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PAYSANDU; Uruguay Print Date:

Cement Plant Work, Scope off, Basic Date:
Electrical Erection.
Dept. Dim. Weight Erection Equipment
Equip. Info Electrical Equipment incl. Preamble Qty. Unit HxWxD Net Unit Price Total Price Unit Price
No. m kg UYU / USD UYU / USD UYU / USD
LIST OF CONTENTS Page
GENERAL COMMENTS 2
PLANT SITE DATA 3
PRICE SUMMARY 4
811 - POWER DISTRIBUTION EQUIPMENT 5
821 - MOTORS & DRIVES 11
831 - INSTALLATION EQUIPMENT 14
841 - CONTROL EQUIPMENT 33
851 - INSTRUMENTATION 35
861 - ELECTRICAL AUXILIARY EQUIPMENT 43
891 - SINGLE MACHINE EQUIPMENT 44

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GENERAL COMMENTS
Enclosed "Bill of Quantity" covers the amount of Electrical Equipment, which

has to be handled and erected during the construction of mentioned Cement Plant
project.
The "Bill of Quantity" is preliminary and the amounts are not limited to listed.
Preamble for the erection work is described for each group of equipment.
Equipment to be erected, fitted and aligned by Mechanical Contractor is

shown grey shaded and marked by MC in Info column. This equipment is
only listed for information.
It is the same for activities, which the Civil Contractor, CC, is in charge of.
See also the document "Borderline Activities" describing interfaces to other
Contractors.
The quantities listed under Dept. 891, "Single Machines" shall be erected
on the respective machines and the amount of equipment, cables and cable
termination's are additional quantities to listed quantities in i.e. 831 Installation
Equipment.
Unit erection prices for each item shall be filled-in at the green shaded cells (see right).
Please notice that total prices and summary will be calculated automatically based on
filled-in unit price and quantity.
Unit prices for equipment and materials to be supplied by the Electrical Contractor
shall be filled-in at the yellow shaded cells (see right).
Please notice that total prices and summary will be calculated automatically based on
filled-in unit price and quantity.
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PLANT SITE DATA
Plant Power Supply:
- High Voltage level : 31.5 kV
- Medium Voltage level: 6.3 kV
- Low Voltage Level : 400 V
- AC Control Power Supply : 230 V
- Control Voltage, PLC interface : 24 VDC
- Lighting: 230 V
- Frequency : 50 Hz
Site Conditions:
- Max. ambient temperature : 40 deg.C
- Average ambient temperature : 31 deg.C
- Min. ambient temperature : 5 deg.C
- Max. ambient temperature, electrical rooms : 40 deg.C
- Average Relative Humidity : 0 %
- Altitude above Sea Level : 120 meters
Equipment Standards: IEC

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PRICE SUMMARY
Erection
811 POWER DISTRIBUTION EQUIPMENT
- Medium Voltage System
- Low Voltage System
- Stand-by Power Supply System
821 MOTORS & DRIVES
831 INSTALLATION EQUIPMENT

- Cable System 27,930
- Cable Rack and Conduit System 98,143
- Earthing and Lightning Protection System 4,430
- Lighting System 19,557
841 CONTROL EQUIPMENT
851 INSTRUMENTATION
861 Electrical Auxiliary Equipment
871 Ventilation and Air-condition Equipment
891 SINGLE MACHINES
Weigh Feeders
Hydraulic and Lubrication Units
Dedusting Filters
Burner Stations
Grand Total
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811 POWER DISTRIBUTION EQUIPMENT
MEDIUM VOLTAGE SYSTEM

Reference drawings:
- One Line Diagram, dwg. No. 10195879
- General Plant Layout, dwg. No. 10194399
- Substation Layout Sketches
unit
811.MV220 1 set MV Switchgears 4 Cubicles
metal-clad and partitioned, factory assembled, type tested
cubicles, designed for indoor installation.
The cubicles are equipped with air-insulated single copper
bus bar system, draw-out type vacuum or SF6 circuit breaker,
control and metering devices and cable compartment,
Service voltage: 6.3 kV
consisting of:
Preamble MV Switchgears
The requested unit price for the erection (unit price = total price)
for below listed switchgears shall comprise:
- transport from storage to relevant substation
- erect and align each panel according to lay-out and instruction
- ensure proper tightened bus bar system to next panel(s)
- re-termination of dismantled internal cables
- test and commissioning assistance
Unit
MV Main Switchgear 801MV100 0 Cubicles 0 0 N/A
installed in Coal Mill Substation, composed of:
Incoming feeder cubicle 0 0 0 0
Bus coupler/riser cubicle 0 0 0 0
Outgoing feeder cubicles 0 0 0 0
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MV Substation Switchgear 490MV300 4 Cubicles 0 0 N/A
installed in Coal Mill Substation, composed of:
Incoming feeder cubicle 1 pcs 2.2x0.8x1.5 500
Transformer feeder cubicle 1 pcs 2.2x0.8x1.5 700
Motor feeder cubicle 2 pcs 2.2x0.8x1.5 700
Auxiliary Power Supplies
Preamble 110 V DC Control Power Supplies

The requested unit price for the erection shall comprise:
- erect and align each unit according to lay-out and instruction
- re-termination of dismantled internal cables, if any
Unit
811.LV230 110 V DC Power Supply 1 units 1.2x1.2x0.6 400 0 0 N/A
Battery charger and batteries installed in cabinet.
Rated power: 80-150 Ah
Application: Main Transformer Station
Total Medium Voltage System 0

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LOW VOLTAGE SYSTEM

Reference drawings:
- One Line Diagram, No. 10195879
- Electrical Load List, No. 80017512
- Motor-Starter Wiring Diagrams 80017509
811.TA510 Distribution Transformers 1 units

Three-phase oil-immersed transformers mounted in corrugated
steel tank designed for ONAN cooling.
Voltage ratio: 6,3 kV / 400 V
Preamble Distribution Transformers

