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Reaffirmed 2004
( Reaffirmed 1999))
CRITERIA FOR
ESTIMATION OF AERATION DEMAND FOR
SHLLWAY AND OUTLET STRUCTURES
m?a mm
UllC 62783:5325282
@ BE3 1990
BUREAU QJ? INDIAN ST AN DA RIJS
MANAK BHAVAN, 9 BA13ADUR SHAH ZAFAR MARG
NEW DELHI 110002
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards on 25 September 1989, after the
draft finalized by the Spillways Including Energy Dissipators Sectional Committee had been approved
by the River Valley Projects Division Council.
Cavitation is formation of gas phase within liquid. The successive formation and collapse of cavities
causes damage to nearby boundary. The cavitation occurrence is effected by high velocity and dis-
charge concentration. The flood water contains impurities and cannot withstand substantial tensile
force ( compared to pure water ) and therefore ruptures easily. The cavitation damage occurs down-
stream from the source of cavitation. The irregularities at the boundaries of flow surface are the
main cause for cavitation damage. The aeration of high velocity flow prevents cavitation damage in
hydraulic structure.
For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 Rules for rounding off numerical values ( revised). The number of
significant places retained in the rounded off value should be the same as that of the specified value
in this standard.
\
IS 12804 : 1989
Indian Standard
CRITERIA FOR
ESTIMATION OF AERATION DEMAND FOR
SPILLWAY AND OUTLET STRUCTURES
1 SCOPE pressure areas associated with high velocity flow,
frequently causes severe damage to concrete or
1.1 This standard deals with provision of aera- steel surface. The roughening or formation of
tion for spillway and oultet structures to over- pockets in .surface due to cavitation is commonly
come the cavitation damages. called pi&g.
2 TERMINOLOGY 2.5 Cavitation Damage
2.0 The following terms and definitions shall The sudden reduction of pressure, at any point
apply for the purpose o,f this standard. due to the vapour pressure of water is caused in
water passage by abrupt changes in boundary
2.1 Cavitation which causes a tendency of separation of the flow
Cavitation is formation of gas phase within from the boundary, by constrictions which pro-
liquid. The successive formation and collapse of duce high velocities and low pressures, and by
cavities in a stream of flowing liquid which results siphons in which pressures are reduced due to
from pressure changes within the stream caused elevation. Vapour cavities form as spheres in
by changes in the velocity of flow. the low pressure areas and collapse when a
higher pressure area is reached in a short distance
2.2 Vaporous Cavitation downstream. The collapse is very rapid and sets
During process of cavitation when the void is up a high pressure shock wave in the water which
filled primarily with water vapour, the process is causes the damage to the nearby boundary.
further classified as vaporous cavitation. 3 ESTIMATION OF AERATION DEMAND
2.2.1 Gaseous Cavitation FOR SPILLWAY STRUCTURES
During process of cavitation when the void is 3.1 Cavitation and Associated Damage
filled with gases which have come out of the 3.1.1 The flow of water on overflow section in
liquid the process is classified as gaseous the spillway causes high&r velocities, if the height
cavitation. of overflow section is more than 60 m above the
2.2.2 Pseudo Cavitation river bed. For higher velocities of water the
problem of cavitation becomes more critical. For
During the process of cavitation if the reduction velocities around 30 m/set the pressure field
in pressure is sufficiently low, the cavities/voids becomes much sensitive. The cavitation occurrence
may get filled partly with gas(es) and partly with is not only related with high velocity but with
liquid vapour, then it is called pseudo cavitation. discharge concentration also.
2.3 Incipient Cavitation 3.1.2 Pure water can withstand very large tensile
forces before it ruptures, but impurities in the
In vaporous cavitation, the vaporization first water are the points of weakness. Most of flood
takes place at local weakness in the liquid which water contains impurities.
are called Cavitation nuclei. The nuclei often
found to be are either micro gas bubbles existing 3.1.3 Cavitation damage occurs when vapour
freely in the liquid, or a gas pocket in a small bubbles form in the void/partial vacuum creqted
crevice present in the solid surface in contact or the high velocity water tends to break away
with the liquid, gas bubble with organic skin or a from the concrete surface while jumping over the
hydro phobic solid. This onset of vaporization irregularities.
is called Incipierit Cavitation. 3.1.4 The surface irregularities include projections/
2.4 Pitting offsets of joints, grooves, etc. All precautions
shall be taken to avoid irregularities on the down-
The successive formation of vapour pockets in stream face of overflow section. The projections/
low pressure areas and subsequent collapse in high offsets shall not be more than 3 mm.
