Selected Angle 6 x 4-5/16

Cross Sectional area As 3.03 in4

Spacing b/w stiffners Ls 196 in

Moment of inertia of section I 11.4 in

Factor B B 2095
Factor A A
Factor A A 0.0001552014
Required Moment of inertia Is 10.32 in4
 PRESS CNTRL A FOR MAIN MENU
MACRO's WILL WORK IN LOTUS ONLY

DES IGN OF HEAT EXCHANGER COMPONENTS

PREPARED BY WAJAHAT ABRAR

ASME BOILER AND PRESSURE VESSEL CODE SEC VIII DIV 1

DESIGN OF RING TYPE FLANGES Gaskets

AS PER ASME SEC VIII APP 2 Gasket Materials Gasket thickne Gasket factor Seating Stress
t m y
Design Pressure P 45 Psi Self-Energizing - 0 0
Design Temperature 100 F Elastomers (below 75A) - 0.5 0
Flange Material ASTM A-36 Elastomers (above 75A) 1 200
Bolting Steel ASTM A-193, Gr B-7 Asbestos ( 1/8 inch thk ) 0.125 2 1600
Gasket Material Asbestos 1/8" thick Asbestos ( 1/16 inch thk ) 0.0625 2.75 3700
Shell Outside Dia B 12.75 in Asbestos ( 1/32 inch thk ) 0.03125 3.5 6500
Shell Thickness t 0.375 in Elastomers with cotton - 1.25 400
Shell Inside Diameter I.D 12.00 in Elastomers with asbestos 3-ply 2.25 2200
Allow. Stress for Flange material 16600 Psi Elastomers with asbestos 2-ply 2.5 2900
Allow. Stress for bolting material 25000 Psi Elastomers with asbestos 1-ply 2.75 3700
Corrosion Allowance 0 Vegetable Fibre - 1.75 1100
Thickness of HUB go in Spiral Wound, Asbestos filled: Carbon - 2.5 10000
Spiral Wound, Asbestos filled: SS, Monel & Nickel base al - 3 10000
Flange Facing Sketch 1, Code Sketch 1a Corrugated metal: Soft aluminium - 2.5 2900
Basic Gasket seating Width N/2 Corrugated metal: Soft copper or brass - 2.75 3700
Corrugated metal: Iron or Soft Steel - 3 4500
Column for Gasket seating 2, Code Column II Corrugated metal: Monel or 4 to 6% Chrome - 3.25 5500
Corrugated metal: SS & Nickel Base Alloys - 3.5 6500

Calculation of Gasket

Gasket material Asbestos 1/8" thick

Gasket thickness 0.125 in 3.18 mm
Min Design Seating Stress y 1600
Gasket Factor m 2
Gasket Inside Diameter GID 13.12 in 333.25 mm Flange Inside Dia
Gasket Outside Diameter 13.3 in 338.33 mm
Selected Gasket Outside Diameter GOD 17.92 in 455.17 mm
Min Gasket Width 0.100 in 2.54 mm
Selected Gasket Width N 2.4 in 60.96 mm

Basic Gasket seating Width bo 1.2 in 30.48 mm

Joint surface seating Width b 0.548 in 13.91 mm
Mean Gasket Daimeter G 16.825 in 427.34 mm 15.52

Code R Dimension R

Calculation of bolt Loads

Load to Seat Gasket (Bolt Load) Wm2 46321 lb

Force req'd to keep gasket from leaking Hp 5211 lb
Load from internal pressure H 10004 lb
Hydrostatic end force on area inside of flang HD 6084 lb
Total operating Load Wm1 15215 lb Bolt Data
Controlling Load W 46321 lb Bolt Size in inch Root Area Bolt SpacingMin Radial Length
Edge Distance
Min bolting area Am1 1.853 in A B R E
Selected Bolt Size 0.625 in 0.5 0.126 3 0.8125 0.625
Root area 0.202 in 0.625 0.202 3 0.9375 0.75
Bolt Spacing Bs 3 in 0.75 0.302 3 1.125 0.8125
Min Radial Distance b/w hub and bolt R 0.9375 in 0.875 0.419 3 1.25 0.9375
Min radial distance b/w bolts and edge E 0.75 in 1 0.551 3 1.375 1.0625
Min Number of Bolts Nb 9.17 # 1.125 0.693 3 1.5 1.125
Selected Number of bolts ( Multiple of 4 ) Nb 12 # 1.25 0.8 3 1.75 1.25
Min 'Bolt Circle Diameter PCD 14.6 in 1.375 1.054 3.0625 1.875 1.375
Selected Bolt Circle Diameter C 18.67 in 1.5 1.294 3.25 2 1.5
Actual X-sectional area of Bolts Ab 2.424 in 1.625 1.515 3.5 2.125 1.625
Min Gasket Width Check 0.358 in Selection is Safe 1.75 1.744 3.75 2.25 1.75
1.875 2.049 4 2.375 1.875
2 2.3 4.25 2.5 2
2.25 3.02 4.75 2.75 2.25
Flange Dimensions 2.5 3.715 5.25 3.0625 2.375
2.75 4.618 5.75 3.375 2.625
Flange Outside Diameter A 20.17 in 3 5.621 6.25 3.625 2.875
Flange Pitch Circle Diameter C 18.67 in
Flange inside Diameter B 13.12 in

