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European Standard EN 288-3 : 1992 + A1 : 1997 has the status of a DIN Standard.
National foreword
This standard has been prepared by CEN/TC 121.
The responsible German body involved in the preparation of this standard was the Normenausschu
Schweitechnik (Welding Standards Committee).
Welding procedure approval tests are intended to verify that a fabricator is adequately qualified to perform
welding operations using a particular procedure (including weld preparation, preheating and any post-weld
heat treatment). It shall be the fabricators responsibility to establish whether this procedure suits the
particular application, and to document this.
The aim of this series of standards is to introduce uniform documented procedures throughout Europe to
facilitate quality management in welding. The standards thus provide a basis for mutual recognition of
welding procedure approval certificates by the bodies responsible for the various fields of application.
Amendments
In comparison with the April 1992 edition, the following amendments have been made:
a) The scope of the standard has been extended to cover welding processes 122 and 137 and more steel
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Previous edition
DIN EN 288-3: 1992-04.
EN comprises 26 pages.
No part of this standard may be reproduced without the prior permission of Ref. No. DIN EN 288-3 : 1997-10
DIN Deutsches Institut fr Normung e. V., Berlin. English price group 14 Sales No. 1114
Beuth Verlag GmbH, D-10772 Berlin, has the exclusive right of sale for German Standards (DIN-Normen).
05.98
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EN 288-3
February 1992
+ A1
June 1997
English version
CEN member.
The European Standards exist in three official versions (English, French, German).
A version in any other language made by translation under the responsibility of a
CEN member into its own language and notified to the Central Secretariat has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, the Czech
Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy,
Luxembourg, the Netherlands, Norway, Portugal, Spain, Sweden, Switzerland,
and the United Kingdom.
European Committee for Standardization
Comit Europen de Normalisation
Europisches Komitee fr Normung
1997. CEN All rights of exploitation in any form and by any means Ref. No. EN 288-3 : 1992 + A1 : 1997 E
reserved worldwide for CEN national members.
Page 2
EN 288-3 : 1992 + A1 : 1997
Contents
Page Page
Foreword to EN 288-3 : 1992 . . . . . . . . . . . . . . 2 7.4 Destructive tests . . . . . . . . . . . . . . . . . . . . . 9
Foreword to EN 288-3 : 1992/A1 : 1997 . . . . . 2 7.5 Re-testing . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 8 Range of approval . . . . . . . . . . . . . . . . . . . . 10
2 Normative references . . . . . . . . . . . . . . . . . 3 8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.2 Related to the manufacturer . . . . . . . . . . . 10
3 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8.3 Related to the material . . . . . . . . . . . . . . . . 10
4 Preliminary welding procedure 8.4 Common to all welding procedures . . . . . 12
specification (pWPS) . . . . . . . . . . . . . . . . . . 4 8.5 Specific to processes . . . . . . . . . . . . . . . . . 14
5 Welding procedure test . . . . . . . . . . . . . . . 4 9 Welding procedure approval
6 Test piece . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 record (WPAR) . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.2 Shape and dimensions of test pieces . . . . 4 Annex A (informative) Welding Procedure
6.3 Welding of test pieces . . . . . . . . . . . . . . . . 6 Approval Record form (WPAR) . . . . . 16
7 Examination and testing . . . . . . . . . . . . . . . 6 Annex B (informative) Groups of steel
7.1 Extent of testing . . . . . . . . . . . . . . . . . . . . . 6 according to the grouping system
7.2 Location and cutting of test specimens . . 6 given in table 3 prior to the publica-
7.3 Non-destructive examination . . . . . . . . . . 6 tion of European Standards . . . . . . . 19
In accordance with the CEN/CENELEC Internal Regulations, the national standards organizations of the follow-
ing countries are bound to implement this European Standard:
Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy,
Luxembourg, the Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, and the United Kingdom.
0 Introduction
All new welding procedure approvals are to be in accordance with this standard from the date of its issue.
However, this standard does not invalidate previous welding procedure approvals made to former national
standards or specifications providing, the intent of the technical requirement is satisfied and the previous
procedure approvals are relevant to the application and production work on which they are to be employed.
Also, where additional tests have to be carried out to make the approval technically equivalent, it is only
necessary to do the additional tests on a test piece which should be made in accordance with this standard.
Consideration of previous procedure approvals to former national standards or specifications should be at the
time of the enquiry or contract stage and agreed between the contracting parties.
