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You can use the order form in this brochure to very easily
order new cutters in disc, shaft or hub form and as pre-
Production site Collegno
cutters and finishing cutters. Tools in stock can generally
be delivered within 24 hours.
2 Stock Tools
Contents
Page
Technical information 4-5
DIN 3972/III 9
Disc type roughing cutters 9
DIN 5482 13
Disc type finishing cutters 13
Shank type finishing cutters 13
DIN 8197 14
Disc type finishing cutters for roller chain sprockets 14
DIN 3970 15
Master gears 15
Services 16-19
Tool resharpening/reconditioning 16
Software 17
Component and contract manufacture 18-19
Stock Tools 3
Technical Information
Areas of Application Covered by Liebherr Stock Tools
Spur gears with external and internal toothing
Rack and pinions with straight toothing
Tooth segments
Wheel blocks
Gear shafts and gear hubs for multi-speed gearboxes
Sprockets for roller chains
Cutter Materials
Material-No. Workpiece tensile strength
TiN Coating
Liebherr tools are supplied with TiN coating. On request, other coatings can also be
provided within five working days and with surcharge.
4 Stock Tools
General Notes on Sharpening of Cutters
As a general rule, shaper cutters should be sharpened edge guarantees maximum tool performance. For very
free of burrs, and this is achieved through several pass high precision gears, Liebherr recommends subjecting
spark-outs. Damage to the cutting edges should always the tools to a pitch and profile measurement after each
be avoided so as not to compromise the gear cutting tool reconditioning procedure.
quality or tool life. Only an optimally prepared cutting
Roughnesses
Spur cutters Ra < 0,25
Helical cutters Ra < 0,35
t
Tolerances
Quality grade of standard cutters in stock AA DIN 1829 A DIN 1829
m < 1,0 1-2 > 2 - 3,55 > 3,55 - 6 > 6 - 10
d0 10 - 50 > 50 - 125 10 - 50 > 50 - 125 10 - 50 > 50 - 125 10 - 50 > 50 - 125 > 50 - 125
AA A AA A AA A AA A AA A AA A AA A AA A AA A
ff 2 2,5 2 2,5 2 3 2 3 3 4 3 4 4 5 4 5 5 7
fHa 2 2,5 2 2,5 2 3 2 3 2 3 2 3 3 4 3 4 3,5 5
Ff 2,5 3,5 2,5 3,5 3 4 3 4 4 5 4 5 5 7 5 7 6 8
fp fpe 2,5 3,5 2,5 3,5 2,5 3,5 2,5 4 2,5 3,5 2,5 3,5 3 4 3 4 3,5 5
f0 3 4,5 3,5 4,5 3 4,5 3 5 3 4,5 3 4,5 4 5 4 5 4,5 6
Fp 6,5 9 9 12 7 10 9 14 8 11 10 14 8 12 10 16 11 16
Ff Fra 6 9 7 10 7 10 8 10 8 10 9 11 9 11 10 12 11 15
RS 2,5 4 3,5 4,5 3 4,5 3,5 5 3,5 5 4,5 6 4 6 5 7 5,5 8
Application field
Stock Tools 5
Basic Rack Profile DIN 3972/II
Disc type finishing cutters DIN 1825, pressure angle 20
d1
ap=20 d3
b1
haPO
p
haPOII = 1,25 m
2 d0
Module z0 d0 d3 d1 b1 Stock-No.
6 Stock Tools
Basic Rack Profile DIN 3972/II
Hub type finishing cutters DIN 1826, pressure angle 20
d1
d3
ap=20
b1
haPO
p
haPOII = 1,25 m
2 d0
Module z0 d0 d3 d1 b1 Stock-No.
Stock Tools 7
Basic Rack Profile DIN 3972/II
Shank type finishing cutters DIN 1828, pressure angle 20
ap=20
d0 d5
haPO
l2
p l0
haPOII = 1,25 m
2
8 Stock Tools
Basic Rack Profile DIN 3972/III
Disc type roughing cutters DIN 1825, pressure angle 20
d1
d3
ap=20
b1
haPOIII
qIII
d0
p
2
Stock Tools 9
Basic Rack Profile DIN 5480
Disc type finishing cutters DIN 1825, pressure angle 30
d1
ap=30 d3
p
4
b1
haPO
haPO = 0,65 m d0
Module z0 d0 d3 d1 b1 Stock-No.
