectifier
Rect AC Fail Rectifier AC Fail AC input voltage lower than 80Vac Major 3
Rect Comm Rectifier
Rectifier(s) unable to communicate with LCU+ Major 3
Fail Communication Fail
MultiRect
Multi rectifier Alarm Two or more rectifiers have alarms Critical
Alarm
System System has not been maintained within preset
System Maintain None
Maintain maintenance time
Rect Lost Rectifier Lost Rectifier reduction detected Critical
Rect
Rectifier OverLoad Total load current greater than the High Load value Observation
OverLoad
Mains
Mains Failure AC input voltage lower than 80Vac Major 1
Failure
LVD2 LVD2 LVD contactor 2 open due to low battery voltage Critical 4
LVD1 LVD1 LVD contactor 1 open due to low battery voltage Critical 5
Battery discharge test failure (battery voltage is
Batt Test Fail Battery Test Fail Observation
lower than setting value before test time is reached)
The difference between bus voltage and the set
DC Volt Fail DC Voltage Fail Observation
output voltage larger than the set value
Curr The total output current not equal to the sum of the
Current Imbalance Observation
Imbalance battery current and the load current
Batt
Battery Discharge Batteries are discharging Observation
Discharge
Batt Test Battery Test The batteries are testing None
Boost
Boost Charge The batteries are in boost charge state None
Charge
Manual
Manual Mode The system is in manual mode Observation
Mode
SelfDetect
SelfDetect Fail LCU+ detects error in hardware self test Observation
Fail
After battery disconnection/ connection signal is
LVD2Ctrl Fail LVD2 Control Fail sent out, the feedback signal of the contactor is Critical
false
BattFuse
Battery Fuse Fail Battery fuse(s) or circuit breaker(s) open Critical
Fail
LoadFuse
Load Fuse Fail Distribution (load) fuse(s) or circuit breaker(s) open Critical
Fail
Digital4 Digital4 User programmable Major
SPD SPD SPD signal interrupted Major
Move the cursor to Battery to set the battery parameters:
Sys Mode: Auto Float: 51.8V

BattFuse : 2 Boost: 57.6V
Capacity: 600Ah Limit: 0.100C
Bat. Shunt: Y Over: 0.300C
Shunt Coeff Auto Boost:
-Current: 500A - Enable
-Volt: 25mV -Current: 0.060C
- Capacity: 80.0%
Const Boost:
- Curr: 0.01C
- Time: 180min
LVD1: Enbl Cyc Boost:
ENT LVD2: Enbl - Enable
BATTERY LVD1 Volt: 44.0V - Period: 2400h
Basic LVD2 Volt: 43.2V -Time: 720min
LVD Boost Limit Time:
Charge 1080min
Test
Temp Comp
Center Temp: 25C

Coeff : 72mV / C End Test
Temp1: N - Volt: 45.2V
Temp2: N - Time: 300min
- Capacity: 0.70C
Batt T H2: 50C
Cyc Test: Disabl
Batt T H1: 50C
Cyc Test Time:
Batt T L1: 0C
01 - 01 00:00
04 - 01 00:00
07 - 01 00:00
10 - 01 00:00
Short Test:
- Enable: No
- Alarm 10A
- Period: 1h
- Time: 1min
ConCurr Test:
- Enable: No
- Current: 9999A
Figure 4-6 Battery screen
Move cursor to Basic, you can configure the following parameters:

Sys Mode: set the system mode from Auto to Manual or from Manual to Auto.
Method of changing Auto to Manual:
As shown in screen of Basic, in the item of Sys Mode, press ENT to highlight Auto, and then press or to
change it into Manual, and then press ENT again to validate the change.
BattFuse: set the number of battery fuses.
Capacity: Set the battery capacities.
Bat. Shunt: set if battery shunt is configured.
Shunt Coeff: set current and voltage coefficients.
Move cursor to LVD, you can configure the following parameters:
LVD1: Enable or disable LVD1.
LVD2: Enable or disable LVD2.
LVD1 Volt: set the voltage point at which the LVD1 contactor disconnects.
LVD2 Volt: set the voltage point at which the LVD2 contactor disconnects.
Move cursor to Charge, you can configure the following parameters:
Float: set the float charging voltage.
Boost: set the boost charging voltage.
Limit: set the charging current limit. This is the maximum charging current that should be allowed into the battery at
any time, as regards to the nominal capacity of the battery. For example, a value of 0.150C10 means that the
charging current is limited to 15% of the batterys nominal capacity.
Over: set the over boost charging current. This is the charging current, as regards to the nominal capacity of the
battery, at which an over current alarm will be initiated if this current is reached. For example, a value of 0.300C10
means that when the charging current reaches 30% of the batterys nominal capacity, an alarm will be extended.
AutoBoost: An Automatic Boost is started when one of the following conditions is reached.
-Enable: Use this submenu to enable or disable auto boost charging.
-Curr: This is the battery discharge current, as regards to the nominal capacity of the battery, above which an
Automatic Boost is started, when the Automatic Boost function is enabled. For example, a value of 0.060C10 means
that an Automatic Boost is started if the battery current is greater than 6% of the batterys nominal capacity.
-Cap: This is the remaining battery capacity under which (less than) an Automatic Boost is started when the
Automatic Boost function is enabled.
CycBoost
-Enable: Use this submenu to enable or disable cyclic boost charging.
-Period: Use this submenu to set cyclic boost charging period. This is the interval, in hours, between the boost
cycles.
-Time: Use this submenu to set cyclic boost charging time. This is the duration of each cycle for the Cyclic Boost
when this function is enabled.
Const Boost
-Curr: Use this submenu to set constant boost charging current.
-Time: Use this submenu to set constant boost charging time.
BoostLimitTime: Use this submenu to set boost charging time limit beyond which boost charge will be stopped.
Move cursor to Test, you can configure the following parameters:
End Test: A Battery Test is interrupted when one of the following conditions is reached.
-Volt: This is the end of test voltage level for each battery test.
-Time: This is the maximum duration, in minutes, for each battery test.
-Cap: This is the remaining battery capacity, as regards to the nominal capacity of the battery, at which a Battery Test
will be interrupted. For example, a value of 0.700C10 means that when the charging current reaches 70% of the
batterys nominal capacity, the battery test is interrupted.
Cyc Test: Displays whether the time (on specific dates) battery test function is enabled (Y) or not (N). During a Timed
Battery Test, the output voltage of the rectifiers is reduced so that the batteries power the load. If the batteries fail, the
rectifiers power the load.
Short Test: A short test is a short duration battery discharge test used to verify that parallel batteries are discharging
equally. If the discharge current difference between the two batteries exceeds a preset level (default is 10 A), a Short
Test Fault alarm is generated.
-Enable: Displays whether the short (at specific intervals) battery test function is enabled (Y) or not (N).
-Alarm: Displays the battery current difference at which an alarm will be extended.
-Time: Displays the interval, in hours, between short battery tests.
-Duration: Displays the duration, in minutes, of each short battery test.
ConCurr Test: A Constant Current test is a battery discharge test done at constant current. The controller will
automatically adjust the rectifiers to maintain the battery discharge current at the preset value.
-Enable: Displays whether the constant current battery test function is enabled (Y) or not (N).
-Current: Displays the stable test current.
Move cursor to TEMP COMP, you can configure the following parameters:
Center Temp: Displays the temperature, in C, at which the system operates at normal voltage levels.
Temp 1: Displays whether a temperature probe on MB is installed and enabled (Battery or Ambient) or not (None)
in position No. 1, and if there is one, whether it is used for battery or ambient temperature measurements.
Temp 2: Displays whether a temperature probe on MB is installed and enabled (Battery or Ambient) or not (None)
in position No. 2, and if there is one, whether it is used for battery or ambient temperature measurements.
Coeff: Displays the temperature compensation slope or rate of change per C above or below the normal operation
level selected in the second line. This value is expressed in millivolt per C per string (mV/C/str). For example, for a
rate of change of 72mV/C/str in a 24-cell, 48 V nominal, battery string, the rate of change is 3 mV per cell.
4.2.3 Manual
In the Main Menu, move the cursor to Manual and press ENT to enter Manual control menu:
Change to 'Manual' from 'Auto'
MAIN MENU MANUAL MANUAL
Status ENT Sys Mode: Auto Start: Float
Settings In Manual LVD1: Reconn
Manual LVD2: Reconn
ECO RectTrim : 53.5V
Quick Settings RectLimit : 121%
Figure 4-7 Manual screen
In the manual screen, you can perform the following manual control operations:
Start: To start float or boost charging or battery test.
LVD1: To reconnect or disconnect LVD1 contactor.
LVD2: To reconnect or disconnect LVD2 contactor.
RectTrim: To adjust the rectifier output voltage.
RectLimit: To adjust the rectifier current limiting point.
4.2.4 ECO
In the Main Menu, move the cursor to ECO and press ENT to enter ECO menu:
MAIN MENU ECO

Status ENT Disable
Settings Cyc Period: 168h
Manual
Rect Work: 80%
ECO
Quick Settings Rect Limit: 1
Figure 4-8 ECO screen
The following parameters can be configured:

ECO: To disable or enable ECO function.
Cyc Period: Rectifier redundancy cycle.
Rect Work: Optimum operating load point of rectifier.
Rect Limit: In ECO mode, the minimum number of rectifiers required.
4.2.5 Quick Setting
In the Main Menu, move the cursor to Quick Setting and press ENT to enter Quick Setting menu:
MAIN MENU
ENT System Type:
Status 48V / 1000A
Settings Capacity: 300Ah
Manual LCD Rotation: On
ECO
Quick Settings
Figure 4-9 Quick Settings screen
In the Quick Setting screen, you set the system type and system capacity, as well as the parameters (current, voltage)
of load shunts and battery shunts.
4.2.6 Controller Setting
Table 4-6 summarizes all the settings of the controller.

