CURRICULUM OF COMPETENCY UNIT (CoCU)

Sub Sector WELDING TECHNOLOGY AND FABRICATION

Job Area WELDING OPERATION
Competency Unit Title WELDING INSPECTION ACTIVITY COORDINATION
The person who is competent in Welding Inspection Activity Coordination shall be able to schedule and carry out
monitoring of welding inspection activities and compile records in accordance with welding project requirement. to

Upon completion of this competency unit, trainee will be able to:-

Determine various type of welding inspection activities requirement
Plan and arrange welding inspection activities before, during and after completion of welding work
Learning Outcome Confirm welding inspection activities to be performed before, during and after completion of welding work
Request for welding inspection activities
Arrange for Non-Destructive Testing (NDT) and Destructive Testing (DT).
Determine weldment status based on NDT or DT result.
Compile welding inspection coordination activities records

Training Credit
Competency Unit ID MC-024-4:2012-C05 Level 4 320 Hours 32
Duration Values

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

1. Determine Inspection Test Plan (ITP) 40 Lecture Inspection Test

various type of requirement Plan (ITP)
welding ii. Code and Standard requirement
inspection Specification (MS, listed
activities AWS, ANSI, API, Code and
requirement ASME, ASTM, ISO Standard
etc.) Specification(
iii. Project specification MS, AWS,
iv. Inspection before welding ANSI, API,
ASME, ASTM,
ISO etc.) listed

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
Material inspection Project
Consumable specification
inspection listed
Edge preparation iii. Inspection
activities
Fit-up inspection before welding
Preheat inspection listed
Welding equipment iv. Inspection
set-up activities
Current setting during welding
listed
v. Inspection during welding
Inspection
Interpass cleaning activities after
Interpass visual welding listed
check vi. Post Weld Heat
Interpass Treatment
temperature (PWHT)
vi. Inspection after welding requirement
Weldment cleaning confirmed
Visual inspection
Non Destructive
Test
Dimensional
inspection
vii. Post Weld Heat Treatment
(PWHT) requirement

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

Identify Inspection Test Plan 40 Group

(ITP) requirement discussion &
ii. Identify Code and Standards Presentation
Specification welding
inspection requirement
iii. Identify project specification
iv. Identify inspection activities
before welding
v. Identify inspection activities
during welding
vi. Identify inspection activities
after welding
vii. Identify Post Weld Heat
Treatment (PWHT)
requirement

Attitude
Observant in
determining
inspection and
testing
requirement
Knowledg
eable in welding
inspection
iii. Resourcef
ul in obtaining
references

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

2. Planand Work 24 Lecture Work

arrangewelding arrangement schedule arrangement
inspection ii. Inspection schedule
activities before, activities before applied
during and after welding Inspec
completion of iii. Inspection tion activities
welding work activities during before welding
welding scheduled
iv. Inspection iii. Inspec
activities after welding tion activities
v. Welding during welding
inspection tools and scheduled
equipment iv. Inspec
tion activities

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
after welding
Determine work 24 Group scheduled
arrangement schedule discussion & Weldin
ii. Determine presentation g inspection
inspection activities tools and
before welding equipment
iii. Determine selected and
inspection activities arranged
during welding
iv. Determine
inspection activities after
Attitude
welding
Rational on
v. Determine
preparing
welding inspection tools
inspection
and equipment
planning
Knowledg
eable in welding
inspection
iii. Resourcef
ul in obtaining
references

3. Confirm welding Inspection Test Plan (ITP) 32 Lecture Inspection Test

inspection requirement Plan (ITP)
activities to be ii. Work arrangement requirement
performed schedule defined
before, during iii. Welding Inspection activity ii. Work
and after schedule arrangement
completion of iv. Inspection activities before schedule
welding work welding utilised
Material inspection iii. Welding
inspection
Consumable

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
inspection activity
Edge preparation schedule
Fit-up inspection utilised
iv. Inspection
Preheat inspection
activities
Welding equipment before welding
set-up verified
Current setting v. Inspection
v. Inspection activities during activities
welding during welding
Interpass cleaning verified
Interpass visual vi. Inspection
activities after
check
welding
Interpass verified
temperature
vi. Inspection activities after
welding
Weldment cleaning
Visual inspection
Non Destructive
Test
Dimensional
inspection

Determine Inspection Test 32 Group

Plan (ITP) requirement discussion &
ii. Apply welding work Presentation
arrangement schedule
iii. Apply welding inspection
activity schedule
iv. Check inspection activities
before welding
v. Check inspection activities