10 Stock Tools
Basic Rack Profile DIN 5480
Hub type finishing cutters DIN 1826, pressure angle 30
d1
d3
ap=30
p
4
b1
haPO
haPO = 0,65 m
d0
The cutters with bore diameter d3=19 mm have a transverse keyway 6 C11 wide x 3,5 deep.
Stock Tools 11
Basic Rack Profile DIN 5480
Shank type finishing cutters DIN 1828, pressure angle 30
ap=30
p
4
d0 d5
haPO
l2
l0
haPO = 0,65 m
12 Stock Tools
Basic Rack Profile DIN 5482
Disc type finishing cutters DIN 1825, pressure angle 30
d1
ap=30 d3
p
4
b1
haPO
haPO = 0,65 m d0
ap=30
p
4
d0 d5
haPO
l2
l0
haPO = 0,65 m
Stock Tools 13
Basic Rack Profile DIN 8197
Disc type finishing cutters for roller chain sprockets DIN 8196
d1
ap=24
d3
b1
O
haPO
rP
pPO
2 d0
6 4 50 97 90 20 W 940 015 02
6 4 66 126 120 26 W 940 021 02
8 5 38 98,5 90 20 W 950 015 02
8 5 50 127 120 26 W 950 021 02
3/8=9,525 6,35 30 93 85 20 W 963 515 02
3/8=9,525 6,35 42 127 120 26 W 963 521 02
1/2=12,7 7,75 24 98,5 85 20 W 977 515 02
1/2=12,7 7,75 32 129 120 26 W 977 521 02
1/2=12,7 8,51 24 98,5 85 20 W 985 115 02
1/2=12,7 8,51 32 129 120 26 W 985 121 02
5/8=15,875 10,16 20 103 85 21 W 910 115 02
5/8=15,875 10,16 26 131 115 28 W 910 121 02
3/4=19,05 12,07 16 99 85 24 W 912 015 02
3/4=19,05 12,07 22 133 115 28 W 912 021 02
1=25,4 15,88 14 116 90 24 W 915 815 02
1=25,4 15,88 16 129 105 28 W 915 821 02
14 Stock Tools
Master Gears as per DIN 3970
b1 b2
H4
d1
da
da d1 Quality
Pos. m z x b1 b2 Stock-No.
(-0,03) (H4) DIN 3962
1 3 WL 100 16 02
1,0 48 0 50 22 12,5 30
1,1 4 WL 100 16 02
2 3 WL 125 26 02
1,25 64 0 82,5 32 17 33
2,1 4 WL 125 26 02
3 3 WL 150 26 02
1,5 54 0 84 32 17 33
3,1 4 WL 150 26 02
4 3 WL 175 26 02
1,75 46 0 84 32 17 33
4,1 4 WL 175 26 02
5 3 WL 200 26 02
2,0 40 0 84 32 17 33
5,1 4 WL 200 26 02
6 3 WL 250 36 02
2,5 48 0 125 32 23 36
6,1 4 WL 250 36 02
7 3 WL 300 36 02
3,0 38 0 120 32 23 36
7,1 4 WL 300 36 02
8 3 WL 350 36 02
3,5 32 0 119 32 23 36
8,1 4 WL 350 36 02
9 3 WL 400 46 02
4,0 40 0 168 45 30 43
9,1 4 WL 400 46 02
10 3 WL 500 46 02
5,0 30 0,15 161,5 45 30 43
10,1 4 WL 500 46 02
Design
Tool steel or high-speed steel, which has been hardened and precision ground,
with indicating band.
Grade of Accuracy
Quality 3 as per DIN 3962 - master gears for checking
of cylindrical gears in qualities 5 to 7 as per DIN 3962.