Table 4-6 Controller Settings
Available Settings
Components Name Default setting Unit
Low limit High limit
Alarm DI alarm mode High / low High /
HVSD point 56 59 59 V
Default voltage 48 58 53.5
Restart time upon over voltage 0 300 300 s
Soft-start time with load 8 128 8 s
Soft-start with load enabled Enabled/Disabled Disabled /
Rectifier Startup upon AC over voltage Enabled/Disabled Disabled /
System ECO enabled Enabled/Disabled Disabled /
Sequencial start interval 0 10 0 s
Input current limiting 1 50 30
Rectifier slot setting enabled Enabled/Disabled Disabled /
Rectifier slot setting 1 30 1-1/2-2 /
Number of fuses 0 5 2
Nominal capacity 20 5000 600 Ah
Shunt Yes / No
Basic battery According to system
Shunt current 1 2000 A
parameters type
Shunt voltage 1 500 25 mV
Temperature 1 None/Battery/Ambient Disabled /
Temperature 2 None/Battery/Ambient Disabled /
Float charging voltage 42 58 53.5 V
Battery Boost charging voltage 42 58 56.4 V
charge Charging current limiting 0.1 0.25 0.1 C10
parameters Auto boost charging enabled Yes / No Yes /
Constant charging current 0.002 0.02 0.01 C10
Constant current charging time 5 1440 180 Min
To boost charging current 0.04 0.08 0.06 C10
Battery To boost charging capacity 10 99 80 %
charge Scheduled boost charging enabled Yes / No Yes /
Battery
parameters Boost charging protection time 60 2880 1080 H

Scheduled boost charging cycle 2 8760 2400 h
Scheduled boost charging time 30 2880 720 Min
Battery test end time 5 1440 300 Min
Battery test end voltage 43.1 57.9 45.2 Min
Battery test end capacity 0 1 0.7 C10
Scheduled test enabled Yes No /
Battery test Constant current test enabled Yes / No No /
parameters Constant battery test current 1 9999 9999 A
Short test enabled Yes / No No /
Short test alarm point 1 100 10 A
Short test cycle 24 8760 720 h
Short test time 1 60 5 min
Temperature compensation central
10 40 25 deg.C
point
Battery temp
Battery compensation coefficient 0 500 72 mv/deg.C
compensation
Battery over temperature point 10 100 50 deg.C
coefficient
Battery high temperature point 10 100 50 deg.C
Battery low temperature point -40 10 0 deg.C
Over voltage 1 40 60 58.5 V
Under voltage 1 40 60 45 V
DC unit Under voltage 2 40 60 45 V
High ambient temperature 10 100 40 deg.C
Low ambient temperature -40 10 -5 deg.C
Available Settings
Components Name Default setting Unit
Low limit High limit
Load shunt Yes / No No /
LVD1 Enabled Disabled / Enabled Disabled /
Disabled
LVD2 enabled Disabled /
LVD /Enabled
LVD1 voltage 40 60 43.2 V
LVD2 voltage 40 60 43.2 V
Over voltage alarm point 0 500866 280485 V
AC unit Under voltage alarm point 0 500866 180304 V
Phase failure alarm point 0 500866 80255 %
IP address 0-255 192.168.1.2 /
Subnet code 0-255 255.255.255.0 /
Default gateway 0-255 192.168.1.1 /
Local address 1 255 1 /
Port type RS232/Modem/ETH RS232 /
Communication Baud rate 1200/2400/4800/9600 9600
parameters Protocol YDN23/EEM/RSOC/SOCTPE YDN23 /
Alarm call-back enabled Yes / No No /
Call back times 0 10 3
Call back number 1
Call back number 2
Call back number 3
Language English / Chinese English
Display time zone GMT+08:00
System date
System time
Restore default configurations Yes / No No
Controller
Set rotating screens Horizontal/Vertical Horizontal
parameters
48V/set, 48V/1000A,
48V/500A, 48V/300A,
System type 48V/100A, 24V/set, 48V/set
24V/1000A, 24V/500A,
24V/300A and 24V/100A
4.3 WEB Interface Operation

Through the WEB Interface, a remote user can:
View real-time operating information.
Send control commands.
Set programmable parameters.
Set which new alarms are displayed in a pop-up WEB window.
Download and upload configuration files.
4.3.1 Setting Up The Internet Explorer Web Browser
Procedure
Note
This procedure needs to be performed only when the controller is connected to an Internet and the User has set that
the access to the Internet needs to be made through proxy. If the controller is connected Internet and the user
computer is connected to the Internet, the user cannot disable the proxy, otherwise he will have no access to the
controller.
1. Launch Internet Explorer.
2. Select Internet Options from the Tools menu. The Internet Options window opens. In the Internet Options
window, select the Connections tab.
Figure 4-10 Internet options window
3. Click on the LAN Settings... button. The following window opens. In the LAN Settings window, uncheck the proxy
box and click OK.
Figure 4-11 LAN settings window
4.3.2 Logging Into The Controller
Procedure
In Internet Explorer, enter the IP address programmed into the controller and press ENTER. The following WEB
Interface window opens. Enter a valid User Name and Password, and then click OK. By default, there are two User
Name and Password combinations, one is admin and 640275, the other is operator and 1. The username of
admin has the highest authority and the username operator has no authority for uploading and downloading
configuration files.
Figure 4-12 Access to controller
4.3.3 Homepage Introduction
After entering a valid User Name and Password, and clicking OK; the homepage window opens.
The homepage window is divided into three areas: System Information, Parameter Settings and Control Functions,
and Upload/Download Files.
Figure 4-13 Homepage window
System information
At the top of homepage, System Information is displayed, such as System Voltage, System Load, MA/CA Number,
OA Number, Battery Mode, Site Name, HW Version, and SW Version.
Parameter and control function

You can set the following parameters and control functions:
Battery Temp Comp: To disable or enable the battery temperature compensation function.
Battery Test: To disable or enable the periodical battery test function. This setting has no effect on the short
test.
Current Limitation: To disable or enable the battery charging current limitation function.
Boost Charge: To disable or enable the periodical battery boost charging function. This setting has no effect on
auto boost charging.
LVD1 Level, LVD2 Level: To set the low voltage disconnection point.
Under Voltage Level 1, Under Voltage Level 2: To set the under voltage point.
System Volt: To set the system voltage.
Boost Volt: To set the battery boost charging voltage.
NMS1 IP, NMS2 IP: To set the IP address of SNMP
Remote1 IP, Remote2 IP: To set the IP address of EEM protocol.
TCP IP address: To set the IP address of TCP IP protocol.
Upload/download files
1. Procedure
1) To upload a configuration file, click the Upload button. The following window opens. Click the Save button.
Figure 4-14 Uploading the configuration file
2) The following window opens. Navigate to where you want the file to be saved. Click the Save button.
Figure 4-15 Save as window
After the upload is completed, the system will pop up a window to prompt the user that the upload is successful:
Figure 4-16 Upload successful
3) Users can also upload up to 80 active alarms or history alarms.