- transport from storage to relevant transformer cell
- ensure correct location and alignment in the cell
- fit and re-terminate dismantled items and cables, if any
- checking of transformer oil, if required
Unit
1600 kVA Transformer 1 pcs 1.8x1.1x1.8 3.090 0 0 N/A
811.LV530 LV Switchgears/MCC 1 boards

metal-enclosed, free standing, factory-assembled type tested
cubicles, designed for indoor installation.
The cubicles are subdivided into three compartments:
- bus bar compartment
- equipment compartment with draw-out units
- cable compartment
Service/rated voltage: 400/690 V
Rated bus bar current: 800-3000 A
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Info LV Switchgears
with horizontal main bus bar system L1, L2, L3, PE + N,
incoming section with circuit breaker, outgoing load feeders and
normally LV capacitor banks
Motor Control Centers, MCC's
with horizontal main bus bar system L1, L2, L3, PE,
incoming section with load break switch, outgoing load feeders
and motor starter units in draw-out design.
MDB and MCC will be an integrated board, if suitable.
Preamble LV-switchgear/MCC
- assembling of transport sections
- ensure proper tightened bus bar system
LV-switchgear consisting of:
Unit
LV-switchgear/MCC 401LV100 1 pcs 2.2x7.0x0.5 7.600 0 0 N/A
installed in coal mill substation 491
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LV Capacitor Banks 1 units
metal enclosed, factory-assembled units, designed for indoor
installation with reactive power controller and reactors for
harmonic damping.
Note LV Capacitors are usually integrated in LV-Switchgears.
Preamble LV Capacitor Banks

- transport from storage to relevant electrical room
250 kVAr Capacitor banks, Internal in LV-switchgear/MCC 1 pcs 2.2x1.0x0.5 500 0 0 N/A
Total Low Voltage System 0

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STAND-BY POWER SUPPLY SYSTEMS
811.UP620 UPS, Uninterruptible power supply 1 sets
Preamble UPS System

with rack mounted batteries installed in cabinet.
- transport from storage to relevant electrical room
811.UP620 UPS, Uninterruptible power supply 1 set 0 0 N/A

installed in Central Control Building, consisting of:
- Cabinet containing, Rectifier, Inverter and Electronic by-pass 1 pcs 1.8x1.0x0.6 700
- Cabinet containing, Lead-acid battery, battery fuses 1 pcs 1.8x1.2x0.6 1.500
- Distribution cabinet with miniature circuit breakers 1 pcs 1.0x1.0x0.2 50
Rated output: 15 kVA, 3-phases
Total Stand-by Power Supply Systems 0

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821 MOTOR & DRIVES
Reference drawings:
- One Line Diagram, drw. No. 10224202

- Electrical Load List, No. 80017512
MV Squirrel Cage Motors 1 motors

with capacitor bank
Preamble MV Squirrel Cage Motors

- as above
MV Capacitor Bank 1 pcs 1.0x0.5x0.5 620 kg 0 0 N/A

MC MV Squirrel Motor 430 kW 1 motor 3470 kg
MV Variable Speed Drives 1 drives

with step-down transformer
Preamble Variable Speed Drives

Motors:
MC - transport from storage to motor foundation
- - erect and align motor and coupling to the related machine
The requested unit price for electrical erection shall comprise:
- electrical test and commissioning assistance
Frequency Converter
- erect and align converter according to lay-out and instruction
- re-termination of dismantled internal cables, if any
Step-down transformer
- transport from storage to relevant transformer cell
- ensure correct location and alignment in the cell
- fit and re-terminate dismantled items and cables, if any
- checking of transformer oil, if required
Frequency Drive Unit: 455 kW 1 drive 0 0 N/A

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MC LV Squirrel Cage Motor 1 pcs 3400 kg
LV Frequency Converter 1 pcs 1.6x0.6x0.5 1240 kg
Step-down Transformer, MV/LV 1 pcs 1.4x0.8x1.2 1810 kg
LV Variable Speed Drives 4 drives
Preamble Variable Speed Drives

- as above
Frequency Drive Unit: 4 drive 0 0 N/A

MC LV Squirrel Cage Motor 4 pcs
LV Frequency Converter 2 pcs 50
LV SC-Motors and Geared Motors 64 motors
Preamble LV Motors
- electrical test and commissioning assistance
MC LV-SC Motors, 0.1 - 2.2 kW 11 pcs 0 0 N/A
MC LV-SC Motors, 3 - 7.5 kW 12 pcs 0 0 N/A
MC LV-SC Motors, 11 - 30 kW 21 pcs 0 0 N/A

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Motor-Operated Actuators 10 actuator
Preamble Actuators
- installation of control box
MC Linear Actuators, Raco-motors, 0,1 - 2 kW 1 pcs 0 0 N/A

Control box 1 pcs 0.6x0.4x0.2 30
MC Servo-Motors, single/three phase, 0,1 - 1 kW 9 pcs 0 0 N/A

with position transmitter
Total Motors & Drives 0

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831 INSTALLATION EQUIPMENT
CABLE INSTALLATION Total
Preamble Cable Installation

The below listed amount of cables are foreseen to be used for
the following installation works:
- MV power distribution system, motors and drives
- LV power distribution system, motors and drives
- Field Control and Instrumentation
Cable Laying Distribution:

The average unit price (price/meter) for pulling and fixation of
cables shall be based on to the following distribution of installation
conditions:
Cable Racks Imbedded Pipes Conduit
HT cables: 100 %
MV cables: 80 % 20 %
LV cables (>10 mm2): 90 % 5% 5%
LV cables (?10 mm2): 85 % 10 % 5%
Control cables: 80 % 10 % 10 %
Signaling cables: 80 % 10 % 10 %
Cable Fixation
Cables laying on cable racks shall be proper arranged and fixed by
cable straps.
Cable Terminations:
Number of cable cuts are listed at "Info" and number of
terminations (two/cut) at "Qty" for each type of cable.
Unit price for cable termination shall be based on the
following termination method:
- MV-cables: - termination with MV termination kits and cable lugs
- LV-cables (? 6 mm2): - termination with cable lugs
- LV-cables (? 4 mm2): - termination in terminals
- Control and signal cables: - termination in terminals
Cable Numbering
Cable number labels shall be fitted at both cable-ends on all cables.
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Price for fitting of labels shall be included in termination work.
831.CB020 Total MV Power Cables (H) 705 m 5,931

Cross linked polyethylene (XLPE) insulation (2X)
Copper wire screen (S)
Screen of copper tape applied on each phase (SE)
PVC outer sheath (Y)
Rated voltage: 6/10 kV
Cross section: mm2
Cable
Cuts
Three phase cable, type 2XSEY

0 3 x 70 RM/16 cable 0 0 - 0 0 N/A
Cable terminations 0 0 0 0
7 3 x 95 RM/16 cable 210 m 1,425 0 0 N/A