Moment Computations

Flange Design Bolt Load W 53460.294 lb

Radial Distance from PCD to load reaction hG 0.9227225575 in Bolt Correction Factor
Flange Moment Ma 49329 in-lb 4111 ft-lb a 0.625
Hydrostatic end force on area inside of flang HD 6084 lb Bolt spacing 3.865
Lever arm of Force HD hD 2.775 in Flange thk 2
Moment MD MD 16882 in-lb 1407 ft-lb
Difference b/w W-H HG 5211 lb 1.0905185781
Lever arm of Force HG hG 0.9227225575 in
Moment MG MG 4808 in-lb 401 ft-lb
Difference b/w H-HD HT 3921 in
Lever arm of Force HT hT 1.8489
Moment MT MT 7249 in-lb 604 ft-lb
Total Moment Mo 28939 in-lb 2412 ft-lb
Maximum Moment Mmax 49329 in-lb 4111 ft-lb

Flange Thickness

Ratio of flange O.D to I.D K 1.54

Value of Y 4.688 Table 12.22
Flange Thickness required t 1.03 in 26.1732586723 mm

Selected Flange Thickness t 1 in

DESIGN OF WELD NECK FLANGES

AS PER ASME SEC VIII APP 2

Design Pressure P 435 Psi

Design Temperature 650 F
Flange Material ASTM A-105, Gr 1
Bolting Steel ASTM A-193, Gr B-7
Gasket Material Mn16
Shell Outside Dia B 40 in
Shell Thickness t 0.7874015748 in
Shell Inside Diameter I.D 38.4251968504 in
Allow. Stress for Flange material 13779 Psi
Allow. Stress for bolting material 19581 Psi
Corrosion Allowance 0.125984252 in
Thickness of HUB go 0.7874015748 in
Thickness of HUB the back of flange g1 1.44 in
HUB length h 2 in

Calculation of Gasket

Gasket material
Gasket thickness in 0.00 mm
Min Design Seating Stress y 8992
Gasket Factor m 3.75
Gasket Inside Diameter 41.3 in 1048.20 mm
Gasket Outside Diameter 43.3 in 1099.00 mm
Selected Gasket Outside Diameter 43.3 in
Min Gasket Width 1.016 in 25.81 mm
Selected Gasget Width N 1 in 25.00 mm
Mean Gasket Daimeter G 42.5606097542 in 1081.04 mm
Basic Gasket seating Width bo 0.5 in 12.50 mm
Joint surface seating Width b 0.3536 in 8.98 mm

Calculation of bolt Loads

Load to Seat Gasket Wm2 425078 lb 1891165.0

Load to keep joint tight under operation Hp 154228 lb 686157.2
Load from internal pressure H 618863 lb 2753310.8
Total operating Load Wm1 773091 lb 3439468.0
Controlling Load W 773091 lb 3439468.0
Min bolting area Am1 39.5 in 24676.071077158
Selected Bolt Size 1.2 in
Root area 0.8494866535 in 548.0548093919
Bolt Spacing Bs 3 in
Min Radial Distance R 1.66 in 41.5
Edge Distance E 1.125 in
Min Number of Bolts Nb 46.4771442369 #
Selected Number of bolts ( Multiple of 4 ) Nb 48 #
Min 'Bolt Circle Diameter PCD 46.2 in
Selected Bolt Circle Diameter C 46.2 in 1155
Actual X-sectional area of Bolts Ab 40.7753593695 in 25484.599605921
Min Gasket Width Check 0.332 in Selection is Safe

Flange Dimensions

Flange Outside Diameter A 48.45 in 1230.63

Flange Pitch Circle Diameter C 46.2 in 1173.48
Flange inside Diameter B 40 in 1016