4) To download a file, click the Browse button. Navigate to and select the configuration file to be downloaded:
Figure 4-17 Selecting the configuration file
Then click Open:
Figure 4-18 Access to the homepage
Then click Download button, the system will pop up a window requiring you to confirm:
Figure 4-19 Confirmation window
Click OK, the system will prompt you that the download is successful:
Figure 4-20 Download successful
In the above screen, you can click Back to the Homepage to return to the Homepage.
Administrator can click Go to Firmware Download Mode to enter Bootloader download interface.
4.4 WEB Bootloader Interface Operation

Below is the web download webpage. In this webpage administrator can update the firmware. Please ensure that the
file name of the firmware is M221S.bin.
Figure 4-21 WEB webpage
4.5 Serial Bootloader Interface Operation

Serial COM PORT can be used to download and upload files through the following procedure:
1. Connect Serial line to the computer and LCU+. Connect the DB9 terminal to computer, while connect the RJ45
terminal to the port assigned with IOIO on LCU+.
2. Open the software of HyperTerminal on the computer, set the parameters according to the following method, here
we use COM1, however, other COM PORT is optional dependent on your computer.
Figure 4-22 Choose the COM port
Figure 4-23 Set the parameters of COM port
Figure 4-24 Main menu of download/upload
Here we can see there are 4 options, choose 1 to download the application program, choose 2 to download the
configuration data, choose 3 to upload the data configuration file, choose 4 to execute the application program.
1. Method of downloading the application program:
1) Press 1 on the keyboard, enter the surface of download;
2) Choose Transfer->Send File, select the .bin file you want to download;
Figure 4-25 Choose the file
Pay attention that the protocol is Ymodem
Figure 4-26 Choose Ymodem as protocol
3) Press Send, .bin file is transmitted from computer to LCU+;
Figure 4-27 The process of downloading file
4) After the file downloading is completed successfully, the following interface pops up:
Figure 4-28 Downloading file successfully
2. Method of downloading the configuration data: Similar to the download of application program, will not be
introduced here;
3. Method of uploading the data configuration file:
1) Press 3 on the keyboard, enter the interface of uploading files:
Figure 4-29 Uploading the file
2) Choose Transfer->Receive File to select the position in which you save the file
Figure 4-30 Select the position in which you save the file
Pay attention that the protocol is Ymodem.
Figure 4-31 Choose Ymodem as protocol
3) Press Receive, the file is transmitted from LCU+ to computer.
Figure 4-32 The process of uploading file
4) After the file downloading is completed successfully, the following interface pops up.
Figure 4-33 Uploading file successfully
You can also press "4" on the keyboard to execute the application.
Chapter 5 Alarm Handling 41
Chapter 5 Alarm Handling
This chapter describes the handling of alarms, as well as the preventive maintenance of the system during system
daily operation.
The maintenance personnel must have adequate knowledge about the power system.
Note
1. The maintenance must be conducted under the guidance of related safety regulations.
2. Only the trained personnel with adequate knowledge about the power system can maintain the inner part of the subrack.
5.1 Handling Alarms

The controller alarms are classified in four types: critical alarm, major alarm, observation and no alarm.
Critical alarm, major alarm: these two types of alarms have strong impacts on the system performance. Whenever
these alarms are generated, users are supposed to handle them immediately. The alarm indicators will be on and
audible indication will be given.
Observation: when this type of alarm is raised, the system maintains normal output for a while. If the alarm occurs
during watch time, it should be handled immediately. If the alarm occurs during non- watch- time, handle it during
watch time. The alarm indicators will be on when observation alarm occurs.
No alarm: if alarms are set as no alarm by the users, when these alarms occur, no visible or audible indication will be
generated and the system works normally.
The handling methods of normal alarms are given in Table 5-1.
Table 5-1 System setting parameter description
No. Alarm Handling method
If the failure does not last long, the battery will power the load. If the cause is unknown or the failure lasts
1 Mains Failure too long, a diesel generator is needed. Before using the generator power to supply the power system, it
is suggested to run the generator five minutes to minimize the impact on the power system
Check if the AC over-voltage value is too low. If yes, change the value.
A mild over-voltage does not affect the system operation. However, the rectifier will stop operation when
2 AC Voltage High
the mains voltage is more than 530V. If the mains voltage is above the AC over-voltage value, the mains
grid should be improved
Check if the AC Under- voltage point is too high. If yes, change the value.
When the mains voltage is lower than 304V, the output power of the rectifiers will be derated. And if
3 AC Voltage Low
lower than 260V, the rectifiers will stop working. If the mains voltage is under the AC under-voltage value,
the mains grid should be improved
4 SPD failure Check the SPD condition. If the SPD is damaged, replace it
Check the DC over-vlotage value through the controller. If the set value is inappropriate, correct it.
Otherwise, find out the rectifier that has caused the alarm:
1. Ensure that the batteries can operate normally.
5 DC Volt High 2. Switch off the AC input of all rectifiers.
3. Power on the rectifiers one by one.
4. If the over-voltage protection is triggered when a certain rectifier is powered on, that rectifier is the
faulty one. Replace it
1. Check if the alarm is caused by mains failure, if yes, disconnect some loads to prolong the operation of
the whole system.
2. Check the DC under-voltage value set through the controller. If the set value is inappropriate, correct
it.
6 DC Volt Low
3. Check if any rectifier is inoperative, or has no output current. If yes, replace it.
4. Check if the total load current exceeds the total rectifier current during float charge. If yes, disconnect
some loads or add more rectifiers to make the total rectifier current bigger than 120% of the total load
current with one redundant rectifier
Load Fuse Alarm, Check if the corresponding MCB is switched off. If the MCB is open, find out the fault and remove it.
7
Batt Fuse Alarm Otherwise, the alarm circuit is faulty. Please contact Emerson
42 Chapter 6 Alarm Handling
No. Alarm Handling method

1. Check if there is mains failure, and the battery voltage is lower than the value of LVD2.
8 LVD2
2. Check whether the battery is disconnected from the system manually
The rectifier with the fault indicator (red) on is faulty.
9 Rect Failure
Power off the rectifier, and then power it on after a while. If the alarm persists, replace the rectifier
Check if the mains voltage is above 530V or under 260V. If the mains voltage is under the AC
10 Rect Protect
under-voltage value or above the AC over-voltage value, the mains grid should be improved
Pull out the rectifier to check if the fan is obstructed. If yes, clean it and push the rectifier back. If the fan
11 Rect Fan Fails
is not obstructed or if the fault persists after cleaning, replace the fan
Check if the communication cable is connected properly between rectifier and controller. If yes, restart
12 Rect Not Respond
the rectifier. If the alarm persists, replace the rectifier
1. Check if the battery compartment temperature is too high. If yes, cool down the battery compartment.
13 Batt Over Temp
2. Check if there is battery internal fault. If yes, replace the faulty battery
5.2 Handling Rectifier Fault

The indicator description, fan and handling methods of all the rectifiers on the system are the same, take R48-1800A
and R48-3200 as an example.
Handling indicator fault

The symptoms of usual rectifier faults include: Run indicator (green) off, Protection indicator (yellow) on, Protection
indicator blink, Fault indicator (red) on and Fault indicator blink, as shown in Figure 5-1.
Run indicator
Protection indicator Run indicator
Fault indicator Protection indicator
R48-3200 Fault indicator
R48-1800
Figure 5-1 Rectifier indicator
The indicators are shown in Table 5-2.

Table 5-2 Indicator fault description
Monitoring module
Symptom Causes Handling method
alarms
Run indicator No input/output voltage Make sure there is input/output voltage
No alarm
off (green) Assistant power source of the rectifier fails Replace the recitifier
Run indicator The monitoing module performs operations
No alarm No actions need to be taken
blinks(green) upon the rectifier
Rect Protect AC input voltage abnormal Make sure the AC input voltage is normal
Fan blocked Remove the object that blocks the fan
Ventilation path blocked at the inlet or vent Remove the object at the inlet or vent
Rect Protect
Ambient temperature too high or the inlet too Decrease the ambient temperature or remove
close to a heat source the heat source
Protection Check whether the rectifier communication is
indicator on normal. If not, check whether the
(yellow) Load share Alarm Current sharing imbalance communication cable is in normal connection.
If the communication is normal while the
protection indicator is on, replace the rectifier
Power factor compensation internal under
Rect Protect Replace the rectifier
voltage or over voltage
Chapter 5 Alarm Handling 43
Monitoring module
Symptom Causes Handling method
alarms
Protection
Check whether the communication cable is in
indicator Rect Not Respond Rectifier communication interrupted
normal connection
blinks(yellow)
Reset the rectifier. If the protection is triggered
Rect HVSD Rectifier over-voltage
again, replace the rectifier
Two or more recitifiers have the same ID
Rect Failure Contact Emerson for maintenance
number
Fault indictor
Check whether the rectifier communication is
on (red)
Serious current sharing imbalance, normal. If not, check whether the
Rect Failure 501 series modle: current imbalance > 3%; communication cable is in normal connection.
701 series modle: current imbalance > 5% If the communication is normal while the
protection indicator is on, replace the rectifier
Fault indicator
Rect Fan Fails Fan fault Replace the fan
blinks (red)
Replacing rectifier fan

