ASKARI POWER LIMITED HFO STORAGE TANK SUCTION HEATER

40 MW THERMAL POWER PLANT P 003-M-718

NIZAMPUR ,N.W.F.P ,PAKISTAN. PAGE 2 OF 2

HEATER
TAG NO. : HC-20-013 A/B
QUANTITY 2

SHELL SIDE DATA TUBE SIDE DATA

HEATED FLUID : HEAVY FUEL OIL HEATING FLUID :SAT. STEAM
SP. GRAVITY AT AVE. TEMP. 0.933 STEAM PRESSURE 6.5
SP. HEAT AT AVE. TEMP. 1.847 KJ/kg C TEMPERATURE 170.5
FLOW RATE 45 m3/hr FLOW RATE 19
INITIAL TEMPERATURE 50 C
FINAL TEMPERATURE 50.5 C
FOULING RESISTANCE 0.0009 C m2/W FOULING RESISTANCE 0.0009
HEAT TRANSFER COEFFICIENT 140 W/m2 C HEAT TRANSFER COEFF. 3078
OVERALL 120
PRESSURE DROP 0.0013 barg. PRESSURE DROP 0.0000
DESIGN TEMP. 100 C DESIGN TEMP. 250
DESIGN PRESSURE 1 barg. DESIGN PRESSURE 5.5
TEST PRESSURE 2 barg. TEST PRESSURE 10

HEAT EXCHANGER DATA

TYPE SHELL & TUBE
HEATING AREA 0.96 m2
HEAT DUTY 11 KW
EFFECTIVE LENGTH 0.50 m
TYPE OF PITCH TRIANGULAR
TUBE OD 19.1 mm
PITCH 23.8 mm
NO. OF TUBES 32 #
NO. OF PASSES 2 #
TUBE THICKNESS 2.11 mm
SHELL ID 8.00 inch
ANK SUCTION HEATER
P 003-M-718
PAGE 2 OF 2

bar abs.
C
kg/hr

C m2/W
W/m2 C
W/m2 C
barg.
C
barg.
barg.
ASKARI POWER LIMITED HFO STORAGE TANK SUCTION HEATER
40 MW THERMAL POWER PLANT P 003-M-718
NIZAMPUR ,N.W.F.P ,PAKISTAN. PAGE 2 OF 2

HEATER
TAG NO. : HC-20-013 A/B
QUANTITY 2

SHELL SIDE DATA TUBE SIDE DATA

HEATED FLUID : HEAVY FUEL OIL HEATING FLUID :SAT. STEAM
SP. GRAVITY AT AVE. TEMP. 0.933 STEAM PRESSURE 6.5
SP. HEAT AT AVE. TEMP. 1.847 KJ/kg C TEMPERATURE 170.5
FLOW RATE 45 m3/hr FLOW RATE 19
INITIAL TEMPERATURE 50 C
FINAL TEMPERATURE 50.5 C
FOULING RESISTANCE 0.0009 C m2/W FOULING RESISTANCE 0.0009
HEAT TRANSFER COEFFICIENT 140 W/m2 C HEAT TRANSFER COEFF. 3078
OVERALL 120
PRESSURE DROP 0.0013 barg. PRESSURE DROP 0.0000
DESIGN TEMP. 100 C DESIGN TEMP. 250
DESIGN PRESSURE 1 barg. DESIGN PRESSURE 5.5
TEST PRESSURE 2 barg. TEST PRESSURE 10

