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Q & A for API 570 Practice Exam (150 Questions)
INSTRUCTIONS: THIS PROBLEM COVERS QUESTIONS 1 5 ON THIS
PAGE!!!
Inspection records contain this information for a CML having a low reading in
a Carbon Steel tee located in a piping circuit (Vacuum tower overhead line).
Original (new) tee thickness measured 0.475 inches during a Baseline UT
performed in 2001. After 5 years of service, in 2006, the tee measured 0.450
inches. In 2011, the tee measured .400 after 10 years. Other Info: The .400
inch thickness is the low reading in this piping circuit that showed an
increase in metal loss from 2006 to 2011 due to increased flow velocity (MOC
in 2007), as per Plant Corrosion Specialists report to Inspector. Minimum
required t (Barlow Calc) = .300 inches & the structural design minimum t = .
250 inches (Design is 50 psig @ 200F), 24 NPS line is insulated & in very
good condition & with no visible damage or suspect areas in 2011. The
piping Circuit was designated as Class 2.
1. On the basis of information above, remaining life & half
remaining life of this circuit is:
A) 10 years RL and 5 years @ RL B) 13.33 years RL and 6.66 years
@ RL
C) 15 years RL and 7.5 years @ RL D) 20 years RL and 10 years @
RL
Answer = A Solution: .400 - .300 = .100 10 mils per year = 10
years Remaining Life (ST rate selected after consultation with
Corrosion specialist as per API 570, Para. 7.1.1*)
Reference: API 570, Para. 7.1.1 *Last Paragraph
2. On the basis of information above, short-term corrosion rate for
the location is:
A) 2.5 mils per year B) 5.0 mils per year C) 7.5 mils per year D)
10.0 mils per year
Answer = D Solution: .450 - .400 = .050 5 years = .010 or 10
mils per year
Reference: API 570, Para. 7.1.1 (Formula for ST)
3. On the basis of information above, the long-term corrosion rate
for the location is:
A) 2.5 mils per year B) 5.0 mils per year C) 7.5 mils per year D)
10.0 mils per year
Answer = C Solution: .475 - .400 = .075 10 years = .0075 or 7.5
mils per year
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Q & A for API 570 Practice Exam (150 Questions)
Reference: API 570, Para. 7.1.1 (Formula for LT)
4. On the basis of info above, the maximum inspection intervals for
this piping circuit are:
A) UT Thickness inspection interval = 5 years & Visual external inspection
interval = 5 years
B) UT Thickness inspection interval = 6.66 years & Visual external inspection
interval = 5 years
C) UT Thickness inspection interval = 7.5 years & Visual external inspection
interval = 5 years
D) UT Thickness inspection interval = 10 years & Visual external inspection
interval = 5 years
Answer = A Ref: API 570, Para. 6.3.3 & 6.3.4 & Table 2 Class 2 =
10 years UT or RL (use the lesser) = 5 years for UT interval &
External Visual = Table 2 value = 5 yrs
5. On basis of info above, extent of NDE required after a 2011 visual
inspection for CUI is:
A) 50% at areas within susceptible temp range B) 33% at areas within
susceptible temp range
C) 10% at areas within susceptible temp range D) 0% removal is required
based on API 570
Answer = D Ref: API 570, Para. 5.5.6 2nd Para. No suspect
damage No removal
If external coverings are in good condition and there is no reason to suspect
damage behind them, it is not necessary to remove them for inspection of
the equipment.
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Q & A for API 570 Practice Exam (150 Questions)
Step 2 (3P 16SE) or 1200 345,600 = .0034722 Remember c is
saved for last!!!
Step 3 The square root of .0034722 = .058925, and dg = 12.75 x .058925
= .7513 = .751 in.
Step 4 Add CA last Solution is .751 inches + .125 inches = .876
inches = Answer = C
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Q & A for API 570 Practice Exam (150 Questions)
Tip # 2: If you are very close to an answer, but maybe are one of two or a
few mils off, consider that your Pipe OD value used may be incorrect
10.750 versus 10.625, etc Recheck API 574 Pipe Schedules and apply the
correct OD piping value or recheck other factors, especially E.
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Q & A for API 570 Practice Exam (150 Questions)
MAWP = 2 (19,000) (1.0) (.440) 20 (From API 574 pipe schedules)
= See math below
MAWP = 38,000 x .440 20 = 16,720 20 = 836 psi = 836 psi Note:
20 yr interval= 494psi
Conclusion: 836 psi exceeds 500 psi design = the 5 year proposed
interval is acceptable
9. What is the minimum metal temp exempt from impact testing for
API 5L, Gr X-60 pipe having a 1.750 in. (44.5mm) nominal thickness
that was normalized during manufacture?
A) -8F (-22.2C) B) 20F (-6.7C) C) 58F (14.4C) D) None of these is
correct
Answer = C Reference: Table A-1 Column = A value See A-1 Note
6 See 323.2.2b
& Table & Fig 323.2.2A Note 2 below Fig. 323.2.2A refers you to B
Column in lieu of the A column in Table 323.2.2A Row for 1.75 in. (44.5 mm)
14.4C or 58F = Answer = C
10. What is the minimum metal temperature to be maintained
during a hydrotest when using API 5L, Gr X-60 pipe having a 1.750
in. (44.5mm) nominal thickness normalized during manufacture?