If the rectifier fan is faulty and does not work, it should be replaced. Take the R48-1800 rectifiers as an example, the
replacement procedures are as follows:
1. Use a cross screwdriver to remove the 3 screws from the fixing holes and pull out the front panel.
2. Unplug the power cable of the fan and remove the fan. Install a new fan.
3. Plug the fan power cable. Put the front panel back and fasten it with the 3 screws, as shown in Figure 5-2.
Fixing screw of the fan

Fan
Front panel Fixing screw

of the panel
.
Figure 5-2 Disassembling the front panel
Replacing rectifier
Except replacing the fan, it is recommended not to repair any other part of the module. When faulty, the module
should be replaced, not repaired. See the following procedures to replace the rectifier.
1. Take a new rectifier and check it for any damage from transport.
2. Loosen the fixing screw of the handle of the R48-1800A rectifier with a Phillips screwdriver. Pull out the faulty
rectifier from the rack by grabbing its handle.
Be careful with the rectifier just pulled out from the system, as it could be very hot due to long-term operation. Do not
let it slip away and get damaged.
3. By holding the rectifier handle, push the new rectifier into the slot just vacated and make sure the connection is
good. After a brief delay, the rectifier run indicator will turn on and the fan will start running.
4. Check whether the new rectifier works normally. You should make sure that:
1) The controller recognizes the new rectifier.
2) The new rectifier shares current with other rectifiers.
3) When this new rectifier is pulled out, there is a corresponding alarm and the controller displays the alarm.
If the new rectifier passes all the above tests, the replacement is a success.
5. Push the handle back into the front panel to fix the rectifier with the positioning pin. Fix the fixing screw of the
handle of the R48-1800 rectifier with a Phillips screwdriver.
44 Appendix 1 Technical And Engineering Data
Appendix 1 Technical And Engineering Data
Table 1 Technical data

Parameter
Parameter Description
category
Operating temperature -5C ~ +40C
Storage temperature -40C ~ +70C
Relative humidity 5%RH ~ 95%RH
Environmental
Altitude 2,000m (derating is necessary above 2,000m)
Polution level Level 2
Others No conductive dust or erosive gases. No possibility of explosion
NetSure 701 A41-S3/S5, NetSure 501 A41-S1/S2LN
AC input system PE/220Vac.
Others: 3P + N + PE/ 380Vac
AC input type TN-C, TN-S, TN-C-S, TT
NetSure 701 A4185 Vac290Vac
Input voltage range
NetSure 501 A41, NetSure 501 A9185Vac300Vac
AC input Input AC voltage frequency 45Hz ~ 65Hz
NetSure 701 A41-S125A; NetSure 701 A41-S2/S445A;
NetSure 701 A41-S390A;NetSure 701 A41-S590A;
Max input current
NetSure 501 A91-S137A;NetSure 501 A41-S250A;
NetSure 501 A41-S150A
Power factor 0.99
Over-voltage level Level II
Standard output DC voltage -48Vdc
Rated output DC voltage -53.5Vdc
Output DC voltage -42.3Vdc ~ -57.6Vdc
NetSure 701 A41 275A, load current 225A, battery charge
current 50A
NetSure 501 A41150A, load current 120A, battery charge
Maximum output current
current 30A
DC output NetSure 501 A91275A, load current 225A, battery charge
current 50A
Voltage set-point accuracy 1%
R48-1800A/R48-200089;
Efficiency R48-2000e/R48-3200e/R48-3500e94.5;
R48-2900U90; R48-4000e90
Noise (peak-peak) 200mV (0 ~ 20MHz)
Weighted noise 2mV (300 ~ 3400Hz)
AC input over-voltage alarm point Default: 280 5Vac, cofigurable through controller
AC input over-voltage alarm recovery Default: 270 5Vac, 10Vac lower than the AC input over-voltage
point alarm point
AC input under-voltage alarm point Default: 180 5Vac, configurable through controller
AC input under-voltage alarm recovery Default: 190 5Vac, 10Vac higher than the AC input under-voltage
point alarm point
AC input alarm NetSure 501 A41, NetSure 501 A91: 305 5Vac by default,
and protection cofigurable through controller
AC input over-voltage protection point
NetSure 701 A41: 295 5Vac by default, cofigurable through
controller
NetSure 501 A41, NetSure 501 A91: 295 5Vac by default, 10Vac
AC input over-voltage protection lower than the AC input over-voltage alarm point
recovery point NetSure 701 A41: 285 5Vac by default, 10Vac lower than the AC
input over-voltage alarm point
Appendix 1 Technical And Engineering Data 45
Parameter
category
AC input under-voltage protection point Default: 80 5Vac, configurable through controller
AC input alarm
AC input under-voltage protection Default: 95 5Vac, 10Vac higher than the AC input under-voltage
and protection
recovery point alarm point
DC output over-voltage alarm point Default: -58.0 0.2Vdc, configurable through controller
DC output alarm Default: -57.5 0.2Vdc, 0.5Vdc lower than the over-voltage alarm
DC output over-voltage recovery point
and protection point
DC output under-voltage alarm point Default: -45.0 0.2Vdc, configurable through controller
Default: -45.5 0.2Vdc, 0.5Vdc higher than the under-voltage alarm
DC output under-voltage recovery point
point
DC output alarm
DC output over-voltage proteciton point Default: -59.0 0.2Vdc, configurable through controller
and protection
LLVD Default: -44.0 0.2Vdc, configurable through controller
BLVD Default: -43.2 0.2Vdc, configurable through controller
The rectifiers can work in parallel and share the current. The
Current sharing
unbalanceness is better than 5%
R48-1800AR48-2000R48-2000e:
176Vac input, The rectifier outputs max.power: 100%
85Vac input, The rectifier outputs max. power: 40%
80Vac input, The rectifier low pressure power off
R48-3200R48-2900UR48-3500eR48-3200e
176Vac input, The rectifier outputs 100% power
Derate by input (at 45C)
85Vac input, The rectifier outputs 18.75% power
R48-4000e:
120Vac input, The rectifier outputs 2200W power
85Vac input, The rectifier outputs 1500W power
Output voltage can rise slowly upon rectifier start up. The rise time
Output delay
is configurable
Fan speed adjustable Rectifier fan speed can be set to half or full speed
Rectifier
The rectifier provides over-voltage hardware and software
protection. The hardware protection point is 59.5V 0.5V, and it
requires manual resetting to restore operation. The software
protection point is between 56V and 59V (0.5V above output
voltage, 59V by default), and can be set through the controller
There are two software protection modes, which can be selected
through the software at the host:
1. Lock out at the first over-voltage
Once the output voltage reaches protection point, the rectifier will
Over-voltage protection shut off and hold that state. It requires manual resetting to restore
the operation
2. Lock out at the second over-voltage
When the output voltage reaches the software protection point, the
rectifier will shutdown, and restart automatically after 5 seconds. If
the over-voltage happens again within a set time (default: 5min.
Configurable through controller), the rectifier will shut off and hold
that state. It requires manual resetting to restore the operation
Manual resetting: Resetting can be done manually through the
controller, or by removing the rectifier from system
46 Appendix 1 Technical And Engineering Data
Parameter
category
R48-1800A:
Temperature below 45C, outputs full power
Temperature above 45C, there will be linear derating, that is:
At 55C, output power is 1,600W
At 75C, output power is 800W
At 80C, output power is 0
R48-2000R48-2000e:
Starts at -40C; Temperature below 45C, outputs full power
R48-3200e:
At the ambient temperature of:
Below 45C, outputs full power: 3,000W
Above 45C, there will be linear derating, that is:
At 55C, output power 2,400W
At 60C, output power 1,500W
At 65C, output power: 0
R48-3200:
Starts at -40C; Temperature below 45C, outputs power is 3200W.
Rectifier Temperature derating Temperature above 45C, there will be linear derating, that is:
R48-2900U:
R48-3500e:
At 50C, output power is 3200W;
At 70C, output power is 1450W.
R48-4000e:
Conducted emission
Class A EN55022
Radiated emission
Voltage fluctuation and flash Class A EN61000-3-11
Immunity to EFT Level 4 EN/IEC 61000-4-4
EMC
Immunity to ESD Level 3 EN/IEC 61000-4-2
Immunity to surges Level 4 EN/IEC 61000-4-5
Immunity to radiation Level 2 EN/IEC 61000-4-3
Immunity to conduction Level 2 EN/IEC 61000-4-6
Appendix 1 Technical And Engineering Data 47
Parameter
category
The AC input side can withstand five times of simulated lightning
voltage of 5Kv at 10/700s, for the positive and negative polarities
Lightning respectively. It can withstand five times of simulated lightning surge
protection At AC side current of 20Ka at 8/20s, for the positive and negative polarities
features respectively. The test interval is not smaller than 1 minute. It can
also withstand one event of simulated lightning surge current of
40Ka at 8/20s
Safety regulation IEC60950-1:2001
Acoustic noise 60db (A) (When the ambient temperature is lower than25)
At temperature of 15C ~ 35C and relative humidity not bigger than
90%RH, apply a test voltage of 500Vdc. The insulation resistances
Insulation resistance
between AC circuit and earth, DC circuit and earth, and AC and DC
circuits are all not less than 10M
(Remove the SPD, controller and rectifiers from the system before
the test.) AC loop to DC loop can withstand 50Hz.
Others
DC circuit to earth: 50Hz, 2,500Vac; or 3535Vdc;
AC to DC circuits: 50Hz, 1,000Vac; or 1414Vdc;
Insulation strength
Assistant circuit (not directly connected to the host circuit): 50Hz,
500Vac
For all the three tests above, there should be no breakdown or
flashover within 1min, with leakage current not bigger than 10Ma;
MTBF > 200,000hr
ROHS Compliant with R5 requirement
NetSure 501 A41-S1/S2: 483 360 223
Maximum dimensions NetSure 501 A91-S1: 483 360 445
of the subracks NetSure 701 A41-S1/S2/S3/S5: 483 360 267
NetSure 701 A41-S4: 483 360 400.5
Dimensions
Monitoring module
(mm)(WDH) 85 85 287
M501D/ M500D
R48-1800A, R48-2000, R48-2000e: 87.9 85.3 272
Rectifier R48-3200e, R48-3200, R48-2900U, R48-3500e: 132.3 88 294
Mechanical
R48-4000e:132.3 88 294
Subrack (without
rectifiers and 25
controller)
Weight (kg) Monitoring module
< 0.8
M501D/M500D
R48-1800A, R48-2000, R48-2000e 2.0
Rectifier
R48-3200, R48-2900U, R48-3200, R48-3500e, R48-4000e 3.5
48 Appendix 2 Installation Instruction Of Battery Rack
Appendix 2 Installation Instruction Of Battery Rack
1. Installation Instruction Of Two-Layer And Four-Layer Battery Rack
Packing list
Accessory 1 Accessory 2 Accessory 3 Accessory 4 Accessory 5
Figure 1 Accessory
Table 2 Packing list of the battery rack