Moment Computations

Flange Design Bolt Load W 785757 lb 3495816.2970888

Radial Distance from PCD to load reaction hG 1.8196951229 in 45.4923780719
Flange Moment Ma 1429838 in-lb 3495861.7894669
Hydrostatic end force on area inside of flang HD 546360 lb 2430744.4897959
Lever arm of Force HD hD 2.38 in 59.5
Moment MD MD 1300337 in-lb 144629297.14286
Difference b/w W-H HG 166893 lb 742505.52063799
Lever arm of Force HG hG 1.8196951229 in 45.4923780719
Moment MG MG 303695 in-lb 33778341.86535
Difference b/w H-HD HT 72503 lb 322566.28665488
Lever arm of Force HT hT 2.4598475614 in 61.496189036
Moment MT MT 178347 in-lb 19836597.340756
Total Moment Mo 1782379 in-lb 198244236
Maximum Moment Mmax 1782379 in-lb
Unit Load M 44559 lb

Flange Thickness

Ratio of flange O.D to I.D K 1.211

Value of Y 10.08 Fig 12.22

Assumed Flange Thickness t 4.6 in

Shape Constants

Factor K K 1.21 Fig 12.22

Factor T T 1.87 Fig 12.22
Factor Z Z 5.199 Fig 12.22
Factor Y Y 10.08 Fig 12.22
Factor U U 11.077 Fig 12.22
g1/go 1.8288
Factor ho ho 5.6121353327 140.3033833166
Factor h/ho h/ho 0.3563705936
Factor F F 0.8617846 Fig 12.20
Factor V V 0.3 Fig 12.20
Factor f f 1.46 Fig 12.21
Factor e e 0.1535573447
Factor d d 128.48
Factor ( 2d + t ) 261.55
Moment correction factor C.F 0.1070981101

Factor 1.7063637858
Factor 1.942
Factor 0.912
Factor 0.758
Factor 1.670

Stress Calculations

Longitudinal Hub Stress fH 18785 129.6 SAFE 20668.5

Radial Flange Stress fR 2448 16.89 SAFE 13779
Tangential Flange Stress fT 8497 58.63 SAFE 13779
0.5(fH+fR) 10617 73.26
0.5(fH+fT) 13641 94.13
Greater of 0.5(fH+fR) or 0.5(fH+fT) 13641 94.13 SAFE 13779
DESIGN OF SPHERICALLY DISH COVERS WITH BOLTING FLANGE
AS PER ASME SEC VIII APP 1

Design Pressure P 150 Psi

Design Temperature 300 F
Flange Material ASTM A-201, Gr B
Bolting Steel ASTM A-193, Gr B-7
Gasket Material Asbestos composition
Shell Outside Dia B 31 in
Shell Thickness t 0.375 in
Shell Inside Diameter I.D 30.25 in
Allow. Stress for Flange material 15000 Psi
Allow. Stress for bolting material 20000 Psi
Allow. Stress for Dish cover material 16000 Psi
Corrosion Allowance
Radius of Dish cover L 30 in

Calculation of Gasket

Gasket material Asbestos ( 1/16 inch thk )

Gasket thickness 0.0625 in 1.59 mm
Min Design Seating Stress y 3700
Gasket Factor m 2.75
Gasket Inside Diameter 32.75 in 831.85 mm
Gasket Outside Diameter 33.5 in 851.50 mm
Min Gasket Width 0.387 in 9.83 mm
Selected Gasget Width N 0.5 in 12.70 mm
Mean Gasket Daimeter G 33.25 in 844.55 mm
Basic Gasket seating Width bo 0.25 in 6.35 mm
Joint surface seating Width b 0.25 in 6.35 mm

Calculation of bolt Loads

Load to Seat Gasket Wm2 96624 lb

Load to keep joint tight under operation Hp 21544 lb
Load from internal pressure H 130246 lb
Total operating Load Wm1 151790 lb
Controlling Load W 151790 lb
Min bolting area Am1 7.6 in
Selected Bolt Size 0.75 in
Root area 0.302 in
Bolt Spacing Bs 3 in
Min Radial Distance R 1.125 in
Edge Distance E 0.8125 in
Min Number of Bolts Nb 25.1308720071 #
Selected Number of bolts ( Multiple of 4 ) Nb 28 #
Min 'Bolt Circle Diameter PCD 118.2 in
Selected Bolt Circle Diameter C 35 in
Actual X-sectional area of Bolts Ab 8.456 in
Min Gasket Width Check 0.219 in Selection is Safe

