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And in Article " Electrical Wiring Diagrams for Air Conditioning Systems Part One ", I
explained the following points:
Today, I will explain Electrical Wiring for different Air-Conditioning Systems Types and
Equipment.
Third: Electrical Wiring Diagrams for Air-Conditioning Systems -
Continued
The main types and equipments in common Air conditioning systems were:
The Window air conditioning units are fed from single phase power
source (see Fig.3), so its branch circuit and its main power cord consisting
of 3 wires (The ground wire, hot wire and neutral wire).
The branch circuit will originate from one of the single pole
Overcurrent protective device OCPD included in an electrical panel.
Then go through raceway system (conduits, ducts, ) to a disconnect
means of some type suitable for the application .
Finally, the main power cord of the Window air conditioning unit is
connected to this disconnecting means from one side, the other side enters
the casing of the unit to be connected to the units terminal box.
Here we are interested on how the main power cord is connected inside the
unit and this can be explained as follow (see Fig.4):
Fig.4: Window Air Conditioning Unit Internal Electrical Wiring
B- Hot wire goes to the selector switch on a window unit to feed power to
the vital parts, compressor and fan motor as follows:
Hot wire to selector switch to thermostat switch to compressor
Hot wire to selector switch to fan motor.
C- Neutral wire will be connected to fan motor and compressor without goes
through any switch. These connections are made on the wire connector in
the back of the selector switch so, all neutral wires are common to each
other because they are connected to the same point.
some examples for the complete electrical wiring diagrams for Window Air
Conditioning Unit are in Fig.5.
Fig.5: Window Air Conditioning Unit Electrical Wiring Diagrams
Also, in Fig.6, you can find examples for the complete wiring diagrams for
Window Air Conditioning Unit which be mounted on the unit casing.
Fig.6: Window Air Conditioning Unit Electrical Wiring Diagrams -
Factory built-in
also, you can find examples for the complete wiring diagrams for Window
Air Conditioning Unit, touch and remote control type in Fig.7.
Fig.7: Window Air Conditioning Unit Electrical Wiring Diagrams - Touch
and Remote Control Type
1.4 The power flow inside a Typical Window air conditioning unit in the
cooling mode
When you turn the selector switch to cool mode, the power that
came in from the cord that connected to the selector via hot wire goes to
the fan so the fan operates.
The selector switch also sends the power via hot wire to the
compressor, but the compressor will not operate until the thermostat comes
to the on position, then the compressor will operates and the cooling cycle
begin.
The split systems are individual systems in which the two heat exchangers
are separated (one outside, one inside) (see Fig.8). There are two main
parts of the split air conditioner which are:
1- Outdoor unit:
This unit is installed outside the room or office space which is to be cooled
and houses important components of the air conditioner like:
The compressor,
Condenser Cooling Fan,
Expansion Valve.
2- Indoor unit:
The most common type of the indoor unit is the wall mounted type though
other types like ceiling mounted and floor mounted are also used. The
indoor unit produces the cooling effect inside the room or the office and
houses the following components:
2.2 The power flow in Branch circuit of a Typical split air conditioning
unit
Single phase power source (see Fig.9 and Fig.11), so its branch
circuit and its main power cord consisting of 3 wires (The ground wire, hot
wire and neutral wire).
Or
Three phase power source (see Fig.12), so its branch circuit and its
main power cord consisting of 5 wires (The ground wire, 3 hot wires and
neutral wire).
The branch circuit will originate from one of the single pole/three
pole Overcurrent protective device OCPD included in an electrical panel.
Then go through raceway system (conduits, ducts, ) to a disconnect
means of some type suitable for the application.
After that, the main power cord of the split air conditioning unit is
connected to this disconnecting means from one side, the other side is
connected to the terminal box in the indoor unit (see Fig.9) or in the
outdoor unit (see Fig.10)according to the manufacturers recommendations
and wiring diagrams.