(Answer question 8 correctly, then apply the 570 rule)
A) -8F (-22.2C) = MDMT exempt from IT, plus API 570 safety factor = 22F
(-5.2C)
B) 20F (-6.7C) = MDMT exempt from IT, plus API 570 safety factor = 50F
(10.3C)
C) 58F (14.4C) = MDMT exempt from IT, plus API 570 safety factor = 88F
(31.4C)
D) None of these is correct
Ans = D Ref: 570, Par. 5.8.3 = 58F (14.4C) + 10F (6 C) Rule
above MDMT for tests
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Q & A for API 570 Practice Exam (150 Questions)
PQR # 123456 coupon thickness measured by Babu was exactly the
same thickness as the nominal wall thickness from API 574 piping
schedules in inches. Weld process = SMAW.
PQR # 123456 was signed and dated by Babu B. Babu and supports
WPS # 123456.
11. What is the WPS # 123456 base metal thickness range qualified
by PQR # 123456?
A) 3/16 in. or 5 mm is the minimum thickness qualified by PQR # 123456
B) 2T (1.5 inches x 2) or 3 inches (76mm) is the maximum thickness
qualified by PQR # 123456
C) 3/16 in. (5 mm) to 2T (3 inches or 76mm) is the thickness range qualified
by PQR # 123456
D) None of these are correct
Answer: D QW-451.1 Table Row = 1.5 inches to 6 inches
(inclusive) = 5mm to 200mm
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Q & A for API 570 Practice Exam (150 Questions)
13. What is the essential wire & wire diameter (assume source side
IQI) for 4 NPS Sch 40S ASTM A312 Type 316L pipe weld in as
welded condition. Assume Category D service!
A) Essential wire # 4 (0.16 mm) B) Essential wire # 5 (0.20 mm)
C) Essential wire # 6 (0.25 mm) D) None of these are correct
Answer = C Solution Step # 1: Use API 574 Table, Sch 40 NPS 4 = .237
(6.02mm)
Solution Step # 2: Apply the rule for T-276.2(a) and proceed to Step # 3
Add reinforcement
Solution Step # 3: Use B31.3, Table 341.3.2 for reinforcement = L = 1/16 in
or .062 (1.5mm)
Cat. D service (M value) requires DOUBLE code reinforcement of L
@ B31.3 T- 341.3.2
Solution Step # 4: Add .237 + .125 = .299 inches Metric = 6.02 mm
+ 3 mm = 9.02 mm
Ref: API 574 SS schedules, B31.3 table 341.3.2 value M, ASME V,
Table T-276, T-233.2
2 RULES = WELDS WITH (T-276.2a) & WITHOUT (T-276.2b)
REINFORCEMENT
Q & A for API 570 Practice Exam Open Book (150
Questions)
Answer questions 14 & 15 below (PQR Review)
PQR Given Information: A-106 Gr. B material, NPS 20,
Schedule 120
Note: All test results signed off & dated by Egyptian Mech. Testing
Group (Babu B. Babu)
Tensile Test specimen # 1 (18.8mm x 18.8mm) Results = 69,900
Failed = Weld Metal
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Q & A for API 570 Practice Exam (150 Questions)
Tensile Test specimen # 2 (18.6mm x 18.6mm) Results = 70,000
Failed = Weld Metal
Tensile Test specimen # 3 (18.7mm x 18.7mm) Results = 66,500
Failed = Base Metal
Tensile Test specimen # 4 (18.8mm x 18.8mm) Results = 66,000
Failed = Base Metal
Guided Bend (side bend) specimen # 1 results = Pass 2.9 mm slag
in the weld area
Guided Bend (side bend) specimen # 2 results = Pass 3.0 mm
porosity in the weld area
Guided Bend (side bend) specimen # 3 results = Pass 3.0 mm
crack in the weld area
Guided Bend (side bend) specimen # 4 results = Pass 3.0 mm
incomp. fusion weld area
14. The four tensile test values provided above by were reviewed
and found to be:
A) Adequate in number, however # 1 & # 4 are both below ASME IX required
tensile values
B) Adequate in number, however # 1 is below the ASME IX required tensile
value
C) Adequate in number, however # 1, # 3 & # 4 are all below ASME IX
tensile values
D) Adequate in number & all tensile test results are acceptable and Babu
signed it off.
Answer: D Apply QW-422 Table Value of 60 ksi & 5% under rule of
QW-153
The number (4) was adequate because specimens are half-size (full
size = 1.5 in. or 38mm)
60,000 Table Value (no allowed reduction for weld metal failures)
Accept # 1 & # 2
60,000 Table Value x .95 (5% rule for base metal failures) = 57,000
Accept # 3 & # 4
15. The guided bend test results provided above were reviewed and:
A) Adequate in number, however specimens with cracks (# 3 was cracked)
are always rejected
B) Adequate in number, however specimens # 2, # 3 & # 4 are rejectable
(3mm defects visible)
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Q & A for API 570 Practice Exam (150 Questions)
C) Inadequate in number, and specimens # 2, # 3 & # 4 are rejectable (3mm
defects visible)
D) Adequate in number & all guided bend test results are acceptable and
Babu signed it off.
