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325-L25 PK-14

 

Component Identifiers (CID¹) Module Identifier (MID²)

 

Machine Security (MID No. 124)

CID

 

Component

0168

System Voltage

0248

Cat Data Link

0817

Internal Backup Battery

1391

MSS Output Driver No. 1

1392

MSS Output Driver No. 2

 

Machine ECM (MID No. 039)

CID

 

Component

0041

8

V Sensor Supply

0070

Limit switch (parking brake)

0096

Sender (fuel level)

0110

Temperature Sensor (Engine Coolant)

0177

Temperature Sensor (Transmission Oil)

0262

5V Sensor Supply

0271

Action Alarm

0368

Rocker switch (autoshift)

0444

Relay (starter)

0489

Trigger switch (auxiliary) of joystick control

0490

Rocker switch (implement lockout)

0590

Engine ECM

0629

Switch (transmission neutralizer)

0668

Transmission control (shift lever)

0702

Position sensor (shift lever)

0750

Switch (steering mode)

0811

Display module (instrument cluster)

0826

Temperature sensor (torque converter oil)

1127

Position sensor (forward/backward lever) of the joystick control

1128

Position sensor (left and right) of the joystick control

1187

Switch (continuous flow)

1189

Position sensor (auxiliary hydraulics) (right thumb lever) of the joystick control

1251

Alternator R Terminal

1326

Location code (ECM)

1401

Modulating valve (reverse)

1402

Modulating valve (forward)

1403

Modulating valve (No. 3)

1404

Modulating valve (No. 4)

1405

Modulating valve (No. 5)

1406

Modulating valve (No. 6)

1407

Modulating valve (No. 7)

1410

Modulating valve (Transmission Synchronization)

1529

Switch (quick coupler)

1530

Solenoid (quick coupler)

1603

Data Link

1658

Position Sensor (left thumb lever) of the joystick control

1740

Solenoid (crab steer)

1741

Solenoid (circle steer)

1763

Switch (operator station)

1788

Switch (right stabilizer)

1789

Switch (left stabilizer)

1820

Relay (auxiliary diverter valve)

1823

Position sensor (shift rail) (No. 1)

1824

Position sensor (shift rail) (No. 2)

1825

Position sensor (shift rail) (No. 3)

1826

Strain sensor (longitudinal stability)

1827

Longitudinal stability system

1828

Proximity switch (critical angle)

1829

Proximity switch (boom lower)

1830

Proximity switch (boom retract)

1831

Solenoid valve (rear axle lock)

1832

Pressure switch (right stabilizer)

1833

Pressure switch (left stabilizer)

1834

Key start switch

1845

PHS Module 1

1846

PHS Module 2

1847

PHS Module 3

 

Access Panel ECM (MID No. 082)

CID

 

Component

0271

Action alarm

0324

Action lamp

0337

Switch (emergency stop)

1125

Position sensor (handle control) (boom raise/lower)

1127

Position sensor (handle control) (platform rotate)

1763

Switch (Operator Station Select)

1772

Switch (Operator Station Lockout)

1879

Position sensor (handle control) (boom extend/retract)

 

Shift Lever ECM (MID No. 117)

CID

 

Component

0168

System Voltage

0668

Shift lever

 

Engine ECM (MID No. 036)

CID

 

Component

0041

8

V Sensor Supply

0091

Throttle switch

0100

Engine Oil Pressure

0102

Pressure Sensor

0105

Inlet Manifold Temp Sensor

0110

Engine Coolant Temp

0174

Fuel Temp Sensor

0247

Data Link

0253

Personality Module

0262

5

V Sensor Supply

0266

Incorrect Crank

0320

Speed/Timing Sensor

0342

Loss of Secondary Engine Speed

0774

Sec Throttle Position Sensor

1639

Machine Security System Module

1684

Fuel Injection Pump

1743

Engine Mode Selection Switch

1894

Cruise Control Disengage Switch

1895

Cruise Control Speed Toggle Switch

¹ The CID is a diagnostic code that indicates which component is faulty.