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EN 288-3 : 1992 + A1 : 1997
Dimensions in mm
1 Scope
This standard specifies how a welding procedure specification is approved by welding procedure tests.
It defines the conditions for the execution of welding procedure approval tests and the limits of validity of an
approved welding procedure for all practical welding operations within the range of variables listed in clause 8.
Tests shall be carried out in accordance with this standard unless more severe tests are specified by the relevant
application standard or contract when these shall apply.
This standard applies to the arc welding of steels. The principles of this standard may be applied to other fusion
welding processes subject to agreement between the contracting parties.
NOTE: Specific service, material or manufacturing conditions may require more comprehensive testing than is
specified by this standard in order to gain more information and to avoid repeating the welding procedure
test at a later date just to obtain additional test data.
Such tests may include:
longitudinal weld tensile test;
all weld metal bend test;
Charpy V-notch impact test;
yield strength or 0,2 % proof stress;
elongation;
chemical analysis;
micro examination;
delta ferrite determination in austenitic stainless steels.
Arc welding is covered by the following processes in accordance with EN 24063:
111 metal-arc welding with covered electrode;
114 flux-cored metal-arc welding without gas shield;
121 submerged arc welding with wire electrode;
122 submerged arc welding with strip electrode;
131 metal-arc inert gas (MIG) welding;
135 metal-arc active gas (MAG ) welding;
136 flux-cored wire metal-arc welding with active gas shield;
137 flux-cored wire metal-arc metal with inert gas shield;
141 tungsten inert gas (TIG) welding;
15 plasma arc welding.
2 Normative references
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This European Standard incorporates, by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to
this European standard only when incorporated in it by amendment or revision. For undated references, the
latest edition of the publication referred to applies.
EN 287-1 Approval testing of welders Fusion welding Part 1: Steels
EN 288-1 Specification and approval of welding procedures for metallic materials Part 1: General rules
for fusion welding
EN 288-2 Specification and approval of welding procedures for metallic materials Part 2: Welding pro-
cedure specification for arc welding
EN 571-1 Non-destructive testing Penetrant testing Part 1: General principles
EN 875 Destructive tests on welds in metallic materials Impact tests Test specimen location, notch
orientation and examination
EN 895 Destructive tests on welds in metallic materials Transverse tensile test
prEN 910 Destructive test on welds in metallic materials Bend test
EN 970 Non-destructive examination of fusion welds Visual examination
prEN 1043-1 Destructive test on welds in metallic materials Hardness testing Part 1: Hardness test on arc
welded joints
prEN 1290 Non-destructive examination of welds Magnetic particle testing of welds
EN 1321 Destructive tests on welds in metallic materials Macroscopic and microscopic examination of
welds
EN 1435 Non-destructive examination of welds Radiographic examination of welded joints
EN 1714 Non-destructive examination of welds Ultrasonic examination of welded joints
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EN 288-3 : 1992 + A1 : 1997
EN ISO 6947 Welds Working positions Definitions of angles of slope and rotation (ISO 6947 : 1990)
EN 24063 Welding brazing, soldering and braze welding of metals Nomenclature of processes and
reference numbers for symbolic representation on drawings (ISO 4063 : 1990)
EN 25817 Arc-welded joints in steel Fusion welding Guidance on quality levels for imperfections
(ISO 5817 : 1992)
CEN/CR 12187 Welding Guidelines for a grouping system of materials for welding purpose
3 Definitions
For the purposes of this standard, the definitions listed in Part 1 of this standard apply.
6 Test piece
6.1 General
The welded assembly to which the welding procedure will relate in production shall be represented by making
a standardized test piece or pieces, as specified in 6.2.
Figure 1: Test piece for a butt weld in plate Figure 2: Test piece for a butt weld in pipe
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EN 288-3 : 1992 + A1 : 1997
properties are relevant to the application, an additional approval shall also be held (e.g. a butt weld
approval).
6
) One set in the weld metal and one set in the heat-affected zone. Required only for t 12 mm and only for
parent metals having specified impact properties or when required by the application standard. If a test
temperature has not been specified, testing shall be performed at room temperature. See also 7.4.4.
7
) For outside diameters not exceeding 50 mm, no ultrasonic test is required.
For outside diameter greater than 50 mm and where it is not possible to carry out ultrasonic examination,
a radiographic examination shall be carried out provided that the joint configuration will yield meaningful
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results.