HEAT EXCHANGER DATA

TYPE SHELL & TUBE
HEATING AREA 0.96 m2
HEAT DUTY 11 KW
EFFECTIVE LENGTH 0.50 m
TYPE OF PITCH TRIANGULAR
TUBE OD 19.1 mm
PITCH 23.8 mm
NO. OF TUBES 32 #
NO. OF PASSES 2 #
TUBE THICKNESS 2.11 mm
SHELL ID 8.00 inch
ANK SUCTION HEATER
P 003-M-718
PAGE 2 OF 2

bar abs.
C
kg/hr

C m2/W
W/m2 C
W/m2 C
barg.
C
barg.
barg.
 TUBE SIDE

7. CALCULATIONS FOR TUBE SIDE 15 21.34 15.8 13.88 CONVERSIONS :

20 26.67 20.93 18.85
THERMAL & HEAT TRANSFER 25 33.4 26.64 24.3 W/m.C * Btu/hr. * m/ft * C/F
1 STEAM / COND. FLOW (Qs) / (Ql) INPUT 18.91 kg/hr 32 42.16 35.04 32.46 1 3.4129 ### ### 0.5780657
2 NO. OF FLOW TUBES 16 40 48.26 40.9 38.1
3 FLOW PERTUBE 1 50 60.33 52.51 49.25 j/kgC Btu/j kg/lb C/F
4 HEAT DUTY 11 Kilowatt 65 73.03 62.71 59.01 1 9.48E-4 ### ### 0.0002
5 STEAM TEMP. Ts INPUT 170.5 C 80 88.9 77.92 73.66
6 WALL TEMP Tw INPUT 169.5 C 90 101.6 90.12 85.44
7 FILM TEMPERATURE (Ts+Tw)/2 170 C 100 114.3 102.26 97.18
8 STEAM ENTHALPY (hfg) INPUT 2050 kj/kg 125 141.3 128.2 122.24
9 STEAM / COND. DENSITY (ds) / (dl) INPUT 4.12 kg/m^3 977.3 kg/m^3 150 168.28 154.06 146.34
10 STEAM / COND. SP. HEAT (ss) / (sl) INPUT 2.406 kj/kgC 4.186 kj/kgC 200 219.08 202.72 193.68
11 STEAM / COND.THERM.COND. (ks) / (Kl) INPUT 0.0313 W/mC 0.665 W/mC 250 273.05 254.51 242.93
12 CONDENSATE DYNAMIC VISC. (mu)s / (mu)l INPUT 1.49E-05 Pa.sec 4.01E-04 Pa.sec 300 323.85 303.23 288.95
13 STEAM / COND.KIN. VISCOSITY (nu)s / (nu)l INPUT 3.62E-6 m^2/sec 4.103E-007 m^2/sec 350 355.6 333.34 317.5
14 STEAM / COND. MASS VEL. Gs / Gl Mass Flow/Area 2 kg/s.m^2 2 kg/s.m^2 400 406.4 381 363.58
15 STEAM /COND. VELOCITY Vs / Vl Mass Vel. / Density 0.46 m/sec 0.002 m/sec 450 457.2 428.66 409.6
16 RE NUMBER, STEAM / MIXTURE Res / Rm SEE NOTE 1 1,890 1,153 500 508 477.88 455.62
17 CONDENSATE REYNOLDS NO. Rel 70 550 558.8 - 501.66
18 FRICTION FACTOR f MOODY CHART 0.05696 600 609.6 574.7 547.72
