IMPACT 3.

0 Saturday, 22 October 2016

Chassis ID Path
214/Repair/FE, D7F340, EBR-CBJ3/Valves and JAK, adjust

Model Identity
FE 129405484

Publish date Operation No.

Saturday, 12 June 2010 21421-3

21421-3 Valves and JAK, adjust

Note: As the pictures in the service literature are used for more than one variant, some details can differ in respect of
the vehicle you are working with. The essential information in the illustrations is, however, always correct.

Special tools: 88800014, 885812

A = 88800014
Remove the plug at the flywheel. Fit cranking tool (A).

Special tools: 88800014, 885812

COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Saturday, 22 October 2016

Crank the flywheel until the piston in No.1 cylinder is at TDC and its exhaust and inlet valves overlap on cylinder No. 1.

Note: No. 1 cylinder is closest to the flywheel.

Special tools: 88800014

COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Saturday, 22 October 2016

A = 885812
Adjust the inlet valves for cylinders 3, 5 and 6 and the exhaust valves for cylinders 2, 4 and 6.
Undo the locknut on the adjuster screw. Screw down the adjuster screw to reduce the play to zero.
Put a protractor on the valve adjuster screw. Zero the protractor. Screw back the adjuster screw. Check the number of
degrees in Specifications .
Torque tighten the locknut according to the specifications with an open socket. Hold the adjusting screw still to prevent
rotation while torque tightening.

Special tools: 885812

4
Adjust the clearance for the JAK piston on cylinders 2, 4 and 6 according to step 5.

COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Saturday, 22 October 2016

Loosen the lock nut on the piston adjustment screw.

Screw down the adjustment screw until the clearance is zero. Screw back the Allen screw according according to
Specifications .

6
Crank the flywheel until the exhaust and inlet valves overlap on cylinder 6.

Special tools: 88800014

COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Saturday, 22 October 2016

A = 885812
Adjust the inlet valves for cylinders 1, 2 and 4 and the exhaust valves for cylinders 1, 3 and 5 according to step 3.

Special tools: 885812

8
Adjust the clearance for the JAK piston on cylinders 1, 3 and 5 according to step 9.

Note: No. 1 cylinder is closest to the flywheel.

COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Saturday, 22 October 2016

Loosen the lock nut on the piston adjustment screw.

Screw down the adjustment screw until the clearance is zero. Screw back the Allen screw according to Specifications .

10
Remove cranking tool 88800014 and refit the plug.

COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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