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MAINTENANCE
MT
MT
Maintenance P34x/EN MT/I76
CONTENTS
(MT) 11-
1. MAINTENANCE 3
1.1 Maintenance period 3
1.2 Maintenance checks 3
1.2.1 Alarms 3
1.2.2 Opto-isolators 3
1.2.3 Output relays 3
1.2.4 Measurement accuracy 4
1.3 MiCOM P34x method of repair 4
1.3.1 Replacing the complete relay 4
1.3.2 Replacing a PCB 6
1.3.2.1 Replacement of the main processor board 9
1.3.2.2 Replacement of the IRIG-B/2nd rear communications/ethernet board 10
1.3.2.3 Replacement of the input module 12
1.3.2.4 Replacement of the power supply board 13
1.3.2.5 Replacement of the relay board in the power supply module 14
1.3.2.6 Replacement of the opto and separate relay boards (P343/4/5 only) 14
1.3.2.7 Replacement of the RTD input board 15
1.3.2.8 Replacement of the CLIO input board 17
1.4 Re-calibration 17
1.5 Changing the battery 17
1.5.1 Instructions for replacing the battery 18
1.5.2 Post modification tests 18
1.5.3 Battery disposal 18
1.6 Cleaning 18 MT
1.7 MiCOM P391 method of repair 19
1.7.1 Replacing a complete P391 REFU. 19
1.7.2 Replacing MiCOM P391 internal PCBs 19
1.7.3 Cleaning 20
FIGURES
MT
Maintenance P34x/EN MT/I76
1. MAINTENANCE
Before carrying out any work on the equipment the user should be familiar with the
contents of the Safety Section/Safety Guide SFTY/4LM/G11 or later issue and the
ratings on the equipments rating label. MT
If a MiCOM P391 is used the user should additionally be familiar with the ratings and
warning statements in the MiCOM P391 technical manual sections.
1.2.1 Alarms
The alarm status LED should first be checked to identify if any alarm conditions exist. If so,
press the read key [ ] repeatedly to step through the alarms. Clear the alarms to
extinguish the LED.
1.2.2 Opto-isolators
The opto-isolated inputs can be checked to ensure that the relay responds to their
energization by repeating the commissioning test detailed in section 5.2.6 of P34x/EN CM.
Before carrying out any work on the equipment the user should be familiar with the
contents of the Safety Section/Safety Guide SFTY/4LM/G11 or later issue and the
ratings on the equipments rating label. This should ensure that no damage is
caused by incorrect handling of the electronic components.
MT Before working at the rear of the relay, isolate all voltage and current supplies to the
relay.
Note: The MiCOM range of relays have integral current transformer shorting
switches which will close when the heavy duty terminal block is
removed.
Disconnect the relay earth connection from the rear of the relay.
Maintenance P34x/EN MT/I76
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
RTD input Heavy duty terminal block Medium duty terminal block
terminal blocks
P2017ENA
If the top and bottom access covers have been removed, do not remove the screws
with the smaller diameter heads which are accessible. These screws hold the front
panel on the relay.
Withdraw the relay from the panel, rack, etc. carefully because it will be heavy due to the MT
internal transformers, particularly in the case of a P343/4/5 relay.
To reinstall the repaired or replacement relay follow the above instructions in reverse,
ensuring that each terminal block is relocated in the correct position and the case earth,
IRIG-B and fiber optic connections are replaced. To facilitate easy identification of each
terminal block, they are labeled alphabetically with A on the left hand side when viewed
from the rear.
Once reinstallation is complete the relay should be recommissioned using the instructions in
the Commissioning chapter P34x/EN CM.
P34x/EN MT/I76 Maintenance
Before removing the front panel to replace a PCB the auxiliary supply must be
removed. It is also strongly recommended that the voltage and current transformer
connections and trip circuit are isolated.