Unless otherwise agreed, the shape and minimum test piece dimensions shall be as follows.
Discard 25 mm
Welding direction
Area 2 for:
impact specimen
and any additional
specimens re-
quired.
Area 3 for:
1 tensile specimen;
bend specimens
Area 4 for:
1 macro specimen;
1 hardness speci-
men.
Figure 5: Test piece for a fillet weld Figure 6: Location of test specimens for a butt
on plate weld in plate (not to scale)
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Area 1 for:
1 tensile specimen;
bend specimens.
Area 2 for:
impact specimen and any additional
test specimens required
Area 3 for:
1 tensile specimen;
bend specimens.
Area 4 for:
1 macro specimen;
1 hardness specimen.
Figure 7: Location of test specimens for a butt weld in pipe (not to scale)
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EN 288-3 : 1992 + A1 : 1997
Discard 25 mm
Macroscopic
examination
Discard 25 mm
ng
di on
el cti
W ire
d
heat-affected heat-affected
zone narrow zone wide
Figure 10: Typical example of hardness testing
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EN 288-3 : 1992 + A1 : 1997
In the heat-affected zone, the notch shall be at 1 mm to 2 mm from the fusion line and in the weld metal, the
notch shall be at the weld centreline.
Single run butt and fillet welds Multi-run butt and fillet welds
Steel groups
Not heat-treated Heat treated Not heat-treated Heat treated
1
) If hardness tests are required.
2
) For steels with min R e > 885 N/mm2, special agreements are required.
3) Special agreements are required.
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EN 288-3 : 1992 + A1 : 1997
For thicknesses greater than 50 mm, two additional sets of specimens shall be taken, one from the weld metal
and one from the heat-affected zone just below the mid thickness or in the root area of the weld.
Test temperature and absorbed energy shall be in accordance with the specified design requirements for the
complete product in question, provided the requirements laid down in the application standard are met.
For dissimilar metal joints, impact tests shall be carried out on specimens from each heat-affected zone in each
parent metal.
7.5 Re-testing
If the test piece fails to comply with any of the requirements for visual examinations or NDE specified in 7.3.2,
one further test piece shall be welded and subjected to the same examination. If this additional test piece does
not comply with the relevant requirements, the pWPS shall be regarded as not capable of complying with the
requirements of this standard without modification.
If any test specimen fails to comply with the relevant requirements specified in 7.4 only due to weld imperfec-
tions, two further specimens shall be obtained for each one that failed. These may be taken from the same test
piece if there is sufficient material available or from a new test piece, and shall be subjected to the same test.
If either of these additional test specimens does not comply with the relevant requirements, the pWPS shall be
regarded as not capable of complying with the requirements of this standard without modification.
8 Range of approval
8.1 General
All the conditions of validity stated below shall be met independently of each other.
Changes outside of the ranges specified shall require a new welding procedure test.
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the parent metal thickness approved for joints between different thicknesses is that of the thicker material.
For each thickness range approved as in table 5, there is also an associated range of approved fillet weld
throat thicknesses as given in 8.3.2.3.
c) For a set-on branch connection:
the thickness of the branch pipe.
d) For a set-in or set-through branch connection:
the thickness of the main pipe.
e) For a T-butt joint in plate:
the thickness of the prepared plate.
8.3.2.4 Range of approval for the diameter of pipes and branch connections
The approval of a welding procedure test for diameter D shall include approval for diameters in the ranges given
in table 6.
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EN 288-3 : 1992 + A1 : 1997
Range of approval2)
Thickness of the Butt, T-butt and branch connections Butt, T-butt and branch connections
test piece, t1) for single run or single run for welding and all fillet welds
from both sides
t3 0,8 t to 1,1 t 0t to 2 t
3 < t 12 0,8 t to 1,1 t 3 t to 2 t
12 < t 100 0,8 t to 1,1 t 0,5 t to 2 t (max. 150)
t > 100 0,8 t to 1,1 t 0,5 t to 1,5 t
1
) For multi-run procedures, the recorded thickness contribution of each process may be used as a basis for
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NOTE: For multi-run procedures, each welding process may be approved separately or in combination with
other processes. Similarly one or more processes may be deleted from an approved WPS, provided the joint
thickness is within the approved thickness range of the relevant welding process(es) to be applied.
8.5.2.2 Approval for the flux is restricted to the make and classification used for the procedure welding test.
8.5.3.2 Approval is restricted to the wire system used in the welding procedure test (e.g. single-wire or
multiple-wire system).