Flange Dimensions

Flange Outside Diameter A 36.625 in

Flange Pitch Circle Diameter C 35 in
Flange inside Diameter B 31 in

Thickness of Dish Cover

Head Thickness Required t 0.234 in 5.953125 mm

Selected Head Thickness with out C.A t 0.236 in 6 mm

Moment Computations

Flange Design Bolt Load W 160455 lb

Radial Distance from PCD to load reaction hG 0.875 in
Flange Moment Ma 140398 in-lb
Hydrostatic end force on area inside of flang HD 113158 lb
Lever arm of Force HD hD 2 in
Moment MD MD 226316 in-lb
Difference b/w W-H HG 21544 lb
Lever arm of Force HG hG 0.875 in
Moment MG MG 18851 in-lb
Difference b/w H-HD HT 17088 in
Lever arm of Force HT hT 1.4375
Moment MT MT 24564 in-lb
Angle formed by tangent to CL of cover thk. 1 30.9734300626
Tan 1 0.6002296388
Radial Component of membrane load Hr 188524 lb
Lever arm of Force Hr hr 0.1181102362 in
Moment Mr Mr 22267 in-lb Taken Head in line of C.G

Total Moment Mo 291998 in-lb

Maximum Moment Mmax 291998 in-lb

Flange Thickness

Factor F F 0.35
Factor J J 7.5493842042
Flange Thickness With out Corrosion Allow. T 3.12 in 79 mm

THICKNESS OF TUBES & PIPES USED AS TUBES UNDER INTERNAL PRESSURE 5775 Tube O.D BWG Thickness
ASME BOILER & PRESSURE VESSEL CODE SEC VIII DIV 1, SEC UG-27 0.75 18 0.049 1 0.134 10
0.75 16 0.065 2 0.109 12
Design Pressure P 4000 Psi 275.86 bar (g) 0.75 14 0.083 3 0.083 14
Test Pressure 6000 Psi 413.79 bar (g) 0.75 12 0.109 4 0.065 16
Design Temperature T 500 F 1 18 0.049 5 0.049 18
Material SS 304 1 16 0.065
Allowable stress value S 15000 Psi 1034.48 bar (g) 1 14 0.083
Outside Diameter of Tube Do 0.5 in 12.7 mm 1 12 0.109 1
Joint Efficiency ( 1.0 for Seamless Tubes ) E 1 1 10 0.134 0.134
Tube Length L 20 ft 6.10 meters 1.25 16 0.065 10
Corrosion Allowance C.A 0.062992126 in 1.6 mm 1.25 14 0.083
Remarks THIN CYLINDER 1.25 12 0.109
1.25 10 0.134
Circumferential stress Thickness (Thin Cylind t 0.123 in 3.130 mm 1.5 14 0.083
Nearly tube Thickness in ( BWG ) t 10 guage 1.5 12 0.109
Actual thickness t 0.134 3.404 mm 1.5 10 0.134
2 14 0.083
2 12 0.109
2 10 0.134

THICKNESS OF TUBES & PIPES USED AS TUBES UNDER EXTERNAL PRESSURE

ASME BOILER & PRESSURE VESSEL CODE SEC VIII DIV 1, SEC UG-27

Design Pressure P 15 Psi

Test Pressure
Design Temperature T 500 F
Material SA-285 C
Modulus of Elasticity 27000000 Psi
Outside Diameter of Tube Do 0.75 in
Assumed tube thickness in BWG t 14
Assumed tube thickness t 0.083 in 2.1082 mm
Tube Length L 20 ft 6.0975609756
1 0.134 10 0.134
Ratio L/Do 320.00 2 0.109 12 0.109
Ratio Do/t 9.0361445783 3 0.083 14 0.083
Value of A 0.0000225 4 0.065 16 0.065
Value of B 0 Value of B is 0 if A is not falling on temp lines 5 0.049 18 0.049
Allowable External Pressure 44.82 SAFE

Tube Thickness in ( B.W.G ) t 14

Actual thickness t 0.083 3
0.083
14

THICKNESS OF FIXED AND FLOATING TUBE SHEETS

TEMA CLASS "R"

Hydrostatic Design Pressure P 270 Psi

Design Temperature T 500 F
Mean Gasket Diameter G 15.875 in
Factor F F 1
Tube sheet material SA 515
Allowable Stress Value S 14300 Psi
Tube outer Diameter do 1 in
Tube pitch p 1.25 in Type Square 0.4976 0.41952 Value of
Perimeter of tube layout C 151 in
Total area enclosed by perimeter C A 121.875 in
0.4976
Equivalent Diameter Dl 3.2 in
Tube sheet thickness ( Bending ) T 1.03 in 26.18 mm P/S 1.6 x (1-do/Pitch).
Tube sheet thickness ( Shearing ) T 0.09 in 2.40 mm 0.0188811189 0.064
Tube sheet thickness T 1.03 in 26.18 mm Shear doesn't control
Corrosion Allowance CA in 0.00 mm

