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Refrigeration
&
Air Conditioning
[Lab Manual]
Refrigeration & Air Conditioning Lab
Experiment list:-
Experiment No.1
4. Evaporator.
Specifications:-
1. Compressor: Hermetically sealed type Kirloskar makes CAL-34.
2. Condenser: Air-cooled condenser with fins and cooling fan.
3. Expansion Device: 1.Thermostatic expansion valve
2. Capillary tube.
4. Evaporator: The evaporator coil is installed in the water tank. The tank is
insulated.
5. Rota meter: Eureka make, range 0.32 to 3.2 kg. Calibrated for R12.
6. Energy meter: One each for power supply to the compressor and evaporator
heater with energy meter constant of -------R/kwh ---------R/kwh respectively.
7. Dimmerstat: To control power supply to the heater.
8. Solenoid valve: Solenoid valve 3/8 size Gaurav makes.
9. Pressure Gauges: circuit.
10. Electric Heater: 1kw kept in evaporator tank.
11. Thermo wells: For the measurement of temperature at various points in the
Circuit.
12. Dial Thermometer: To measure temperature in the evaporator.
13. HP & LP cutouts: Danfoss make, safety device suitable for the low and high
Pressure of compressor.
14. Agitator motor: 1/35 HP AVE makes for water.
15. Ammeter: For measure of current ( )
16. Volt meter: For measurement voltage ( )
17. Filter Drier: 1 No. 1/4 size Danfoss.
18. Hand shut off valve: To maintain desired path for circulation of refrigerant
through the circuit hand shut off valves are used.
19. Switches: For various controls. The refrigeration circuit is mounted on a board.
The unit is supported on a frame.
Test Procedure:-
i) Procedure For Starting The Test Rig:-
Ensure that sufficient amount of water is there in the evaporator tank.
i) Put ON the main switch.
ii) Put ON the air condenser fan and run it for 2-3 minutes.
iii) Then put ON compressor switch.
Conclusion:-
The actual cop is less than the theoretical due to the losses at different points and
also the errors made while measurement of pressures and temperature.
Experiment No.2
Description: - Previously the air conditioning for human comfort was considered
luxury in most of the countries but now days it is a necessity. Therefore air
conditioning industry is growing fastly throughout the world. Due to increase in
population and industrialization the uncomforted may be due to the inadequate
supply of oxygen or unbearable temperature.
Full air conditioning does the automatic control of an atmospheric environment
either for comfort of human being or animals or for the proper performance of
some industrial or scientific processes. The purpose of air conditioning is to supply
sufficient volume of clean air containing a specific amount of water vapour and at
a temperature capable of maintaining predetermined atmospheric conditions. In
brief the air conditioning the space signifies.
Specifications:-
a) Compressor: Hermetically sealed type, Kirloskar make CAT 2425
b) Condenser: Air cooled type, cooling fan driven by motor (1/10 HP) which is
13 x 12 x 3 row.
c) Rota meter: Eureka make, range 6.1-61 LPH, calibrated for R22
d) Thermostatic Expansion valve: Danfos make no
e) Evaporator: Evaporator fitted in the duct size 10 x 10 x 3 row.
f) Blower unit: To force air through the duct 1HP 3 phase motor.
g) Heater fitted in the duct after the evaporator: 2kw
h) Steam generator to generate steam with suitable piping for introducing steam
in the duct- 8 litre capacity, with 2 kw heater.
i) Pressure gauges for measurement of pressures.
j) HP & LP cutouts:
k) Energy meter for compressor with EMC ______ R/kwh.
Test Procedure: - The demonstration of the following processes can be done on
the test rig.
1. Cooling process.
2. Heating process.
3. Cooling with dehumidification process.
4. Heating with humidification Process.
Theoretical COP
6. Carnot COP = TL
TH TL
TH = Saturation temperature of condenser pressure in o K
TL = Saturation temperature of evaporator pressure in o K
Conclusion:-
With the help of lab work we can verify different psychometric processes and we
can study performance of refrigeration system.
Experiment No.3
Prerequisites:-
Procedure; -
Before starting the units please observe and note the following points:
a. All the hand shut of valves should be opened except charging line valve
which should not be touched.
b. P1/ P2 indicate suction and discharge pressure in the gauges,
c. Provide a single-phase 15 amps 3-pin socket power supply close to the unit.
d. Keep main SV, TH switches in off position
e. Now put the main switch on
f. Decide which system you are going to use first. For (a) solenoid valve (SV)
with thermostat expansion valve (TEV) closes any one capillary operated valve.
NOTE: Only one system of expansion can be used at a time. ON solenoid valve,
if (a) is selected light will be ON if (b) is selected OFF solenoid valve.
