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Excel|Mate
High Voltage Safety Lock
www.amphenolpcd.com.cn
CONTENT
Excel|Mate plus.................... 3
1 PIN RECPTACLE ......................... 4
1 PIN PLUG ..................................... 6
1 PIN RECPTACLE WITHOUT INTER-LOCK ........................ 7
1 PIN PLUG RIGHT ANGLE .............................. 9
2 PIN RECEPTACLE BOX MOUNTED ................................................................ 10
2 PIN PLUG ........................................ 12
3 PIN RECEPTACLE BOX MOUNTED .......................... 15
3 PIN PLUG ........................................ 17
ATTACHMENT ............................. 20
PRODUCT SERIES OVERVIEW ................................. 22
HOW TO ORDER: HVSL1000.............................................................................. 23
Excel|Mate S........................ 24
RECEPTACLE ................................. 25
STRAIGHT PLUG .............................................. 26
RIGHT ANGLE PLUG ........................................... 27
HOW TO ORDER: HVSL800................................................................................ 28
Excel|Mate METAL...................... 29
RECEPTACLE ................................. 30
STRAIGHT PLUG ............................ 32
RIGHT ANGLE PLUG ........................................ 33
HOW TO ORDER: HVSLS600.............................................................................. 34
Excel|Mate PT ...................................................................................... 49
1 POSITION ............................................................................ 50
2 POSITION .......................................................................................... 53
3 POSITION .......................................................................................... 55
DERATING ........................................................................................... 57
1
PRODUCT INTRODUCTION
When high-performance and increased safety are required in xEV, Amphenol PCD's Excel|Mate
connectors fulfil the challenge.
HVSL Series is designed to meet AK standards for various xEV applications, including power and
signal interconnect solutions. Different versions are available, from 1 position to 3 positions with rated
current 23A to 250A
Position 1, 2, 3 2 2 1 2 3
Rated Current 250A Max 180A Max 120A Max 120A Max 40A Max 23A Max
Individually Individually
Individually Individually Individually Individually
Cable-Type shielded wire shielded wire
shielded wire shielded wire shielded wire shielded wire
multicore multicore
2
Excel|Mate Plus
APPLICATIONS
xEV Battery
Inverters
Junction boxes
MECHANICAL
ENVIRONMENTAL
Touch-proof IP2XB
USCAR-2
Shielding performance: EMI/RFI 60DB
USCAR-37
AK compliance LV215
RoHS
Sealing, IP67 (mated), IP6K9K
LV-215
1 to 3 positions available
Touch-proof
3
RECEPTACLE IN-LINE
MOUNTED GROOVE
INSERT ORIENTATIONS
Coding A Coding B
Coding C Coding D
INSERT ORIENTATIONS
INSERT ORIENTATIONS
6
RECEPTACLE BOX MOUNTED WITHOUT INTER-LOCK
INSERT ORIENTATIONS
7
PANEL MOUNTED DIMENSIONS
8
PLUG RIGHT ANGLE
INSERT ORIENTATIONS
Coding A Coding B
P/N HVSL1000 08 1 A HVSL1000 08 1 B
9
2 PIN RECEPTACLE BOX MOUNTED
INSERT ORIENTATIONS
10
PANEL MOUNTED DIMENSIONS
11
2 PIN PLUG
INSERT ORIENTATIONS
12
LEVER POSITION
INSTALLATION CLEARANCE
13
2 PIN PLUG RIGHT ANGLE
INSERT ORIENTATIONS
Coding A Coding B
P/N HVSL1000 08 2 A HVSL1000 08 2 B
14
3 PIN RECEPTACLE BOX MOUNTED
INSERT ORIENTATIONS
Coding A
P/N HVSL1000 02 3 A