19 PRANDTL NO. STEAM / COND. Pr / Pl (mu).(s) / (k) 1.147 2.52 650 660.4 - -
20 HEAT TRANSFER COEFFICIENT h SEE NOTE 5 3,078 W/m^2C 500 (Btu/hrft^2F) 700 711.2 - -
21 TUBE ID / X-SECTION AREA 14.83 mm 0.0002 m^2 750 762 - -
22 TUBE OD 18.38 mm 0.72 inch 800 812.8 777.86 -
850 863.6 828.66 -
HYDRAULIC 900 914.4 876.3 -
23 NO. OF ELBOWS n INPUT 2
24 PIPE LENGTH PER TUBE L INPUT 1.20 (m) 950 965.2 - -
25 PIPING PRESSURE DROP Pp DARCY FORMULA 0.0000 BARG. 1000 1016 - -
26 FITTINGS DROP Pf DARCY FORMULA 0.0000 BARG. 1050 1066.8 - -
27 TOTAL PRESSURE DROP Pp+Pf 0.0000 BARG. 1100 1117.6 - -
1150 1168.4 - -
ANALYSIS FOR HIGHER STEAM REYNOLDS NUMBERS 1200 1219.2 - -
1300 1320.8 - -
QUALITY OF STEAM Rel F2 F2 F2 Xtt F(Xtt) F2 LOCAL LOCAL
Xi Xf X mean F2 FOR Rel<50 F2 FOR 50<Rel<1125 F2 FOR Rel > 1125 Nu hz hz.x 1350 1371.6 - -
1 0.9 0.95 4 3.35 Err:502 13.79 0.0064 28.27 3.35 109.15 4,895 4,650 1400 1422.4 - -
0.9 0.8 0.85 11 5.80 Err:502 16.02 0.0189 10.74 5.80 55.68 2,497 2,122 1500 1524 - -
0.8 0.7 0.75 18 7.48 Err:502 17.06 0.0336 6.62 7.48 39.13 1,755 1,316 1600 1625 - -
0.7 0.6 0.65 25 8.85 -1.44 17.74 0.0517 4.65 8.85 29.85 1,339 870 1700 1727.2 - -
0.6 0.5 0.55 32 10.04 6.78 18.25 0.0753 3.46 10.04 23.44 1,051 578 1800 1828.8 - -
0.5 0.4 0.45 39 11.10 9.54 18.66 0.1081 2.62 11.10 18.48 829 373 1900 1930.4 - -
0.4 0.3 0.35 46 12.06 11.19 19.00 0.1575 1.98 12.06 14.33 643 225 2000 2032 - -
0.3 0.2 0.25 53 12.96 12.36 19.29 0.2425 1.46 12.36 11.17 501 125
0.2 0.1 0.15 60 13.80 13.27 19.54 0.4299 0.99 13.27 11.23 504 76
0.1 0.05 0.075 65 14.39 13.83 19.71 0.8657 0.63 13.83 7.49 336 25
0.05 0.01 0.03 68 14.74 14.13 19.81 2.0609 0.38 14.13 4.58 205 6
5.055 h for Res < 35000 3,078 SUM 10,367
Notes : h for Res > 35000 2,051 h mean 2,051
1. "hz" is calculated for differential vapor quality.
2. "h mean" is calculated as the weighted average.