Note:
Finally, the power is transferred via 3-wire cable or 5-wire cable from
the terminal box in indoor unit to the terminal box in outdoor unit or vice
versa as indicated in the above point.
Note:
There is a signal cable also connecting the control in the indoor unit with
the control in the outdoor unit.
2.3 Electrical wiring connections inside The Split air conditioning units
The electrical wiring inside both of indoor and outdoor units is more
complicated than that of window air conditioning units. It is always factory
wiring and from our point of view as electrical power engineers, it will not
affect our work at all. However, we provide some examples for the
electrical wiring diagrams including control wiring for reference as in
below Fig.15.
Fig.15: Split air conditioning units - Internal Electrical wiring
Diagram
3- Multi-Split Air Conditioners
These days, Multi-split air conditioners are also being used commonly
(see Fig.16). In units for one outdoor unit there are two indoor units which
can be placed in two different rooms or at two different locations inside a
large room.
in Fig.18, you can find examples for the complete wiring diagrams for Multi-
split air conditioners.
Fig.18: Multi-split air conditioners Electrical Wiring Diagram
The power wiring of Mini- Heat Pumps will look like that of the Split air
Cooling Units for far extent (seeFig.19).
Fig.19: Mini-Heat Pumps
However, you can find in below some examples for wiring diagrams for Mini-
Heat Pumps (see Fig.20) and you can compare them with that of Split air
Cooling Units especially in the power (high voltage) wiring.
Fig.20: Mini-Heat Pumps Electrical Wiring Diagram
A split system describes an air conditioning or heat pump system that is split
into two sections (see Fig.21)which are:
1. Outdoor section,
2. Indoor section.
Fig.21: Split Packaged Units Construction
1- Outdoor section:
The outdoor unit is located outside usually on the ground but sometimes on
the roof. It houses the following components:
Compressor(s),
Condenser coil(s),
Condenser fan(s),
Condenser's fan motor(s),
Fan grille,
Shut off valves,
Reversing valve,
Optional accessories (if any).
2- Indoor section:
Blower(s),
Evaporator coil,
Thermal expansion valve(s) and distributor(s),
Bearings and shaft,
Optional accessories.
The branch circuit will originate from one of the three pole Overcurrent
protective device OCPD included in an electrical panel.
This includes the high voltage wiring inside air handler unit and inside
condenser/evaporator unit.
Inside the air handler unit, the high voltage wiring powers the indoor
fan, the heater and provide power for the transformer.
Inside the condenser/evaporator unit, the high voltage wiring powers
the outside fan and the compressor.
Also, the thermostat, in this mode, sends signal in (2) directions as follows:
Via the G wire to turn on the indoor fan,
Via the W wire to turn on the heater.
Note:
The thermostat usually have (5) positions which are Off Cold Auto Heat
on.
You can find in below some examples for wiring diagrams for split packaged
units with different starting methods in Fig.27.
Fig.27: Electrical wiring of Split Packaged unit with different
Starting Methods
6- Unitary Packaged Units
Unitary packaged systems (see Fig.28) are by far the most commonly
used air conditioning equipment in commercial buildings. A packaged air
conditioning unit is a self-contained air conditioner. It provides the cooling,
heating and the motion of the air. All the components needed for cooling,
heating, and air movement are assembled in a steel casing. Most packaged
units use semi hermetic compressors which mean that the motor and
compressor unit are mounted in one housing.
Fig.28: Rooftop packaged units Construction
Unitary Packaged units are packaged units which come as one single
package that is ready to be mounted on a rooftop or on ground floor for
some types.
Rooftop packaged units can be classified according to the type of
heating they supply. There are rooftop packed units with either electric
heating or gas-fired heating. The heating can also be provided by a heat
pump. However, electric heat and gas-fired furnaces are mainly used.
The available cooling capacity of common packaged rooftop units
ranges from 10 kW (3 tons) to 850 kW (241 tons). The air flow rate covers a
range from 400 l/s (850 ft3/min) to 37,800 l/s (80,000 ft3/min).
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1.
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