Answer: D Apply QW-163 acceptance criteria allowing a 3mm
maximum weld flaw size
16. What is pressure rating & the hydrostatic test pressure for a
Class 300 A182 Gr. F316L flange being subjected to a system
hydrostatic test pressure at 50F (10C)?
A) 230 psi x 1.5, round up at test at 350 psi B) 600 psi x 1.5 and
test at 900 psi
C) 275 psi x 1.5, round up at test at 425 psi D) 720 psi x 1.5 and
test at 1100 psi
Ans = B Ref: B16.5, Par. 2.6 & Table 1A Table F2-2.3 Row 100F
& Col. Class 600
17. Minimum hold time and test pressure for a Sensitive Leak Test
using the Gas and Bubble test method with an approved low surface
tension bubble forming solution is:
Additional Given Information: The system under test has a design
pressure of 100 psi.
A) 5 minutes at a test pressure of 25 psi B) 10 minutes at a test
pressure of 15 psi
C) 15 minutes at a test pressure of 15 psi D) 30 minutes at a test
pressure of 25 psi
Ans = C Ref: ASME B31.3, Par. 345.8 ASME V, Art. 10, Mandatory
Appendix 1, Sections I-1032a & I-1070 = 15 minutes & 345.8.a =
lesser of 15 psi or 25% design pressure
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Q & A for API 570 Practice Exam (150 Questions)
B31.3 Fig. 328.5.2B Typical Details for Double-Welded Slip-On Flg
Attachment Welds
18. What are the minimum required fillet weld sizes (front & back
welds) for a double welded slip on flange per Fig.328.5.2B using
Detail (1), given a 3 NPS Sch 40 pipe & class 150 rated slip-on
welding flange?
A) 5.6 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
B) 6.0 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
C) 6.0 mm for the front weld (ID) & 6.0 mm for the back weld (OD)
D) 5.6 mm for the front weld (ID) & 8.6 mm for the back weld (OD)
574 pipe sch T = 5.59 mm Note that you must use ASME B16.5
Tables
Flange Hub T See B16.5 Table 8 X* B* 2 = 108 90.7 = 17.3
2 = 8.65 mm
* X & B values in Table 8 (Class 150 Flg dimensions) on Pg 71 See
Columns 5 & 11
Front weld size (ID near the flange face) = lesser of T or 6mm = 5.59
mm = Answer = A
Back weld size (OD on back side) = 1.4 x t = lesser of 7.83 mm or
8.65 = 7.83 mm = A
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Q & A for API 570 Practice Exam (150 Questions)
20. What is the acceptable range of magnetizing current (amps)
required for prod spacing of 6 inches on an as welded NPS 24
Schedule 40 ASTM A-106 Gr. B pipe weld?
A) A fine water spray not exceeding 5 psi with a water temp not exceeding
120F (52C)
B) A fine water spray not exceeding 10 psi with a water temp not exceeding
120F (52C)
C) A coarse water spray not exceeding 25 psi with a water temp not
exceeding 110F (43C)
D) A coarse water spray not exceeding 50 psi with a water temp not
exceeding 110F (43C)
Ans = D Ref: ASME V, Art. 6, T-673.1 Also BOLD ITEM T-673.3
PT No-Nos!
A) Max electrode diam. = 5/32 in. (4.0 mm), cellulosic type deposited with
stringer beads
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Q & A for API 570 Practice Exam (150 Questions)
B) Max electrode diam. = 1/8 in. (3.2 mm), cellulosic type deposited by
weaving of weld beads
C) Max electrode diameter = 5/32 in. (4.0 mm), low-hydrogen type deposited
with stringer beads
D) Max electrode diameter = 1/8 in. (3.2 mm), low-hydrogen type by
weaving of weld beads
Answer = C Reference: API 570, Annex C, Section C.2
24. All the following statements are true about API 579 and the
Inspector should refer to API 579 for all of the following information
EXCEPT:
A) Use 579 to obtain info on additional considerations for pressure tests (use
lower test pressure)
B) Use 579 to evaluate metal loss when it is not in excess of the specified
corrosion allowance
C) Use 579 to evaluate blisters, laminations, weld misalignment, distortion,
and fire damage
D) Use 579 to evaluate crack-like flaws (including excessive undercut on
existing piping system)
Ans = B 570, Para. 5.8 & 7.4 when it is in excess of the specified
corrosion allowance
25. Fewer CMLs can be selected for piping systems with all of the
following characteristics EXCEPT:
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Q & A for API 570 Practice Exam (150 Questions)
26. All the following statements are true about ASME PCC-2 and
Inspector should refer to ASME PCC-2 for all of the following
information (info) EXCEPT:
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Q & A for API 570 Practice Exam (150 Questions)
Answer: C (570, 7.1.1 & Para. 6.3.3* (Interval rules) Table 2)
*Apply rule for thickness measurement interval = rem. life or 10
years (Use lower value).