Stock Tools 15
Services
Tool Resharpening/Reconditioning
Sharpening and Coating of shaper cutters
Liebherr offers resharpening and coating of cutters from ty of the tools. Reconditioned tools are treated with same
all manufacturers. Satisfied customers worldwide put acuracy as new tools.
their trust in this reliable service and appreciate the quali-
Sharpening
Deburring
16 Stock Tools
Software
WinKolli XM
The WinKolli program is used to check the suitability of The XM program calculates all values of the standard
the shaping cutters for specific gear applications. The tooth thickness procedures, independently of the initial
features of this software include: size. The number of teeth of the base tangent length and
the ball diameter for the over balls dimension can be se-
Integrated database of Liebherr stock shaping cutters lected as desired. Therefore it is possible to adapt the
Free database for customer-specific gear workpieces requested tooth thickness to the available measurement
and shaping cutters (for maintenance by customer) devices.
Pairing calculations of gear workpiece and shaping
cutter
Visualisation of gear workpiece and shaping cutter Tooth Analysis
when engaged
Rolling the shaping cutter with selectable immersion This program can be used to detect collisions between
depth and feeds the shaping cutter and gear workpiece before previously
Calculation of the actual profile offset for gear the machining process and to prevent collisions by vary-
workpiece and shaping cutter, optionally with ing the tooth parameters.
the roll dimension, tooth width or tooth thickness
Logical test routines for checking input errors
User-friendly Windows interface
Stock Tools 17
Component and Contract Manufacture
Liebherr-Verzahntechnik GmbH supplies complete components as well as a
wide range of gears by contract manufacture. Practical solutions to problems,
comprehensive knowledge and the experience of the competent teams are
the basis for a long-term partnership.
18 Stock Tools
Stock Tools 19
Machine Tools and
Automation Systems by Liebherr
With around sixty years of experience in the field, Liebherr is one of the worlds leading manufacturers of CNC gear
cutting machines, gear cutting tools and automation systems. These innovative products are the result of advanced
ideas, highly qualified employees and the latest manufacturing systems at each of their locations. They are characterised
by economy, ease of use, quality and reliability in combination with a high degree of flexibility.
Liebherr employs approximately 1,200 people in the field of machine tools and automation technology and has production
facilities in Kempten and Ettlingen (Germany), Collegno (Italy), Saline (Michigan, USA) and Bangalore (India). They are
supported by expert and reliable marketing and service specialists at a large number of locations worldwide.
Liebherr-Verzahntechnik GmbH Liebherr-Utensili S.r.l. Liebherr-Gear Technology Inc. Liebherr-Machine Tools India Pvt. Ltd
Machine tools, Gear cutting tools Machine tools Machine tools
automation systems Via Nazioni Unite 18 Liebherr Automation Systems Co. 353/354, 4th Main, 9th Cross, 4th Phase
Kaufbeurer Strae 141 10093 Collegno TO, Italy Automation systems Peenya Industrial Area
87437 Kempten, Germany +39 (0)114 248711 1465 Woodland Drive Bangalore - 560 058, India
+49 (0)831 786-0 Fax +39 (0)114 559964 Saline, MI 48176-1259, USA +91 (0)80 41 273033
Fax +49 (0)831 786-1279 info.lut@liebherr.com +1 7344 297225 Fax +91 (0)80 41 272625
info.lvt@liebherr.com Fax +1 7344 292294 info.mti@liebherr.com
info.lgt@liebherr.com
Liebherr-Verzahntechnik GmbH
Werk Ettlingen, Gear cutting tools
Hertzstrae 9-15, 76275 Ettlingen, Germany
+49 (0)7243 708-0, Fax +49 (0)7243 708-685
www.liebherr.com, E-Mail: tools.lvt@liebherr.com
Order Form
Simply return the form by fax or e-mail to:
Liebherr-Verzahntechnik GmbH
Werk Ettlingen
Vertrieb Werkzeuge
Hertzstr. 9-15
76275 Ettlingen, Germany
Order Form
10
11
12
Company Address
Customer Telephone
Further Information
Please send me further information on the following topics:
q Tool resharpening/reconditioning q Gear cutting software q Component and contract manufacture
Date Signature