8.5.5 Process 15
8.5.5.1 Approval is restricted to the type of plasma gas used in the welding procedure test.
8.5.5.2 The approval given to the face and/or back shielding gas is restricted to the type of gas (nominal
composition) used in the welding procedure test.
Range of approval
Butt welds in plate T-butt welds in plate Fillet Butt welds in pipe Fillet
Welded from Welded from Welded Welded welds in Welded from welds in
one side both sides from one from both plate one side pipe
Type of joint in approval test piece
side sides
T-butt Welded
weld in from one
plate side
Welded
from both
Pipe
Key :
indicates weld for which the WPS is approved in the approval test.
Page 15
indicates welds for which the WPS is also approved.
indicates welds for which the WPS is not approved.
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EN 288-3 : 1992 + A1 : 1997
Annex A (informative)
Welding Procedure Approval Record form (WPAR)
Welding procedure approval Test certificate
Manufacturers Welding Procedure: ______________ Examiner or examining body : _____________
Reference No.: _________________________________ Reference No.: ___________________________
Manufacturer: _______________________________________________________________________________________
Address: ____________________________________________________________________________________________
Code/Testing standard: ______________________________________________________________________________
Date of welding: _____________________________________________________________________________________
Scope of approval: __________________________________________________________________________________
Welding process: ____________________________________________________________________________________
Joint type: __________________________________________________________________________________________
Parent metal(s): ______________________________________________________________________________________
Metal thickness (mm): ________________________________________________________________________________
Outside diameter (mm): ______________________________________________________________________________
Filler metal type: _____________________________________________________________________________________
Shielding gas/flux: ___________________________________________________________________________________
Type of welding current: _____________________________________________________________________________
Welding positions: ___________________________________________________________________________________
Preheating: __________________________________________________________________________________________
Post-weld heat treatment and/or ageing: ______________________________________________________________
Other information: ___________________________________________________________________________________
Certified that test welds prepared, welded and tested satisfactorily in accordance with the requirements of the
code/testing standard indicated above.
Welding details
Filler metal classification and trade name: ________ Other information*), e.g.:
Any special baking or drying: ____________________ Weaving (maximum width of run): ____________
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*) If required.
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EN 288-3 : 1992 + A1 : 1997
Test results
Manufacturers welding procedure: ______________ Examiner or examining body: ___________________
Reference No.: _________________________________ Reference No.: ________________________________
Visual examination: _____________________________ Radiography*): _________________________________
Penetrant/magnetic particle inspection*): _________ Ultrasonic examination*): _______________________
_______________________________________________ Temperature: __________________________________
Tensile tests
Re Rm A Z Fracture
Type/No. Remarks
N/mm 2 N/mm 2 % % location
Bend Tests
Type/No. Bend angle Elongation*) Result
Former diameter:
Macroscopic examination:
Microscopic examination*):
*) If required.
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EN 288-3 : 1992 + A1 : 1997
Annex B (informative)
Groups of steel according to the grouping system given in table 3 prior to the publication of
European Standards
Many of the steel groups listed in this annex refer to former national standards and are provided for information
only.
CEN/CR 12187 gives a list of current steels.
Table B.1: German grouping system of steel grades according to DIN Standards
(continued)
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Group
NF
Steel grade
Table B.2 (concluded)
NF
Steel grade
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EN 288-3 : 1992 + A1 : 1997
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EN 288-3 : 1992 + A1 : 1997
Table B.3: Finnish grouping system of steel types according to SFS Standards
, grade , grade
, grade
, grade
, grade , grade
, grade , grade
, grade
, grade
, grade
, grade
, grade
, grade
, grade
Table B.4: British grouping system of steel types according to BSI Standards
Grades
Grades up to H 3 condition
Grades
Grades
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Grades
Grades
Grades
Grades
Grades
Grades
Grades
Grades
(continued)
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EN 288-3 : 1992 + A1 : 1997
Grades
Grades
Table B.5: Swedish grouping system of steel types according to SIS Standards
Table B.6: Italian grouping system of steel types according to UNI Standards
Pipes:
(forgings)
(cast)
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(cast)
(forgings)
(pipes)
(pipes)
(forgings)
(continued)
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EN 288-3 : 1992 + A1 : 1997
(pipes)
(cast)
(forgings)
(forgings)
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