Remaining life = 16 years, therefore Half Rem. Life = 8 years
Since 8 (half rem. life) is less than 10 (Class 2 Thickness
measurement interval), use 8 years!!!
29. When will the next external inspection be due (using the given
information above)?
A) 4 years B) 5 years
C) 8 years D) 10 years
Answer: B (See API 570, Table 2 for Class 2 system = 5 years)
30. API 570 recommended upstream limits of an injection point
circuit for inspection purposes is (Assume that a size 4 NPS line has
a size 1 NPS injection point):
Problem: An injection point exists on a 4 NPS pipe What is the
upstream limit?
A) 12 inches B) 13.5 inches
C) 10 pipe diameters D) 25 feet
Answer = B (API 570, Para. 5.5.9 & Figure 1) Dont forget the
upstream rule 12 inches or 3 pipe diameters, whichever is greater
4 NPS = 4.50 in x 3 = 13.5 in
31. To verify satisfactory PWHT, what test is conducted per ASME
B31.3 requirements?
A) Radiography B) Ultrasonic
C) Hardness survey D) MT or PT after grinding
Answer: C (ASME B31.3, 331.1.7 First sentence)
32. Proper safety precautions shall be taken before any piping system is opened & before
some types of external inspections. All these general 570 safety precautions apply except:
A) Procedure for segregating piping systems, installing blanks (blinds) & testing tightness
B) Opened piping should be isolated from all sources of harmful liquids, gases, or vapors and
purged to remove all oil and toxic or flammable gases and vapors.
C) Before starting inspection, inspection personnel should obtain permission to work in the
vicinity from operating personnel responsible for the piping system, & wear any PPE for work.
D) NDE equipment meets OSHA safety requirements for hazardous electrical equipment.
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Q & A for API 570 Practice Exam (150 Questions)
Ans = D (570, Par. 5.3.1 & 5.3.2) NDE Equip to meet operating
facility safety reqmts Degree of difficulty = 10/10 with this
question!!!
36. For existing insulated lines that are being pressure tested after repairs, rerating, or
alteration, it is not necessary to strip insulation on all existing welds. However, what actions
should be taken in lieu of stripping away of all of the insulation for the test?
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Q & A for API 570 Practice Exam (150 Questions)
A) Pressure test with longer hold times & match mark pressure gauges before leaving the site
B) Pressure test with longer hold times & observe pressure gauges carefully during the test
C) Pressure test with shorter hold times & perform a close pressure gauge examination
D) Check the line carefully at all exposed areas looking for small leaks
Answer = B (API 570, Par. 8.2.6)
37. Regarding future Inspection interval determination by the
Inspector, which of these statements is NOT true according to the
API 570 code?
A) Inspection intervals shall be reviewed/adjusted as needed after each
inspection
B) Inspection intervals shall be reviewed/adjusted as needed after a
significant operating change
C) Forms of deterioration / damage mechanisms shall be considered when
establishing intervals
D) Maximum inspection intervals as per API 570 Table 2 (thickness, visual)
shall be mandatory
Answer: D (API 570, 6.3.3 Last Para.) Table 2 maximum intervals
are recommended
39. Per API 570, inspection of Category D Fluid Service piping is:
A) Handled along with most other normal fluid service piping inspections
covered by code
B) Based on reliability needs and inspection of Category D piping is optional
C) Falls under a Class 3 piping system and must be inspected
D) None of the above statements are true
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Q & A for API 570 Practice Exam (150 Questions)
40. Corrosion specialists should be consulted about the appropriate
placement and number of CMLs for piping systems under all of the
following circumstances EXCEPT:
42. What are the preferred methods per API 570 when the corrosion
in a piping system is non-uniform or the remaining thickness is
approaching the minimum required thickness, requiring additional
thickness measurements?
43. Ambient pressure test temps may cause piping system failures
because carbon, low-alloys & others embrittled by service exposure,
may be susceptible to any of these except:
A) A damage mechanism caused by metallurgical changes known as Temper
Embrittlement
B) A damage mechanism caused by material property changes known as
Brittle Fracture
C) A damage mechanism known as Caustic Embrittlement
D) Brittle failure
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Q & A for API 570 Practice Exam (150 Questions)
Answer: C (API 570, Para. 5.4.1.1 & Para. 5.8.3) Brittle failure
includes both the brittle fracture and a possibility of temper
embrittlement, especially in 2-1/4 Cr 1Mo materials)
45. For closure welds that have not been pressure tested (also
welding repairs identified by Engineer or Inspector), in cases where
UT is substituted for Radiography, owner/user shall specify all of the
following be done in accordance with API 570 except:
A) Application of ASME B31 Code Case 179 (ASME B31.1 piping) whenever it
is applicable
B) Application of ASME B31 Code Case 181 (ASME B31.3 piping) whenever it
is applicable
C) ASNT Level III qualified shear wave examiners must be used for these
examinations
D) Industry-qualified UT shear wave examiners must be used for these
examinations
Ans: C (API 570, Par. 5.8.5) OPEN BOOK EXAM QUESTION! NDE also
(RED & BLUE)
46. Per 570, which step below should NOT be taken if weld
imperfections* are found during RT profile examinations of welds in
a piping system (*crack-like indications, etc)?