Open the top and bottom access covers. With size 60TE/80TE cases the access covers
have two hinge-assistance T-pieces which clear the front panel molding when the access
covers are opened by more than 90, therefore allowing their removal.
If fitted, remove the transparent secondary front cover. A description of how to do this is
given in document Introduction.
By applying outward pressure to the middle of the access covers, they can be bowed
sufficiently so as to disengage the hinge lug allowing the access cover to be removed. The
screws that fasten the front panel to the case are now accessible.
The size 40TE case has four crosshead screws fastening the front panel to the case, one in
each corner, in recessed holes. The size 60TE/80TE case has an additional two screws,
one midway along each of the top and bottom edges of the front plate. Undo and remove
the screws.
Do not remove the screws with the larger diameter heads which are accessible
when the access covers are fitted and open. These screws hold the relay in its
mounting (panel or cubicle).
When the screws have been removed, the complete front panel can be pulled forward and
separated from the metal case.
Caution should be observed at this stage because the front panel is connected to
MT the rest of the relay circuitry by a 64-way ribbon cable.
Additionally, from here on, the internal circuitry of the relay is exposed and not
protected against electrostatic discharges, dust ingress, etc. Therefore ESD
precautions and clean working conditions should be maintained at all times.
The ribbon cable is fastened to the front panel using an IDC connector; a socket on the cable
itself and a plug with locking latches on the front panel. Gently push the two locking latches
outwards which will eject the connector socket slightly. Remove the socket from the plug to
disconnect the front panel.
The PCBs within the relay are now accessible. Figures 63 to 73 in chapter P34x/EN IN
show the PCB locations for the generator relays in the size 40TE case (P342), size 60TE
case (P342 and P343) and size 80TE case (P343/4/5) respectively.
Note: The numbers above the case outline identify the guide slot reference
for each printed circuit board. Each printed circuit board has a label
stating the corresponding guide slot number to ensure correct
re-location after removal. To serve as a reminder of the slot
numbering there is a label on the rear of the front panel metallic
screen.
Maintenance P34x/EN MT/I76
The 64-way ribbon cable to the front panel also provides the electrical connections between
PCBs with the connections being via IDC connectors.
The slots inside the case to hold the PCBs securely in place each correspond to a rear
terminal block. Looking from the front of the relay these terminal blocks are labeled from
right to left.
P2020ENA
P2021ENA
C29 C27
E1 R56
C21 R61
C24
C22 R48 C28
R50
C9
IC14 R39 R60
C20 R57
C7 SK1
C23 R59 R47
R38 L2
D6 R54 R58
IC13 IC11 C25
R45 R46
D3
R36
IC3 R65 D2 C3
R34 C6
R26 R67 D7
C26
T1
R55
C8
R40
D5 R41 R66
D1 IC12 L1
R14
C14 R53 R49
R35 R68
IC9 D4
R16
C15 R4 R12 R18
R5 R17
R3
R6 R19
R2 R11 C12
R7 R20
R10
R8 XL1
IC10
R1
IC5
R33 C10 R9 R29 R27
R15
C19 C2 C1
IC7 TX1
PL1
R30
ZN0007 C
C18 IC16
R44
C5 R43
R32 R13
IC8 R42 R52 R51 R31 R37 R71 R70
R28
C4 RX1
1
IC4
C16 R72 C11
R25
IC6
C17
IC1
IC2
C13
SERIAL No. R24
R69
R22
R23
R21
IC15 E2
P2022ENA
MT
Phyical links are s/ w selectable P2083ENA
Input Module
Handle
P2023ENa
Note: The transformer and input boards within the module are calibrated
together with the calibration data being stored on the input board.
Therefore it is recommended that the complete module is replaced to
avoid on-site recalibration having to be performed.
Maintenance P34x/EN MT/I76
Refit the front panel using the reverse procedure to that given in section 1.3.2. After refitting
and closing the access covers on size 60TE/80TE cases, press at the location of the
hinge-assistance T-pieces so that they click back into the front panel molding.