NOTE 1 : Re (mixture) = d / (mu)l . [Gl + Gs .(dl/ds)^0.5]

NOTE 2 : For Reynolds No. less than 35,000

h = 0.555[dl(dl-ds)gkl^3hfg/(mu)l.d.(Ts-Tw)]^(1/4)
For higher Reynolds No., approach adopted in "Handbook of Heat Transfer" by W. M. Rohsenow & J. P. Hartnett,
section 12, pages 12-20 through 12-26, has been used.
f assumed 0.0365806335
f actual 0.0569647758

COMPARATIVE ANALYSIS OF COIL SIZES FOR HFO 9000 kl TANK

BOTTOM HEATER

Heater Velocity "U" Area Coil Steam

Pipe Size Length Press. Drop
DN, mm (m/sec) (W/m^2C) (m^2) (m) (barg.)
DN 50 14.64 109.61 16.42 86.65 0.2508
DN 65 10.26 104.34 17.25 75.19 0.0804
DN 80 6.65 98.9 18.2 65.16 0.0307
DN 100 3.86 92.01 19.56 54.48 0.0108

m
m

m
m

mm
mm
mm
mm
AREA
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

Page 11
 TRIANGULAR PITCH TUBE LAYOUT {MENUCALL AG1} 3/4",15/16" 3/4",1" 1",1 1/4" 1 1/4", 1 9/16" 1 1/2", 1 7/8" [TUBE LAYOUT[SHELL ID]
ASKARI POWER LIMITED HFO STORAGE TANK SUCTION HEATER
40 MW THERMAL POWER PLANT P 003-M-718 PITCH 3/4",15/16" /RVZ1~X3~{ME /RVAA1~X3~{M /RVAB1~X3~{M /RVAC1~X3~{M /RVAD1~X3~{MENUCALL Z5} {MENUCALL Z {MENUCALL AC22}
NIZAMPUR , N.W.F.P , PAKISTAN. PAGE OD 0.75 INCH OD 0.75 PASS 2-P
'file:///var/www/apps/conversion/tmp/scratch_1/347960511.xls'#$SHELL SIDE PITCH 1.4 INCH PITCH 1 SHELL ID 8 1-P 2-P 4-P 6-P 8-P
TABLE K TABLE L

HEAT TRANSFER CALCULATIONS FOR HFO SUCTION HEATER SHELL ID 1-PASS 2-PASS 4-PASS 6-PASS 8-PASS SHELL ID 1-PASS 2-PASS 4-PASS 6-PASS 8-PASS /RVZ5~X4~ /RVAA5~X4~ /RVAB5~X4~ /RVAC5~X4~ /RVAD5~X4~

1. CONDITION OF SHELL SIDE FLUID (HEAVY FUEL OIL- HEATED FLUID) 8 36 32 26 24 18 8 37 30 24 24 N/A
10 62 56 47 42 36 10 61 52 40 36 N/A KLM 3/4",15/16" 32 32
S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE 12 109 98 86 82 78 12 92 82 76 74 70 3/4",1" 30
1 INITIAL TEMP. T1 C 50 INPUT 13.25 127 114 96 90 86 13.25 109 106 86 82 74 1",1 1/4" 16
2 FINAL TEMP. T2 C 50.5 INPUT 15.25 170 160 140 136 128 15.25 151 138 122 118 110 1 1/4", 1 9/16"
3 AVERAGE TEMP. Tav C 50.3 [T1 + T 2 ] / 2 17.25 239 224 194 188 178 17.25 203 196 178 172 166 1 1/2", 1 7/8"
19.25 301 282 252 244 234 19.25 262 250 226 216 210 KLMN = Column No. in which no. of tubes for passes are given.

2. CONDITION OF TUBE SIDE FLUID (STEAM - HEATING FLUID) 21.25 361 342 314 306 290 21.25 316 302 278 270 260 KLMN 1-P 2 3 0 ###
23.25 442 420 386 378 364 23.25 384 376 352 342 328 2-P 3 R 0 ### 1
S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE 25 532 506 468 446 434 25 470 452 422 394 382 4-P 4 S ### 2 #VALUE!
1 TEMPERATURE Ts C 170.5 INPUT 27 637 602 550 536 524 27 559 534 488 474 464 6-P 5 #VALUE! ### ###
29 721 692 640 620 594 29 630 604 556 538 508 8-P 6

3. PROPERTIES OF HEAVY FUEL OIL 31 847 822 766 722 720 31 745 728 678 666 640
33 974 938 878 852 826 33 856 830 774 760 732 RST 1-P 1
(A) AT AVERAGE TEMPERATURE 35 1102 1068 1004 988 958 35 970 938 882 864 848 2-P 2 [8,10,12,13,15,1 [23,25,27,29,31, [39]
37 1240 1200 1144 1104 1072 37 1074 1044 1012 986 870 4-P 4
S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE 39 1377 1330 1258 1248 1212 39 1206 1176 1128 1100 1078 6-P 6 {MENUCALL A {MENUCALL A {MENUCALL AC34}
1 DENSITY kg/m3 933 8-P 8

lb/ft3 58.29 8 10 12 13 15 17 19 21
2 KINEMATIC VISC. m2/sec 1.63E-04 UVW 3/4",15/16" 0.75 0.9375
ft2/sec 1.75E-03 OD 1 OD 1.25 3/4",1" 0.75 1 /RVL8~X5~ /RVL9~X5~ /RVL10~X5~ /RVL11~X5~ /RVL12~X5~ /RVL13~X5~ /RVL14~X5~ /RVL15~X5~