A) Further inspection with weld quality UT or RT to assess the magnitude of
the imperfection & then determine if the imperfection is from original
construction or from environmental cracking
B) Environmental cracks shall be assessed by Eng &/or Corr. Special. (API
579-1/ASME FFS-1)
C) Crack-like flaws shall be assessed by the Eng &/or Corr. Specialist (API
579-1/ASME FFS-1)
D) Preferential weld corrosion shall be assessed by the Engineer and/or the
Corrosion Specialist
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Q & A for API 570 Practice Exam (150 Questions)
Ans: D (570, 5.11 3rd & 4th Par Assessed by Inspector) Green =
Welding Question
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Q & A for API 570 Practice Exam (150 Questions)
~~~~~~~~~~~~~~END OPEN BOOK SECTION 50
QUESTIONS~~~~~~~~~~~~~~~
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Q & A for API 570 Practice Exam (150 Questions)
A) To extend the circuit to the next fitting downstream of the injection point
B) To extend the circuit two fittings downstream of the injection point
C) To extend the circuit to the next piece of pressure equipment
D) To extend the circuit to the next specification break
Answer = C (API 570, Para. 5.5.9)
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Q & A for API 570 Practice Exam (150 Questions)
B) Both straight & multi-facet cracks with evidence of a shear lip or localized
necking at cracks
C) Branching cracks having evidence of a shear lip or localized necking
around the cracks
D) None of these are correct
Answer: A API 571 Para. 4.2.7.5.a Brittle Fracture Question
56. Long-term and short-term corrosion rates should be compared to see which results in
the shortest remaining life as part of the data assessment. Who is responsible to select the
corrosion rate that best reflects the current process?
A) Wicking B) Saturation
C) Wetting D) None of these are correct
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Q & A for API 570 Practice Exam (150 Questions)
A) API 570 Annex A B) API 570 Annex B
C) API 570 Annex C D) API ICP (Inspector Certification
Program)
Answer = A (API 570, Para. 4.2 & Appendix A)
59. An API Authorized Inspection Agency may be defined as any of
these below except:
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Q & A for API 570 Practice Exam (150 Questions)
62. API 570 Authorized Piping Inspectors are responsible to the
Owner/User for all of the following EXCEPT:
A) Not more than the remaining life as determined from calculated corrosion
rates
B) Only at maximum intervals recommended in Table 2 for a given Class of
piping
C) The remaining life value or the Table 2 value, whichever is less
D) None of these is correct
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Q & A for API 570 Practice Exam (150 Questions)
Ans = D (570, Par. 6.3.3) At RL value or the Table 2 value,
whichever is less
66. Critical Environmental Factors for CUI can include all of the
following EXCEPT:
A) Not more than the remaining life as determined from calculated corrosion
rates
B) At maximum intervals recommended in Table 2 for a given Class of piping
C) At the remaining life value or the Table 2 value, whichever is less
D) None of these is correct
Ans = B (570, Par. 6.3.3) First sentence many miss this easy
question!
A) 100F (38C)
B) 125F (52C)
C) 150F (65C)
D) 212F (100C)
70. External visual inspections are used to identify all of the following EXCEPT:
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Q & A for API 570 Practice Exam (150 Questions)
A) Corrosion (at supports & at interface corrosion points), Coating/Insulation
deterioration.
B) Support Condition (Inadequate supports, loose supports, spacing (gaps)
not having bearing
C) Leaks (Flanged joints, Steam tracing, existing clamps, valve stems, seal
welds, threads, etc)
D) Condition of externally accessible surfaces after any piping flanges are
opened
Answer = D (API 570, Para. 5.4.3 last sentence) Note: D is
considered an internal insp
A) Pipe running parallel to and less than 12 in. (300 mm) above soil line
B) 12 in. (300 mm) below to 12 in. (300 mm) above grade
C) 12 in. (300 mm) below to 6 in. (150 mm) above grade
D) None of these are correct
Answer: C (570, 3.42) Always apply the 6 inch rule for pipe
parallel & close to grade
A) Usually too dry for corrosion to occur, except under insulation (that can
remain wetted)
B) Susceptible to conditions that cause increased corrosion rates
C) Susceptible to conditions that cause decreased corrosion rates
D) Usually too dry for corrosion to occur
Answer: A API 571, Para. 4.3.2.3.f Atmospheric Corrosion
Question
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Q & A for API 570 Practice Exam (150 Questions)
Answer: A API 571, Para. 4.2.17.1 Vibration-Induced Fatigue
Question
A) The end of the fastener is flush with the face of the nut
B) The lack of complete engagement is not more than 1 thread
C) The lack of complete engagement is not more than 2 threads
D) At least one thread must extend beyond the face of the nut
Answer: B (API 570, Para. 5.12)
75. These points are areas defined by a circle having a diameter not
greater than 2 inches for a line diameter not exceeding 10 inches or
not greater than 3 inches for larger lines.