1
Wl2804:1989
3.1.5 The abrupt variation in the surface smooth- tion on spillway glacies or a chute by using the
ness on the alignment and curvature in flow following equation:
surface can also cause cavitation damage.
d v Pb P,
3.1.6 The cavitation damage always occurs down- dcosB+-- + -- 7
stream from the source of cavitation. The right K= gR y . . . ...(l)
angle break occurs when the damage has destroyed v/2g
the concrete lining. The cavitation damage where
occurs usually at all similar type of locations.
The floor slabs of the spillwaqi are more vulner- d = depth of flow in metre.
able to cavitation damage than the walls or piers. e = angle between horizontal and invert in
Cavitation erosion due to pitting are seen as a degree,
series of tear drop-shape holes.
g = acceleration due to gravity,
3.2 Preventive Measures to Avoid Cavitation
Damage R = radius of curvature of invert in metre,
v = velocity of flow in metrelsecond,
a) The aeration of high velocity flow is
becoming a widely accepted method of pb
-= barometric pressure expressed in terms
preventing cavitation damage in hydraulic Y of height of water in metre, and
structures.
vapour pressure expressed in terms of
b) The air entrained by a high velocity flow F= height of water in metre .
affects the compressibility of the airwater NOTE - It can be observed from the above equa-
mixture. So, when vapour-bubbles collapse, tion that the cavitation index decreases as velocity
the collapsing effect of the bubble should increases and the damage will increase very rapidly
be smaller than those occurring in water with even a small increase in velocity beyond a
without free air. limiting value.
The. radius of curvature 'R'is worked out by
cl Construction .of flow surface produces
using the formula:
irregularities that cannot be totally avoided.
With the successful adoption of aeration
devices, the cavitation damages can be
R = [ I+( dyldx 1 1 . . . .>..(2)
d1yyldx2
minimized.
When the value of flow cavitation index ( K) is
3.3 Criteria of Occurrence of Cavitation Damage to be calculated in a uniform slope below tangent
3.3.1 As explained in 3.1 irregularities at the
point of ogee section, then centrifugal form c
boundaries of the flow surfaces are the main gR
causes for the cavitation damage. The following may be neglected and formula reduced to:
procedure is recommended to find out the Pb Pv
occurrence of cavitation damage by comparing the dcosBf y-y
incipient cavitation index ( o ) and flow cavitation Kz_ . . . ..,(3)
9
index ( K ) for every overflow section of hydraulic
structures. 2g
3.3.2 The incipient cavitation index ( cr ) is given 3.3.4 If the flow cavitation index ( K) is greater
by the formula: than incipient cavitation index ( Q ). then cavita-
tion will not take place and also no damage will
Q== 12(h/B) occur. In case the flow cavitation index (K) is less
where than incipient cavitation index ( D ), then cavita-
tion will occur.
h = height of offset, and
3.3.5 Based upon the computation of the flow
B = depth of water flow channel. cavitation index as per 3.3.3 the range of index
The relative height of offset ( h/B ) shall be and its effects are given in Table 1.
less than 0.05.
3.3.6 Whenever cavitation occurs, it will damage
3.3.3 Now Cavitation lttdex ( K ) the surface. However, the e&tent and length of
time in which the damage takes place is very
Cavitation occurrence is considered to be correlat- important for ascertaining the potential of damage
ed not only to high velocities but also to the and safety of the structure. The magnitude of
discharge concentration. An index is to be cavitation damage occurrence is related to length
worked out to describe the potential for cavita- of time which is given in Table 2 for guidance.
2
IS 12804l: 19w
Table 1 Effect of Flow Cavitation Index 3.4.2 While designing the aeration system, follo-
wing three important aspects are necessary to be
( Clause 3.3.5 ) considered:
3
L- RAMP LENGTH
3.4.4.5 When the velocity of flow is more than so= Downstream slope of spillway, and
30 m/s or height of overflow section is more than
60 m, it is desirable to provide artificial air supply g = acceleration due to gravity.
by means of aeration devices. The estimation of 3.4.4.6 The geometrical shape of aeration groove
the air flow rate can be made by assuming a for a particular spillway will have to be finalised
turbulent flow distribution at the location. The by model studies only. Whether such aeration
air flow discharge ( Qa ) is estimated by the equa- grooves are necessary in all the bays of the spill-
tion: way will also have to be decided from model
studies and accordingly provided.
