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ASME Section VIII, Division 1, 2015 Edition Excel Design Softwares Excel PV 2016

Excel Design Softwares


Purchaser: Excel Design Softwares Vessel Name: 40" ID Sample Tank
Tag Number: 0 Mark Number: S1
Designer: Irfan Shaikh Date Printed: 17/11/2015

Cylindrical Shell Design Information

Design Pressure: 480.000 psi Design Temperature: 250 F


Static Head: 4.329 psi Long. Joint Efficiency: 70 %
Shell Material: SA 516 Gr.70 Sec:IID,Tab:1A(pg18,ln8(2013)), (pg14,ln28(2011)), (pg 14,ln28 (2010))

Shell Length: 120.0000 in. Stress at Design temperature: 20000 psi


Inside Diameter: 40.0000 in. Stress at 70 F temperature: 20000 psi
Inner Corrosion Allowance: 0.0300 in. Extreme Fiber Elongation: 1.84 %
Outer Corrosion Allowance: 0.0000 in. Minimum Thickness : 0.12375 in.
Circ. Joint Efficiency: 70 %
Shell Estimated Volume: 652.80 US Gal.
Shell Surface Area: 106.03 ft ShellEstimated Weight: 3226.10 lb

Cylindrical Shell Design Calculations


Required Thickness at 250 F:
tc(a) = P * R / (S * E - 0.6 * P) {Paragraph UG-27(c)(1)}
tc(a) = 484.3 * 20.03 / ( 20000 * 0.7 - 0.6 * 484.3 ) = 0.7076 in.

tc(b) = P * R / (2 * S * E + 0.4 * P) {Paragraph UG-27(c)(2)}


tc(b) = 484.3 * 20.03 / ( 2 * 20000 * 0.7 + 0.4 * 484.3 ) = 0.3441 in.

tr = Max (tc(a), tc(b), tm) + CA + CA + PA tr = Max (0.7076, 0.3441, 0.1238) + 0.03 + 0 + 0 = 0.7376 in.

Maximum Allowable Working Pressure, Corroded at 250 F:


Pc(a) = S * E * t / (R + 0.6 * t) {Paragraph UG-27(c)(1)}
Pc(a) = 20000 * 0.7 * 0.72 / ( 20.03 + 0.6 * 0.72 ) = 492.620 psi

Pc(b) = 2 * S * E * t / (R - 0.4 * t) {Paragraph UG-27(c)(2)}


Pc(b) = 2 * 20000 * 0.7 * 0.72 / ( 20.03 - 0.4 * 0.72 ) = 1021.173 psi

MAWP = Min (Pc(a), Pc(b)) - Ps MAWP = Min (492.6205, 1021.1731) - 4.3287 = 488.292 psi

Maximum Allowable Pressure, New at 70 F: {Paragraph UG-27(c)(1)}


Pc = S * E * t / (R + 0.6 * t) MAP = Pc - Ps
Pc = 20000 * 0.7 * 0.75 / ( 20 + 0.6 * 0.75 ) = MAP = 513.4474 - 0 = 513.447 psi

Extreme Fiber Elongation: {Paragraphs UG-79}


EFE = 50 * (t / Rf) * (1 - Rf / Ro)
EFE = 50 * (0.75 / 20.375 ) * ( 1 - 20.375 / ) = 1.84 %
The extreme fiber elongation does not exceed 5%.

Nominal Shell Thickness Selected = 0.75 in.


ASME Section VIII, Division 1, 2015 Edition Excel Design Softwares Excel PV 2016
Excel Design Softwares
Purchaser: Excel Design Softwares Vessel Name: 40" ID Sample Tank
Tag Number: 0 Mark Number: H1
Designer: Irfan Shaikh Date Printed: 17/11/2015

Top Head Design Information

Design Pressure: 480.000 psi Design Temperature: 250 F


Static Head: 0.000 psi Joint Efficiency: 100 %
Head Material: SA 516 Gr.70 Sec:IID,Tab:1A(pg18,ln8(2013)), (pg14,ln28(2011)), (pg 14,ln28 (2010))
Stress at Design temperature: 20000 psi
Dish Type: Elliptical Stress at 70 F temperature: 20000 psi
Inside Diameter: 40.0000 in. Minimum Thickness : 0.12375 in.
Extreme Fiber Elongation: 6.79 %
Inner Corrosion Allowance: 0.0300 in. Head Depth (h): 10.0000 in.
Outer Corrosion Allowance: 0.0000 in. K Factor=(1/6)*(2+(D/(2*h))): 1.0000
Thinning Allowance: 0.0300 in. K Factor(corroded): 0.9960
Polishing Allowance: 0.0000 in. Skirt/Straight Flange Length: 2.00 in.

Head Design Calculations


Required Thickness at 250 F: {Appendix 1-4(c)}
tc() = P * D * K / (2 * S * E - 0.2 * P)
tc() = 480 * 40.06 * 0.996 / ( 2 * 20000 * 1 - 0.2 * 480 ) = 0.4800 in.
tr = Max (tc, tm) + CA + CA + TA + PA tr = Max (0.48, 0.1238) + 0.03 + 0 + 0.03 + 0 = 0.5400 in.