A) Hold B) Examination
C) Witness D) CML
Answer: B (API 570, Para. 3.1.20)
76. API 570 Piping Classification schemes are based upon the:
A) Single clam shell fingerprint with vertical straight lines directly below the
crack initiation site
B) Single clam shell fingerprint with rings called beach marks coming from a
crack initiation site
C) Concentric lines throughout the entire cross-sectional area
D) None of these are correct
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Q & A for API 570 Practice Exam (150 Questions)
78. The common method used to monitor boiler water for
condensate corrosion is:
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Q & A for API 570 Practice Exam (150 Questions)
82. Regarding the thickness measurement of small diameter piping
NPS 1 & smaller, the best NDT technique (API 570 preferred method)
is to use the:
A) Ultrasonic thickness technique B) Radiographic profile technique
C) Real time radiographic methods D) None of these are correct per
API 570
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Q & A for API 570 Practice Exam (150 Questions)
86. Who has responsibility to the owner/user that includes the
supply of materials, equipment, quality control and workmanship
necessary to maintain and repair piping systems per API 570?
A) Piping system uses same pressure relieving device settings if capacity is not affected
B) Calculations are performed by the piping engineer or the inspector
C) Rerating is acceptable to the inspector or piping engineer
D) All piping system components are adequate for the new combination of pressure/temperature
Answer = A (API 570, Par. 8.3.e) Relief must be reset at the
appropriate new pressure
90. API-570 Piping Inspection Code is intended for use and may be
used by all of these EXCEPT:
A) Those in the Refinery Industry
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Q & A for API 570 Practice Exam (150 Questions)
B) Those in the Chemical Process industry
C) Those in the Pharmaceutical Industry
D) Whoever uses it and can access Inspection
Answer: D (API 570, 1.2.1) Authorized Inspection, Engineers,
Repair Org, etc)
A) Cracks
B) Slag or Porosity
C) Incomplete Penetration
D) Planar flaws (such as laminations)
Answer = D ASME V, Art. 1, Table A-110 (RT Col. Product Form &
weld imperfection)
92. The owner/user shall maintain appropriate permanent and progressive records of each
piping system covered by API 570 for all of the following items EXCEPT:
A) Incomplete penetration
B) Incomplete fusion
C) Wormhole porosity
D) Crack
Ans: A (API 577 NDT General Knowledge) Note 2 in API 577 RT
Illustrations
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Q & A for API 570 Practice Exam (150 Questions)
D) Laminations
Answer = C General NDE knowledge Note 2 in API 577 RT
Illustrations
A) Cracks
B) Incomplete Penetration
C) Porosity
D) Tungsten Inclusion
Answer = D General NDE knowledge & RTFI Presentation in E-
Library Folder # 27
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Q & A for API 570 Practice Exam (150 Questions)
99. Examples of environmental cracking include all of the following
except:
Ans: B (5.4.2.c API 574, Sect 7.4.4) sources, not causes (If causes
for CUI, ans = C)
101. Regarding reporting & records, Computer programs are particularly useful for all of
the following EXCEPT:
A) Storing thickness readings
B) Calculating short and long-term corrosion rates, retirement dates, MAWP, and reinspection
intervals on a test-point by test-point basis.
C) Highlighting areas of high corrosion rates & circuits overdue for inspection
D) Fitness for service assessment docs per API 581
Answer = B QW-141.1
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Q & A for API 570 Practice Exam (150 Questions)
A) Degree of soundness and ductility of groove-weld joints
B) Ultimate strength of groove-weld joints
C) Notch toughness of the weld
D) Stress values used in calcs
Answer = A QW-141.2
Answer = C QW-141.3
105. API 574 External Insp Checklist for Misalignment covers all the
following except:
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Q & A for API 570 Practice Exam (150 Questions)
A Current insp. records shall be reviewed to verify that piping system is
satisfactory for the proposed service conditions & an appropriate
corrosion allowance has been provided
B The piping system is checked to affirm that the required pressure relieving
devices are present, are set at appropriate pressure & have appropriate
capacity at the set pressure
C All deficiencies in the piping system must be corrected before the re-
rating is complete
D Calculations must be performed by the piping engineer or the inspector
108. Which of the following API 570 cases does requires the
approval from the piping engineer and is considered an alteration
as defined by API 570?
A Changing out a damaged flange with a new flange of the same rating and
material
B Changing out a corroded branch connection (no required reinforcement)
C Adding a large bore branch connection requiring reinforcement
D Adding a small bore weld boss not requiring reinforcement
Answer: C (API 570, 8.1.1 & Definition in Para. 3.1) HIGHLIGHT
YOUR API 570
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Q & A for API 570 Practice Exam (150 Questions)
Answer: A (API 570, 8.2)
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Q & A for API 570 Practice Exam (150 Questions)
Answer: B (API 570, Par. 5.5.4 )
115. External inspections include surveys for condition of piping
hangers/supports. Which item below is NOT an inspection item
concerning piping hangers/support conditions?