Once the relay has been reassembled after repair, it should be recommissioned in
accordance with the instructions in the Commissioning chapter, P34x/EN CM.
Before carrying out any work on the equipment the user should be familiar with the
contents of the Safety Section/Safety Guide SFTY/4LM/G11 or later issue and the
ratings on the equipments rating label.
The power supply board is fastened to a relay board to form the power supply module and is
located on the extreme left-hand side of all MiCOM generator relays.
Pull the power supply module forward, away from the rear terminal blocks and out of the
case. A reasonable amount of force will be required to achieve this due to the friction
between the contacts of the two medium duty terminal blocks.
The two boards are held together with push-fit nylon pillars and can be separated by pulling
them apart. Care should be taken when separating the boards to avoid damaging the
inter-board connectors located near the lower edge of the PCBs towards the front of the
power supply module.
The power supply board is the one with two large electrolytic capacitors on it that protrude
through the other board that forms the power supply module. To help identify that the
correct board has been removed, Figure 7 illustrates the layout of the power supply board for
all voltage ratings.
E1
D16 D14
R29
R53
D17
RD1
D1 C18 C8 C14 C25
LK2 LK1
D3 D2 D15 C28 C29
L2
R26 C20 C19
R23
R24
TR1
C7
IC3 R16
D28
R22 C13
R18
R21 IC1 R17 TR10
D24 R58 R59
C6 T1 C24 RD2
R33 R32
R8
R2
C32
D10
R62
R63
R5 R88 R31 C33
D13
D23
C5 C3 R9 R20 R15 D19 D20 C43
R7 C21 C11
D9 D4 R36 R45 R44
C16 R47 R57
PL1
R39
PC1
MT
D5
T2 TR6 R56
D6
R37 R38
R43
R48 C47
R49 R46
IC4
C4 R4
R40
C36
R55 R54
D11
C41
C42
R6 D12 D7
C1 L1
R3 C2 D21
C22 C34 R79 R81 RL1
R13 R90 R78
TR4
C39
C23 C44 PC3 C37 R67 R89 RD4
R14 D25 TR3 TR5
R64
C17 D22
PC4 D18
R65
C35
E2
P2024ENA
Refit the front panel using the reverse procedure to that given in section 1.3.2. After refitting
and closing the access covers on size 60TE/80TE cases, press at the location of the
hinge-assistance T-pieces so that they click back into the front panel molding.
Once the relay has been reassembled after repair, it should be re-commissioned in
accordance with the instructions in sections 1 to 7 of this chapter.
E1
1 TR3
2 R26 R68
C17
D10
R47
PL2 C61
3 ZN0002 D R33 R75 D3
RL1
4 R54 C38
D17 C45
R19
R28 C54 R61
TR10 R27 TR4
R35 R70 D11
R48
R49
D12 R69
C18
D19 R77 R55 C39
R56 C40 R34 R76 C62 D4 RL2
R20
R21
TR11
C16
C14
C12
TR12
C69
TR5
C9
C6
C19
R82 C63 D5 RL3
R2 R1 R83
IC7
R8 R6 R84 R18
R3 IC2 R4 C8 R7
R5
R17
TR6
IC1
C20
C64 D6 RL4
R50
C4 C57 R64
TR13
TR7
R51
C49
C58 R65
TR14
C5 C3
R31 TR8
IC3 IC6
R52
TR15 C50
C59 R66
C15
C13
R14 C53 C52 TR9
R32
C11 D1
R53
C23
TR2
SERIAL No.
C2
R25
R10
R11
C60 R67
E2
P2025ENa
1.3.2.6 Replacement of the opto and separate relay boards (P343/4/5 only)
The P343/4/5 generator relay has two additional boards to the P341 and P342. These
boards provide extra output relays and optically-isolated inputs to those in the power supply
and input modules respectively.