Maximum Allowable Working Pressure, Corroded at 250 F: {Appendix 1-4(c)}


Pc() = 2 * S * E * t / (K * D + 0.2 * t)
Pc() = 2 * 20000 * 1 * 0.565 / ( 0.996 * 40.06 + 0.2 * 0.565) = 564.810 psi
MAWP = Pc - Ps MAWP = 564.8097 - 0 = 564.810 psi

Maximum Allowable Pressure, New at 70 F: {Appendix 1-4(c)}


Pc() = 2 * S * E * t / (K * D + 0.2 * t) MAP = Pc - Ps
Pc() = 2 * 20000 * 1 * 0.595 / ( 1 * 40 + 0.2 * 0.595) = MAP = 593.2351 - 0 = 593.235 psi

Extreme Fiber Elongation: {Paragraphs UG-79}


EFE = 75 * (tn / Rf) * (1 - Rf / Ro)
EFE = 75 * (0.625 / 6.9063 ) * ( 1 - 6.9063 / ) = 6.79 %
The EFE exceeds 5 % and the thickness exceeds 5/8 inch. Heat treatment per UCS-56 is required if fabricated by cold forming.
Straight Flange Required Thickness: {Paragraph UG-27(c)(1)}
tc(s) = P * R / (S * E - 0.6 * P) tc(s) = 480 * 20.03 / ( 20000 * 1 - 0.6 * 480 ) = 0.4922 in.
tr(s) = tc + CA + CA + TA + PA tr(s) = 0.4922 + 0.03 + 0 + 0.03 + 0 = 0.5522 in.

Straight Flange Maximum Allowable Working Pressure: {Paragraph UG-27(c)(1)}


Pc(s) = S * E * t / (R + 0.6 * t) Pc(s) = 20000 * 1 * 0.565 / ( 20.03 + 0.6 * 0.565 ) = 554.765 psi
MAWP(s) = Pc - Ps MAWP(s) = 554.7646 - 0 = 554.765 psi

Nominal Head Thickness Selected = 0.625 in.


Minimum Thickness after forming, ts (uncorroded) = 0.595 in.
ASME Section VIII, Division 1, 2015 Edition Excel Design Softwares Excel PV 2016
Excel Design Softwares
Purchaser: Excel Design Softwares Vessel Name: 40" ID Sample Tank
Tag Number: 0 Mark Number: H2
Designer: Irfan Shaikh Date Printed: 17/11/2015

Bottom Head Design Information

Design Pressure: 480.000 psi Design Temperature: 250 F


Static Head: 4.329 psi Joint Efficiency: 100 %
Head Material: SA 516 Gr.70 Sec:IID,Tab:1A(pg18,ln8(2013)), (pg14,ln28(2011)), (pg 14,ln28 (2010))
Stress at Design temperature: 20000 psi
Dish Type: Elliptical Stress at 70 F temperature: 20000 psi
Inside Diameter: 40.0600 in. Minimum Thickness : 0.12375 in.
Extreme Fiber Elongation: 7 in.
Inner Corrosion Allowance: 0.0300 in. Head Depth (h): 10.0000 in.
Outer Corrosion Allowance: 0.0000 in. K Factor=(1/6)*(2+(D/(2*h))): 1.0000
Thinning Allowance: 0.0300 in. K Factor(corroded): 0.9960
Polishing Allowance: 0.0000 in. Skirt/Straight Flange Length: 2.00 in.

Head Design Calculations


Required Thickness at 250 F: {Appendix 1-4(c)}
tc() = P * D * K / (2 * S * E - 0.2 * P)
tc() = 484.3287 * 40.06 * 0.996 / ( 2 * 20000 * 1 - 0.2 * 484.3287 ) = 0.4843 in.
tr = Max (tc, tm) + CA + CA + TA + PA tr = Max (0.4843, 0.1238) + 0.03 + 0 + 0.03 + 0 = 0.5443 in.

Maximum Allowable Working Pressure, Corroded at 250 F: {Appendix 1-4(c)}


Pc() = 2 * S * E * t / (K * D + 0.2 * t)
Pc() = 2 * 20000 * 1 * 0.565 / ( 0.996 * 40.06 + 0.2 * 0.565) = 564.810 psi
MAWP = Pc - Ps MAWP = 564.8097 - 4.3287 = 560.481 psi

Maximum Allowable Pressure, New at 70 F: {Appendix 1-4(c)}


Pc() = 2 * S * E * t / (K * D + 0.2 * t) MAP = Pc - Ps
Pc() = 2 * 20000 * 1 * 0.595 / ( 1 * 40 + 0.2 * 0.595) = MAP = 593.2351 - 0 = 593.235 psi

Extreme Fiber Elongation {Paragraphs UG-79}


EFE = 75 * (tn / Rf) * (1 - Rf / Ro)
EFE = 75 * (0.625 / 6.6938 ) * ( 1 - 6.6938 / ) = 7.00 %
The EFE exceeds 5 % and the thickness exceeds 5/8 inch. Heat treatment per UCS-56 is required if fabricated by cold forming.
Straight Flange Required Thickness: {Paragraph UG-27(c)(1)}
tc(s) = P * R / (S * E - 0.6 * P) tc(s) = 484.3 * 20.03 / ( 20000 * 1 - 0.6 * 484.3 ) = 0.4922 in.
td(s) = tc + CA + CA + TA + PA tr(s) = 0.4922 + 0.03 + 0 + 0.03 + 0 = 0.5522 in.

Straight Flange Maximum Allowable Working Pressure: {Paragraph UG-27(c)(1)}


Pc(s) = S * E * t / (R + 0.6 * t) Pc(s) = 20000 * 1 * 0.565 / ( 20.03 + 0.6 * 0.565 ) = 554.765 psi
MAWP(s) = Pc - Ps MAWP(s) = 554.7646 - 0 = 550.436 psi

Nominal Head Thickness Selected = 0.625 in.


Minimum Thickness after forming, ts (uncorroded) = 0.595 in.

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