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Connector Location

 

Connector Number

Schematic

Machine

Location

Location

CONN 1

K-8

39

CONN 2

K-18

A

CONN 3

L-18

A

CONN 4

D-17

29

CONN 5

B-17

30

CONN 6

A-16

30

CONN 7

D-16

30

CONN 8

D-16

30

CONN 9

K-14

A

CONN 10

D-13

A

CONN 11

F-13

A

CONN 12

F-13

A

CONN 13

K-13

A

CONN 14

L-13

A

CONN 15

L-12

A

CONN 16

L-12

A

CONN 17

D-6

E

CONN 18

H-10

A

CONN 19

H-10

A

CONN 20

D-9, D-11

F

CONN 21

K-8

A

CONN 22

C-5

E

CONN 23

J-4

32

CONN 24

J-4

A

CONN 25

J-3

31

CONN 26

K-3

G

CONN 27

E-2

10

CONN 28

D-7

E

CONN 29

B-2

E

CONN 30

F-2

10

CONN 31

C-1

8

CONN 32

C-2

E

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

 

Component Location

 
 

Component

Schematic

Machine

   

Component

Schematic

Machine

Location

Location

Location

Location

Accelerator

F-7

27

Sensor-

Oil Pressure

C-8

E

Accesory Socket

K-14

D

Sensor-

Rear Axle Center

B-17

25

Adapter- Socket

L-17

36

Sensor-

Rear Axle Critical Angle

C-18

26

Alarm- Backup

C-18

1

Sensor-

Shift Rail 1-3

C-11

F

Alarm- Monitor

H-5

6

Sensor-

TC Oil Temp.

C-11

F

Alarm- Platform

I-2

A

Sensor-

TC Out Sp 2

D-11

F

Alternator

C-6

2

Sensor-

TC Temp.

C-11

F

Arc Supply- Aux.

G-1

14

Sensor-

TCO SP

D-10

F

Arc Supply- Circle

H-4

3

Sensor- VLPM

D-8

E

Arc Supply- Crab

I-4

3

Sensor-

XMSN Int. Sp 1

D-10

F

Arc Supply- QC

F-1

14

Sensor-

XMSN Oil Temp. 1

D-12

F

Battery 1 -2

A-6

4

Sensor-

XMSN Oil Temp. 2

D-10

F

Beacon 4

L-17

C

Sensor-

XMSN Out Speed

D-11

F

Block-

Fuse 1

H-16

D

Solenoid-

3 SP 1

A-10

F

Block-

Fuse 2

F-16

D

Solenoid-

4 SP 2

A-10

F

Block-

Relay 1

I-16

D

Solenoid-

5 SP 3

A-10

F

Block-

Relay 2

G-16

D

Solenoid-

6 SP 4

A-10

F

Breaker- Alt.

B-7

5

Solenoid-

7 SP 5

A-10

F

Breaker- Main

B-6

5

Solenoid-

A/C Compressor GP

D-6

E

Breaker- Starter

B-6

5

Solenoid-

Aux. Div

F-1

14

Bus Bar 1

D-5

5

Solenoid- Circle

I-4

3

Cold Start

A-7

5

Solenoid- Crab

I-4

3

Control- Engine

B-9

E

Solenoid-

Diff. Lock

D-11

F

Control- ECM

K-1

G

Solenoid-

Forward 1

A-10

F

Control- Machine

E-3

6

Solenoid-

Forward 2

A-11

F

Control-

PHS Joystick

F-5

B

Solenoid-

Frame Level 1

C-2

18

Control- PHS Valve SSV4

C-17

10

Solenoid-

Frame Level 2

C-2

18

Control- PHS Valve SSV2

F-1

9

Solenoid-

Implement Disable

C-17

10

Product Link

G-5

32

Solenoid- QC

F-1

15

Control- Shifter

J-8

C

Solenoid-

Rear Axle Lock 1

B-16

16

Control- Shuttle

I-8

C

Solenoid-

Reverse 1

A-11

F

Display Cluster 2A

I-5

C

Solenoid-

Reverse 2

A-11

F

Ferrite Coil

C-1

8

Solenoid-

Sync Mod

A-11

F

Flasher

K-13

D

Suppressor-

Frame Level 1

C-2

18

Horn

C-2

3

Suppressor-

Frame Level 2

C-2

18

Lamp- Action

H-1

G

Switch-

A/C High Pressure

E-7

B

Machine Security System

D-1

8

Switch-

A/C Low Pressure

D-6

E

Motor-

Blower GP

H-11

A

Switch-

A/C On

F-6

B

Motor-

Front Washer

J-13

D

Switch-

Air Restriction Ind.