Battery rack
Two-layer battery rack Four-layer battery rack
Accessory
Accessory 1 2 4
Accessory 2 8 14
Accessory 3 2 4
Accessory 4 2 2
Accessory 5 0 2
Expansion bolt 4 pieces 4 pieces
Fastener 1 set 1 set
Installation procedures
1. Installation procedures of two-layer battery rack
1) Install accessory 1 and accessory 2 according to Figure 2 (a).
2) Install accessory 3 according to Figure 2 (b).
Accessory 1
Accessory 3
Accessory 2
(a) (b)
Figure 2 Installation procedure of accessory 1 ~ accessory 3
Appendix 2 Installation Instruction Of Battery Rack 49
3) Install accessory 2 and accessory 4 according to Figure 3.
Accessory 4
Accessory 2
Figure 3 Installation procedure of accessory 2 and accessory 4
2. Installation procedures of four-layer battery rack

1) Install accessory 1, accessory 2 and accessory 3 according to Figure 2 (a) and Figure 2 (b).
2) Install accessory 5 according to Figure 4 (a).
3) Install accessory 2 and accessory 4 according to Figure 4 (b).
Accessory 4
Accessory 2
(a) (b)
Figure 4 Installation procedure of accessory 2, accessory 4 and accessory 5
50 Appendix 2 Installation Instruction Of Battery Rack
2. Installation Instruction Of Three-Layer Battery Rack
Packing list
Accessory 1 Accessory 2 Accessory 3 Accessory 4
Figure 5 Accessory
Table 3 Packing list of the battery rack

Accessory Accessory number
Accessory 1 2
Accessory 2 6
Accessory 3 3
Accessory 4 2
Expansion bolt 4 pieces
Fastener 1 set
Installation procedures
1. Install accessory 1 and accessory 2 according to Figure 6 (a).
2. Install accessory 3 according to Figure 6 (b).
Accessory 2
Accessory 1 Accessory 3
(a) (b)
Figure 6 Installation procedure of accessory 1 ~ accessory 3
Appendix 2 Installation Instruction Of Battery Rack 51
3. Install accessory 2 and accessory 4 according to Figure 7.
Accessory 2
Accessory 4
Figure 7 Installation procedure of accessory 2 and accessory 4
3. Fixing The Battery Rack
1. Fix the battery rack to the ground according to the installation dimensions shown in Figure 8. The fixing bolts are
accessories.
575
600 480
600
Figure 8 Installation dimensions (unit: mm)
2. Fix the subrack power system onto the top of the battery rack. Refer to 2.3 Mechanical Installation.
Appendix 3 Wiring Diagram 52
Appendix 3 Wiring Diagram
DU power unit Rear view

17
DU
0V
To MFU positive expansion busbar
W81+W82
7-29 8-QF18
1 8-QF17 1
2 2
Three-phase AC input
PL 1
B QFA
L1 L2 L3 N
TO MFU unit PL busbar 1 3 5 7
25-N/26-N/27-N/228-N/29-N
Controller motherboard switch 7
M221S Front view MFU door connected ground 2 4 6 8
21-N/22-N/23-N/24-N
9-BUS+-2 W80 W80 9-BUS+-1W80
22-L/25-L/28-L
23-L/26-L/29-L
21-L/24-L/27-L
W80 X7-2
8-NPL-QFD
X6-1 X5-1
13-J8-1
13-J8-3
13-J8-5
13-J8-2
8-PL-QFD
13-J7-1
W80 W80 W80

8-PL-1
11-2
11-1
W02
W01 W01W01
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 1
User interface board 1 13
Module subrack Rear view
24-CAN+
24-CAN-
W2453X1
13-J8-8
8-QFB1-1
8-QFB2-1
13-J8-7
13-J8-4
13-J7-2
8-PL-1
9-BUS+-1
13-J8-6
8-B--1
10-1
10-2
6
Shelf 1
TO MFU unit PL busbar To the positive busbar of the MFU
W2453X1
4- 4+ 2- 2+ DO4 DO2
3- 3+ 1- 1+ DO3 DO1
24 23 22 21
W80 W80 H4 H3 H2 H1
X3-2
W80 W80 W80 W80 W80
W80 L
W01 L
W01 L
W01 L
W01
W02 W02 W02 W02
N N N N
X3-1
PE PE PE PE
J3
P W04 P W04 P W04 P W04 7-4 7-2
MFU DC power
8 12 W05
wiring diagram
Rear top view
J4
MFU
9
J6 1
2 3
1
2 3
1
2 3
1
2 3
5 4 5
6
4 5
6
4 5
6
4 5
6
TO the user BUS+
protective
PE
0V 1 8 12
earth J8 J7
1 2 W80
2 1 7-35/7-47/7-49/7-50 W80
3 9-2 5-3 W07 2 X5-1/X6-1 W80
4 29
H9
28
H8
27
H7
26
H6
25
H5
L
W01 L
W01 L
W01 L
W01 L
W01
W80+W81+W82 To the positive Busbar N
W02 N
W02 N
W02 N
W02 N
W02
7-29 P
PE
W04 P
PE
W04 P
PE
W04 P
PE
W04 P
PE
W04
1 1 1 1
QFD16
QFD1
QFD3
QFD2
W80
2 2 2 2 1
2 3
1
2 3
1
2 3
1
2 3
1
2 3
7-28
7-30
4 5 4 5 4 5 4 5 4 5
PL 6 6 6 6 6
TO DU unit PL bar 12
KM2
W80 1 1
QFB1
W80
QFB2
7-39
7-31 PL
7-41
W80 10
7-46 1 RB 2 2
1 2
W05
15-J7 2 2 1
1 8-B-
7-22
7-20
7-44
To the Negative Busbar