Tube sheet thickness T 1.03 in 26.18 mm

EFFECTIVE THICKNESS OF CHANNEL COVERS Bolt Size in inch Root Area Bolt Spacing Min Radial Length
Edge Distance
TEMA CLASS "R" A B R E
0.5 0.126 3 0.8125 0.625
Design Pressure P 150 Psi 0.625 0.202 3 0.9375 0.75
Mean Gasket Diameter G 34 in 0.75 0.302 3 1.125 0.8125
Nominal Bolt Diameter do 0.75 in 0.875 0.419 3 1.25 0.9375
Root area of Bolts A 0.302 in 1 0.551 3 1.375 1.0625
Cover Pitch circle Diameter ( Same as match PCD 35 in 1.125 0.693 3 1.5 1.125
Radial Distance b/w G and PCD hg 0.5 in 1.25 0.8 3 1.75 1.25
1.375 1.054 3.0625 1.875 1.375
Effective Channel Cover Thickness T 2.26 in 57.36 mm 1.5 1.294 3.25 2 1.5
Corrosion Allowance CA 0.125 in 3.175 mm 1.625 1.515 3.5 2.125 1.625
1.75 1.744 3.75 2.25 1.75
Effective Channel Cover Thickness T 2.38 in 60.53 mm 1.875 2.049 4 2.375 1.875
2 2.3 4.25 2.5 2
2.25 3.02 4.75 2.75 2.25
2.5 3.715 5.25 3.0625 2.375
2.75 4.618 5.75 3.375 2.625
3 5.621 6.25 3.625 2.875

DESIGN OF BLIND FLANGES ATTACHED BY BOLTS

AS PER ASME SEC VIII DIV 1, UG-34

Design Pressure P 150 Psi

Design Temperature 300 F
Flange Material ASTM A-201, Gr B
Bolting Steel ASTM A-193, Gr B-7
Gasket Material Asbestos composition
Shell Outside Dia B 31 in
Shell Thickness t 0.375 in
Shell Inside Diameter I.D 30.25 in
Allow. Stress for Flange material 15000 Psi
Allow. Stress for bolting material 20000 Psi
Corrosion Allowance

Calculation of Gasket

Gasket material Asbestos ( 1/16 inch thk )

Gasket thickness 0.0625 in 1.59 mm
Min Design Seating Stress y 3700
Gasket Factor m 2.75
Gasket Inside Diameter 32.75 in 831.85 mm
Gasket Outside Diameter 33.5 in 851.50 mm
Min Gasket Width 0.387 in 9.83 mm
Selected Gasget Width N 0.5 in 12.70 mm
Mean Gasket Daimeter G 33.25 in 844.55 mm
Basic Gasket seating Width bo 0.25 in 6.35 mm
Joint surface seating Width b 0.25 in 6.35 mm
Value of d d 33.25 in 844.55 mm

Calculation of bolt Loads

Load to Seat Gasket Wm2 96624 lb

Load to keep joint tight under operation Hp 21544 lb
Load from internal pressure H 130246 lb
Total operating Load Wm1 151790 lb
Controlling Load W 151790 lb
Min bolting area Am1 7.6 in
Selected Bolt Size 0.75 in
Root area 0.302 in
Bolt Spacing Bs 3 in
Min Radial Distance R 1.125 in
Edge Distance E 0.8125 in
Min Number of Bolts Nb 25.1308720071 #
Selected Number of bolts ( Multiple of 4 ) Nb 28 #
Min Bolt Circle Diameter PCD 33.3 in
Selected Bolt Circle Diameter C 35 in
Actual X-sectional area of Bolts Ab 8.456 in
Min Gasket Width Check 0.219 in Selection is Safe
Gasket Moment arm hG 0.875
Flange Design Bolt Load W 160455 lb

Flange Thickness ( Operating ) t 1.9551613036 in 49.6610971113 mm

Flange Thickness ( Seating ) t 0.7313349289 in 18.5759071936 mm

Flange Thickness 1.96 in 49.66 mm

TUBE SHEET FORMULA - BENDING

TEMA CLASS "R"

Design Pressure at Shell side Ps 270 Psig 1.8620689655 MPa

Design Pressure at tube side Pt 150 Psig 1.0344827586 MPa
Thickness of Shell Ts 0.6299212598 in 16 mm
Corrosion Allowance C 0 in 0 mm
Tube sheet material Mn16
Allowable Stress Value S 14300 Psi 98.6206896552 MPa
Tube outer Diameter do 1 in 25.4 mm
Tube pitch H 1.25 in 31.75 mm
Type of tubes Y 0.157480315 in 4 mm
If Pitch is square than put 1 otherwise 2 1

Gasket Details

Gasket Type Metal Jacketed.

