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T3424-380-02
Course Objectives
The mold designer creates the mold and its components using Creo Parametric's Mold mode.
Figure 2 Mold Core and Cavity Figure 3 Sprue and Runner Design
Preparing Design Models for the Mold Process
You may not be able to create a mold from a perfectly valid design model.
A profile rib feature is similar to an extruded protrusion, except that it requires an open section sketch.
Figure 2 Editing the Side that Thickens Figure 3 Flipping Which Side the Rib is Created
Creating Drafts Split at Sketch
You can create a draft that splits at a waistline surface, causing material at the surface to be added.
Figure 2 Splitting the Draft at Surface Figure 3 Selecting Multiple Draft Hinges
Module 3 : Design Model Analysis
Analysis tools enable you to ensure that the design model is acceptable for mold creation.
You can perform a draft check or draft analysis to ultimately determine whether a model is suitable for a mold
operation.
n Draft Check
Specify references:
Surface
Pull Direction
Specify options:
One/Both directions
Draft angle
n Draft Analysis
Similar to Draft Check
You need not be in Mold mode to perform the
analysis. Figure 1 One-sided Draft Check
You can modify the settings of a mold analysis to achieve different results.
n Computation Settings
Modify sample type.
Modify plot resolution.
n Display Settings
Modify plot scale.
Modify number of colors.
n Saving Analyses
Figure 1 Modifying Display Settings
Quickly rerun a mold analysis at different times.
Blank/Unblank selected analyses.
You can perform a thickness check on a part model to check for maximum or minimum thickness at specified
locations.
n Two methods:
Select one or more planes.
Select references to create incremental slices.
n Two checks available:
Maximum thickness
Minimum thickness
n Interface is slightly different in part model
Figure 1 Displaying Thickness Cross-Sections
versus manufacturing model.
Through Selected Planes
Your company can create customized templates for creating new mold models.
One of the most important factors affecting the mold design process is model accuracy.
n Types of accuracy:
Relative
Absolute
n Automatically controlling accuracy in mold Figure 1 Confirmation for Automatically
model Changing Accuracy
n Implications of changing accuracy
n When does accuracy need to be
changed?
Figure 2 Model Trees for Merge by Reference, Same Model, and Inherited Reference Model Types
Assembling the Reference Model
You can redefine certain items related to the reference model once it is placed within the mold model.
You can modify the orientation of the reference model in the mold model.
Figure 2 Rectangular Cavity Mold Model Layout Figure 3 Circular Cavity Mold Model Layout
Analyzing Variable Mold Cavity Layout
You can create unique cavity layouts using the Variable layout option.
You can calculate the projected area of the reference model to help calculate the clamping force needed to
keep a mold set closed during operation.
You can apply shrinkage to a model to compensate for the shrinkage that tends to occur as a molded part cools.
You can shrink part geometry by scaling it in relation to coordinate system directions.
You can specify one shrinkage ratio for all model dimensions, or specify unique ratios for individual model
dimensions.
Figure 2 Shrinkage Ratio Applied to All Dimensions Figure 3 Different Shrinkage Ratios Applied
to Specific Dimensions
Module 6 : Workpieces
Create a style state in an assembly to capture components in various displays and visibilities.
The workpiece is a model that represents the full volume of all the mold components that are needed to create the
final mold model.
A custom automatic workpiece enables you to add flanges to the top and bottom of the workpiece and rounds or
chamfers to the vertical edges.
Figure 1 BLOCK_XY_FLANGES
Custom Workpiece
Figure 2 CHAMF_XY_BOT_FLANGE
Custom Workpiece Figure 3 BAR_TOP_FLANGE Custom Workpiece
Creating and Assembling a Workpiece Manually
You can create a part model inside or outside of Mold mode and designate it as the workpiece when assembling
it into the mold model.
Figure 2 Creating a Workpiece within the Mold Model Figure 3 Part Model Assembled as Workpiece
Reclassifying and Removing Mold Model
Components
Reclassifying mold components is a great way to switch which component is used as the workpiece.
Surface modeling terms are important to understand because they are used throughout this course.
n Surfaces
Quilt
Surface Patch
Solid Surface
Datum Planes
Surface edge
One-sided
Two-sided
Solid edge
Figure 2 Surface Quilt
A mold volume consists of surfaces that locate a closed volume of space within the workpiece.
n Mold volumes:
Have no solid material.
Are ultimately used to create solid mold components.
Are assembly-level features.
n As a best practice you should rename mold
volumes.
n You can apply finishing features such as
rounds and drafts. Figure 1 Model Tree of Mold Model
Figure 2 Mold Model with No Mold Volumes Figure 3 Mold Model with Mold Volume
Creating Sliders using Boundary Quilts
The system can calculate undercut areas in the reference model and create boundary quilts to be used for
automatic slider creation.
You can sketch slider mold volumes as an alternative to calculating undercut boundaries.
Figure 2 Sketched Slider Mold Volumes Figure 3 Slider Volume too Small
Creating a Reference Part Cutout
A reference part cutout enables you to remove any overlapping reference model geometry from the mold volume.