W80 W80
Figure 9 NetSure 501 A91-S1 wiring diagram
18
M34C3C1
W06
DCSPD
13-J3-1+
15
13-J3-1-
J2 J1 M2433X2
12-1 1 7-39
12-2 2
1
8-PL-1 2 7-41
3 J3 J1 J2 J4
J5 J6 J7
PE v+ v-
8-PL-2
5-2
9-2
W06 W06 W06
M221S Front view
9-BUS+-1 W80
W80 W80
X6-1 X5-1 W80 W80 W80 W80 W80 W80
9-BUS+-1
13-J8-1
13-J8-3
13-J8-5
13-J8-2
13-J7-1
18-J1-2
18-J1-1
8-PL-1
X7-2
11-2
11-1
W2453X1
W2453X1
4- 4+ 2- 2+ DO4 DO2
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
3- 3+ 1- 1+ DO3 DO1
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
Single-phase AC input(SPD)
24-CAN+
24-CAN-
User interface board 1
8-QFB2-2
8-QFB3-2
8-QFB4-2
8-QFB1-2
9-BUS+-1
8-PL-1
13-J8-8
10-1
10-2
13-J8-4
13-J8-7
13-J7-2
13-J8-6
3 2 1
W06 15-J4-1
J3
QFA2 SPD1 QFA
X10-2 W03
W80 W80 W06 15-J4-2 X10-1 W03
W80 12
3-4
1-4
X3-2
L N
J4
W80 W80 LO NO
W80 J6 1 3 N 1 3
W80
1 8 12
J8 J7 2 4 PE L
2 4
2-N
W03
1-2
W80 W03
MFU DC power 3-2 2-N
wiring diagram
8 W03
W03 W03
MFU Rear top view Conneted earthing terminal
21-N/24-N
21-L/24-L
23-N
22-N
22-L
23-L
5 9
PE BUS+ W01 W02
TO the user protective 0V
earth
1 2
W06 15-J5 W06 15-J6 7-47/7-49/7-50 W80
2 3 9-2 Module subrack Rear view
5-3 W07 1 12-1 W84
2-PE W03 6 TO MFU unit PL busbar To the positive busbar of the MFU
To the positive Busbar Shelf 1
W80 W80 24 23 22 21
7-27 7-29 H4 H3 H2 H1
L
W01 L
W01 L
W01 L
W01
1 1 1 1 1 1 W02 W 02 W02 W02
QFD6
QFD5
QFD4
QFD3
QFD2
QFD1
11
N N N N
X3-1
PE PE PE PE
2 2 KM1
W80 2 2 2 2
P W04 P W04 P W04 P W04 7-4 7-2
W80
W05
7-45
7-43
PL NPL
2 3 2 3 2 3 2 3
1 1 1 1
W80
18-J2-3 2 1
4 5 4 5 4 5 4 5
7-26
7-24
6 6 6 6
7-31 NPL
7-46
W80 7-35 1 12 W84
KM2 W80
9-BUS+-1
W06 1 1
18-J2-1
W80
QFB1
QFB2
18-J2-2
15-J7 2
PL 10 2 2
RB
2 1
1 8-B-
2 1
7-22
7-20

W80
W80
Door connected ground
8-NPL-QFD
X12-2
Controller motherboard switch
8-QFB1-1
8-PL-QFD
W80 W80 W80
11-1
11-2
7
M820B
51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99
52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100
12-1
12-2
8-QFB2-1
W80 W80 User interface board 1
9-BUS+-2 W80 9-BUS+-1 W80
W80 X9
X6-1 X5-1
W80
J6 J7 J8 J9
13-J2-1
13-J2-4
13-J2-3
8-PL-1
13
IB2
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Single-phase AC input
24-CAN+
24-CAN-
J3 J4 J5
8-PL-1
13-J2-2
9-BUS+-1
8-B--1
10-1
10-2
1
QFA
W80 W80
X3-2
W80 W80 W80 J2 L N
W80 4 3 J11 J12 1 3
2 1
MFU DC power
wiring diagram
8
MFU Rear top view W80
2 4
5 9
PE BUS+
0V
1
2
21-N/24-N
21-L/24-L
2 1 7-35/7-47/7-49/7-50 W80
3 9-2 5-3 W07
22-L
23-N
23-L
22-N
2 X5-1/X6-1 W80
4 3 W01 W02
To the positive Busbar Module subrack

Rear top view
W82+W81+W80 W82+W81+W80
7-59 7-60
6 TO MFU unit PL busbar To the positive busbar of the MFU
S helf 1
1 1 1 1
QFD4
QFD3
QFD2
QFD1
24 23 22 21
1 1 1 1 11 H4 H3 H2 H1
QFD8
QFD7
QFD6
QFD5
KM1
2 2 2 2 W01 W01 W01 W01
2 2 2 2 W80 W80 L L L L
NPL
7-79
7-81
W02 W02 W02 W02

N N N N
X3-1
PL P
PE
W04 P
PE
W04 P
PE
W04 P
PE
W04 7-4 7-2
2 1 W80 W05
7-56
7-55
W80 7-31 NPL 1

2 3
1
2 3
1
2 3
1
2 3
4 5 4 5 4 5 4 5
W80 7-46 6 6 6 6
1 12
W80 KM2 W80 1 1
QFB2
QFB1
2
7-80
7-82
PL 10 2 2
RB
1 2
1 8-B-
2 1
7-22
7-20
7-44

W80 W80
Three-phases AC input
1
QFA
L1 L2 L3 N
1 3 5 7
MFU Door connected ground

Front view
7
M221S 2 4 6 8
21-N/22-N/23-N
X7-2
9-BUS+-2 W80 W80 9-BUS+-1 W80
W80
21-L
22-L
23-L
X6-1 X5-1 W80
13-J8-1
W02
13-J8-3
13-J8-5
13-J8-2
13-J7-1
W80 W80 W80W80
8-NPL-QFD
8-PL-QFD
W01 W01 W01
12-2
12-1
11-2
11-1
8-PL-1
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
13
W2453X1
Module subrack
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 6 TO MFU unit PL busbar To the positive busbar of the MFU
Shelf 1
24-CAN+
W2453X1
4- 4+ 2- 2+ DO4 DO2
24-CAN-
8-QFB1-1
3- 3+ 1- 1+ DO3 DO1
13-J8-8
23 22 21
13-J8-7
13-J8-4
13-J7-2
8-PL-1
8-QFB2-1
9-BUS+-1
8-B--1
13-J8-6
10-1
10-2
H3 H2 H1
1 1 1
-48V
W80W80
X3-2 W80 W80 7-2 X3-1
W80 W80
J3
W80
W80 10 10 10
0V 7-4 W05
12 W04 W04 W04
J4
PE PE PE
J6 W02 W02 W02
N N N
MFU DC power
wiring diagram
8 1 8 12 W01 W01 W01
MFU Rear top view J8 J7
L L L
W80
5 9
PE BUS+
TO the user protective 0V
earth 1
2
2 1 7-35/7-47/7-49/7-50 W80
4 3 9-2 5-3 W07 2 X5-1/X6-1 W80
3
To the positive Busbar
W80+W81+W82 W80+W81+W82
7-29 7-27
11
1 1 1 1 1
QFD5
QFD4
QFD2
QFD1
KM1
QFD3
W80 W80
7-45
7-43
2 2 2 2 2
PL NPL W80
2 1
7-28
7-30
W80 7-31
W80
NPL
7-46
1
12
KM2 W80 1 1
QFB2
QFB1
W80
7-39
7-41
2
PL 10 2 2
RB
1 2
1 8-B-
2 1
7-22
7-20
7-44

W80 W80
MFU Door connected ground

Front view
7
M221 S
9-BUS+-2 W80 W80 9-BUS+-1 W80

W80 X7-2
X6-1 X5-1
8-NPL-QFD
13-J8-1
13-J8-3
13-J8-5
13-J8-2
13-J7-1
W80
8-PL-QFD
W80 W80
8-PL-1
11-2
11-1
1
QFA
User interface board 1
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 13
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 W2453X1
L1 L2 L3 N
1 3 5 7
24-CAN+
24-CAN-
W2453X1
4- 4+ 2- 2+ DO4 DO2
13-J8-8
13-J8-4
13-J8-6
13-J8-7
13-J7-2
8-QFB1-1
9-BUS+-1
8-QFB2-1
10-1
8-PL-1
10-2
8-B--1
3- 3+ 1- 1+ DO3 DO1
W80 W80 2 4 6 8
21-N/22-N/23-N/24-N
X3-2
W80 W80 W80 W80 W80
J4 J3
21-L/24/L
W80
12
22-L
23-L
J6
MFU DC power
wiring diagram 8 Rear top view 1 8 12 W01 W01W01 W02
MFU 5 9 J8 J7
PE BUS+ W80
TO the user protective 0V Module subrack
earth 1
2 6
Shelf 1
2 1 7-35/7-47/7-49/7-50 W80
4 3 9-2 5-3 W07 24 23 22 21
H4 H3 H2 H1
2 X5-1/X6-1 W80 1 1 1 1
-48V
3
W80+W81+W82
7-29 7-2 X3-1
1 1 1 1 To the positive Busbar
QFD12
QFD2
QFD1
QFD3
10 10 10 10
0V 7-4 W05
2 2 2 2 W04 W04 W04 W04
PE PE PE PE
PL W02 W02 W02 W02
N N N N
W80 L W01 L W01 L W01 L W01
7-28
W80 7-31 7-30
W80 7-46
1 12
W80 KM2 W80 1 1
QFB2
QFB1
7-41
2
7-39
PL 10 2 2
RB
1 2
1 8-B-
2 1
7-22
7-20
7-44