15
PANEL MOUNTED DIMENSIONS
Coding A
16
3 PIN PLUG
INSERT ORIENTATIONS
Coding A
P/N HVSL1000 06 3 A
17
LEVER POSITION
INSTALLATION CLEARANCE
18
3 PIN PLUG RIGHT ANGLE
INSERT ORIENTATIONS
Coding A
P/N HVSL1000 08 3 A
19
ATTACHMENT: CONTACTS FOR RECEPTACLE
All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)
2 or 3 pin C20003609
Power contact
C4200036152
Thread for Bus-bar
AT60-16-0622
AW2P
20
ATTACHMENT:Contacts for plug
All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)
1 Pin
C210003610
HVIL plug
21
PRODUCT SERIES OVERVIEW
WITH WITHOUT
INTER-LOCK INTER-LOCK
Box mounted
receptacle
In-line
N/A N/A
receptacle
Straight plug
22
HOW TO ORDER: Excel|Mate Plus
HVSL1000 06 1 A 0 35
Product type:
01: In-line receptacle
02: Box mounted receptacle
04: Box mounted receptacle
without inter-lock
06: Straight plug
08: R/A 90 plug
Position:
1: 1 position
2: 2 position
3: 3 position
Inter-lock:
0: Without Inter-lock
1: With Inter-lock
Conductor size:
25: 25mm2 cable (N/A,upon request)
35: 35mm2 cable
50: 50mm2 cable
70: 70mm2 cable
H8: OT terminal (Stud hole is M8)
23
Excel|Mate S
MECHANICAL
HVIL Integrated
CPA CPA
ELECTRICAL
ENVIRONMENTAL
Touch-proof
CPA available
24
RECEPTACLE
INSERT ORIENTATIONS
A B C
P/N HVSL800 02 2 A HVSL800 02 2 B HVSL800 02 2 C
25
STRAIGHT PLUG
INSERT ORIENTATIONS
A B C
P/N HVSL800 06 2 A HVSL800 06 2 B HVSL800 06 2 C
26
RIGHT ANGLE PLUG
INSERT ORIENTATIONS
A B C
P/N HVSL800 08 2 A HVSL800 08 2 B HVSL800 08 2 C
27
INSTALLATION CLEARANCE
HVSL800 06 2 A 0 50
Product type:
02: Box mounted receptacle
06: Straight plug
08: Right angle plug
Position:
2: 2 position
Inter-lock:
0: Without Inter-lock
1: With Inter-lock
Conductor size:
35: 35mm2 cable
50: 50mm2 cable
H6: Copper bar, OT terminalM6For receptacle
D6: Screw(Internal), OT terminalM6For receptacle
28
Excel|Mate Metal: 2 pin connector
MECHANICAL
HVIL Integrated
CPA Available
Excel|Mate Metal ELECTRICAL
ENVIRONMENTAL
CPA available
29
RECEPTACLE
INSERT ORIENTATIONS
30
PANEL MOUNTED DIMENSIONS
INSERT ORIENTATIONS
31
STRAIGHT PLUG
INSERT ORIENTATIONS
32
RIGHT ANGLE PLUG
INSERT ORIENTATIONS
33
INSTALLATION CLEARANCE
HVSLS600 06 2 A 0 25
Product type:
02: Box mounted receptacle
06: Straight plug
08: Right angle plug
Position:
2: 2 position
Inter-lock:
0: Without Inter-lock
1: With Inter-lock
Conductor size:
16: 16mm2 cable
25: 25mm2 cable
H6: OT terminal (Stud hole is M6) (For receptacle)
34
Excel|Mate Eco (HVSL600 1 pOSITION connector)
MECHANICAL
HVIL Integrated
HVSL600
CPA Available
HVSL600 single pin connector with
rated current carrying capacity 120A and ELECTRICAL
25mm2 crimping cable. It can be utilized Rated voltage 800V DC
with multi-core or individually shielded
wire. An integrated internal HVIL with Rated current 120A
multiple routing options allow package
size optimization and flexibility. Insulator resistance > 200M
. Dielectric withstand
3000V AC
voltage
ENVIRONMENTAL
KEY FEATURES
Sealing IP67, IP6K9K (mated)
Integrated internal HVIL
Temperature range -40C to 125C
Current rating up to 120A
Ambient temperature -40C to 70C
Two-stage, tool or thumb activated
Salt spray 48 hours
latching
MATERIAL
No tool required to unmate
Copper/copper alloy with
Terminals
Sealing, IP67 (mated), IP6K9K silver plating
CPA available
35
RECEPTACLE
CONTACTS
All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)
36
PANEL MOUNTED DIMENSIONS
CODING A B C D E
L1 (Receptalce) 0 3 6 -3 -6
L1 (Panel mount) 0 -3 -6 3 6
INSERT ORIENTATIONS
37
PLUG
CONTACTS
All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)
Contacts