D-7

E

Motor-

Front Wiper

I-4

3

Switch- Beacon

I-8

C

Motor-

Fuel Lift Pump

A-7

E

Switch- Blower

E-5

B

Motor-

Rear Washer

J-13

D

Switch-

Boom Flood

F-9

B

Motor-

Rear Wiper

I-17

A

Switch-

Cab Flood

F-8

B

Motor-

Roof Washer

K-13

D

Switch-

Cab Plat Select

F-10

B

Motor-

Roof Wiper

I-17

A

Switch-

Cont. Flow

G-7

C

Motor-

Seat Pump

G-11

A

Switch- Deadman

I-3

G

Motor- Starter

B-6

5

Switch-

Diff. Lock

K-7

39

Neutralizer-

Std. Shift

G-11

C

Switch- Dimmer

I-7

C

Pump-

Fuel Injection

E-8

E

Switch- Disconnect

A-7

E

Radio

F-6

C

Switch-

Eng. Stop

I-3

G

Relay-

Blower High

H-11

37

Switch-

Engine Start

I-1

G

Relay-

Blower Medium High

H-10

37

Switch-

Fog Lamp

H--8

C

Relay-

Cold Start

A-7

5

Switch-

Frame Leveling

H-6

C

Relay-

Fuel Inj.

B-6

D

Switch-

Front Washer

F-7

B

Relay-

Main Power

F-13

38

Switch-

Front Wiper

F-7

B

Relay- Start

B-6

5

Switch- Hazard

I-6

C

Resistor-

120 Ohm

C-7

2

Switch-

Headside Lamp

I-7

C

Resistor- Term STD

E-2

9

Switch- Horn

I-5

C

Resistor- Terminating

H-5

C

Switch-

Implement Disable

F-10

B

Resistor-

Terminating 1A

D-17

9

Switch- Key

G-6

C

Resistor-

Terminating 2A

E-1

9

Switch-

LH Stab Press.

E-1

33

Resistor-

Terminating 2B

D-2

6

Switch-

LH STB

G-6

C

Sender- Fuel

E-15

21

Switch- Auto

J-7

C

Sensor-

A/C Module

D-6

E

Switch-

Oil Filter Bypass

D-7

E

Sensor-

Boom Extend/Retract

J-3

19

Switch- Park Brake

L-13

A

Sensor-

Boom Lowered

D-18

22

Switch-

Plat Mode

I-2

G

Sensor-

Boom Raise/Lower

J-3

C

Switch-

Quick Coupler

J-7

C

Sensor-

Boom Retracted

K-3

19

Switch- Rear Wiper

F-8

B

Sensor-

Coolant Temp.

D-8

E

Switch-

RH Stab Press.

E-1

34

Sensor-

Engine Speed 1

D-11

E

Switch-

RH STB

G-7

C

Sensor-

Engine Speed 2

E-10

E

Switch- Roof Wiper

F-7

B

Sensor-

Engine Speed 3

C-8

E

Switch-

Service Brake Press.

L-10

27

Sensor-

Front Axle Center

D-2

23

Switch-

Steer Mode Select

J-6

C

Sensor-

Intake Manifold Pressure

D-8

E

Switch-

Stop Lamp

K-8

27

Sensor-

Intake Manifold Temp.

D-8

E

Switch-

Turn Signal

F-8

C

Sensor-

Lever Platform Rotate

J-3

G

Switch-

XMSN Neutral Disable

J-6

C

Sensor-

LSI Strain

D-17

25

Thermostat

H-10

37

Machine locations are repeated for components located close together.