Pa _ W3 Cos'4 t$ -Tan 4 1 .. . .. (5) 3.4.4.7 The location of aeration groove provided
as per requirements as worked out by flow cavi-
tation index ( K).
where
3.4.4.8 The location of aeration grooves, method
Qa = air flow discharge in m/s, of air supply arrangement through air ducts, or
any other suitable methods may be adopted after
B = c/c distance of piers in m, the actual model studies are carried out for the
project as per site conditions.
V = velocity of flow in m/s at reference,
3.4.4.9 The amount of air required should also to
4 = vertical angle between the ramp and the be ascertained from model studies to compare
horizontal, with the design. The spacing of aeration grooves
4
IS 12894 : 1989
at different locations can be worked out from the where water flow have separation and exposed to
formula: atmosphere just downstream of pier. If the ramps
....u.(6) are to be located other than as explained above,
s = 3.5 d (dVmY4 then artificial means of air supply will have to be
V
made to meet the requirement of aeration,
where
3.4.5.6 A typical sketch of ramp on spillway is
S = maximum spacing between air grooves shown in Fig. 2.
in metre,
d = flow depth in metre, 4 ESTIMATION OF AIR DEMAND FOR
OUTLET STRUCTURES
V, = mean velocity in m/s, and
V = kinematic viscosity of water. 4.1 General
NOTE - Kinematic viscosity of water at 20C is to Under certain conditions of outlet gate operation,
be taken as 0000 001 m3/s. the pressure in a conduit may fall considerably
A sample calculation for design of aeration groove below atmospheric pressure. Sub-atmospheric
is given at Annex A. pressure, approaching the vapour pressure of
water, may cause dangerous destructive cavitation
3.4.5 Design Criteria of Ramps damage in the downstream. To avoid the cavita-
3.4.5.1 The principle of providing ramp as aera- tion damage, air supply is necessary according
tion device is based on the theory that it causes to 3.2 (a) and 3.2 (b).
the nappe to be lifted from the spillway surface
and strike it back at some distance downstream. 4.2 Large reductions in pressure can be avoided
A cavity is created under the nappe which draws by providing air vents through which air will
in air from outside. As the air is entrained by the discharge into the conduit when a low pressure
flow, local pressure reduction occurs which causes exists. The vents usually open through the conduit
more air from atmosphere to rush in water flow. roof immediately downstream from the service
gate. The size of the air vent is governed by
3.4.5.2 The air requirement shall be worked out Froude number and discharge.
according to the method explained in 3.4.1 or
formula given in 3.4.4.5. 4.3 The air discharge which must be supplied
3.4.5.3 Suitable size of ramp is considered and through air vents is dependent upon the rate of
actual model studies are carried out, to find out air entrained by high velocity flow and upon the
the air drawing capacity of the nappe per unit rate of air discharged at the conduit exit above
width by the formula: the air-water mixture. These factors are variable
and are influenced by the hydraulic and structural
qa = C. V. L. . .. (7) features of the conduit, and method of 1conduit
operation. When conduit discharge is not
where
influenced by tail water conditions and hydraulic
w is the quantity of air drawn ma/s of the jump does not form in the conduit, the jet coming
nappe per unit width. out from a small gate opening forms a fine spray
or mist which fills the conduit and is dragged
c is a coefficient which lies between 001 to along the conduit by the underlying high velocity
094. ( The value of C increases with velo- flow producing a blast of air and spray from tbe
city and upstream roughness ). exit portal. But at large gate openings a hydrau-
For concrete surface, C may be taken as lic jump is formed in the conduit and the jet will
001. entrain air. Further air discharge at the top of
the conduit will be entrained by the turbulence of
V is the velocity of the flow at the centre of the jump and pumped by the jump action into
cavity ( trajectory ) in m/s. the conduit down stream. Both conditions of air
L. is the length of cavity in to be found from flow in the conduit result in reduced pressure at
experiment. downstream of gate and at the vent exit, resulting
in air discharge through the vent. The maximum
3.4.5.4 The height and length of ramp is to be
air velocity in the vent should not exceed 60 m/s.
finalised from the model studies for the different
flow conditions by comparing air requirement as 4.4 Estimation of Air Demand
per design for avoiding cavitation damage and
actually air drawing capacity due to provision of 4.4.1 The quantity of air requirement can be
ramp. worked out from the following method:
3.4.5.5 The ideal location of ramp shall be near
the downstream pier touching point on spillway,
i)p= 225 ...