Thermostat ON T.H light ON
Test Reading:-
Calculations:-
No. Of e/m rev x 3600
1. Power Input to Compressor = = KW
Time taken for no. Of e/m rev x E/m constant
Mw x cp x T
2. Refrigeration effect (Q) = = kw
Time taken for drop in initial to final temperature
Refrigeration effect
3. C.O.P. actual =
Work done by the compressor
h1 = kj/kg
h2 = kj/kg
h3 = kj/kg
h4 = kj/kg
h1 - h4
Theoretical C.O.P
h2 - h1
Experiment No.4
Effect of Superheating
Experiment No.5
Where
The COP for heating and cooling are thus different, because the heat reservoir of
interest is different. When one is interested in how well a machine cools, the COP
is the ratio of the heat removed from the cold reservoir to input work. However, for
heating, the COP is the ratio of the heat removed from the cold reservoir plus the
input work to the input work:
Where
Example:-
However, a COP may help make a determination of system choice based on carbon
contribution. Although a heat pump may cost more to operate than a conventional
natural gas or electric heater, depending on the source of electricity generation in
one's area, it may contribute less net carbon dioxide to the atmosphere than burning
natural gas or heating fuel. If locally no green electricity is available, then carbon
wise the best option would be to drive a heat pump on piped gas or oil, to store
excess heat in the ground source for use in winter, while using the same machine
also for producing electricity with a built-in Stirling engine.
Conditions of use:-
While the COP is partly a measure of the efficiency of a heat pump, it is also a
measure of the conditions under which it is operating: the COP of a given heat
pump will rise as the input temperature increases or the output temperature
decreases because it is linked to a warm temperature distribution system like under
floor heating.
Seasonal efficiency:-
Experiment No.6
The cooling load is the amount of heat energy that would need to be removed from
a space (cooling) to maintain the temperature in an acceptable range. The heating
and cooling loads, or "thermal loads", take into account:
The heating load is the amount of heat energy that would need to be added to a
space to maintain the temperature in an acceptable range. The cooling load is the
amount of heat energy that would need to be removed from a space (cooling) to
maintain the temperature in an acceptable range.
The sum of all these heat sources is known as the heat gain (or heat load) of the
building, and is expressed either in BTU (British Thermal Units) or Kw
(Kilowatts). For an air conditioner to cool a room or building its output must be
greater than the heat gain. It is important before purchasing an air conditioner that
a heat load calculation is performed to ensure it is big enough for the intended
application.
If there are any additional significant sources of heat, for instance floor to ceiling
south facing windows or equipment that produces lots of heat, the above method
will underestimate the heat load. In which case the following method should be sed
instead.
A more accurate heat load calculation for any type of room or building:-
The heat gain of a room or building depends on:
By calculating the heat gain from each individual item and adding them together,
an accurate heat load figure can be determined.
Step One
Calculate the area in square feet of the space to be cooled, and multiply by 31.25
North window BTU = Area of North facing windows (m. sq.) x 164
If no shading, North window BTU = North window BTU x 1.4
South window BTU = Area of South facing windows (m. sq.) x 868
If no shading, South window BTU = South window BTU x 1.4
StepThree
Calculate the heat generated by occupants, allow 600 BTU per person.
StepFour
Calculate the heat generated by each item of machinery - copiers, computers,
ovens etc. Find the power in watts for each item, add them together and multiply
by 3.4
StepFive
Calculate the heat generated by lighting. Find the total wattage for all lighting and
multiply by 4.25
StepSeven
Divide the heat load by the cooling capacity of the air conditioning unit in BTU, to
determine how many air conditioners are needed.
Number of a/c units required = Total heat load BTU / Cooling capacity BTU
Experiment No.7
The two most common types of compressors are positive displacement and
dynamic. Positive displacement types compress discrete volumes of low-pressure
gas by physically squeezing the volumes, resulting in a pressure increase.
Dynamic types increase the velocity of the low pressure gas and then reduce it in
such a manner so as to result in an increased pressure. Dynamic compressors are
found in the very largest refrigeration systems and are not discussed at length in
this guide.
Reciprocating compressors are the most widespread type used. Refrigerant vapour
from the suction is compressed by pistons moving in a bore. Reciprocating
compressors are commonly available in a range of sizes, from a small, single-
cylinder type 6. Compressors 34 used in domestic refrigerators, to eight-cylinder
models used in industrial applications.
There are many types of capacity control with reciprocating compressors, ranging
from blocking the suction vapour line, to re circulating the discharged vapour from
the piston to the suction vapour. The latter method is the least efficient, in that the
power input to the compressor is usually the same in part load as it is in full load.
Screw Compressors:-
The screw compressor sweeps a volume through two rotors that are meshed
together. As the rotors turn inside the closely fitted casing, the space becomes
sealed and the gas is compressed. Maintenance, adequate lubrication, cooling and
sealing between the working parts is very important. Screw compressors do not
have clearance volume, and there is no loss of volumetric efficiency from re-
expansion, as in a piston machine. Leakage of refrigerant back to the suction via
in-built clearances is a main cause of reduced volumetric efficiency.
Scroll Compressors:-
The scroll has certain common features with the screw compressor. Scroll
compressors typically have a very low leakage and heat transfer loss.
Scroll compressors also have flat volumetric curves which enable them to deliver
more cooling and heating capacity at extreme conditions.
\ Capacity control using variable speed inverter drive is possible for many scrolls.
b. Compressor Efficiency:-
The amount of gas pumped by the compressor is always less than the physical
displacement of the pistons in the cylinders. Volumetric efficiency (VE) generally
includes all the losses affecting the flow rate of the compressor.
The type and size of a compressor can influence the refrigeration systems
performance. Moreover, many compressors need ancillary devices such as cooling
fans, which also consume power. In making a purchase selection, it is important to
factor in the energy consumption of all associated equipment.