INSERT ORIENTATIONS
38
Excel|Mate Eco (HVSL630 2 position connector)
MECHANICAL
HVIL Integrated
HVSL630
CPA Available
HVSL630 2 position connector with ELECTRICAL
current carrying capacity 23 to 40A
and 4 to 6mm2 crimping cable. Rated voltage 800V DC
Dielectric withstand
3000V AC
voltage
ENVIRONMENTAL
KEY FEATURES
Sealing IP67, IP6K9K (mated)
Integrated internal HVIL
Temperature range -40C to 125C
Current rating up to 40A
Ambient temperature -40C to 70C
Two-stage, tool or thumb activated Salt spray 48 hours
latching
MATERIAL
No tool required to unmate
Copper/copper alloy with tin
Terminals
Sealing, IP67 (mated), IP6K9K plating
Housing PA66 + GF
Touch-proof
CPA available
39
RECEPTACLE
CONTACTS
All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)
40
PANEL MOUNTED DIMENSIONS
CODING A B C D E
L1 (Receptalce) 0 3 6 -3 -6
L1 (Panel mount) 0 -3 -6 3 6
INSERT ORIENTATIONS
41
PLUG
CONTACTS
All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)
Contacts
Main contacts HVIL contacts 12 11 10
P/N: C310003623 P/N: C310003614 P/N: C270003607 P/N: C2700036071 P/N: C2700036072
INSERT ORIENTATIONS
42
Excel|Mate Eco (HVSL280 3 position connector)
MECHANICAL
HVIL Integrated
HVSL280
CPA Available
HVSL280 3 position connector with plastic
housing, high voltage, integrated HVIL. ELECTRICAL
Current carrying capacity is 16 to 23A, 2.5 Rated voltage 800V DC
to 4mm2 crimping cable.
Rated current 23A Max
Specially designed for DC-DC, air-
conditioner, and other equipment in xEV Insulator resistance > 200M
device applications. .
Dielectric withstand
3000V AC
voltage
ENVIRONMENTAL
KEY FEATURES
Sealing IP67, IP6K9K (mated)
Integrated internal HVIL
Temperature range -40C to 125C
Current rating up to 23A
Ambient temperature -40C to 70C
Two-stage, tool or thumb activated Salt spray 48 hours
latching
MATERIAL
No tool required to unmate
Copper/copper alloy with tin
Terminals
Sealing, IP67 (mated), IP6K9K plating
Housing PA66 + GF
Touch-proof
CPA available
43
RECEPTACLE
CONTACTS
All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)
44
PANEL MOUNTED DIMENSIONS
CODING A B C D E
L1 (Receptalce) 0 3 6 -3 -6
L1 (Panel mount) 0 -3 -6 3 6
INSERT ORIENTATIONS
45
PLUG
CONTACTS
All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)
Contacts
Main contacts HVIL contacts 12 11 10
P/N: C310003612 P/N: C310003614 P/N: C270003607 P/N: C2700036071 P/N: C2700036072
INSERT ORIENTATIONS
46
ATTACHMENT: CONTACT
Pin contact
C420003625
End with bus-bar
25mm2 unshielded wire
For HVSL600021XXH6
Pin contact
C420003621
Crimp for wire
25mm2 unshielded wire
For HVSL600021XX25
HVSL600 06 1 A 0 25 10
Product Series:
HVSL600
HVSL630
HVSL280
Product type:
02: Box mounted receptacle
06: Straight plug
Position:
1: 1 position
2: 2 positions
3: 3 positions
Inter-lock:
0: Without Inter-lock
1: With Inter-lock
Conductor size:
04: 2.5 to 4mm2 cable (For HVSL280)
06: 4.0 to 6.0mm2 cable (For HVSL630)
25: 25mm2 cable (For HVSL600)
H6: OT terminal, stud hole is M6 ((For HVSL600 receptacle)
48
Excel|Mate PT (HVPT - Pass-Through with cable gland)
MECHANICAL
ELECTRICAL
Dielectric withstand
3000V AC
voltage
ENVIRONMENTAL
MATERIAL
Housing PA66 + GF
KEY FEATURES
1 to 3 positions available
Economical
49
1 POSITION PASS-THROUGH
CONTACTS
INSERT ORIENTATIONS
50
PANEL MOUNTED DIMENSIONS
51
PANEL MOUNTED DIMENSIONS RECOMMENDED LAYOUT FOR 2 UNITS
52
2 POSITION PASS-THROUGH
CONTACTS
INSERT ORIENTATIONS
HVPT 2 A
53
PANEL MOUNTED DIMENSIONS
54
3 POSITION PASS-THROUGH
CONTACTS
INSERT ORIENTATIONS
HVPT 3 A
55
PANEL MOUNTED DIMENSIONS
56
DERATING
HVSL1000
Derating acc.acc.
