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Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 3 (1): 75-80

Scholarlink Research Institute Journals, 2012 (ISSN: 2141-7016)


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Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 3(1):75-80(ISSN: 2141-7016)

The Load Carrying Capacity of Hollow Sandcrete Blocks

J. C Ezeokonkwo and C. U Nwoji

Department of Civil Engineering,


University of Nigeria, Nsukka
Corresponding Author: J. C Ezeokonkwo
___________________________________________________________________________
Abstract
Compression tests on hollow sandcrete blocks are conventionally confined to the as-cast face neglecting the
other two orthogonal faces. Also uniaxial compressive strength of hollow sandcrete blocks is defined on the
basis of the apparent area of the as-cast face. The definition has made no distinction between hollow and solid
sandcrete blocks. In other to examine/investigate the consequences of the above, two-cell hollow sandcrete
blocks with 30%, 40.7%, 50% and 60% cavity volumes were subjected to compression test on as-cast face and
as-cast side. Sand/cement ratio of 6 and water/cement ratio of 0.7 were used. The blocks were hand compacted
and curing was by water sprinkling for 7 days according to Nigerian Industrial Specifications for sandcrete
blocks Compressive strengths were calculated based on the apparent and effective areas of the two
perpendicular surfaces. The results indicate that the effective strengths compare more favourably with the
control cylinder strength than the apparent strengths. Comparison between the two perpendicular surface
strengths showed a linear correlation. Therefore, the plane and smoothness of as-cast side made it a better face
to define the strength of blocks by correlating it to the as-cast face strength
__________________________________________________________________________________________
Keywords: hollow sandcrete blocks, effective strength, apparent strength, compressive strength, as-cast
surfaces web
__________________________________________________________________________________________
INTRODUCTION decided to specify 2.10 N/mm2 as the minimum
Sandcrete blocks are available for the construction of compressive strength for load bearing walls of 2 or 3-
load bearing and non-load bearing structures (Hodge, storey building (RCRD, 1979). No distinction was
1971). They are the dominant wall construction made between hollow and solid blocks. This
materials for buildings in Nigeria and sandcrete definition agrees with that in other national standard
blocks are composite material made up of cement, specifications for concrete blocks (BS 2028, 1978;
sand and water, moulded into different sizes (Barry, ASTM C145-75 and ASTM C90-75).
1969). In accordance with ASTM C1232-10,
Standard Terminology of Masonry, the definitions for However, from ASTM C90 the compressive strength
hollow and solid masonry units are: requirements were converted from a minimum gross
Hollow masonry unit, nunit whose net cross- area compressive strength to a minimum net area
sectional area in any plane parallel to the surface compressive strength. Until this conversion was
containing cores, cells, or deep frogs is less than 75 made, ASTM maintained two different standards for
% of its gross cross-sectional area measured in the load bearing concrete masonry units: ASTM C90, for
same plane. hollow units, and ASTM C145, for solid units. The
Solid masonry unit, nunit whose net cross- requirements of these two standards were effectively
sectional area in any plane parallel to the surface identical, with the exception that the minimum
containing cores, cells, or deep frogs is 75 % or more compressive strength required was calibrated to
of its gross cross-sectional area measured in the same account for the units being either solid or hollow. By
plane. revising the minimum compressive strength
requirements to be based on the net area of the unit,
The Nigeria Industrial Standard (NIS 87: 2000) the need for two separate standards covering hollow
defined the compressive strength of a sandcrete block and solid units was no longer necessary and ASTM
as the load at failure in compression divided by the C145 was withdrawn. Today, ASTM C90 applies
apparent bearing area of the block. Nigerian equally to hollow and solid load bearing concrete
Industrial Standard (NIS 87: 2000) specified that the masonry units (NCMA, 2010). It has been argued that
lowest compressive strength of individual load it is the solid area of the block that actually sustains
2
and transmits the load (Uzomaka, 1977). Some
bearing blocks shall not be less than 2.5 N/mm and
design manuals (Curtin et al., 2006 and Schneider et
average compressive strength of five blocks shall not
2 al., 1980) have also criticized the computation of
be less than 3.45 N/mm . Federal Ministry of Works compressive strength of hollow block based on the
and Housing, during the Annual Conference in Kano apparent (gross) area. They have contended that
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Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 3(1):75-80(ISSN: 2141-7016)