Gasket Outer Dia Do 16 in 406.4 mm
Gasket Width N 0.125 in 3.175 mm
Effective Gasket Width bo 0.0625 in 1.5875 mm b 0.0625
Joint surface seating Width b 0.0625 in 1.6 mm b 0.125
Gasket Nominal Diameter G 15.875 in 403.225 mm n 0.4976
Factor F F 1 TEMA n 0.41952
Factorn n 0.4976

Calculations

Tube Thickness T 1.03 in 26.18 mm

{menucall MAIN}~

DEDESIGN OF SHELLS DESIG DESIGN OF FLANGE DESIGN OF TUBESHEETS

{menucall tube}~ {menucall fl}~ {menucall sheet}~

RI SPHERICALLY DISHED COVER WITH FLA WELD CHANNAL COVERS (BLIND FLANGES

{me{menucall bolt3}~ {menuc{goto}a690~ {menucall blind}~

IN SELECTION OF GASKETS SELECTION OF BOLTS

{go{goto}AC26~{goto}{?}~ {goto}o26~{goto}{?}~
/rv~Gasmat~{R}/rv~Gasthk~{R}/rv~Gasm~{R}/rv~boltsize~{R}/rv~root~{R}/rv~valb~{R}/rv~valr~{R}/rv~vale~{goto}a65~

IN SELECTION OF GASKETS SELECTION OF BOLTS

{go{goto}AC26~{goto}{?}~ {goto}o26~{goto}{?}~
/rv~Gasmat1~{R}/rv~Gasthk1~{R}/rv~Gasm1~/rv~boltsize1~{R}/rv~root1~{R}/rv~valb1~{R}/rv~valr1~{R}/rv~vale1~{goto}a217~

IN SELECTION OF GASKETS SELECTION OF BOLTS

{go{goto}AC26~{goto}{?}~ {goto}o26~{goto}{?}~
/rv~Gasmat2~{R}/rv~Gasthk2~{R}/rv~Gasm2~/rv~boltsize2~{R}/rv~root2~{R}/rv~valb2~{R}/rv~valr2~{R}/rv~vale2~{goto}a492~

UNUNDER EXTERNAL PRESSURE

{go{goto}a610~

IN SELECTION OF GASKETS SELECTION OF BOLTS

{go{goto}AC26~{goto}{?}~ {goto}o26~{goto}{?}~
/rv~Gasmat3~{R}/rv~Gasthk3~{R}/rv~Gasm3~/rv~boltsize3~{R}/rv~root3~{R}/rv~valb3~{R}/rv~valr3~{R}/rv~vale3~{goto}a757~

U- FIXED & FLOATING TUBE SHEET

{go{goto}a650~
Pressure Vessel Calculations -
Cylindrical Shells
ASME Section VIII, UG-27, page 24 12-Mar-17

P 10 bar 1,013,250 Thin 40,184,458 146.92

15 bar 1,519,875 test pressure 220.38
146.92 psi design max. allowable working pressure

R 21.65 in shell inner radius

C 0.0787 in corrosion allowance
ts 0.4 in shell thickness
L 6.562 ft Length
E 0.85 joint efficiency
S 17500 psi max allowable stress, but taking as design stress
S - nozzle 15000 psi
Circumferential Stress (Longitudinal Joints)

w/o C.A. w/ C.A. (basic eq.)

t 0.2152 0.2159 0.0909 UG-27, eq 1
P 271.9 270.9

Longitudinal Stress (Circumferential Joints)

w/o C.A. w/ C.A. (basic eq.)

t 0.1068 0.1071 0.1818 UG-27, eq 2
P 553.8 551.8

Ellipsoidal Head

h 10.825 in. one-half of the length of minor axis

K 1.000 factor

t eh 0.2141 (1-4c) eq 1, pg 310

P 274.4

t 0.2159 (1-4c) eq 2 pg 311

'file:///var/www/apps/conversion/tmp/scratch_7/347947959.xls'#$Reinforcement Pad Calc

 References
Shell/Rein. Material A-515-70 UG-37, pg-47
Nozzle Material A-106/53-B App. L, pg-541
psi Stress Chk. 13,877 psi Safe
psi
psi
REINFORCEMENT CHECK FOR NOZZLE AND MANHOLE
Nozzle/Manhole dia. 0.84 in 21.3 mm t 0.321 in w/o C
Nozzle innner dia. 0.54 in tn 0.147 in
Nozzle - thickness - 0.147 in 3.73 mm tr 0.215 in
Wall thickness reqd. trn 0.003 in
Shell tr 0.215 in te 0.000 in 0 mm
nozzle trn 0.003 in C 0.079 in
Area of Reinforcement Required tweld 0.000 in 0 mm
A 0.117 in2
Area of Reinforcement Available
A-shell A1 0.099 in2 0.0578
0.0993
A-nozzle A2 0.106 in2 0.2308
0.1055 0.106
A-weld A41 0.103 in 2