Qw
IS12804;1989
\
LOCATION OF
OVER FLOW
SECTION
DOWNSTREAM
6
IS12804:1989
0-Oi-
06 i-
0.4,-
0.3I -
DE SIGN CURVE
O-2I,
t$I-
,_
OlO?
O-01i-
0 05,-
o-ot
0.03
o-02
0.01 L
1
(Fr-1)
7
IS 12804: 1989
90
-DESIGN CURVE
80 --
70
GATE LIP SHADE
BASIC EQUATION
20
10
OISCHARQE COEFFICIENT C
EGSlOy- _ BREAST_
WALL -AIR VEN
BELL
MOUTH
CONDUIT
FLOW-
4PPROACH
CHANNEL
I-
9
ANNEX A
( Clause 3.4.4.9 )
DESIGN OF AERATION GROOVE WITH RAMP ON UPSTREAM
A-l DATA However, so long as the .flow cavitation index is
less than 17, structure is not free from cavitation,
Reservoir maximum water level . . . . ..14021 m In fact, at discharge of 1/3rd the design discharge
Intensity of discharge in the . . . ..I35 ma/s cavitation index will be even less and protection
spillway ( q ) to cavitation damages is essential.
A-1.2 Design of Aeration Groove
A-l.1 Necessity of Aeration
The calculations involve:
Flow cavitation index to be found out
at R.L. Reduced level 8000 m. a) Angle of ramp and impact point,
( According to 3.3.3 equation 3 ) b) Length and height of ramp,
c) Quantity of air required,
dCosB+$ - -+
d) Size and shape of aeration groove, and
K=
v2/2f2 e) Spacing of airgrooves.
Head H = MWL - RL under consideration
A-1.2.1 Angle of Ramp and Impact Point
( MWL = maximum water level )
Consider a point at RI,. 800 m
= 14021- 800
Relationship for determining the impact point
H = 6021 m is given by:
Velocity V = 095 /2gH
Cos2 4 ( So- Tan t#~)=Ea . . . ...(A)
= 095 JZ
= 3265 m/s where, 16= vertical angle between ramp and the
horizontal
Depth of flow d =
So = Downstream slope of spillway,
intensity of discharge _ _q __ 1350
-- -- -~~.~ g = acceleration due to gravity,
velocity V 32 65
= 4.13 m ;o = distance to impact point in m, and
.VZ = ( 32.65 Y = 54.33 V = reference velocity in m/set.
2g 2X 981 Assume: 4 = 55
Downstream slope of ogee is 06 H, 1 V & = 1666 ( since slope 06 : I )
(1)
:. 8 = Tan-l --.-_z59036 v = 095 t/ 2gH
( 0.6 )
= 095 \/ 2 x 9'81 x ( 140*21-80.0)
cos 0 = 051
= 3265 m/s
dCos 0 = 413 x 051 = 2106
Rearranging the above equation ( A );
$= 10356 m of water
x = 2v2Cos2I$( SO-Tan 4) . . . ...(B)
g
dcose -G+- p+
K = -~ ----- = 2 x ( 3265 )* x Cos2 55 ( 1666 -Tan 55 )
v"/2g 981
= 17.01 m
= 2106 + 103-0223_ o.224
5433 A-1.2.2 Length and Height of Ramp ( as per
para 3.4.4.4 equation 4 ):
[ Assuming vapour pressure (Pv)
-Y-m- _
- 0223 m
(So-TaFi)L
_- -. I gL2
at 20C ] \ 1-l-S 2v Cos &
. (. 1+&) I 13
10
IS 12804 : 1989
ANNEX B
( C1au.k 4.4.2 )
DETERMINATION OF AIR REQUIREMENT AND SIZE OF AIR VENT FOR OUTLET
11
1s 12804: r989
=085m
2/ 314
= 820
= (981 x 1765)i Use 090 m pipe
I2
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