compressive strength should be calculated on the Consequently, this paper examines the variation in
basis of the solid bearing area of the hollow block, compressive strength of different hollow block
except where they are filled with grout. configurations and to study the effect of different
hollow (cavity) blocks on the compressive strength.
The rough and uneven as-cast face (the surface plane To do this, compression test was carried out on the
parallel to the surface containing cells) of a hollow plane parallel to the surface containing cells (as-cast
sandcrete block causes reduction and inaccuracy in surface) and on the plane perpendicular to the
the compressive strength. These defects are surface containing cells (as-cast side surface).
minimized through treating of the as-cast face Compressive strengths were calculated based on the
(Thomas, 1964). Uzomaka (1977) has further drawn apparent (gross area) and effective areas of the two
attention to the tedious and costly test procedures for perpendicular surfaces. This is to establish the
determining before testing by capping, grinding or relationship between the strength obtained by
packing with a bedding material. These treatments carrying out compression tests on the two orthogonal
are cumbersome, that Workers at Fourah Bay College surfaces in order to reduce the effort involved in
recommended the procedure of rubbing down the test capping to produce an even surface. Thus, the
faces with carboradum plate to achieve the desired definition and determination of the load carrying
even surface (Eze-Uzomaka, 1978). Elimination of capacity of sandcrete blocks have considerable cost
this tedious capping, grinding or packing processes implications and are of great interest to the
can also be done by testing the hollow blocks on the construction industry.
sides that are smooth and plane (Ezeokonkwo, 1988).
DeBorde, et al. (2011) noted that it is important to TEST DETAILS
assess the compressive strength of bricks so that Specimen Preparation
buildings designed with masonry will perform The overall dimensions of all test specimens are
properly. Therefore, testing the bricks for 450mm x 225mm x 225mm.Fig. 1 shows the variety
compressive strength is essential to assess the overall of hollow blocks used in the study, with cavity
behaviour of the material in construction (BIA 2004). volume of 30%, 40.7%, 50% and 60%. In the
It is important to understand the behaviour of hollow identification of the blocks, 30H25, for example,
sandcrete blocks under different hollow (cavity) represents a hollow block with 30% cavity volume
configurations in order to properly define the and end-web thickness of 25mm.the dimensions of
compressive strength of hollow blocks considering the cavity are given as (a x b), (c x d), (e x g), or (m x
the unevenness of the as-cast surface of the blocks. n). The block specimens were prepared with wooden
The work of capping, grinding or packing processes moulds at the Department of Civil Engineering
to obtain smooth and plane surface for testing hollow Laboratory, University of Nigeria, Nsukka.
sandcrete blocks is very tedious. Yet hollow Compaction was done in three layers, each being
sandcrete blocks possess smooth and plane surfaces tamped 35 times with a standard wooden tamping
that can be used to avoid capping, grinding or rod. Two samples of each block type were produced.
packing processes.

The optimum value water/cement ratio of 0.7 has casting and was by water sprinkling once a day for 7
been determined for cement/sand ratio of 6 days, and then left to mature for another 7 days inside
(Uzomaka, 1977). Curing started 24 hours after the laboratory in accordance with NIS 87: 2000

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Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 3(1):75-80(ISSN: 2141-7016)

specification for curing. Standard 150mm-cylinder


specimens were prepared for control. The procedure
of rubbing down the test face with carboradum plate
was used to achieve the desired even surface for the
as-cast face.

Test Procedure
Each block was tested in a 2000KN capacity Dension
testing machine at the Department of Civil
Engineering Laboratory, University of Nigeria,
Nsukka. No effort was made to produce frictionless
ends, in order to simulate as closely as possible the
actual procedure in practice.

COMPUTATION OF COMPRESSIVE
STRENGTH
Compressive strength was calculated on the basis of Fig. 2: Orientations and Dimensions of Hollow
the apparent and effective bearing areas of the two
perpendicular surfaces as shown in figure 2. The The compressive strength of hollow sandcrete blocks,
strength of hollow blocks, when as-cast when as-cast face was the bearing surface at test, is
calculated as follows:
Fza = Pz 1
Lx B
Fze = Pz 2
LB-2ab

The compressive strength when as-cast side was the


bearing surface at test is calculated as follows:
Fxa = Px 3
LH
Fxe = Px 4
Ae
Where Ae = H (2te + tc) 5
Z indicates that as-cast face was the bearing area at
test, while X indicates that as-cast side was the
bearing area at test

ANALYSIS OF TEST RESULTS


Variability of Compressive Strength
Table 1 shows the dispersion coefficients for the
strength of the various hollow sandcrete blocks. It
can be seen that the mean strength decreases with
increase in cavity volume, except for the