A-available 0.308 in2 R-Plate NOT required

Applicable only when R-plate is required

Parallel Limit 0.54 in
Vertical Limit 0.367 in A2 0.106 in2
thickness of R-plate - te 0.000 A41 0.000 in2
Dp (in) 1 A42 0.000 in2
weld t w/ shell 0.000 in A5 0.000 in2
weld t w/ nozzle 0.000 in
A-provided 0.205 in2
R-plate NOT required

all dim. in "mm" and "lbs" except where specified

cement Pad Calc

Design of U-Tube Simply Supported Tubesheet
ASME Sec VIII Appendix AA

Data Input (Yellow cells)

Tubesheet corrosion allowance on tube side

Outside diameter of tube
Modulus of elasticity of tubesheet material
Modulus of elasticity of tube material
Gasket load reaction dia
Shell side internal design pressure
Tube side internal design pressure
Tube pitch
Radius of outermost tube hole from centre
Allow stress of tubesheet material
Allow stress of tube material
Tube-side pass partition groove depth
Nominal tube wall thickness
Largest center-to-center distance b/w adjacent tube rows
Tube patern
Tube expansion depth ratio
Differential pressure design specified ?

Tube patern factor

Most severe shell-side coincident design pressure
Most severe shell-side coincident design pressure (vacuum case)
Most severe tube-side coincident design pressure

Ligament Efficiencies and Effective Elastic properties

Basic ligament efficiency

Equivalent dia of outer tube limit circle
Effective tube hole diameter
Effective tube pitch
Effective ligament efficiency

Tubesheet Thickness Calculations

Tubesheet Thickness for bending

 Tubesheet Thickness for bending accounting for a pass partition groove
Tubesheet Thickness for shear

Required Tube sheet Thickness

Design of U-Tube integral Tubesheet

ASME Sec VIII Appendix AA

Data Input (Yellow cells)

Tubesheet corrosion allowance on tube side

Inside diameter of Shell
Inside diameter of Channel
Outside diameter of tube
Modulus of elasticity of tubesheet material
Modulus of elasticity of tube material
Tube-side pass partition groove depth
Shell side internal design pressure
Tube side internal design pressure
Tube pitch
Radius of outermost tube hole from centre
Allow stress of tubesheet material
Allow stress of tube material
Nominal tube wall thickness
Shell thickness
Channel thickness
Largest center-to-center distance b/w adjacent tube rows
Tube expansion depth ratio
Tube patern
Differential pressure design specified ?

Tube patern factor

Most severe shell-side coincident design pressure
Most severe tube-side coincident design pressure
 Ligament Efficiencies and Effective Elastic properties

Basic ligament efficiency

Equivalent dia of outer tube limit circle
Effective tube hole diameter
Effective tube pitch
Effective ligament efficiency

Shell Cylinder thickness for Min length adjacent to tubesheet

Channel Cylinder thickness for Min length adjacent to tubesheet

Tubesheet Thickness Calculations

Tubesheet Thickness for bending

Tubesheet Thickness for bending
Tubesheet Thickness for bending

Tubesheet Thickness for bending accounting for a pass partition groove

Tubesheet Thickness for shear

Required Tube sheet Thickness

Design of U-Tube integral Tubesheet & tubesheet extended as flange

ASME Sec VIII Appendix AA
Data Input (Yellow cells)

Bolt Circle diameter of flange

Tubesheet corrosion allowance on tube side
Diameter of the cylinder which is integral with tubesheet (Ds or Dc)
Outside diameter of tube
Modulus of elasticity of tubesheet material
Modulus of elasticity of tube material
Modulus of elasticity of the cylinder which is integral with tubesheet (Es or Ec)
Tube-side pass partition groove depth
Diameter at location of Gasket load reaction
Shell side internal design pressure
Tube side internal design pressure
Tube pitch
Radius of outermost tube hole from centre
Allow stress of tubesheet material
Allow stress of tube material
Allow stress for the cylinder which is integral with tubesheet (Ss or Sc)
Nominal tube wall thickness
Thickness of the cylinder which is integral with tubesheet (ts or tc)
Largest center-to-center distance b/w adjacent tube rows
Flange design bolt load
Tube patern
Differential pressure design specified ?
Tube expansion depth ratio

Tube patern factor

Pressure acting on the side of tubesheet which is gasketed (Psd or Ptd)
Pressure acting on the side of tubesheet which is intergral (Psd or Ptd)

Ligament Efficiencies and Effective Elastic properties

Basic ligament efficiency

Equivalent dia of outer tube limit circle
Effective tube hole diameter
Effective tube pitch
Effective ligament efficiency
Calculation of K