To remove either, gently pull the faulty PCB forward and out of the case.
If the relay board is being replaced, ensure the setting of the link (located above IDC
connector) on the replacement relay board is the same as the one being replaced. To help
you identify the correct board has been removed, Figures 12 and 13 illustrate the layout of
the relay and opto boards respectively.
Maintenance P34x/EN MT/I76
Before fitting the replacement PCB check that the number on the round label adjacent to the
front edge of the PCB matches the slot number into which it will be fitted. If the slot number
is missing or incorrect write the correct slot number on the label.
The replacement PCB should be carefully slid into the appropriate slot, ensuring that it is
pushed fully back on to the rear terminal blocks.
Refit the front panel using the reverse procedure to that given in section 1.3.2. After refitting
and closing the access covers on size 60TE/80TE cases, press at the location of the
hinge-assistance T-pieces so that they click back into the front panel molding.
RD4
R56 R43
R157
R149
D39 PC2 R163
D33
R133 D70 R42
RD5
R148
R57 R45
C7 R156
D40 PC1 R164
D34
R126 D71 R44
RD6
D69
R147
R48 R47
R155
D41 PC3 R165
D27
R127 D72 R46
RD7
R146
R49 R33
R154
D42 PC7 R166
R17
D28
R15 R128 D73 R32 PL2
R10 R14 RD8
IC8
R11 R13 R145
R12 R16 R50 R35
R153
R8 C18 D35 PC5 R159
R9
D29
R129 D74 R34
RD1
IC5 R144
R51 R37
R152
D36 PC6 R160
D30
R130 D75 R36
C13 RD2
D31
C70 R140 C72 R139 R131 D76 R38
RD3
C28 C69 R63 C73 R67
C59 R138 C63 R135 R142
R53 R41
C68 R62 C74 R68 R150
C58 R136 C64 R137 D38 PC4 R162
D32
R132 D77 R40
C5
C27
IC9
R23
P2026ENA
P2027ENA
MT
P2028ENA
1.4 Re-calibration
Re-calibration is not required when a PCB is replaced unless it happens to be one of the
boards in the input module, the replacement of either directly affect the calibration.
Although it is possible to carry out re-calibration on site, this requires test equipment with
suitable accuracy and a special calibration program to run on a PC. It is therefore
recommended that the work is carried out by the manufacturer, or entrusted to an approved
service centre.
Before carrying out any work on the equipment the user should be familiar with the
contents of the Safety Section/Safety Guide SFTY/4LM/G11 or later issue and the
ratings on the equipments rating label.
P34x/EN MT/I76 Maintenance
The replacement battery should be removed from its packaging and placed into the battery
holder, taking care to ensure that the polarity markings on the battery agree with those
adjacent to the socket.
Note: Only use a type AA Lithium battery with a nominal voltage of 3.6V
and safety approvals such as UL (Underwriters Laboratory), CSA
(Canadian Standards Association) or VDE (Vereinigung Deutscher
Elektrizittswerke).
Ensure that the battery is securely held in its socket and that the battery terminals are
making good contact with the metal terminals of the socket.
Close the bottom access cover.
1.6 Cleaning
Before cleaning the relay ensure that all ac and dc supplies, current transformer and voltage
transformer connections are isolated to prevent any chance of an electric shock whilst
cleaning.
MT
Before cleaning the relay ensure that all ac and dc supplies, current transformer and
voltage transformer connections are isolated to prevent any chance of an electric shock
whilst cleaning.
The equipment may be cleaned using a lint-free cloth dampened with clean water. The use
of detergents, solvents or abrasive cleaners is not recommended as they may damage the
relays surface and leave a conductive residue.
Maintenance P34x/EN MT/I76
The user shall be familiar with all safety statements listed in section 6.3.5
of the commissioning manual and the Safety Section/Safety Guide
SFTY/4LM/G11 (or later issue) before undertaking any work on the MiCOM
P391.