A = Located inside of cab. B = Located inside of right console. C =
A = Located inside of cab.
B = Located inside of right console.
C = Located inside of steering console.
D = Located around relay panel.
E = Located under engine cowl.
F = Located on the transmission.
G =Located on the access platform.
G
36
A
B
19
C
38
31
22
30
14
6
15
5
E
D
12
3
11
10
18
37
16
28
27
2
13
21
33
34
39
8
1
24
29
9
23
F
4
25
32
20
26
4
2
13
33
5
12
E
16
18
F
6
31
22
30
28
10
23
1
9
20
26
25
29
14
15
19
8
B
38
3
37
C
24
27
11
32
A
36
34
39
21
D

Machine Harness Connector And Component Locations

 

Wire Description

 

Wire

     

Wire

   

Number

Wire Color

Description

Number

Wire Color

Description

 

Power Circuits

 

Control Circuits (Continued)

101

RD

Bat (+)

792

OR

PHS Joystick Grip Control

102

BU

Hd Lmp

793

YL

Implement Disable Sw

103

RD

Hd Lmp

794

YL

Aux Diverter Relay

105

BR

Key Sw

795

YL

Quick Coupler Relay

108

RD

Bat (+) TO Product Link

796

BR

PHS Joystick Grip Control

109

OR

Alt Output (+) Term.

797

PU

Platform Mode Switch

112

PU

Main Power Rly Output

798

GN

Mode Sw

114

GN

Warning Horn (Forward)

799

WH

PHS Valves +10V

116

BR

Frame Level/Tow

A700

OR

Accelerator

117

YL

Lift Pump Bat (+)

A701

GY

Not Used

118

GY

Front Wiper Motor

A702

PU

Not Used

119

PK

Wiper Motors Sw Pwr

A703

BR

Not Used

121

YL

Accessory Socket

A704

GN

Not Used

122

BU

Fuel Inj Relay

A705

BU

Not Used

123

WH

Cold Start Relay

A706

GY

Not Used

124

GN

A/C Blower Low

A707

PU

Not Used

125

RD

RH Tail Lamp

A708

BR

Not Used

127

OR

Boom Floods

A709

OR

Not Used

128

PK

A/C Blower Hi

A710

GY

Air Restriction Indicator

130

GN

Cab Floods 2

A711

PU

Not Used

131

BR

Cab Floods 1

A712

BR

Not Used

133

OR

PHS

A746

PK

Not Used

134

RD

Fuel Pump Relay

C712

BR

Right Stabilizer Down Press SW

135

BU

Radio Pwr

C713

GY

Left Stabilizer Down Press SW

136

GN

Aux Ckt

C743

PK

Parking Brake Sw Disengaged

141

PK

Seat

C744

PU

Parking Brake Sw Engaged

144

GN

Beacon

E798

PK

Not Used

147

PU

Aux Div Pwr

F700

BU

Not Used

150

RD

Engine ECM Bat (+)

F701

BR

Not Used

157

YL

Turn Indicator Sw Pwr

F702

GN

Accelerator Signal

161

RD

Hazard Indicator

F703

GY

Not Used

165

YL

Diff Lock Foot Sw

F705

PK

Not Used

167

OR

Access Platform ECM

F706

PU

Not Used

 

Ground Circuits

F707

WH

Not Used

200

BK

Main Chassis

F708

YL

Not Used

205

BK

Chassis

F709

BU

Not Used

229

BK

Engine

F710

BR

Lift Pump

A278

BK

Fuel Pump Return

F711

GN

Can Link +

 

Basic Machine Circuits

F712

GY

Can Link -

304

WH

Starter Relay No. 1 Output

F713

OR

Not Used

306

GN

Starter Relay Coil

F714

PK

Not Used

307

OR

Key Switch

F715

PU

Not Used

308

YL

Main Power Relay Coil

F716

WH

Not Used

310

PU

Start Aid SW To Start Aid Sol

F717

YL

Not Used

317

YL

Cold Start Relay

F718

BU

Not Used

321

BR

Bckp Alarm

F719

BR

Not Used

322

GY

Warning Horn (Forward)