W80 W80
18
M34C3C1
J2 J1
12-1 1 7-39 W06
DCSPD
13-J3-1+
13-J3-1-
W84 12-2 1 15
8-PL-1
2
2 7-41 W84 M2433X2
3
J3 J1 J2 J4
J5 J6 J7
PE v+ v-
8-PL-2
5-2
9-2
W06 W06 W06
W2453X1
W2453X1
4- 4+ 2- 2+ DO4 DO2
3- 3+ 1- 1+ DO3 DO1
Door connected ground
M221S Front view
J4 J3
W06 15-J4-1
9-BUS+-2 W80 W80 9-BUS+-1 W80 W06 15-J4-2 Single-phase AC input
W80
X6-1 X5-1
X7-2
W84 W84 W80W80
12
J6
13-J8-1
13-J8-3
13-J8-5
13-J8-2
13-J7-1
8-NPL-QFD
18-J1-2
18-J1-1
8-PL-QFD
11-2
11-1
W80 3 2 1
QFA2 SPD1 QFA
12
8-PL-1
1 8 W03
X10-1 W03
J8 J7
3-4
1-4
LO NO L N
W80 1 3 N 1 3
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
PE
L
2 4 2 4
24-CAN+
24-CAN-
2-N
13-J8-8
8-PL-1
13-J8-7
8-QFB2-1
8-QFB1-1
13-J8-4
13-J8-6
9-BUS+-1
13-J7-2
W03
1-2
10-1
10-2
W03
5-4 3-2 2-N
X10-2 W03W03 W03
W80 W80 W80
X3-2
21-N/24-N
W80
21-L/24-L
W80 W80
W80
23-N
22-N
22-L
23-L
W01 W02
MFU DC power
wiring diagram
8
MFU Rear top view
Module subrack
5 9
BUS+ 6 TO MFU unit PL busbar To the positive busbar of the MFU
PE 0V
Shelf 1
TO the user protective
24 23 22 21
earth 1 H4 H3 H2 H1
2 1 1 1 1
-48V
15-J6 2 W06 15-J6 1 7-35/7-47/7-49/7-50
W06 W80
4 3 9-2 5-3 W07 2 X5-1/X6-1 W80 7-2 X3-1
2-PE W03 3
12-1
W84 To the positive Busbar 10 10 10 10
0V 7-4 W05
W80 W80 W04 W04 W04 W04
PE PE PE PE
7-29 7-27 W02 W02 W02 W02
N N N N
1 1 1 1 1 1 1 1
QFD12
QFD11
QFD10
QFD9
QFD8
QFD2
QFD1
QFD3
11 L W01 L W01 L W01 L W01

2 2 2 2 KM1 W80 2 2 2 2
W80
7-45
7-43
PL NPL
W80
W84 18-J2-3 2 1
7-28
7-30
W80 7-31
NPL
W80 7-46 W84
1 W84 12 W84
9-BUS+-3
W06 15-J7 KM2

18-J2-2
1 1
18-J2-1
QFB2
QFB1
2
PL 10 2 2
RB
1 2
1 8-B- 2 1
7-22
7-20
To the Negative Busbar W80
DU 17
DU
0V
MFU
W81+W82
7-60
1 1 1 1 1 1
8-QF8
8-QF7
8-QF6
8-QF5
8-QF4
8-QF3
2 2 2 2 2 2
PL NPL
W80 MFU Door connected ground

Controller motherboard switch7
Front view
8-NPL-QFD
M820B
X12
8-PL-QFD
8-QFB1-1
W80 W80 W80
11-1
11-2
51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 1
QFA
52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100
L1 L2 L3 N
12-1
12-1
8-QFB2-1
User interface board 1 1 3 5 7

W80 W80
W80
9-BUS+-2 W80 9-BUS+-1 W80 2 4 6 8
J6 J7 J8 J9
X9
X4-2 X5-1 W80 13
13-J2-1
13-J2-4
21-L/24-L
8-PL-1
IB2
13-J2-3
21-N
22-N
23-N
24-N
22-L
23-L
W01 W01 W01 W02
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
J3 J4 J5
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
24-CAN+
24-CAN-
9-BUS+-1
8-PL-1
Module subrack
13-J2-2
8-B--1
10-1
10-2
6
W80W80 J2 Shelf 1
X3-2 W80W80
4 3 J11 J12 24 23 22 21
2 1 H4 H3 H2 H1
W80 1 1 1 1
W80 -48V
W80
MFU DC power 8 7-2 X3-1
wiring diagram MFU Rear top view 9
5
PE BUS+ 10 10 10 10
0V 7-4 W05
TO the user protective 0V W04 PE
W04
PE
W04 PE
W04
earth PE
1 W02 W02 W02 W02
2 N N N N
2 1 7-35/7-47/7-49/7-50 W80 W01 L W01 W01 L W01
L
4 3 9-2 5-3 W07 2 X5-1/X6-1 W80
L
3
W80 W80
7-59 7-60
1 1 1 1 1 1
QFD18
QFD11
QFD10
QFD9
QFD1
QFD2
11 DU NPL
KM1
2 2 2 2 2 2
W80 W80
7-79
7-81
PL NPL
W80
2 1
7-56
7-55
DU PL
NPL
W80 7-31 W80

12
KM2 W80
7-46 1 1 1
QFB2
QFB1
W80
7-80
7-82
10 2 2
2 RB
1 2
PL
1 8-B-
2 1
7-22
7-20
7-44

W80 W80
18
M34C3C1
J2 J1
12-1 1 7-39 DCSPD
W06
13-J3-1+
13-J3-1-
W84 12-2 1 15
8-PL-1
2
2 7-41 W84 M2433X2
3
J3 J1 J2 J4
J5 J6 J7
PE v+ v-
8-PL-2
9-2
5-2
W06 W06
W06
W2453X1
4- 4+ 2- 2+ DO4 DO2
W2453X1
3- 3+ 1- 1+ DO3 DO1
M221S Front view
J4 J3
W06 15-J4-1
9-BUS+-2 W80 9-BUS+-1 W80 W06 15-J4-2
W80
X6-1 X5-1
W80 W84 W84 W80 W80
12
J6
13-J8-1
13-J8-3
X7-2
13-J8-5
13-J8-2
13-J7-1
18-J1-2
18-J1-1
8-NPL-QFD
11-2
11-1
W80
8-PL-QFD
3 2 1
8-PL-1
1 8 12 QFA2
W03 SPD1 QFA
J8 J7 X10-1 W03
3-4
1-4
LO NO L N
W80 1 3 N 1 3
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
PE L
24-CAN+
2 4 2 4
24-CAN-
13-J8-8
13-J8-4
13-J8-7
8-PL-1
13-J7-2
9-BUS+-1
8-QFB2-1
8-QFB1-1
13-J8-6
2-N
10-1
10-2
1-2
W03 W03
X10-2 5-4 3-2 2-N
W80 W80 W03 W03 W03
W80
X3-2
21-N/24-N
W80
21-L/24-L
W80 W80
22-N
23-N
25-N
W80
22-L
25-L
23-L
MFU DC power W07 W01 W02W07
wiring diagram
8
MFU Rear top view
9 Module subrack
5
PE BUS+ 6 TO MFU unit PL busbar To the positive busbar of the MFU
TO the user protective 0V Shelf 1
earth
1 24
H4
23
H3
22
H2
21
H1 -48V 25
H5
2 W08
W06 15-J6 1 1 1 1 1
W06 15-J6 2 1 7-35/7-47/7-49/7-50 W80

4 3 9-2 5-3 W07 2 X5-1/X6-1 W80 7-2 X3-1
2-PEW03 3
To the positive Busbar
12-1
W84 10 10 10 10 0V W08 10 7-4 W05
W80 W80 W04 W04 W04 W04
PE PE PE W04
7-29 7-27 PE PE
W02 W02 W02 W02 W02
1 1 1 1 1 1 1 1 N N N N N
QFD10
QFD8
QFD7
QFD6
QFD2
QFD1
QFD9
QFD3
11 L W01 L W01 L W01 L W01 L W01

2 2 2 2 W80 KM1 W80 2 2 2 2
7-45
7-43
PL NPL
W80
W84 18-J2-3 2 1
7-28
7-30
W80 7-31 NPL

W80 7-46
1 W84
W84
9-BUS+-1
12
15-J7 W84
18-J2-1
KM2
18-J2-2
W06 1 1
QFB2
QFB1
2
10 2 2
PL
RB
1 2
1 B- 2 1
7-22
7-20

W80
Appendix 4 Shematic Diagram 60
Appendix 4 Shematic Diagram
User interface
board
PD1 W2453X1
User-defined ST1 MB
AC Output Temperature Sensor Controller QFD1
No M221S or
Class C SPD Lo ST2
QFA2 M222S
SPD1 Temperature Sensor NPL
Optional QFD6
H1 KMD1
LLVD Contactor
Mains Input QFD7
H2
QFA1
N PL
W34C3C1
QFD10
L
PD2
H3
PE
KMD2 BLVD Contactor