Cable terminations 14 pcs 0 0
6 3 x 150 RM/25 cable 495 m 4,506 0 0 N/A

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831.CB030 Total LV Power Cables (W) 14,781 m 15,285
Concentric neutral conductor (C )
PE conductor (G)
Without PE conductor (O)
Rated voltage: 0,6/1 kV
Cross section: mm2
Cuts Three phase cable, type 2XY-G 13,680

42 4 x 2.5 RE cable 3,800 m 889 0 0 N/A
40 4 x 4 RE cable 3,550 m 1,087 0 0 N/A

6 4 x 6 RM cable 670 m 287 0 0 N/A

2 5 x 2,5 RE cable 100 m 28 0 0 N/A

2 5 x 4 RE cable 100 m 37 0 0 N/A

2 5 x 10 RM cable 100 m 78 0 0 N/A

3 5 x 25 RM cable 120 m 202 0 0 N/A

8 5 x 35 RM cable 500 m 1,302 0 0 N/A

3 5 x 95 RM cable 100 m 584 0 0 N/A

3 3 x 2,5 RE cable 200 m 81 0 0 N/A

3 3 x 35 SM/1G16 RM cable 100 m 160 0 0 N/A

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4 3 x 50 SM/1G25 RM cable 300 m 563 0 0 N/A
9 3 x 70 SM/1G35 RM cable 1,017 m 2,652 0 0 N/A

3 3 x 95 SM/1G50 RM cable 220 m 783 0 0 N/A

3 3 x 150 SM/1G70 RM cable 200 m 1,074 0 0 N/A

11 4 x 10 RM/10 cable 845 m 521 0 0 N/A

9 4 x 16 RM/16 cable 990 m 901 0 0 N/A

10 4 x 25 RM/25 cable 768 m 921 0 0 N/A

Three phase cable, type 2XCY 501

3 3 x 35 RM/16 cable 110 m 198 0 0 N/A
5 3 x 70 SM/35 cable 187 m 517 0 0 N/A

6 3 x 120 SM/70 cable 204 m 950 0 0 N/A

Single phase cable, type 2XY-O 600
10 1 x 240 RM cable 600 m 1,470 0 0 N/A

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831.CB040 Total Control Cables (M) 17,877 m 3,352

PVC insulation (Y)
PE conductor (G)
Rated voltage: 600/1000 V
Cross section: mm2
Cuts Control cable, type YY-G
220 3 x 1.5 RE cable 14,935 m 2,615 0 0 N/A
33 4 x 1.5 RE cable 2,642 m 602 0 0 N/A

4 5 x 1.5 RE cable 70 m 17 0 0 N/A

4 7 x 1.5 RE cable 100 m 29 0 0 N/A

5 14 x 1.5 RE cable 200 m 89 0 0 N/A

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831.CB050 Total Signaling Cables (C ) 37,517 m 3,362
Instrumentation cable (MSR)
Polyethylene insulation (2Y)
Overall screen of Al laminated foil in contact with a drain wire (St)
Rated voltage: 300 V
Cross section: mm2
Cuts Screened signal cables, type MSR-2Y(St)Y
143 1x2x1 + 1 RM cable 14,640 m 933 0 0 N/A
220 1x4x1 + 1 RM cable 19,198 m 1,632 0 0 N/A

100 4x2x1 + 1 RM cable 2,590 m 427 0 0 N/A

10 8x2x1 + 1 RM cable 889 m 254 0 0 N/A

5 32x2x0,5 + 0,5 RM cable 200 m 116 0 0 N/A

Accessories for Cable Installation

(price for fitting to be included Cable Termination)
831.CB100 Info MV Termination Kits 1 lot 28 N/A N/A
for MV power cables, heat shrinking type
831.CB110 Info Cable Lugs 1 lot 35 N/A N/A

for power cables ? 6 mm2, press tool erection
831.CB120 Info Cable Numbering System 1 lot 200 N/A N/A

Tools for fabrication of cable number labels
Materials for cable number labels
Total Cable System 27,930 0

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CABLE RACK AND CONDUIT SYSTEM
831.CM210 Total Cable Rack System 5,290 m 18,333

cable trays and cable ladders are fabricated of galvanized steel
plates and sections, supplied in standard lengths of approx. 4 m.
Standard accessories as bends, joints, wall rails, brackets, pendants,
bolts, nuts and washers are included in the supply.
Preamble Erection of Cable Rack System and Conduit

The average unit price (price/meter) for erection of cable rack system
and conduit shall be based on max. 2 m between the supports
and the following distribution of erection conditions:
Concrete Steel Structure Brick Wall
Tray, 100 mm: 50 % 30 % 20 %
Tray, 300 mm: 60 % 30 % 10 %
Tray, 500 mm: 90 % 10 %
Ladder, 200 mm: 80 % 10 % 10 %
Ladder, 300 mm: 80 % 10 % 10 %
Ladder, 600 mm: 100 %
Ladder, 900 mm: 100 %
Conduit (25 mm): 50 % 30 % 20 %
Conduit (50 mm): 80 % 20 %
Erection
Vertical distance between parallel running rack system containing
cables for different voltage level shall be a least 300 mm.
The cables shall be separated according to the following voltage
levels:
- Communication cables (Y) - top level
- Signal cables (C )
- EX-zones cables (I)
- Control cables (M)
- LV power cable (W)
- MV power cable (H) - bottom level
Cable Tray, width: 100 mm 3,700 m 8,510 0 0 N/A
Cable Trays, width: 300 mm 212 m 868 0 0 N/A
Cable Trays, width: 500 mm 50 m 480 0 0 N/A

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Cable Ladders, width: 200 mm 574 m 2,412 0 0 N/A
Cable Ladders, width: 300 mm 238 m 1,033 0 0 N/A
Cable Ladder, width: 500 mm 307 m 1,441 0 0 N/A
Cable Ladder, width: 600 mm 209 m 1,074 0 0 N/A
Cable racks installed outdoor or places with risk for cable damage
shall be protected by covers.
Covers for Cable Trays, 100 mm 900 m 1,125 0 0 N/A
Covers for Cable Trays, 300 mm 26 m 100 0 0 N/A
Covers for Cable Trays, 500 mm 26 m 100 0 0 N/A
Covers for Cable Ladders, 200 mm 200 m 615 0 0 N/A
831.CM220 Total Steel Conduits 492 m 2,310

