EMAG Tutorial 2 - Coil Wrapped On Steel Core PDF

EMAG Tutorial 2: Coil
wrapped on steel core
Tutorial 2
January 24, 2010 ANSYS, Inc. Proprietary Inventory #003000

2010 ANSYS, Inc. All rights reserved. 1-1
Module 2
Electromagnetic Analysis
Training Manual
Workb
Objectives: Model a
cylindrical coil wrapped
kbench-Si
on a steel core
Create enclosure in
which coil is immersed
Define uniform current
Simulatio
density in coil
Define flux parallel
boundary conditions on
exterior surface of
on Emag
enclosure
Calculate and post
process B field
Plot
Pl t variation
i ti off B field
fi ld
along length of a path
Use surface integral to
evaluate net flux passing
inside coil

Module 2
Training Manual
Workb
kbench-Si
S
Start W
Workbench
kb h
Simulatio
on Emag
Module 2
Training Manual
The Project Page Loads
Workb
kbench-Si
Simulatio
on Emag
Hold down LMB to
drag Geometry into the
Project Schematic

Module 2
Training Manual
Workb
kbench-Si
Design Modeler GUI
Simulatio
on Emag
Double Click on Geometry to Choose
bring up Design Modeler GUI Meter

Module 2
Training Manual
Workb
Import bus bar geometry
from coil_steel_core.stp
kbench-Si
Simulatio
on Emag
Module 2
Training Manual
Workb
kbench-Si
Click
Cli k generate
t to
t create
t
the geometry in DM
Simulatio
on Emag
Module 2
Training Manual
Workb
From Tools, go to Enclosure.
kbench-Si
Establish the settings shown in
Details View, ESPECIALLY Merge
Parts? to Yes!
Simulatio
on Emag
Module 2
Training Manual
Workb
Click Generate to create the
kbench-Si
enclosure
Simulatio
on Emag
Module 2
Training Manual
Workb
kbench-Si
Now might be a good time to
save the project as
coil
coil_steel_core
steel core
Simulatio
on Emag
Module 2
Training Manual
Workb
kbench-Si
Simulatio
on Emag
On the Project Page, drag a
Magnetostatic Analysis
System onto Geometry

Module 2
Training Manual
Workb
kbench-Si
Simulatio
on Emag
Double click on Model

Module 2
Training Manual
Workb
kbench-Si
Simulatio
RMB
on Emag
When Mechanical GUI appears,
create a variable in the variable
manager named ansys 230x,
set its value to 1, and check the
active box.

Module 2
Training Manual
Workb
Return to the Project Page and open
Engineering Data. From General
kbench-Si
M t i l d
Materials data
t source, you can adddd
Copper Alloy to the list of materials
to be included in Engineering Data
Simulatio
(the material properties that are
available in the model).
on Emag
Module 2
Training Manual
Workb
You can verify that Copper Alloy has
been added by choosing Engineering
kbench-Si
D t and
Data d iinspecting
ti the
th its
it contents
t t
in the Outline Schematic. You should
now click Refresh Project at the top
Simulatio
of the Project Page to load the data
into Mechanical. Verify
on Emag
Module 2
Training Manual
Workb
kbench-Si
Now th
N thatt it has
h been
b added
dd d to
t
the list of available materials,
you can go back to the
Simulatio
Mechanical GUI and change
the coil material property
assignments to Copper Alloy.
on Emag
Module 2
Training Manual
Workb
Create a cylindrical coordinate
system to define direction of
kbench-Si
current flow
fl in
i coil
il
Pick the
Simulatio
coil outer
cylindrical
surface
on Emag
Pick the
second
surface

Module 2
Training Manual
Workb
Consider renaming the new
coordinate system to
kbench-Si
something
hi like
lik
RMB to produce coil_current_direction
drop down
Simulatio
on Emag
Module 2
Training Manual
Workb
Assign the
kbench-Si
coil_current_direction
il t di ti
coordinate system to the coil
Simulatio
on Emag
Module 2
Training Manual
Workb
Declare the coil to be a source
conductor,, the set the
kbench-Si
conductor type to stranded and
the number of turns to 50 and
Pick the
the conducting area to 5e-4 m2.
Simulatio
coil outer
cylindrical
surface
on Emag
Pick the
second
surface