Derating DINDIN
ENEN60512-5: 2003-01
60512-5-:2003-01
Connector:
Connector: HVSLHVSL with
wtth 1010 mmRADSOK
mm RADSOK
360,0 A
320,0 A
280,0 A
240,0 A
Current
Current
200,0 A
160,0 A
120,0 A
80,0 A
40,0 A
0,0 A
0 C 25 C 50 C 75 C 100 C 125 C
Ambient
Ambient Temperature
Temperatur
HVSL 25 mm Crimp HVSL 50 mm Crimp HVSL 35 mm Crimp HVSL 70 mm Crimp
HVSL800
Derating
Derating acc. acc.DIN
DIN EN 60512-5-2-2003-01
EN 60512-5-2:2003-01
Connector: HVSL800
Connector: HVSL800 elbow
240 A
200 A
160 A
Current
Current
120 A
80 A
40 A
0A
0 25 50 75 100 125
Ambient
Ambient Temperature
Temperature
HVSL 50mm Crimp
240 A
DERATING
HVSLS600
Derating
Deratingacc. DIN EN EN
acc.DIN 60512-5-2-2003-01
60512-5-2:2003-01
Connector:
Connector:HVSLS600
HVSLS600
180 A
160 A
Derating acc.DIN EN 60512-5-2:2003-01
140 A Connector: HVSL630
60 A
120 A
Current Current
50
100AA
Current
80 A
40 A
60 A
30 A
40 A
20
20AA
100AA
0 25 50 75 100 125
Ambient
AmbientTemperature
Temperature
0A HVSL 25mm Crimp HVSL 16mm Crimp
0 25 50 75 100 125
HVSL600 Ambient Temperature
Derating acc.DIN EN 60512-5-2:2003-01
HVSL 6mm Crimp
Connector: HVSL280
30 A
Derating
Derating acc.acc.DIN
DIN EN 60512-5-2-2003-01
EN 60512-5-2:2003-01
Connector: HVSL600
Connector: HVSL600
25 A
180 A
20 A
150 A
CurrentCurrent
15 A
120 A
10 A
Current
90 A
5A
60 A
0A
30 0A 25 50 75 100 125
Ambient Temperature
0A HVSL 4mm Crimp
0 25 50 75 100 125
Ambient Temperature
Ambient Temperature
HVSL 25mm Crimp
58
DERATING
HVSL630
40
120A A
Current
Current
Current
100A A
30
80 A
20 A
60 A
10 A
40 A
0A
20 A
0 25 50 75 100 125
Ambient Temperature
Ambient Temperature
0A
0 25 HVSL
50 6mm Crimp75 100 125
Ambient Temperature
Derating acc.DIN EN 60512-5-2:2003-01
HVSL280 HVSL 25mm Crimp HVSL 16mm Crimp
Connector: HVSL600
180 A
Derating acc.DIN
Derating acc. EN 60512-5-2:2003-01
DIN EN 60512-5-2-2003-01
Connector: HVSL280
Connector: HVSL280
150 A
30 A
120 A
25 A
Current Current
90 A
20 A
Current
60 A
15 A
30 A
10 A
0A
5A 0 25 50 75 100 125
Ambient Temperature
0A
HVSL 25mm Crimp
0 25 50 75 100 125
Ambient
Ambient Temperature
Temperature
HVSL 4mm Crimp
59
Amphenol PCD Shenzhen
Building 21
1st Liao Keng Industrial Zone
Shi Yan Street, Bao An District Shenzhen 518108
China
www.amphenolpcd.com.cn
Notes:
Amphenol PCD Shenzhen has made every effort to ensure that the information contained in this catalog
is accurate at the time of publication. Specifications or information stated in this publication are subject to
change without notice.