Assembly Drawing (Current Design)

Item Part Part Name QT

no numb Y
er
1 PP01 Outer cap 1
2 PP02 Inner cap 1
3 PP03 Notch 1
4 PP04 Nozzle 1
5 PP05 Collar 1
6 PP06 Flexible Washer 1
7 PP07 Lever 1
8 PP08 Clevis Pin 1
9 PP09 Knob 1
10 PP10 Cylinder 1
11 PP11 Release Valve 1
12 PP12 Receptable 1
13 PP13 Pivotal Pin 1
14 PP14 Flexible Washer 1
3
15 PP15 O Ring 2
16 PP16 Gas Inlet 1
17 PP17 Piston Rod 1
18 PP18 Connector 1
19 PP19 Flexible Hose 1
20 PP20 Flexible 1
Washer2
21 PP21 Foot stand 1
22 PP22 Connector Pin 1
23 PP23 Head Tap Screw 1
M3
 Assembly Drawing (Current Design)

Part No. of Manual Manual Insertio Insertio Total Theoretic Part

Numbe Operatio Handlin Handlin n Code n Time Operatio al Name
r n g Code g Time (s) n Time Minimum
(s) (s) No. of
Parts

PP01 1 20 1.80 03 3.50 5.30 1 Outer Cap

PP02 1 03 1.69 01 2.50 4.19 1 Inner Cap

PP03 1 12 2.25 03 3.50 5.75 1 Notch

PP04 1 37 3.55 51 9.00 12.55 1 Nozzle

PP05 1 03 1.69 06 5.50 7.19 1 Collar

PP06 1 04 2.18 38 6.00 8.18 1 Flexible
Washer

PP07 1 32 2.70 51 9.00 11.70 1 Lever

PP08 1 22 2.55 00 1.50 4.05 1 Clevis Pin

PP09 1 20 1.80 01 2.50 4.30 1 Knob

PP10 1 03 1.69 00 1.50 3.19 1 Cylinder

PP11 1 01 1.43 00 1.50 2.93 1 Release

Valve

PP12 1 22 2.55 00 1.50 4.05 1 Receptacle

s

PP13 1 22 2.55 01 2.50 5.05 1 Pivotal Pin

PP14 1 04 2.18 00 1.50 3.68 1 Flexible

Washer3

PP15 2 04 2.18 00 1.50 7.36 1 O' Ring

PP16 1 03 1.69 00 1.50 3.19 0 Gas Inlet

PP17 1 03 1.69 00 1.50 3.19 1 Piston Rod

PP18 1 30 1.95 01 2.50 4.45 1 Connector

PP19 1 30 1.95 00 1.50 3.45 1 Flexible

Hose

PP20 1 04 2.18 00 1.50 3.68 1 Flexible

Washer2

PP21 1 32 2.70 00 1.50 4.20 0 Foot Stand

PP22 1 09 2.98 38 6.00 8.98 0 Connector

Pin

PP23 1 27 3.38 08 6.50 9.88 0 Head Tap

Screw M3
 Total 130.49 19

Total number of parts is 24

The manual design efficiency is given by EM = 3 x (19/130.49)=41.38%

The as inlet (PP16) could be attached by snap fits to the cylinder (PP10) so
the head tap screw (PP23) can be eliminated.

The foot stand (PP21) could be combined as one with connector (PP18).

Providing plastic connector pin (PP22) can be eliminated by combining it with

connector (PP18).
Item Part Part Name QT
no number Y
1 PP01 Outer cap 1
2 PP02 Inner cap 1
3 PP03 Notch 1
4 PP04 Nozzle 1
5 PP05 Collar 1
6 PP06 Flexible 1
Washer
7 PP07 Lever 1
8 PP08 Clevis Pin 1
9 PP09 Knob 1
10 PP10- Cylinder 1
new
11 PP11 Release Valve 1
12 PP12 Receptable 1
13 PP13 Pivotal Pin 1
14 PP14 Flexible 1
Washer 3
15 PP15 O Ring 2
16 PP16- Gas Inlet 1
new
17 PP17 Piston Rod 1
18 PP18- Connector 1
new
19 PP19 Flexible Hose 1
20 PP20 Flexible 1
Washer2
 Part No. of Manual Manual Insertio Insertio Total Theoretic Part
Numbe Operatio Handlin Handlin n Code n Time Operatio al Name
r n g Code g Time (s) n Time Minimum
(s) (s) No. of
Parts

PP01 1 20 1.80 03 3.50 5.30 1 Outer Cap

PP02 1 03 1.69 01 2.50 4.19 1 Inner Cap

PP03 1 12 2.25 03 3.50 5.75 1 Notch

PP04 1 37 3.55 51 9.00 12.55 1 Nozzle

PP05 1 03 1.69 06 5.50 7.19 1 Collar

PP06 1 04 2.18 38 6.00 8.18 1 Flexible

Washer

PP07 1 32 2.70 51 9.00 11.70 1 Lever

PP08 1 22 2.55 00 1.50 4.05 1 Clevis Pin

PP09 1 20 1.80 01 2.50 4.30 1 Knob

PP10 1 03 1.69 00 1.50 3.19 1 Cylinder

PP11 1 01 1.43 00 1.50 2.93 1 Release

Valve

PP12 1 22 2.55 00 1.50 4.05 1 Receptacl

es

PP13 1 22 2.55 01 2.50 5.05 1 Pivotal

Pin

PP14 1 04 2.18 00 1.50 3.68 1 Flexible

Washer3

PP15 2 04 2.18 00 1.50 7.36 1 O' Ring

PP17 1 03 1.69 00 1.50 3.19 1 Piston

Rod

PP18 1 30 1.95 01 2.50 4.45 1 Connector

PP19 1 30 1.95 00 1.50 3.45 1 Flexible

Hose

PP20 1 04 2.18 00 1.50 3.68 1 Flexible

Washer2

Total 104.24 19

Total number of parts is 19

The manual design efficiency is given by EM = 3 x (19/104.24)= 54.68%