F720

GN

Not Used

323

WH

Fuel Pump Power

F721

GY

Not Used

324

BU

Differential Lock Sol

F722

OR

Not Used

325

PK

Fuel Pump Relay Cut-out

F727

BU

Not Used

327

PK

Shutdown Solenoid

F729

GN

Air Restriction Indicator

329

YL

Fuel Pump To Sw

F770

BR

Fuel Injection Pump

332

BU

Shutdown Sw To Shutdown Ctrl

G750

BU

Shuttle Control Fwd

352

BU

Start Relay No.1 Resistor To Diagnostic

G755

GY

Shuttle Control Rev

362

PU

Engine Shutdown Signal A

G757

OR

Xmsn Neutralizer Sw 2

375

BR

Cold Start Relay to Eng ECM

H730

BR

Reverse Output - Shuttle Control

A309

GY

Fuel Lift Pump

H731

GY

Forward Output - Shuttle Control

A310

BU

Transmission Temp Sw V+

H750

BR

Front Axle Center

 

Monitoring Circuits

H751

OR

Rear Axle Align Sw

403

GN

Alternator (r) Term.

H764

GY

Circle Steer Relay

405

GY

Mach Cont Oil Press.

H765

WH

Crab Steer Relay

428

OR

Opr Mon Xmsn Oil Temp

J755

BU

Left Frame Level Solenoid Return

430

BU

Opr Mon Air Filter

J756

BR

Right Frame Level Solenoid Return

441

OR

Eng Coolant Temp Gauge

J758

PK

Frame Level Solenoid

443

YL

Power Train Temp Gauge

J760

YL

Frame Level Solenoid

447

PK

Fuel Level Gauge

J764

BR

Oil Filter Bypass Sw

A487

PU

Opr Mon Fault Alarm #2

J766

PU

Platform Mode Switch

C444

YL

Alternator Indicator Lamp

K745

YL

Rear Axle Lock

E450

GN

Oil Filter Bypass Sw

L730

OR

Oil Press Sensor

 

Accessory Circuits

L731

BR

Coolant Temp Sender

500

BR

Wiper - Front (park)

L740

BR

XMSN Oil Temp Sender

501

GN

Wiper - Front (low)

X731

BU

Intake Manifold Temp Sender

502

OR

Wiper - Front (hi)

X750

OR

Fwd/rev Sol. Return From Controller

503

BR

Wiper - Rear (park)

X753

YL

Left/right Steering Sol.return

504

YL

Wiper - Rear (low)

Y758

PK

PHS Address Out

506

PU

Washer - Front

Y759

YL

PHS Address In

507

WH

Washer - Rear

Y760

PU

PHS Address In

508

PU

Radio Speaker - Left

Y761

OR

PHS Address In

509

WH

Radio Speaker - Left (commom)

Y787

WH

PHS Valve

511

BR

Radio Speaker - Right

Y788

GY

PHS Valve

512

GN

Radio Speaker - Right (common)

Y792

PK

Fuel Injection Pump

513

OR

A/CCompressor/Refrigerant Press Sw

Y793

YL

Fuel Injection Pump

515

GY

Blower Motor (hi)

852

GN

Cont Flow

516

GN

Blower Motor (medium)

854

PK

Boom Angle Sw

517

BU

Blower Motor (low)

856

GN

Trigger Sw Parity

518

OR

Hazard Flasher To Sw

859

YL

Rear Axle Return Relay

519

PK

Thermostat To Refrigerant Press. Sw

863

BU

Cab/Platform Indicator Sw

521

YL

A/c Sw To Refrigerant Sw

867

PU

PHS Joystick Grip Control

522

WH

A/c Clutch To Thermostat Sw

869

PU

Cont Flow Sw

523

BR

Roof Wiper

870

OR

Frame Interlock Relay

524

BU

Roof Wiper

874

GY

LSI Sensor

529

WH

Roof Washer

892

BR

Cat Data Link (-)

536

WH

Hazard Sw To Turn Sw

893

GN

Cat Data Link (+)

567

WH

A/C Blower Sw

F846

PU

Mach Security Red Led Sig

A515

BR

Blower Motor #2 (hi)

G848

GN

Mach Security Green Led Sig

A516

PK

Blower Motor #2 (med)

H802

GY

Proportional Driver Return (5-8)

C547

OR

Blower Motor (med-low)

J811

BK

On/off Return

E554

PK

A/c Controller To A/c Compressor Clutch

J843

BK

Mach Security Led Ground

 