A) Locate any bottomed out spring supports and support shoes displaced
from their supports
B) Support dummy legs have adequate drainage (not filled with water that
causes corrosion)
C) Locate any cracked or broken hangers including any missing/damaged
hardware
D) Restraint conditions that relieve stress existing in the piping system
Answer: D (API 570, Par. 5.5.4 See also API 574, Par. 10.1.4.1
Annex A Checklist
Note: Improper restraint conditions create or Cause stress in
piping Not relieve it
116. In addition to inspector, what other personnel can perform 570
external inspections?
A) Qualified Operating/Maintenance Personnel when acceptable to Inspector
B) Personnel suitably trained and appointed by the Management
A) Any plant personnel
C) Only the inspector
Answer: A (API 570, Par. 5.5.4) Third Paragraph
117. At junctions where vibrating piping systems are restrained
(such as branch connections), what method(s) of NDE should be
used to assess pipe condition and what damage mechanism is likely
to occur if periodic inspections are neglected?
A) MT or PT To detect the onset of fatigue cracking
B) RT or UT To detect the onset of fatigue cracking
C) VT or ET To detect the onset of fatigue cracking
D) None of these are correct because fatigue cracking cannot be detected
before it happens
Answer: A (API 570, 5.5.7)
118. Piping systems will have more CMLs and will be monitored
more frequently when all of the following conditions apply EXEPT:
A) Piping systems having high potential consequences if a failure occurs
B) Piping systems subject to higher corrosion rates
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Q & A for API 570 Practice Exam (150 Questions)
C) Piping systems subject to localized corrosion
D) Piping systems selected by Inspector
Answer: D (API 570, 5.6.2, 1st Paragraph)
119. A minimal number of CMLs are acceptable:
A) Whenever the corrosion rate is low and the corrosion is not localized
B) Whenever the corrosion rate is well known to an owner/user
C) Whenever the corrosion rate has been accurately established
D) Whenever it is acceptable to the API Authorized Inspector
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Q & A for API 570 Practice Exam (150 Questions)
C) Corrosion Rate ST = t previous t actual the time (years) between t
previous and t actual
D) None of these is correct per API 570
Ans: C (API 570, 6.3, 3rd Par. Rule & 7.1.1 Formula 3) Must
memorize these 3 formulas because C = Correct = Corrosion Rate
(ST) uses t previous see the next two questions
123. Regarding surface preparation for the various NDE techniques,
the inspector may need advice from:
A) No one (Inspectors call it)
B) Corrosion specialist
C) NDE specialist
D) Engineer
Answer: A (API 570, 5.8) Pressure testing deserves its own color
code (red)
A) Whenever U.S. Coast Guard regulations apply for over water piping
B) Whenever specified per requirements of local jurisdictions
C) Whenever specified by the inspector or piping engineer
D) Whenever specified by a repair organization
Answer: D (API 570, 5.8) Pressure testing deserves its own color
code (red)
126. Lower pressure tests, which are used only for tightness of
piping systems, may be conducted at pressures designated by:
A) Owner/user B) Engineer
C) ASME B31.3 Code D) Jurisdiction Rules
Answer: A (API 570, 5.8 1st Para, 5th Sentence)
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Q & A for API 570 Practice Exam (150 Questions)
Exam Tip: Also know pressure test requirements per Section 8.2.6
normally required after an alteration These will be covered later
in the Hundreds in Section 8.2
127. Per API 570, when a pressure test is required, it shall be
conducted (when)?
A) Either before or after any heat treatment if approved by the Inspector
B) Either before or after any heat treatment if approved by the Engineer
C) Always before any heat treatment
D) Always after any heat treatment
Answer: D (API 570, 5.8 3rd Para) Must know this critical rule
Ans: A (API 570, 5.8 Last Para & Note) Must know critical Note /
90% SMYS rule!
129. When flammable liquid is used for pressure testing, its flash
point shall be at least:
A) 60 F (15C) B) 90F (32C)
C) 120F (49C) D) 150F (65C)
Answer: C (API 570, 5.8.1 1st Para) Pressure testing deserves its
own color code (red)
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Q & A for API 570 Practice Exam (150 Questions)
C) Less than 150 ppm D) Less than 200 ppm
Answer: A (API 570, 5.8.1 2nd Para) Pressure testing deserves its
own color code (red)
131. A pneumatic (or hydro pneumatic) pressure test may be used
when it is impracticable to hydrostatically test a piping system.
Which of these statements are correct per API 570?