Rigid galvanized steel pipes including clamps and end-bushings
supplied in standard lengths for cable laying and protection
Steel Conduit: 26 mm 102 m 173 0 0 N/A
Steel Conduit: 48 mm 390 m 2,137 0 0 N/A

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831.CM230 Total Duct Bank Conduit 7,700 m 38,500
PVC pipes for underground cable duct banks.
CC The Civil Contractor shall be responsible for:
- - excavation of trenches and back-filling

- - placing of duct banks pipes with pull wire
- PVC Conduit: 200 mm 7,700 m 38,500 N/A
831.CM250 Total Accessories 39 tonnes 39000

Info Cable Binders N/A
Cable binders/straps, UV resistant for cable fixation
1 lot: 1000 binders
Info Steel Plate and Sections N/A

Electrical Erection Contractor shall be responsible for the supply,
design and manufacturing of supports, as follows:
Steel plates and sections for manufacturing of rails, supports and
brackets required for proper erection of the cable rack system.
All steel items shall be painted with primer and colour paint after
manufacturing.
Info Fixation Items N/A

Expansion bolts for erection of the cable rack system and
conduits on concrete and brick walls.
Bolts, nuts, screws and plugs required for proper erection of
cable rack system and conduit, where expansion bolts are not
suitable to use.
Total Cable Rack and Conduit System 98,143 0
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EARTHING AND LIGHTNING PROTECTION SYSTEM
Earthing and Lightning installation shall be carried out according
to FLS Instruction Manual - Earthing and Bonding 36681-02,
and local Standards and Regulations.
831.LN310 Total Earthing System 1 lot 4,337
Preamble Primary earthing system

Primary earthing system carried out as a meshed network
of clamped concrete steel bar, earth electrodes, ring conductor
around buildings and interconnection conductors between buildings.
Earthing Outlets will be fitted to the MV Clamps embedded in

concrete walls or foundation as connection points to the
meshed network.
CC This work will be executed by the Civil Contractor
Earth electrodes
As supplement to the meshed earthing network a number of
earth pits with electrodes shall be placed in the ground around
substations and other buildings. The earth electrodes shall be
interconnected by ring-conductor and connected to earthing rail.
CC Excavating of trenches and back-filling will be executed by others.
Earthing Rail and Equipotential Earth Connector

Earthing Rails shall be erected on the walls in each substation
cable basement. Equipotential Earth Connector shall be erected
on walls in other buildings, cable tunnel or at foundations.
Earthing Outlets shall be connected to the nearest earthing rail
equipotential earth connector
Interconnecting Bonding
All earthing rails and equipotential earth connectors shall be inter-
connected by a ring-conductor bonding of 120 mm2 bare Cu cables
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Equalization Bonding
In general all metallic parts shall be at earth potential obtained by
bonding to earthing rails, test clamps or bonding bars, such as:
- steel structure
- doors and frames
- ducting and piping
- ladders and staircases
- transformer body and rails
- cable trays and ladders
- motor frames
- electric panels and boxes
- conveyors
- filters
831.LN310 Primary Earthing:

CC MV clamps (to clamp the reinforcement steel bars) 280 pcs 129
CC Earthing outlets (embedded and tightened to MV clamps) 70 pcs 23
Ring-conductor, 95 mm2, Bare Cu 2,270 m 2,171 0 0 N/A

for interconnection of earth electrodes to the earthing rails
Earth electrode, 1.5 m, Bare Cu with coupling for ring-conductor 53 pcs 159 0 0 N/A
connection, - placed in earth pits mainly around substations
Interconnection conductor, 120 mm2, Bare Cu 330 m 361 0 0 N/A

Conductor terminations 13 pcs 0 0
for interconnection of earthing rails, test clamps and bonding bars
Bonding wire, 16 mm2, Flexible Cu 90 m 15 0 0 N/A

Bonding terminations 284 pcs 0 0
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831.LN320 Secondary Earthing
Earthing Rails, 35 x 6 mm, Bare Cu 80 m 150 0 0 N/A
with distance holders for mounting on walls in substation basements
Bonding wire, 95 mm2, Bare Cu 770 m 709 0 0 N/A

Equipotential earth bars with 10 connectors 60 pcs 126 0 0 N/A

with attachment for mounting on walls or foundations
Bonding wire, 16 mm2,yellow/green Cu conductor 2,690 m 418 0 0 N/A

Cable lugs, 16 - 120 mm2 1,280 pcs 26
Standard bolts, nuts, screw and washers for fixation 1 lot 50

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831.LN340 Total Lightning Protection System 1 lot 93
Preamble Meshed Earthing Network

The lightning protection system will be carried out as an
integrated installation of the primary earthing system and it
will also be used to discharge lightning strikes to the ground.
Earthing and Lightning protection will be an integrated system.
Lightning Outlets will be embedded in the building roof and walls
as base for lightning conductors.
Embedding of MV Clamps and Lightning Outlets will be executed
by the Civil Contractor
Lightning rods
Lightning rods on roofs shall be mounted on Concrete Bases.
Lightning rods shall be interconnected by horizontal lightning
conductors by rod clamps.
Down-conductors
Down-conductors shall be erected on buildings with brick or plate
walls.
Test-Joints
Test-Joints shall be placed 1 m above ground level as termination
point for down-conductors and/or reinforcements to the underground
earthing ring-network.
Lightning System Materials

CC MV clamps (to clamp the reinforcement steel bars) 10 pcs
CC Lightning outlets (embedded and tightened to MV clamps) 25 pcs
Horizontal lightning conductors, 50 mm2 Bare Al 296 m 41 0 0 N/A

with conductor-holders for mounting on lightning outlets
Test-joints for down-conductors 4 pcs 1 0 0 N/A
Cross joints for lightning conductor interconnection 1 lot 1
Standard bolts, nuts, screw and washers for fixation 1 lot 50
Total Earthing and Lightning Protection System 4,430 0