3 DYNAMIC VISC. Pascal.sec 1.52E-01 PITCH 1.25 PITCH 1.5625 1",1 1/4" 1 1.25
lb/fthr. 367.87 TABLE M TABLE N 1 1/4", 1 9/16" 1.25 ### 23 25 27 29 31 33 35 37
4 THERMAL COND. W/m C 0.119 SHELL ID 1-PASS 2-PASS 4-PASS 6-PASS 8-PASS SHELL ID 1-PASS 2-PASS 4-PASS 6-PASS 8-PASS 1 1/2", 1 7/8" 1.5 1.875
Btu/hr ftF 0.069 8 21 16 16 14 N/A 8 /RVL16~X5~ /RVL17~X5~ /RVL18~X5~ /RVL19~X5~ /RVL20~X5~ /RVL21~X5~ /RVL22~X5~ /RVL23~X5~
5 SPECIFIC HEAT kj/kgC 1.847 (mu/muw)^0.14 10 32 32 26 24 N/A 10 20 18 14 N/A N/A
Btu/lbF 0.441 1.6339 12 55 52 48 46 44 12 32 30 26 22 20 39
13.25 68 66 58 54 50 13.25 38 36 32 28 26
(B) AT WALL TEMPERATURE (T s) 15.25 91 86 80 74 72 15.25 54 51 45 42 38 /RVL24~X5~
17.25 131 118 106 104 94 17.25 69 66 62 58 54
S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE 19.25 163 152 140 136 128 19.25 95 91 86 78 69 4

6 KINEMATIC VISC. ft2/sec 5.78E-5 21.25 199 188 170 164 160 21.25 117 112 105 101 95 {let counter,0} 0

7 DENSITY lb/ft3 53.03 23.25 241 232 212 212 202 23.25 140 136 130 123 117 {goto}F109~

8 DYNAMIC VISC. lb/fthr. 11.03 25 294 282 256 252 242 25 170 164 155 150 140 /rvF109~F110~

27 349 334 302 296 286 27 202 196 185 179 170 {if J109<0.0000001}{quit}

4. PROPERTIES OF STEAM 29 397 376 338 334 316 29 235 228 217 212 202 {let counter,counter+1}

31 472 454 430 424 400 31 275 270 255 245 235 {branch ac41}
S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE 33 538 522 486 470 454 33 315 305 297 288 275
1 DENSITY d kg/m3 4.12 INPUT 35 608 592 562 546 532 35 357 348 335 327 315
2 ENTHALPY hs kj/kg 2050 INPUT 37 674 664 632 614 598 37 407 390 380 374 357
3 KINEMATIC VISC. vs m2/sec 3.62E-06 INPUT 39 766 736 700 688 672 39 449 436 425 419 407
4 DYNAMIC VISC. v's Pascal.sec 1.43E-05 INPUT
5 THERMAL COND. ks W/m2 C 0.031 INPUT OD 1.5
6 SPECIFIC HEAT ss kj/kgC 2.406 INPUT PITCH 1.875