Table 1: Mean Strength, Standard Deviation and Coefficient of Variation for Hollow Sandcrete Block
Mean strength (N/mm2 ) Standard deviation (N/mm2)
Apparent area Effective area Apparent area Effective area Coefficient of variation
TYPE OF BLOCKS (%)
Face tested Face tested Face tested Face tested Face tested Face tested
Z X Z X Z X Z X Z X
30H12.5-30H60 4.8 6.2 3.4 2.6 0.6 0.7 0.4 0.3 11.92 11.61

40.7H12.5-40.7H60 4.5 4.5 2.6 1.5 0.2 0.8 0.1 0.3 4.95 17.90
50H12.5-50H60 4.0 4.5 2.0 1.2 0.5 0.7 0.2 0.2 11.49 18.09
60H12.5-60H45 3.9 5.8 1.6 1.2 0.4 1.1 0.2 0.2 10.10 19.32

effective strength of as-cast side, where the block (Ezeokonkwo, 1988 and Mirza et al., 1979). The
group 60H12.5 60H45 showed greater mean coefficient of variation has no defined trend, but
strength over block groups: 50H12.5 50H60, and values of 4.95% - 11.92% and 11.61% - 19.32% were
40.7H12.5 40.7H60. This supports the observation recorded for the two perpendicular surfaces
that the strength of small specimen is on the average respectively. This confirms previous investigations,
larger than that of the bigger specimens which indicate that the standard deviation and the
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Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 3(1):75-80(ISSN: 2141-7016)

coefficient of variation are not constant for different strength of as-cast face (Z). For 40.7H12.5
strength levels Ezeokonkwo, 1988, Mirza, et al., 40.7H60, 50H12.5 50H60 and 60H12.5 60H45
1979, Ibeh, 1975 and Florek, 1985). hollow sandcrete block types, the compressive
strength is better calculated on the basis of effective
The Representative Strength for Hollow strength of the as-cast side (X). Generally, therefore,
Sandcrete Blocks compressive strength should be calculated on the
The best estimate of the compressive strength any basis of effective strength of the as-cast side surface
material is conventionally considered to be that (X). This is advantageous as most available
determined from testing a cylindrical specimen of the commercial hollow sandcrete blocks belong to the
material. Specimens of cubical or prismatic shapes groups. It further shows that the effective strength
are normally used in practice for expediency. rather than the apparent strength should be the true
Consequently, the representative compressive representative compressive strength of hollow
strength of a hollow sandcrete block is defined in this sandcrete blocks.
study to be the compressive strength value, which is
closest to the corresponding cylinder strength. The As-Cast Face versus ASCast Side
control cylinder strength is 5.093 N/mm2 with The crushing load on as-cast face is greater than the
standard deviation of 0.821 N/mm2 and coefficient of corresponding value on as-cast side. The load on as-
variation of 16.124%. Any difference between the cast side is about 48.8%-80.6% of load on as-cast
strength of hollow sandcrete block and the cylinder face. This is due to the effective bearing area of the
strength of the same sandcrete mixture is due to the as-cast face. In structural compression members
effects of geometry, void cavity, direction of load (masonry walls) the situation is similar to that
application and the area over which the load has been existing in blocks tested on as-cast face.
transmitted. Consequently, using the as-cast face gives the
realistic results for hollow sandcrete blocks. The most
Table 2 shows the results of t test analysis which important factor militating against blocks tested on
deals with the estimation of a true value from a as-cast face is lack of smoothness and plane ness.
sample and the establishment of the confidence range Capping to achieve a smooth and plane surface
within which the value can be said to lie. The validity increases the strength by 12 15% and rubbing down
that the various hollow block groups mean strength the test faces with carboradum plate to achieve even
could have come from a population with the cylinder surfaces was recommended (Eze-Uzomaka, 1978). In
strength as mean strength lies within 0.02 order to overcome the extra work involved in the
significance level. With this confidence level, any capping operation, an attempt was made to correlate
block group mean strength that has calculated t the strengths on as-cast face (Z) and as-cast side (X).
value greater than the tabulated t value does not Analysis of test data from four different block types
belong to the population with the cylinder strength as gave a linear correlation. The linear correlation
the mean strength. Results of the apparent strengths between strengths on the two perpendicular surfaces
on the two perpendicular surfaces of the blocks was examined using individual slope for each block
indicate that they are not part of the block strength type, single slope and pooled slope.
population with the cylinder strength as their mean
strength. This means that the block mean value is far If the strength of individual block is to be determined
less than the populations mean. Invariably, the as specified in the NIS 87: 2000 then, correlation
calculated t values for all the block types are less between the as cast face apparent strength and as-cast
than the tabulated t values side apparent strength should be investigated. This
will eliminate the danger posse by the as-cast face
Table 2: t test results when used to determine the strength block. Linear
Effective strength for Effective strength for regression analysis between the as-cast face apparent
HOLLOW face (Z) face (X) strengths (fza) and as-cast side apparent strengths (fxa)
BLOCK TYPE
t t t t based on the individual slope for each block type
calculated tabulated calculated tabulated indicated the following linear equations and are
30H12.5 1.306 2.624 5.709 2.624
30H60
shown in fig. 3.
For 30H12.5 30H60 blocks
40H12.5 - 9.969 2.718 2.125 2.821
40.7H60 fza = 0.5394fxa + 2.005 (r = 0.907 ) (1)
For 40.7H12.5 40.7H60 blocks
50H12.5 9.420 2.650 2.518 2.821
50H60
fza = 0.4211fxa + 2.0028 (r = 0.964) (2)
60H12.5 11.322 2.718 2.168 2.718
For 50H12.5 50H60 blocks
60H45 fza = 0.8558fxa + 0.9398 (r=0.855 ) (3)
For 60H12.5 60H45 blocks
fza = 0.4133fxa + 1.0858 (r=0.996 ) (4)
From Table 2, we conclude that the compressive The correlation coefficients indicate that there is 95
strength of 30H12.5 30H60 hollow sandcrete block percent certainty that there is a linear correlation
type is better calculated on the basis of effective
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Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 3(1):75-80(ISSN: 2141-7016)