A lifter is another mold component that helps account for undercuts of the inside of the reference model geometry.
You can edit mold volumes by replacing surfaces and trimming them to other geometry.
Figure 2 Mold Volume Before Surface Replace Figure 3 Mold Volume After Surface Replace
Sketching Insert Mold Volumes
You can swap inserts out of the same core and cavity in the mold model to produce similarly shaped parts.
Figure 2 Parting Surface Created Automatically Figure 3 Parting Surface Created Manually
Creating an Automatic Parting Line using
Silhouette Curves
A silhouette curve is created where the draft on the reference model instantaneously changes from positive to
negative when viewed from the pull direction.
Figure 2 Silhouette Curve Parting Line Figure 3 Silhouette Curve Parting Line
Analyzing Silhouette Curve Options: Slides
The Slides option enables you to specify mold volumes that already account for undercut geometry zones
in the reference model.
Figure 2 Silhouette Curve without Slides Specified Figure 3 Silhouette Curve with Slides Specified
Analyzing Silhouette Curve Options: Loop
Selection
The Loop Selection option enables you to control the location of curve segments in reference to the part edges
and specify which loops are included in the curve.
n Loop selection:
Loops created at every shutoff location.
Status options:
Included
Excluded
n Chain selection options:
Upper
Lower Figure 1 Included Versus Excluded Loops
Single
You can use a skirt surface to automatically create the mold model parting surface.
The Extend Curves option provides a further level of control that enables you to exclude curves from being
extended during skirt surface creation.
Figure 2 Tangent Condition Applied to Skirt Surface Figure 3 Curves Excluded from Tangent Condition
Analyzing Skirt Surface Options: Extension
Directions
You can add or modify the direction that the skirt surface extends from the silhouette curve segments.
Figure 2 Selected Boundary Shutoff Extension Figure 3 Sketched Boundary Shutoff Extension
Analyzing Surface Editing and Manipulation Tools
When working with surfaces, it is often necessary to edit and manipulate quilts to achieve your desired design
intent.
n Tools include:
Extend
Trim
Copy and Paste
Offset
Mirror
Merge
Figure 1 Extending a Surface to Plane
Merging a quilt is required for operations such as creating solids from quilts.
n Colors:
Orange = one-sided edges.
Purple = two-sided edges.
n Merge makes one-sided edges
two-sided.
n Merge options:
Intersect
Join
A saddle shutoff typically requires you to create multiple surfaces to achieve the desired shape.
You can create the parting surface manually in circumstances where the skirt surface does not provide the
desired shape.
You can split the workpiece by using a parting surface or mold volume to create the core and cavity volumes of
the mold model.
Figure 2 Split Mold Model Core Volume Figure 3 Split Mold Model Cavity Volume
Splitting Mold Volumes
You can also split existing mold volumes to create volumes for sliders, lifters, inserts, and so on.
Figure 2 Core Volume Before it is Split Figure 3 Core Volume After Splits for
for Slider Volumes Slider Volumes
Splitting Volumes using Multiple Parting Surfaces
You can use multiple parting surfaces to split a workpiece or mold volume.
Figure 2 Selecting Multiple Parting Surfaces Figure 3 Viewing Multiple Parting Surfaces
Blanking and Unblanking Mold Items
The Blank and Unblank options enable you to add or remove mold items to the current mold model display.
The process of determining which individual closed islands of space should be included in the resultant mold
volume is called classifying.
You can produce mold components by filling the previously defined mold volumes with solid material.
Figure 2 Extracted Cavity Mold Component Figure 3 Extracted Slider Mold Component
Applying Start Models to Mold Components
You can rename extracted mold components and apply start models to them.
Waterlines are assembly-level features that you can use to create water channels in the mold model.
You can apply optional end conditions to the waterline circuit segment endpoints.
Figure 2 Thru w/Cbore Waterline End Condition Figure 3 Thru Waterline End Condition
Performing a Waterlines Check
The waterlines check helps to ensure that the waterlines are not too close to the external surfaces of the mold
model.
You can create sprues, runners, and gates to channel molten plastic into the mold cavity.
Ejector pin clearance holes are created in mold components so that ejector pins can pass through and push the
molded part out.
User-defined features (UDFs) save time by helping establish a library of commonly used geometry.
To save time, place user-defined features (UDFs) from your company's UDF library into your model.
Figure 2 Selecting References for UDF Placement Figure 3 The Placed UDF
Module 12 : Filling and Opening the Mold
You can create the molding by filling the mold cavity through the sprue, runners, and gates.
n Molding parts:
Contain a Molding feature.
Are fully-functional parts.
Maintain a parent/child relationship with mold model
components and features.
n There can be only one molding part in the
model. Figure 1 Mold Model
You can simulate the mold opening process by defining steps and moves in the mold model.
n Define steps.
n Define moves within steps.
n Rules:
Each step can contain several moves.
Components can be in only one move per
step.
A move may contain several members.
You can perform draft checking on mold components during the mold opening sequence.
Creo Parametric enables you to check moving parts for interference with the static parts for each move you define.
You can view information about your mold model any time you are in Mold mode.