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LIGHTING SYSTEM
831.LG410 Total Lighting Equipment 1 lot 19,557 N/A

for illumination in and around process buildings, substations,
Central Control Building and Plant Roads
Preamble The lighting system will be a combination of fluorescent lamps

and high bay lamps, depending on application, conditions and
building layout.
Mounting
Depending on the application the lighting fixtures will be mounted
in one of the following ways:
- directly on the ceiling construction
- suspended, - usually several fixtures mounted on a common rail
- wall brackets, - usually outdoor fixtures
- in the suspended ceiling, i.e. central control building
Degree of protection
Degree of protection for lighting fixtures, switches and socket will be
IP54 to IP65 depending on application.
Back-up
A number of fluorescent lamps (approx. 10%) are equipped with
built-in battery for 1 hour illumination back-up.
Foundation blocks
Concrete foundation blocks for road lighting poles will be
constructed by civil contractor. Excavating of cable trenches for
road lighting cables and back-filling will also be executed by others.
Lighting Distribution Panels

Lighting Distribution Panels will normally be installed in the relevant
substation room.
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Lighting Cable Installation
Feeding cables to a lighting group shall be pulled in the LV power
cable rack system. Distribution lighting cables in a lighting group
shall be pulled into conduit fitted to the construction. Connection
boxes shall be used to branch off to the group lighting fixtures.
831.LG410 Lighting Equipment, Process areas

Fluorescent lamps in fixture with cover, 36 W single or double 875 pcs 4,375 0 0 N/A
fixtures partly supplied with hooks for wire suspension.
High bay fixtures, mercury or sodium lamps, 150 W, 250 W, 400 W 16 pcs 240 0 0 N/A
with bracket for ceiling or wall mounting
Exit fixtures with 8 W fluorescent lamp and battery for back-up 28 pcs 56 0 0 N/A
Lighting switches and push buttons, 10 A with cable glands, IP55 7 pcs 1 0 0 N/A
Connection boxes with 3-6 cable glands 410 pcs 82 0 0 N/A
Plug Socket 15 pcs 75 0 0 N/A

Industrial design with cable glands, 1P+N+PE, 10A.
831.LG440 Light Distribution Panels 3 pcs 880 0 0 N/A

metal-enclosed, free-standing cubicles for indoor installation
831.LG450 Plug Socket Centre 11 pcs 310 0 0 N/A

831.LG460 Plug Sockets, Welding 5 pcs 0,2x0,1x0,2 25 0 0 N/A

831.LG470 Total LV Power Cables (W) 7,690 m 5,520

Concentric neutral conductor (C )
PE conductor (G)
Without PE conductor (O)
Rated voltage: 0,6/1 kV
Cross section: mm2
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Three phase cable, type 2XY-G
320 5 x 2.5 RE cable 2,300 m 616 0 0 N/A
16 5 x 4 RE cable 300 m 110 0 0 N/A

33 5 x 6 RM cable 600 m 309 0 0 N/A

20 5 x 16 RM cable 390 m 436 0 0 N/A

0 5 x 25 RM cable 0 0 - N/A 0 N/A

Cable terminations 0 0 N/A 0
38 5 x 35 RM cable 710 m 1,645 0 0 N/A

22 5 x 50 RM cable 500 m 1,554 0 0 N/A

Rubber cable, type H05 VV-F

220 3 x 1 cable 750 m 56 0 0 N/A
130 4 x 1 cable 160 m 15 0 0 N/A

Single phase cable, type 2XY-G

55 3 x 2.5 RE cable 2,500 m 478 0 0 N/A
22 3 x 4 RE cable 850 m 213 0 0 N/A

6 3 x 6 RM cable 250 m 88 0 0 N/A

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831.LG480 Total Cable Conduit 1,704 m 2,473 0 0 N/A
PVC and/or steel conduit, 20-40 mm supplied in standard lengths
with clamps for screw/raw plug erection on walls and ceiling
Total Lighting System 19,557 0

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841 CONTROL EQUIPMENT
PROCESS CONTROL SYSTEM
841.CS010 Total Process Control System 1 system -

for central control and local control rooms
See Control System Configuration.
Preamble Operator System

Total price for installation of listed hardware
PLC System
Unit price for installation of PLC and I/O cabinets at proper
locations.
Network Cables
Cables laying on cable rack or in conduit, proper arranged and fixed
according to instructions
Terminations:
Number of cable cuts are listed at "Info" and number of terminations
(two/cut) at "Qty" for each type of cable.
Unit price for cable termination shall be based on the proper fitting
of included terminations kits
Control Desk
Total price for handling, installation and alignment of desk units
according to instruction and arrangement layout.
Operator System 1 system Unit 0 0 N/A

- Server PC mounted in cabinet 0 0 0
- Client Operator Stations for CCR 2 pcs 30
- Industrial Operator Stations mounted in cabinet for LCR 0 0 0
- Engineering Station 0 0 0
- Printers 1 pcs 30
- Switch boxes, for network cables 1 pcs 20
PLC System 1 system N/A

- PLC Cabinets with terminal rows (installed in electrical rooms) 1 pcs 2.0x1.2x0.5 200 0 0
- I/O Cabinets with terminal rows (installed in electrical rooms) 2 pcs 2.0x1.2x0.5 200 0 0
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- Remote I/O boxes (installed in the field) 0 0 0 0 0 0
Communication Network 1 system 0 N/A

The network in CCR (Operator system to Switch boxes A&B)
is carried out with Ethernet RJ45 Twisted Pair cables
The network from Switch Boxes A&B in CCR to PLC cabinets in
electrical rooms is carried out by Fiber Optic cables.
Field bus cables will be used to connect Sub-control system to the
PLC System.
Cuts
1 CCR Network, Twisted Pair cables 50 m 5 0 0 N/A
Twisted Pair cable terminations 2 pcs 0 0
8 Fiber Optic cables, armored 1,076 m 204 0 0 N/A

Fiber Optic cable terminations 16 pcs 0 0
9 Field bus cables, Twisted Pair cables 400 m 40 0 0 N/A

Twisted Pair cable terminations 18 pcs 0 0
Total Control System 0

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851 INSTRUMENTATION
GAS ANALYZER SYSTEMS
Preamble The mechanical contractor will be responsible for:

MC - fitting of flanges for sampling probes
- - fitting and erection of probe extraction devices
- - installation of water supply system
- - installation of compressed air supply system
Electrical Erection Work:

The unit price shall include the following erection works:
- install and align analyzer control cabinet
- install and align water control cabinet
- fitting and mounting of internal water and compressed air pipes
- fitting and mounting of internal sampling hoses
- pulling and termination of special cables
851.AM840 Coal Filter/Bin Gas Analysis System 1 system 1,225 0 0 N/A

consisting of:
- Single dry filter probe 1 pcs
- Single dry silo probe 1 pcs
- Gas Monitoring Unit with PLC 1 pcs 0.6x1.1x0.6
- Sampling hoses 1 set
851.AM886 Dust Monitoring System 1 system 138 0 0 N/A

for mounting on Coal Mill stack, consisting of:
- Measuring head 1 pcs 0,6x0,3x0.2
- Mounting flange 1 pcs
- Control and display unit 1 pcs
- Light trap 1 pcs
- Purge air unit 1 pcs
- Weather protection cover 1 set
Total Gas Analyzing Systems 0

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FIELD CONTROL EQUIPMENT
Preamble Erection
Unit price for installation of support or stands and fitting of the
relevant field control equipment.
The main part of field control equipment shall be mounted on a
fabricated support and erected on the construction or structure.
Field control equipment can also partly be installed direct
on the construction or structure.
Erection on fabricated stands can also be an needed option.
Unit
851.FC910 Local Control Switches with Pushbutton 1 set 29
one set/motor, consisting of:
- Start/Stop Push-button station 68 pcs 0 0 N/A
- Emergency Stop Switch, mushroom type 75 pcs 0 0 N/A
851.FC950 Sirens and/or Horns, 220 V 12 pcs 63 0 0 N/A

for start-up warning
851.FC970 Terminal Boxes 49 pcs 68 0 0 N/A

with max. 40 terminals for transfer of digital and analog signals
Steel Plate and Sections 1 tonnes 1000 0

design and manufacturing of these supports, as follows:
Steel plates, sections and/or 2" pipes for manufacturing of supports
required for proper erection of above mentioned field control devices
Supports for local control switches shall be designed with protection cap.
manufacturing.
Fixation Items 1 LOT 0

Bolts, nuts, washers screw and plugs required for fixation of field
instruments shall be supplied by Electrical Erection Contractor
Total Field Control System 0

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851.IP990 PROCESS INSTRUMENTATION 78 unit
MC - fitting of resistance thermometer, Pt-100 for bearing temperature

- - fitting of flange sockets for temperature sensors
- - fitting of flange support on kiln hood for pyrometer
- - fitting of pipe sockets for pressure measurement
- - fitting of measuring flange for flow measurement
- - fitting of flange support for level measurement
- - prepare measure point for fitting of oscillation pick-up
- - fitting of stand for Folaphone system
- - erection and alignment of position transducers
- - erection of solid flow meter including load cell
- - erection of belt weighers including load cell
- - erection of tank weighing system including load cells
- - erection of bridge weighing system including load cells
- - fitting of supports on conveyors for switches
- - fitting of supports for pull rope wire
Electrical Erection Work

The unit price for each item shall include the following erection
works:
- installation of junction boxes for Pt-100 sensors
- fitting of temperature sensors on flange socket
- installation of temperature transducers
- pulling and connection of compensation cables for thermocouples
- installation of units and transmission cables for Indutherm system
- installation of pressure and flow transmitters
- fitting of measuring pipes for pressure measurement
- installation of level measuring equipment on supporting flange
- installation of transducers for vibration monitors
- installation of units for Folaphone system
- installation of weighing amplifiers for weighing systems
- fabrication of steel supports for transducers and transmitters
- fitting of switches for conveyors
- installation of junction boxes for proximity switches
General:
- fitting and alignment of field instruments, shall be executed in
co-operation with mechanical erection contractor and in
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accordance with FLS instruction and supervision
Temp.
Process Temperature Measurement 4 unit 0 0 N/A
each unit consisting of:
- Thermocouple or PT-100 insert with and head mounted transmitter 1 pcs
- Fitting accessories with female muff for mounting on flange socket 1 set
Machine Temperature Measurement 3 unit 0 0 N/A

- Pt-100 sensors with 2 m flexible cable 1 pcs
- Junction boxes installed next to Pt-100 sensors 1 pcs
-Temperature transducer 1 pcs
- Pulling and termination of cables. Sensor-Junction box-Transducer 10 m
2
Bearing Temperature Measurement (2) 2 unit 0 0 N/A
- Pt-100 sensors with 2 m flexible cable 2 pcs
- Junction boxes installed next to Pt-100 sensors 2 pcs
- TEMAX temperature transducer for 2 pc Pt-100 sensors 1 pcs
- Pulling and termination of cables. Sensor-Junction box- TEMAX 10 m
Motor Winding Temperature Measurement (3) 2 unit 0 0 N/A

- Pt-100 sensors are pre-connected to junction box on motor frame 4 pcs
- TEMAX temperature transducer for 4 pc Pt-100 sensors 1 pcs
- Pulling and termination of cables. Sensor-Junction box- TEMAX 20 m
Pressure Measurement 4 unit 0 0 N/A

for measuring of process pressure, each consisting of.
- Pressure transmitter mounted on 2" steel pipe support 1 pcs 1
- Measuring pipe, " reinforced plastic, - proper supported 2-10 m
- Fittings for measuring pipe connection 1 set
Differential Pressure Measurement 1 unit 0 0 N/A

for measuring of differential pressure and flow, each consisting of.
- Pressure transmitter mounted on 2" steel pipe support 1 pcs 1
- Measuring pipe, " reinforced plastic, 2 lines, - proper supported 4-16 m
- Fittings for measuring pipe connection 2 set
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Level
Silo level 6 unit 0 0 N/A
electronic level measurement in silos, each consisting of:
- Silo measurement, mounted on flange support on top of silo 1 pcs 60
- Control box mounted on support and installed close to Silo level. 1 pcs 5
Level Limit Switch 2 pcs 5 0 0 N/A

capacitive or tuning fork level switch with head mounted electronic
for direct mounting on flange support on silo top
Level Limit Switch 2 pcs 0 0 N/A

capacitive or tuning fork, high temperature, each consisting of
'- Capacitive or tuning fork detector mounted on flange support 1 pcs 5
- Control unit mounted next to detector 1 pcs 1
Vibration
Vibrocontrol 2 pcs 0 0 N/A
for vibration monitoring of vertical mills, main gears, main ventilators
and big motors, each consisting of:
- Oscillation pick-up with transmission cable 1 pcs
- Measuring transducer installed next to pick-up 1 pcs 1
Tank Weighing Equipment 2 pcs 0 0 N/A