Should the P391 Generator Rotor Earth Fault Unit (REFU) develop a fault whilst in service it
will be neccssary to replace either the entire REFU or an internal Printed Circuit Board
(PCB), dependant on working conditons of the installation environment.
The preferred method is to replace the complete REFU as it ensures that the internal
circuitry is protected against electrostatic discharge and physical damage at all times. This
also overcomes the possibility of fitting an incompatible replacement PCB. It may be
neccessary to replace a PCB where it is difficult to replace a complete REFU due to limited
access or rigidity of the scheme wiring.
Replacing PCBs can reduce transport costs but requires clean, dry onsite conditions and
requires a highly skilled repair engineer. The warranty will be invalidated if the repair is not
performed by an AREVA T&D approved service centre. Repairing faultly PCBs to
component level shall not be attempted as the use of unapproved replacement components
may compromise equipment safety or degrade performance. Attempting to repair a faulty
PCB will void the warranty and may cause subsequent damage if incorrectly undertaken.
Under certain equipment fault conditions, the P391 watchdog contacts will change state and
an alarm condition will be flagged.
The user shall be familiar with all safety statements listed in section 6.3.5
of the commissioning manual and the Safety Section/Safety Guide
SFTY/4LM/G11 (or later issue) before undertaking any work on the MiCOM
P391.
The user shall be familiar with all safety statements listed in section 6.3.5
of the commissioning manual and the Safety Section/Safety Guide
SFTY/4LM/G11 (or later issue) before undertaking any work on the MiCOM
P391.
The internal circuitry of the MiCOM P391 is not protected against electrostatic
discharges (ESD) when the front panel is removed. ESD precautions and a clean
working environment should be maintained
See section 2 of the Installation chapter, P34x/EN IN, Handling of Electronic
Equipment for information on electrostatic discharge precautions.
P34x/EN MT/I76 Maintenance
The P391 REFU comprises three internal PCBs; one PSU/Measurement PCB and two
identical resistor coupling PCBs. Each PCB plugs directly into a socket mounted inside the
metal case. (Each socket corresponds directly to a terminal block on the outside of the
case). Polarizing guides on the PCB connector and metal guides inside the case ensure the
PCB can be correctly connected in only one orientation.
Replacing printed circuit boards and other internal components of the REFU must be
undertaken only by Service Centers approved by AREVA T&D. Failure to obtain the
authorization of AREVA T&D After Sales Engineers prior to commencing work may
invalidate the product warranty.
AREVA T&D Automation Support teams are available world-wide, and it is strongly
recommended that any repairs be entrusted to those trained personnel.
To replace any of the REFUs PCBs it will be necessary to first remove the front panel.
The P391 has twelve size 4 pan head self tapping screws fastening the front panel to the
case. Undo and remove these screws.
When the screws have been removed, the complete front panel can be pulled forward and
separated from the metal case.
The PCBs within the REFU are now accessible.The P391 final assembly drawings in the
Installation chapter, P34x/EN IN illustrate the PCB locations for the P391.
Note: Each internal slot is labelled inside the casework with a reference
number. This reference number will correspond to a label attached to
the PCB inserted.
Gently pull on the PCB to be replaced taking care not to damage any components with
MT excess pressure or rough handling.
The replacement PCB should be carefully slid into the appropriate slot, ensuring that it is
mates securely into the rear socket.
Refit the front panel using the reverse procedure to that given in section 1.7.1.
Once the REFUhas been reassembled after repair, it should be re-commissioned in
accordance with the instructions in Commissioning chapter, P34x/EN CM.
1.7.3 Cleaning
Isolate all voltage inputs, including the high voltage DC rotor winding supply before
cleaning the P391 REFU
The equipment may be cleaned using a lint-free cloth dampened with clean water. The use
of detergents, solvents or abrasive cleaners is not recommended as they may damage the
REFUs surface and leave a conductive residue.