Lighting Circuits Circuits

 

J844

GY

+5 Volt Analog

603

PK

Rotary Beacon

J847

GN

Monitor Alarm

604

RD

Stop Lamp

N805

BU

Access Platform Load Liminting

605

YL

Turn Lamp - Left

N806

BR

Access Platform

606

GY

Turn Lamp - Right

T800

OR

+8v Digital Sensor Power

608

GN

Flood Lamp - Rear

900

PU

Xmsn Shift Sol

610

OR

Head Lamp Basic

901

WH

Xmsn Shift Sol

611

PU

Head Lamp Hi

902

BR

Xmsn Shift Sol

612

GY

Backup Lamp

913

BU

Front Wiper Sw

614

PU

Park/tail/Dash/Lamp

958

YL

Solenoid QC

615

YL

Cab Flood Lamp/Rops

959

WH

Arc Supp QC

616

BU

Bucket Flood Lamp/boom Flood Lamp

975

WH

Sol Return

617

BR

Tail/position Lamp - Left (road Pkg)/width

985

GY

Crab Ster Relay

618

YL

Tail/position Lamp - Right (road Pkg)/width

986

OR

Solenoid Circle

619

GN

Head Lamp Lo

987

WH

Diverter Sol

627

YL

Fog Lamp

990

GN

Diverter Sol

649

YL

Light Sw To Park/tail Lamp Breaker

991

WH

Shift Rail Sensor

676

PU

Aux Active Lamp

993

BR

Accelerator

 

Control Circuits

994

GY

Oil Pressure Sensor

750

GN

Platform Mode Switch

995

BU

Coolant Temperature Sensor

751

GN

Xmsn Shift Sol Fwd

997

OR

Not Used

752

YL

Xmsn Shift Sol Rev

999

WH

Fuel Injection Pump

753

GY

Cab Platform Sel Sw

C967

BU

Intake Manifold Temp Sensor

754

BU

Xmsn Shift Sol No. 3 Or 1

C993

WH

Shift Rail Sensor

755

OR

Xmsn Shift Sol No. 4 Or 5

E900

WH

XMSN Out Speed Sensor

756

WH

Xmsn Lockup Clutch Sol

E901

GN

XMSN Out Speed Sensor

757

PU

XMSN Neutral Disable Switch

E902

PU

XMSN Intermediate Speed Sensor

758

GN

Boom Lower Sw

E903

YL

XMSN Intermediate Speed Sensor

759

OR

Steer Mode Sel Sw

E904

BR

Not Used

760

PK

Steer Mode Sel Sw

E905

BU

Not Used

761

GY

Steer Mode Sel Sw

E908

BR

Sensor

762

YL

Boom Retract Sw

E909

WH

Sensor

763

BU

Quick Coupler Sw

E960

OR

Engine Shutdown Sw

764

PU

Quick Coupler Sw

E965

BU

Engine Speed Sensor

765

OR

Quick Coupler Sw

E966

YL

Engine Speed Sensor

766

GN

Service Brake Press Sw

G962

OR

Implement Disable Solenoid

767

WH

Lever Platform Rotate

J998

BU

Action Lamp

768

OR

LH Stab Press Sw

K927

BU

Rear Axle Lock Solenoid

769

BU

Man VSC Sw

N932

PU

Platform Mode Switch

770

GN

Boom Extend?Retract

P909

PK

Man VSC Sw

772

BR

Deadman Sw

P916

OR

Shift Rail Sensor

773

GY

Deadman Parity Sw

T901

YL

Mach Security Exciter Coil In

774

YL

Implement Disable

T902

PK

Mach Security Exciter Coil Out

775

BR

Left Stab Raise

T930

RD

Prod Link +8V

776

YL

Left Stab Hold

T931

RD

Prod Link Digital Input #1

778

BR

RH Stab Sw

T932

RD

Prod Link Digital Input #2

779

WH

RH Stab Sw

T933

RD

Prod Link Multipurpose Input #1

780

PU

PHS Joystick Grip Control

T934

RD

Prod Link Multipurpose Input #2

781

PK

PHS Joystick Y Axis

T935