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
during welding
vi. Check inspection activities
after welding

Attitude
Observant during
performing
welding
inspection.
Resourcef
ul in obtaining
reference

Safety
Awareness on
safe working area
Monitor
housekeeping

4. Request for i. Inspection Test Plan 16 Lecture i. ITP

welding (ITP) requirement requirement
inspection ii. Welding inspection adhered
activities activity schedule ii. Weldinginspec
iii. Weldinginspection tion activity
request form schedule
iv. Welding inspection adhered
coordination procedure iii. Weldinginspec
tion request
form utilised
i. Adhere to ITP requirement 16 Group iv. Weldinginspec
discussion & tion

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
ii. Apply weldinginspection Presentation coordination
activity schedule procedure
iii. Use welding inspection utilised
request form
iv. Apply weldinginspection
coordination procedure

Attitude
Proactive
in arranging
inspection
Resourcef
ul in obtaining
reference

Safety
Awarenes
s on safe working
area

Environment
Minimise material
wastage
Monitor
housekeeping

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

5. Arrange for i. Inspection activity 16 Lecture i. Inspection

Non-Destructive schedule activity
Testing (NDT) ii. Code and Standards schedule
and Destructive Specification testing adhered
Testing (DT) requirement ii. Code and
iii. NDT requirement Standards
Type of NDT Specification
testing
NDT procedure
requirement
Joint detail adhered
iv. DT requirement iii. NDT
Type of DT requirement
DT method confirmed
v. Testing coordination iv. DT
NDT inspection requirement
confirmed
company
v. Testing
Inspection request coordination
form organised

i. Adhere to inspection 16 Group

activity schedule discussion
ii. Apply Code and
Standards Specification
testing requirement
iii. Determine NDT
requirement

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
iv. Determine DT
requirement
v. Coordinate testing
activities

Attitude
Proactive in
arranging NDT/DT
inspection
Resourceful in
obtaining
references

Safety
Complianc
e to radiation
safety regulation

6. Determine i. Code and Standards 24 Lecture i. Code and

weldment status Specification Standards
based on NDT ii. NDT inspection report Specification
and/or DT result iii. DT inspection report confirmed
iv. Weldment acceptance ii. NDT
and rejection criteria inspection
report

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
evaluated
i. Determine Code and 24 Group iii. DT inspection
Standards Specification discussion & report
ii. Review NDT inspection Demonstration evaluated
report iv. Acceptance
iii. Review DT inspection and rejection
report criteria applied
iv. Determine acceptance
and rejection criteria Attitude
Judgment
al in assessing
NDT/DT reports
Resourcef
ul in obtaining
reference

7. Compile Welding inspection 8 Lecture Welding

welding records inspection
inspection ii. NDT reports records
coordination iii. DT reports confirmed
activities iv. Filing system NDT reports filed
records iii. DT reports filed
iv. Filing system
i. Verify welding inspection 8 Group implemented
records discussion &
ii. Verify NDT reports demonstration
iii. Verify DT reports
iv. Apply filing system Attitude
Proactive
in obtaining
inspection reports

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 Employability Skills

Core Abilities Social Skills

1. Communication skills
04.08 Develop and negotiate staffing plan 2. Interpersonal skills
04.09 Prepare project /work plans 3. Conceptual skill
04.10 Utilize science and technology to achieve goals 4. Learning skill
5. Multitasking and prioritizing
05.03 Allocate record and usage of financial and physical resources
6. Self-discipline
05.04 Delegate responsibilities and/or authorities 7. Teamwork
05.05 Coordinate contract and tender activities 8. Leadership skills

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Inspection Test Plan (ITP) 1:1

2. Code and Standards Specification 1:5
(MS, AWS, ANSI, API, ASME, ASTM, ISO) 1:5
3. Project specification 1:1
4. Non-Destructive Testing (NDT) & Destructive Testing (DT) Reports
5. Computer set 1:1
6. Printer 1:25

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References

REFERENCES

1. N.T.Burgess, Quality Assurance of Welded Construction, 2nd Edition, ISBN 0-203-97580-4

2. Roger Timing, Fabrication and Welding Engineering, ISBN: 978-0-7506-6691-6
3. American Institute of Steel Construction Inc, A Teaching Guide for Structural Steel Connections.
4. AWS D1.1, (2010), 2nd Edition, Structural Welding Code Steel.
5. ASME Section IX, (Latest Edition), Welding and Brazing Qualification.
6. ISO 9000:2008 Quality System Management

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