Module 2
Training Manual
Workb
Set the per-turn
kbench-Si
current in the
conductor to 1
Ampere.
Simulatio
on Emag
Module 2
Training Manual
Workb
Assign flux parallel boundary
kbench-Si
conditions
diti
Simulatio
Use Ctrl-LMB to select
all exterior surfaces
on Emag
Module 2
Training Manual
Workb
Solve the model (runs
in under 1 minute))
kbench-Si
Simulatio
on Emag
Module 2
Training Manual
Request a plot of
Workb
current density
kbench-Si
scoped to the coil
Click on
Simulatio
the coil
on Emag
Choose the
second plane

Module 2
Training Manual
Workb
kbench-Si
RMB to produce
p
Simulatio
drop down
on Emag
Module 2
Training Manual
Workb
Bring up vector plot
controls to adjust
kbench-Si
appearance of plot
Simulatio
Solid
form
on Emag
Variable Grid
G id
length aligned
Length Density
adjustment adjustment
Module 2
Training Manual
RMB Create a plot of the total magnetic flux
Workb
density scoped to all bodies
kbench-Si
Simulatio
on Emag
Module 2
Training Manual
Workb
Plot of total magnetic flux density
kbench-Si
Simulatio
on Emag
Module 2
Training Manual
Create a section plot
Workb
LMB, then drag a
line to define the
kbench-Si
section plane
Simulatio
on Emag
Module 2
Training Manual
Workb
Adjust location of
section plane
kbench-Si
Simulatio
on Emag
Module 2
Training Manual
Workb
kbench-Si
Adjust location of
section plane after
Simulatio
returning
t i tot
contour plot mode
on Emag
Module 2
Training Manual
Workb
kbench-Si
Simulatio
on Emag
Uncheck box to
return to deactivate
section plane
Display Global
Coordinate System

Module 2
Training Manual
Workb
Create a path with end
coordinates as shown
kbench-Si
Simulatio
on Emag
Module 2
Training Manual
Workb
Insert a request for a z component
B field plot on the path
kbench-Si
Simulatio
on Emag
RMB

Module 2
Training Manual
Workb
Z component B field plot on the path
kbench-Si
Simulatio
on Emag
Module 2
Training Manual
Workb
Initiate the creation of a surface
kbench-Si
Simulatio
on Emag
By default, the surface will be based
at the g
global Cartesian xyy plane
p

Module 2
Training Manual
Workb
kbench-Si
Create a new Cartesian
coordinate system
Simulatio
on Emag
Choose the
second surface

Module 2
Training Manual
Workb
kbench-Si
Rename the new Cartesian
coordinate system to
net_core_flux. It will be
Simulatio
located halfway along the
length of the core.
on Emag
Module 2
Training Manual
Workb
kbench-Si
Designate the surface to be
based on coordinate
system net_core_flux.
Simulatio
on Emag
Module 2
Training Manual
Workb
Use the Worksheet to
request
q a B vector plot
p
kbench-Si
Simulatio
RMB
on Emag
Module 2
Training Manual
Workb
kbench-Si
Scope the B vectors
to the core body
LMB on
Simulatio
the core
on Emag
Choose the
thi d body
third b d

Module 2
Training Manual
Workb
kbench-Si
Scope the B vectors
to the surface named
surface
Simulatio
on Emag
Module 2
Training Manual
Workb
Evaluate B vectors
of the surface
kbench-Si
cutting the core
Simulatio
on Emag
Net flux crossing
surface in core


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EMAG Tutorial 2: Coil

wrapped on steel core

January 24, 2010 ANSYS, Inc. Proprietary Inventory #003000

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

The Project Page Loads

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

RMB Create a plot of the total magnetic flux

Create a section plot

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

January 24, 2010 ANSYS, Inc. Proprietary Inventory #002406

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