A) Temperature, structural, or process limitations may make a hydrotest
impracticable
B) Only an owner may decide which limitations make a hydrotest
impracticable
C) Only structural or process limitations may make a hydrotest impracticable
D) Only process limitations may make a hydrotest impracticable
Answer: A (API 570, 5.8.2) Pressure testing deserves its own color
code (red)
132. Per API 570, special attention shall be given when pressure
testing which of these steels because they may be subject to Brittle
Fracture during start-up/shut down because:
A) Metallurgical change known as Temper Embrittlement may affect all 1-
Cr 1 Mo steels
B) Metallurgical change known as Temper Embrittlement may affect all 2-
Cr 1 Mo steels
C) Metallurgical change known as Brittle Fracture may occur in all 5% - 9%
Chrome steels
D) Metallurgical change known as Brittle Fracture may occur in all 1- Cr 1
Mo steels
Answer: B (API 570, Para. 5.8.3) Pressure testing includes
Brittle Fracture concerns
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Q & A for API 570 Practice Exam (150 Questions)
A) Any major repair or alteration If the Engineer & Inspector approved the
NDE substitution B) Any major repair or alteration If the Repair
Organization approved the NDE substitution
C) Any major repair If the Engineer & Inspector approved the NDE
substitution
D) Any alteration If the Engineer & Inspector approved the NDE
substitution
Answer: D (API 570, Para. 5.8.5) Pressure testing covers NDE
also (RED & BLUE)
135. PMI testing can be accomplished by:
A) The inspector or the examiner B) The inspector only
C) The examiner only D) A trained PMI technician
only
Answer: A (API 570, 5.9)
136. If a piping system component should fail because an incorrect
material was inadvertently substituted for the proper piping
material, the inspector shall:
A) Ensure further sampling (Up to 100%) of existing piping materials is
accomplished ASAP
B) Only consider the need for the further verification of the existing piping
materials
C) Ensure that further sampling of existing piping materials is accomplished
ASAP
D) Ensure 100% verification of existing piping materials is accomplished
ASAP
Answer: B (API 570, 5.9) MUST KNOW 100% Certain to be on the
exam!!!
137. Which of the PMI test methods detects carbon content
nondestructively?
A) Examining Material Test Reports (MTRs)
B) Portable Optical Emission Spectroscopy
C) Portable X-Ray Fluorescence (XRF)
D) Laboratory Chemical Analysis
Answer: B (API 570, 5.9 API 578, Par. 5.2.1 Know the three PMI
methods)
138. Per API 578, if any one of a representative sample is rejected,
then all of the items of that inspection lot should be:
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Q & A for API 570 Practice Exam (150 Questions)
A) Quarantined (Segregated) and considered suspect until cleared by PMI
testing or Verification
B) Considered Rejected (Segregated) until cleared by PMI testing or
Verification
C) Considered Rejected only
D) Considered Suspect only
Answer: D (API 570, 5.9 API 578, Par. 6.3 Must know this likely
exam question)
139. Per API 578, examples of acceptable identification markings
includes all these except:
A) Documentation showing both the PMI test results and the PMI test
locations
B) Low-stress stamp marking indicating that the PMI test has been performed
C) Color coding by alloy (Such as using the PFI-ES-22 system)
D) Visual verification of Mill Test Report (MTR) results
Answer: D (API 570, 5.9 API 578, Par. 7.1 Must know this likely
exam question)
140. Normally thickness readings are not routinely taken on valves
in piping circuits when dismantled for servicing and repair. However
gate valves in a severe corrosive/erosive environment should have
thickness readings taken (where)?
A) Between the valve seats B) The valve bonnet
C) Thickness readings are not taken (use calipers) C) The valve ends
Answer: A (API 570, 5.10)
A) Check that the flapper is free to move without excessive looseness (over
tolerance) from wear
B) Excess wear on flapper stop (does not allow flapper to move past top
center & remain open)
C) Flapper nut is properly secured to the flapper bolting (has not backed off,
no looseness)
D) Leak checks of critical check valves
Answer: D (API 570, 5.10.a/b/c & last sentence)
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Q & A for API 570 Practice Exam (150 Questions)
142. If weld imperfections from original* weld fabrication
(*Undercuts = crack-like flaws), WHO assesses the impact of the
weld quality on the piping system integrity per API 570?
Answer: B (API 570, 5.11, 4th Para) This is clear in API 570! Green =
Welding Question
Answer: D (API 570, 5.13, First Sentence) Must Know this one
tricky !
144. The audit team should typically be from any of these except:
A) 3rd Party Organization experienced/competent in Petrochemical Process
Plant Insp. Programs
B) 3rd Party Organization experienced/competent in Refining Process Plant
Inspection Programs
C) A combination of 3rd Party Organization and other owner/user sites
D) The same owner/user plant site where the audit is being conducted
Ans: D (API 570, 5.13, 3rd Sentence) OTHER owner/user sites are
acceptable)
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Q & A for API 570 Practice Exam (150 Questions)
Answer: A (API 570, Para. 6.1, 1st Para Section 7.10) Know
overdue inspection rules
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Q & A for API 570 Practice Exam (150 Questions)
B) Corrosion rates shall be calculated per Section 7.1.1, Formula 1 for RL to
determine RL
C) Corrosion rates shall be calculated per Section 7.1.1, Formula 1 for RL to
determine RL
D) Corrosion rates shall be calculated per Section 7.1.1, Formula 2 or 3 for
Corrosion Rate
Answer: B (API 570, 6.3.3, 3rd Para) You must memorize Table 2
intervals (Closed BK) and RL formula 1 used to determine RL, then
RL use lesser of Table 2 value or RL
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