Calculation of Fo

Calculation for MG
Calculation for MI

Calculation for M1
Calculation for M2
Calculation for M3
Calculation for M4

Determination of Mo

Calculation of initial hb

Assume a lower thickness for bending by considering support from integral cylinder

Calculation for hb/p

From Fig AA-1.6.3
From Fig AA-1.6.3

Integral cylinder shall have thickness of t1 for a min length of 1.77(DI*t1)^0.5

Calculation for F

Recalculate M1
Recalculate M2
Recalculate M3
Recalculate M4

Value of M

Criteria

CAUTION
Ct 0.125 in
dt 0.625 in
E 2.83E+07 Psi
Et 1.54E+07 Psi
G 19 in
Ps 10 Psi -15 Psi
Pt 135 Psi
p 0.75 in
ro 8.094 in
S 15700 Psi
St 10000 Psi
hg 0
tt 0.065 in
UL 1.75 in Not exceed 4p 3 in
Triangular
1 1.0 for Full length tube expansion
No

0.39
Psd 10
Psd 0
Ptd 150
P 150

0.167
Do 16.813
d* 0.580
p* 0.803
0.278

hb 1.505 in
h1 1.505 in
h2 0.301 in

hr 1.505 in
38.225 mm

Ct 0 in
Ds 12.39 in
Dc 12.313 in
dt 0.75 in
E 2.58E+07 Psi
Et 2.58E+07 Psi
hg 0
Ps 60 Psi -10 Psi
Pt 140 Psi -15 Psi
p 1 in
ro 5.438 in
S 18000 Psi
St 18000 Psi
tt 0.065 in
ts 0.18 in
tc 0.313 in
UL 2.25 in
0 1.0 for Full length tube expansion
Square
Yes

0.32
Psd 75
Ptd 150
P 150

0.250
Do 11.626
d* 0.750
p* 1.140
0.342

2.643
3.475
Dm 12.60
tm 0.342
tm/Dm 0.027
F1 0.952 Fig AA-1.5.2

hbs 0.578 in
hbt 0.814 in
hb 0.814 in

h1 0.814 in
h2 0.121 in

hr 0.814 in
20.684 mm
C 35 in
Ct 0.125 in
D1 31 in Channel
dt 0.75 in
E 2.77E+07 Psi
Et 2.77E+07 Psi
E1 2.77E+07 Psi Channel
hg 0 in
G 32.375 in
Ps 650 Psi
Pt 650 Psi
p 1 in
ro 12.75 in
S 20000 Psi
St 13400 Psi
S1 20000 Psi Channel
tt 0.085 in
t1 0.625 in Channel
UL 1.375 in
W 656193 lbs
Square
No
1 1.0 for Full length tube expansion

0.32
Psd = PG 650
Ptd = PI 650
P 650

0.250
Do 26.250
d* 0.636
p* 1.034
0.385
K 1.233
h/p 2
0 0.0372
1 1.0314
2 -0.6402
3 2.6201
4 -2.1929
E*/E 0.44
0 0.3341
1 0.126
2 -0.692
3 0.6877
4 -0.06
v* 0.32
Fo 0.3247

MG 26911 lbs-in
MI -1686 lbs-in

M1 16885 lbs-in 16884.79

M2 2157 lbs-in 2157.457
M3 40105 lbs-in 40104.99
M4 -21063 lbs-in 21062.75

Mo 40105 lbs-in

hb (initial) 4.565 in

hb (initial) 4.312 in

hb/p 4.312
E*/E 0.44
v* 0.32

7.791 in

t1/hb 0.145
DI/(2*t1) 24.8

0.187

F 0.613

11361 lbs-in 11360.68

4275 lbs-in 4275.257
34595 lbs-in 34595.01
-18959 lbs-in 18959.07

34595 lbs-in

b 29008
30000

Proceed for further calculations

h/p 0 1 2 3 4
0.1 0.0676 1.5756 -1.2119 1.7715 -1.2628

0.25 0.025 1.9251 -3.523 6.983 -5.0017

0.5 0.0394 1.3024 -1.1041 2.8714 -2.3994

2 0.0372 1.0314 -0.6402 2.6201 -2.1929

h/p 0 1 2 3 4
0.1 -0.0791 0.6008 -0.3468 0.4858 -0.3606

0.15 0.3345 -2.842 10.9709 -15.8994 8.3516

0.25 0.4296 -2.635 8.6864 -11.5227 5.8544

0.5 0.3636 -0.8057 2.0463 -2.2902 1.1862

1 0.3527 -0.2842 0.4354 -0.0901 -0.159

2 0.3341 0.126 -0.692 0.6877 -0.06