H4
RS1
H5 QFB1
Battery 1
QFB2
Battery 2 Positive Busbar
CAN
DC SPD
SPD2
M2433X2
AC Distribution Unit -48V DC Distribution Unit 1

0V
Figure 17 Schematic diagram of NetSure 501 A91

PD1
W2453X1
User-defined
AC Output
ST1 MB

Temperature Sensor
QFD1
No
C M221S or
Lo ST2
Class C SPD M222S
SPD1 QFA2 NPL
Temperature Sensor
Optional QFD4
H1 KMD1

LLVD Contactor
Mains Input QFD5
H2
QFA1
N W34C3C1 PL
QFD6
L
PE H3
KMD2
BLVD Contactor
H4
RS1
CAN 1
QFB1
Battery 1
2
QFB2 Positive Busbar
Battery 2

DC SPD
SPD2
M2433X2
1
AC Distribution Unit -48V
0V DC Distribution Unit 1
User interface
board
PD1
M A4 C5U3 1
ST1 MB
Temperature Sensor Contoller QFD1
M820B
ST2
Tem perature Sensor NPL
Op tional
QFD4
H1 KMD1
LLVD Contactor
Mains Input QFD5
H2
QFA1 PL
N
QFD8
L
H3
PE
KMD2 BLVD Contactor
H4
RS1
CAN
QFB1 Battery 1
QFB2 Battery 2 Positive Busbar
AC Distribution Unit DC Distribution Unit 1
User interface
board
PD1
W2453X1
ST1 MB
Temperature Sensor
Controller
QFD1
M221S or
ST2
M222S
Temperature Sensor
NPL
Optional QFD4
H1 KMD1
LLVD Contactor
Mains Input
H2
QFA1 QFD5
N PL
W
V H3
U
PE
KMD2
BLVD Contactor
CAN
RS1
QFB1
Battery 1
Battery 2
User interface
board
PD1
W2453X1
ST1 MB
Temperature Sensor Controller
M221S or
ST2
M222S
Temperature Sensor
Optional
H1
Mains Input QFD1

H2
QFA1
N PL
QFD12
W
V H3
U
PE
KMD2
H4 BLVD Contactor
RS1
CAN
QFB1
Battery 1
Battery 2
User interface
board
PD1
W2453X1
User-defined
AC Output
ST1 MB
Temperature Sensor Controller
QFD1
No M221S or
Class C SPD Lo ST2
QFA2 M222S
Optional QFD8
H1 KMD1
LLVD Contactor
Mains Input QFD9
H2
QFA1
N PL
W34C3C1
QFD12
L
PD2
H3
PE
KMD2
BLVD Contactor
H4
RS1
CAN
QFB1
Battery 1
QFB2
DC SPD SPD2
M2433X2

0V
User interface
board
PD1
MA4C5U31
ST1 MB
Temperature Sensor Controller QFD11
QFD1
M820B
ST2
Temperature Sensor NPL NPL
Optional
QFD4 QFD14
H1 KMD1
LLVD Contactor
Mains Input QFD5
H2 QFD15
QFA1
N PL
PL
QFD10
W QFD18
V H3
U
PE
KMD2 BLVD Contactor
H4
RS1
CAN QFB1
Battery 1
QFB2 Positive Busbar Positive Busbar
Battery 2

DC Distribution Unit 1
User interface
board
PD1 W2453X1
User-defined ST1 MB
AC Output Temperature Sensor Controller QFD1
No M221S or
Class C SPD Lo ST2
QFA2 M222S
Optional QFD6
H1 KMD1
LLVD Contactor
Mains Input QFD7
H2
QFA1
N PL
W34C3C1
QFD10
L
PD2
H3
PE
KMD2 BLVD Contactor

H4
RS1
H5 QFB1
Battery 1
QFB2
CAN
DC SPD
SPD2
M2433X2

0V
68 Appendix 5 Glossary
Appendix 5 Glossary
Abbreviation Full word

Amb.Temp Ambient Temperature
Batt Battery
BC Boost Charging
BLVD Battery Lower Voltage Disconnection
Cap Capacity
CommMode Communication Mode
CurrLimit Current Limit
CycBC Cyclic Boost Charging
Con Alarm Voice Control Alarm Voice
Hist Alarm Historical alarm
HVSD High Voltage Shutdown
InitParam Initialize Parameters
InitPWD Initialize Password
LLVD Load Low Voltage Disconnection
LVD Low Voltage Disconnection
MCB Miniature Circuit Breaker
Ph-A Phase A
PWD Password
Rect Rectifier
Shunt coeff Shunt Coefficient
SM Supervision module (controller)
SPD Surge Protection Device
SW Version Software Version
Sys System
Temp Temperature
Temp Comp Temperature Compensation
Volt Voltage

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NetSure 701 A41, NetSure 501 A41, NetSure 501 A91

Subrack Power system User Manual

Copyright 2012 by Emerson Network Power Co., Ltd.

Emerson Network Power Co., Ltd.

VI. Dangerous energy

II. Cable connection

III. Binding the signal lines

Chapter 1 Overview ............................................................................................................................................................ 1

1.1 Model Information ................................................................................................................................................. 1

1.2 Composition And Configuration ............................................................................................................................ 1

1.3 Features ................................................................................................................................................................ 4

Chapter 2 Installation Instruction ......................................................................................................................................... 5

2.1 Safety Regulations ................................................................................................................................................ 5

2.2 Preparation ........................................................................................................................................................... 5

2.3 Mechanical Installation.......................................................................................................................................... 6

2.4 Electrical Installation ............................................................................................................................................. 9

Chapter 3 Installation Testing............................................................................................................................................ 16

3.1 Installation Check And Startup ............................................................................................................................ 16

3.2 Basic Settings ..................................................................................................................................................... 16

3.3 Alarm Check And System Operation Status Check ............................................................................................ 17

3.4 Final Steps .......................................................................................................................................................... 18

Chapter 4 Use Of Controller .............................................................................................................................................. 19

4.1 Control Keypad And Indicator ............................................................................................................................. 19

4.2 LCD Menu Tree .................................................................................................................................................. 20

4.3 WEB Interface Operation .................................................................................................................................... 30

4.5 Serial Bootloader Interface Operation ................................................................................................................. 37

Chapter 5 Alarm Handling ................................................................................................................................................. 41

5.1 Handling Alarms.................................................................................................................................................. 41

5.2 Handling Rectifier Fault....................................................................................................................................... 42

Appendix 1 Technical And Engineering Data .................................................................................................................... 44

Appendix 2 Installation Instruction Of Battery Rack .......................................................................................................... 48

1. Installation Instruction Of Two-Layer And Four-Layer Battery Rack ..................................................................... 48

2. Installation Instruction Of Three-Layer Battery Rack............................................................................................. 50

3. Fixing The Battery Rack........................................................................................................................................ 51

Appendix 3 Wiring Diagram............................................................................................................................................... 52

Appendix 4 Shematic Diagram .......................................................................................................................................... 60

Appendix 5 Glossary ......................................................................................................................................................... 68

1.1 Model Information

Brand name of the power supply system

Figure 1-1 Model information

1.2 Composition And Configuration

Figure 1-2 NetSure 501 A41- S1/S2 system structure

Figure 1-3 NetSure 501 A91-S1 system structure

Figure 1-4 NetSure 701 A41 S2/S4 system structure

Figure 1-5 NetSure 701 A41-S1/S3/S5 system structure

Figure 1-6 NetSure 701 A41-S5 system structure

Table 1-1 Configuration of fixed- configuration system

Chapter 2 Installation Instruction

2.1 Safety Regulations

Table 2-3 DC load cable selection

2.3 Mechanical Installation

Installed on battery bracket

Figure 2-1 Cabinet and rack installation

Figure 2-2 Installed in the cabinet system

Figure 2-3 Installation size of NetSure 501 A41 (unit: mm)

Figure 2-4 Installation size of NetSure 501 A91 (unit: mm)

Figure 2-5 Installation size of NetSure 701 A41-S1 (unit: mm)

Figure 2-6 Installation size of NetSure 701 A41-S2/S3 (unit: mm)

Figure 2-7 Installation size of NetSure 701 A41- S4 (unit: mm)

2.4 Electrical Installation

2.4.1 Power System Cabling Method

Cabling from the top of the power system

Cable outlet area