for measuring of quantity in steel silos, each consisting of:
MC - Load cells (mechanical erection) 3 pcs
- Junction box for connection of load cell cable 1 pcs 1
- Weighing amplifier installed next to tank weighing system 1 pcs 20
-
Motion Detectors 18 pcs 0 0 N/A
normally installed at tale-end of conveyors, each consisting of:
- Proximity switches with flexible cable 1 pcs 1
- Junction box installed next to proximity switch 1 pcs 1
Pull Rope Switches 16 pcs 0 0 N/A

installed along belt conveyors with a distance of 10-100 m depending
on length of conveyor, each consisting of:
- Pull rope switch 1 pcs 3
- Pull rope wire including fitting clamps, - average length 30 m 1
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Belt Drift Switches 4 pcs 0 0 N/A
installed on long belt conveyors in drive and tale end and also in
between on very long belt conveyor, each consisting of:
- Belt drift switch 1 pcs 1
Position
Position Transducers 2 pcs N/A
MC installed on louver dampers by mechanical erection contractor
Limit Switches 5 pcs N/A

MC installed on valves, gates and dampers by mechanical erection
contractor
Total Steel Plate and Sections 2 tonnes 2000 0

design and manufacturing of these supports, as follows:
Steel plates, sections and/or 2" pipes for manufacturing of supports
required for proper erection of above mentioned field control devices
Supports for temperature transducers and pressure transmitters
shall be designed with protection cap.
manufacturing.
Fixation Items 1 lot 0

Bolts, nuts, washers screw and plugs required for fixation of field
instruments shall be supplied by Electrical Erection Contractor
Total Process Instumentation 0

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861 ELECTRICAL AUXILIARY EQUIPMENT
FIRE DETECTION SYSTEM
Preamble Electrical Erection Work

The erection price shall include total price for the following works:
- complete installation work
861.FI010 Fire Detection and Alarm 1 system 80 0 0 N/A

consisting of:
- Annunciate panel 1 pcs 1.2x0.6x0.3
- Terminal Racks 1 pcs
- Smoke Detectors 15 pcs
- Alarm Push-buttons 7 pcs
- Alarm Bells 3 pcs
- 1 x 2 x 0.8 mm Cables 1000 m
861.FI020 Fire Fighting Equipment 5 unit 85 0 0 N/A

6 kg portable CO2 fire extinguisher with wall bracket
Total Fire Detection System 0

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891 SINGLE MACHINES

MC - erection of below mentioned items marked with grey shade
- - erection of electrical cabin with pre-installed cabinets
- - fixation of cable conduit
- - fixation of supports for lighting fixtures

- installation of listed items (not shaded)
- pulling and termination of cable drum cables
- pulling and termination flexible power and control cables
WEIGH FEEDERS


- pulling and termination flexible power and control cables
241.WF150 DOSAX or DOSIMAT Weigh Feeders 2 pcs 0 0 N/A

241.WF250 for Coal Mill feed, each consisting of:
MC - SC-Motor, 1,1 - 11 kW 1 pcs
- - Load Cell 2 pcs
- - Limit Switch 1 pcs
- - Junction Boxes 3 pcs
Local Control Panel 1 unit 420
containing power supply, frequency converters and controller
for above 4 Weigh Feeders
- Cables for Load cells 200 m
- Cable terminations 28 pcs
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461.RL620 Coal Feed System, DRW 2 pcs 0 0 N/A
461.RL570 for coal firing in calciner and/or kiln, consisting of:
MC - Load cells for tank weighing 3 pcs
- - Load cell for weighing system 1 pcs
- - VFD-Drive-motor, 5,5 - 11 kW 1 pcs
- - Speed and Synchronic sensor 1 pcs
- - Shut-off valves with limit switches 2 pcs
- - Solenoid valves 16 pcs
- - Junction boxes for solenoid valves 2 pcs
- Emergency stop 1 pcs
- Junction Box for load cell cables 1 pcs
- Local Control Box on Feeder, prewired 1 pcs
- Local Control Panel 1 pcs 2.0x1.8x0.7 250
- Special control cables 100 m
Total Weigh Feeders 0

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HYDRAULIC AND LUBRICATION SYSTEMS
461.HY110 Hydraulic Grinding Pressure Unit, AM-HY 1 pc 0 0 N/A

for vertical mill, consisting of:
MC - SC-Motors, 3 - 22 kW for pumps 2 pc
- - Heating element 1 pc
- - Terminal box on hydraulic unit, prewired to sensors 1 pc
- - Switches for roller position 3 pc
- - Layer thickness meter 1 pc
- - Pressure switch 3 pc
- Emergency stop 1 pc
- Local Control Panel 1 pc 1.2x1.0x0.3 250
- Cable terminations 50 pc
461.LQ120 Roller Lubrication Unit, AM-LU 1 pc 0 0 N/A

for vertical mill, consisting of:
MC - SC-Motors, 0,37 -3 kW for pumps 7 pc
- - Heating element 2 pc
- - Terminal box on lubrication unit, prewired to sensors 1 pc
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461.LQ145 Mill Gear Lubrication Unit, AM-GE 1 pc 0 0 N/A
for vertical mill gear, consisting of:
MC - SC-Motors, 7,5 - 30 kW for pumps 3 pc
- - Terminal box on lubrication unit, prewired to sensors 1 pc
- - Temperature transmitters 5 pc
- - Thermostats 1 pc
- - Flow sensors 3 pc
- - Pressure switches 12 pc
461.GS155 Grease Lubrication Unit, GLU 1 pc 0 0 N/A

for RAR separator, consisting of:
MC - DC-Motors for pump 1 pc
- - Proximity switches 2 pc
- Local Terminal/Control Box 1 pc 0.7x0.7x0.3 20
Total Hydraulic and Lubrication units 0

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MAIN DEDUSTING FILTERS


- pulling and termination of power and control cables as listed
231BF410 Jet Pulse Filter 10 units 0 0 N/A