TABLE O

5. SHELL & TUBE DATA SHELL ID 1-PASS 2-PASS 4-PASS 6-PASS 8-PASS
8
(A) SHELL DATA 10
PRESS CONTROL J FOR SELECTION 12 18 14 14 12 12
S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE 13.25 27 22 18 16 14
1 SHELL ID Z inch 8 SELECTION 15.25 36 34 32 30 27
2 NO. OF BAFFLES N # 2 INPUT 17.25 48 44 42 38 36
3 LENGTH OF TUBES L m 0.50 INPUT 19.25 61 58 55 51 48
4 BAFFLE SPACING mm 167 (L) / [(N)+1] x 1000 21.25 76 72 70 66 61
5 SHELL SIDE a ft2 0.073 Z x B x C / [Pt x 144] 4. 23.25 95 91 86 80 76
CROSSFLOW AREA 25 115 110 105 98 95
6 EQUIVALENT inch 0.53 4x(1/2.Pt x 0.86.Pt-1 / 2.@PI.OD2 /4) 5. 27 136 131 125 118 115
DIAMETER ft. 0.04 / 1/2.@PI.OD 29 160 154 147 141 136
31 184 177 172 165 160
(B) TUBE DATA 33 215 206 200 190 184
PRESS CONTROL J FOR SELECTION 35 246 238 230 220 215
S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE 37 275 268 260 252 246
7 PITCH TYPE TRIANGULAR 39 307 299 290 284 275
8 TUBE OD OD inch 3/ 4 SELECTION
9 PITCH Pt inch 15/16 SELECTION
10 NO. OF PASSES np # 2 SELECTION
11 NO. OF TUBES nt # 32 SELECTION
12 TUBE THICKNESS t inch 0.0831 INPUT
13 TUBE ID ID inch 0.5838 (OD)-2 x t
14 DIST. B/W TUBES C inch 0.19 Pt - OD 6.

6. CALCULATIONS FOR SHELL SIDE

THERMAL & HEAT TRANSFER
S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE
1 OIL VOLUME FLOW m3/hr. 45 INPUT
2 OIL MASS FLOW M kg/hr 41,977
(M) lb/hr 92,560 M x 2.205

3 HEAT DUTY (KW) kilowatt 11

4 MASS VELOCITY H (lb/hr.ft2) 1,269,547 (M)/a
5 REYNOLDS NUMBER - 153
6 PRANDTL NUMBER - 2363
7 J FACTOR - 0.735 Curve
8 HEAT TANSFER h Btu/hrft2 F 25
9 COEFFICIENT W/m2 C 140
10 FOULING RESISTANCE Fft2/(Btu/hr) 0.005 INPUT
(FR) Cm2/W 0.0009 2.
11 LMTD C 120.3 Ts - Tav
12 CORRECTION FACTOR #VALUE!
13 OVERALL HEAT
TRANSFER COEFF. U W/m2 C 120 1 / (1/h+(FR)+1/hsteam)
h steam 3,078

HYDRAULIC
S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE
14 FRICTION FACTOR ft2/inch2 0.0029
15 PRESSURE DOP (bar) 0.0013

38.055361712

S NO. DESCRIPTION SYMBOL UNIT VALUE FORMULA REFERENCE #REF!

1 THEORITICAL HEAT Ath. m2 0.75 (KW) / U.LMTD
TRANSFER AREA
2 ACTUAL HEAT Aact. m2 0.96 @PI x (OD x 0.0254) x (L) x (nt)
TRANSFER AREA 28%
ACTUAL HEAT TRANSFER COEFFICIENT = 94

REFERENCES
1. Page 838, Process Heat Transfer by D.Q. Kern.
2. Page 845, Process Heat Transfer by D.Q. Kern.
3. Petukhov's Equation ; J.P. Holman, 5th ed., page 229.
4. Process Heat Transfer by D.Q. Kern, page 138.
5. & 6. Process Heat Transfer by D.Q. Kern, page 139.
7. Process Heat Transfer by D.Q. Kern, page 147.

Page 12 of 13
 Sembawang Projects Engineering Co. Pte. Ltd.

DOCUMENTS NO : P003-M-718

DATA SHEET JOB NO P 003 Rev. A

SHEET NO. : 1 OF 2
Client : PROJECT :
40 MW Thermal Power Plant
ASKARI POWER LIMITED Nizampur, NWFP, PAKISTAN

Document Title

HFO STORAGE TANK SUCTION HEATER

Note :

A 1-Dec-97 ISSUED FOR COMMENTS NI

REV DATE REVISION STATUS BY CHECKED APPROVED APPROVED
SEMPEC Client