except in 50 percent cavity blocks types, which effective strength (fxn) of as-cast side are shown in
indicates 90 percent certainty. figure 5 and have the following equations.
When all the individual slopes are pooled into a
single slope figure 4, the linear regression equation
between the strength fza and fxa becomes:
fza = 1.0174fxa + 0.7616 (r = 0.921) (5)

For 30H12.5 30H60 blocks


fza = 0.2280fxn + 2.0116 (r = 0.908) (6)
For 40.7H12.5 40.7H60 blocks
fza = 0.1405fxn + 2.0021 (r= 0.965) (7)
For 50 H12.5 50H60 blocks
fza = 0.2279fxn + 0.9416 (r = 0.855) (8)
For 60H12.5 - 60H45 blocks
fza = 0.0830fxn + 1.0849 (r = 0.996) (9)

The correlation coefficients shown in equations 6 - 9


are the same as that indicated in equations 1- 4, and
therefore the same probability level is maintained.
The F-test analysis (William, 1969) based on 3 and
11 degree of freedom with 95 percent confidence
level, showed that although pooled slope and single
slopes regression lines have moderate correlation
coefficients, a better linear correlation exists if the
individual line is drawn with own slope for every
sandcrete block group. The best straight line through
sets, each with its own slope, for correlation between
as-cast face crushing load (Pz) and as-cast side
crushing load (Px ) is the same as shown in figure 3.
The correlation coefficient indicates that there is 95 The correlation coefficients are the same as that
percent certainty that there is a single slope linear shown by strength correlation. The only difference is
correlation. The sum of squares of deviation from the the absence of criss-crossing.
best straight line through the set of data separately is
0.121797578, while the sum of squares of deviation CONCLUSIONS
from the best straight line through all the data is The following conclusions were reached from the
1.191389506. It can be concluded that the linear study:
correlation between fza and fxa can be best described a) The standard deviation and coefficient of
by straight lines with different slope. But on the other variation are not constant for different
hand, it has been shown that the effective strength of strength levels.
the as-cast side is the true representative for the range b) The loading direction on the hollow
of commercial produced blocks. Then, correlation sandcrete block influences the standard
between the as-cast face apparent strength (fza) and deviation and coefficient of variation of
as-cast side effective strength becomes necessary. strength.
Correlation based on individual slopes between the c) The effective strength has lower coefficient
apparent strength (fza) of the as-cast face and the of variation than the apparent strength; i.e.
the effective strength has better uniformity.

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Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 3(1):75-80(ISSN: 2141-7016)

d) The effective strength is more representative Eze-Uzomaka, O.J. 1978. Discussion of Reference 5:
of the true compressive strength of hollow Proceedings, Institution of Civil Engineers, Part 2 , (
sandcrete blocks than the apparent strength. G.B ) Vol. 65 , June PP. 491 495 .
Effective strength of as-cast side proved to
be better result for the blocks. Florek, A. 1985. Quality of Sandcrete Hollow Block
e) A linear correlation exists between strengths Manufactured in Northern Nigeria, Proceedings of
determined for as-cast face and for as-cast Conference on Material Testing, Control and
side. Individual lines best describe this linear Research, Federal Ministry of Works and Housing,
correlation with different slope for each set Lagos.
of hollow blocks.
Ibeh, L.C. 1975. A Survey of Block-Making
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