231BF420 type IN, each equipped with:
231BF460 MC - Diaphragm Valves 6 pcs
231BF530 - Jetcon Control Box 1 pcs 0.6x0.6x0.3 20
231BF540 - Cable 2 x 1.5 mm2 20 m
231BF610 - Cable terminations 12 pcs
231BF620
type CE1, each equipped with:
MC - Diaphragm Valves 4-12 pcs
- Terminal Box for diaphragm valves 1 pcs
- Jetcon Control Box 1 pcs 0.6x0.6x0.3 20
- 100 mm Cable Plate 3 m
- Cable 2 x 1.5 mm2 30 m
- Cables 12x1.5 mm2 5 m

type CE2, each equipped with:
MC - Diaphragm Valves 10-55 pcs
- Terminal Box for diaphragm valves 3 pcs
- Jetcon Control Box 1 pcs 0.6x0.6x0.3 20
- 100 mm Cable Plate 10 m
- Cable 2 x 1.5 mm2 100 m
- Cables 12x1.5 mm2 20 m
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Total Dedusting Filters 0

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BURNER STATIONS


- pulling and termination of power and control cables as listed
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461.HG700 Heat Generator for oil / gas 1 units 0 0 N/A
type B-HGO, equipped with:
MC - Terminal box on flow control unit, prewired to: 1 pcs
- . oil flow transmitter
- . oil temperature switch
- . oil pressure min.
- . solenoid valves
- . motorized oil valve
- - Terminal box on burner unit, prewired to: 1 pcs
- . oil pressure
- . oil valves
- . valve positions
- . pressure stat
- . ignition unit
- . oil valves
- . valve positions
- . UV sensor
- - Fan unit, consisting of: 1 pcs
- . air fan, 22-45 kW
- . inlet vane control
- . air flow control
- . emergency stop
431.BU510 Oil Burner Station for Kiln 2 units 0 0 N/A

432.BU510 type B-OK, equipped with:
- - Terminal box on shut-off unit, prewired to: 1 pcs
- . oil temperature
- . oil pressure
- . oil valves
- . valve positions
- . pressure stat
- - Terminal box on burner lance, prewired to: 1 pcs
- . motorized oil spindle with up/down control
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431.BU520 Start Oil Burner Station 2 units 0 0 N/A

432.BU520 type B-SO, equipped with:
- . oil temperature switch
- . solenoid valves
- . motorized oil valve
- . emergency stop
- - Terminal box on shut-off unit, prewired to: 1 pcs
- . oil pressure
- . oil valves
- . valve positions
- . pressure stat
- - Terminal box on burner inlet, prewired to: 1 pcs
- . ignition unit
- . oil valves
- . valve positions
- . UV sensor
- - Fan unit, 7,5 - 15 kW
- Local Control Panel 1 pcs 2.0x1.0x0.4
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431.BU530 Gas Burner Station for Kiln 2 units 0 0 N/A
432.BU530 type B-GK, equipped with:
MC - Terminal box on gas station unit, prewired to: 1 pcs
- . gas flow transmitter
- . gas temperature switch
- . gas pressure min.
- . solenoid valves
- . valve position
- - Terminal box on shut off unit, prewired to: 1 pcs
- . gas control valves
- . valve positions
- . gas pressure
- . air pressure
- - Terminal box on igniter unit, prewired to: 1 pcs
- . gas valve
- . air valve
- . igniter coil
- UV sensor 1 pcs
Total Burner Stations 0

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0
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0
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0
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0
0
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PAYSANDU; Uruguay Print Date:

LIST OF CONTENTS Page

PLANT SITE DATA 3

811 - POWER DISTRIBUTION EQUIPMENT 5

821 - MOTORS & DRIVES 11

831 - INSTALLATION EQUIPMENT 14

841 - CONTROL EQUIPMENT 33

861 - ELECTRICAL AUXILIARY EQUIPMENT 43

891 - SINGLE MACHINE EQUIPMENT 44

Enclosed "Bill of Quantity" covers the amount of Electrical Equipment, which

Equipment to be erected, fitted and aligned by Mechanical Contractor is

- High Voltage level : 31.5 kV

- Medium Voltage level: 6.3 kV

- Low Voltage Level : 400 V

- AC Control Power Supply : 230 V

- Control Voltage, PLC interface : 24 VDC

- Average Relative Humidity : 0 %

- Altitude above Sea Level : 120 meters

Equipment Standards: IEC

831 INSTALLATION EQUIPMENT

MEDIUM VOLTAGE SYSTEM

Auxiliary Power Supplies

Preamble 110 V DC Control Power Supplies

Total Medium Voltage System 0

LOW VOLTAGE SYSTEM

811.TA510 Distribution Transformers 1 units

Preamble Distribution Transformers

1600 kVA Transformer 1 pcs 1.8x1.1x1.8 3.090 0 0 N/A

811.LV530 LV Switchgears/MCC 1 boards

Preamble LV Capacitor Banks

Total Low Voltage System 0

811.UP620 UPS, Uninterruptible power supply 1 sets

Preamble UPS System

811.UP620 UPS, Uninterruptible power supply 1 set 0 0 N/A

Total Stand-by Power Supply Systems 0

- One Line Diagram, drw. No. 10224202

MV Squirrel Cage Motors 1 motors

Preamble MV Squirrel Cage Motors

MV Capacitor Bank 1 pcs 1.0x0.5x0.5 620 kg 0 0 N/A

MV Variable Speed Drives 1 drives

Preamble Variable Speed Drives

Frequency Drive Unit: 455 kW 1 drive 0 0 N/A

LV Variable Speed Drives 4 drives

Preamble Variable Speed Drives

Frequency Drive Unit: 4 drive 0 0 N/A

LV SC-Motors and Geared Motors 64 motors

MC LV-SC Motors, 0.1 - 2.2 kW 11 pcs 0 0 N/A

MC LV-SC Motors, 3 - 7.5 kW 12 pcs 0 0 N/A

MC LV-SC Motors, 11 - 30 kW 21 pcs 0 0 N/A

MC LV-SC Motors, 37 - 90 kW 6 pcs 0 0 N/A

MC LV-SC Motors, 110 - 160 kW 13 pcs 0 0 N/A

MC LV-SC Motors, 200 - 315 kW 1 pcs 0 0 N/A

MC Linear Actuators, Raco-motors, 0,1 - 2 kW 1 pcs 0 0 N/A

MC Servo-Motors, single/three phase, 0,1 - 1 kW 9 pcs 0 0 N/A

Total Motors & Drives 0

CABLE INSTALLATION Total

Preamble Cable Installation

Cable Laying Distribution:

831.CB020 Total MV Power Cables (H) 705 m 5,931

Three phase cable, type 2XSEY

7 3 x 95 RM/16 cable 210 m 1,425 0 0 N/A

6 3 x 150 RM/25 cable 495 m 4,506 0 0 N/A